Novel battery maintenance tool
By designing new battery maintenance tools, the problem of liquid leakage during battery maintenance is solved by using rotating stirring, gas injection, sealing and pressure relief components, and maintenance efficiency and battery performance are improved.
Patent Information
- Application Number
- CN202410108750.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-07-25
AI Technical Summary
The existing battery maintenance methods can easily lead to liquid leakage when blowing gas, affect the environment, and have low maintenance efficiency.
A new battery maintenance tool including installation box, rotating assembly, gas injection assembly, sealing assembly, pressure relief assembly and mobile assembly is designed. Through rotating stirring, gas injection, sealing and pressure relief operations, ensure that the liquid inside the battery is evenly mixed and avoided leakage.
It realizes automatic pressure relief during battery maintenance, avoids liquid leakage, and improves maintenance efficiency and battery energy storage performance.
Smart Images

Figure CN120376780A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery maintenance, and specifically to a new type of battery maintenance tool. Background Art
[0002] A battery refers to a cup, trough, or other container or partial space of a composite container containing an electrolyte solution and metal electrodes to generate an electric current, and is a device that can convert chemical energy into electrical energy. It has positive and negative electrodes. With the progress of technology, a battery generally refers to a small device that can generate electrical energy, such as a solar cell. The performance parameters of a battery mainly include electromotive force, capacity, specific energy, and resistance. Using a battery as an energy source can obtain a current with a stable voltage, stable current, long-term stable power supply, and little influence from the outside. Moreover, the battery has a simple structure, is easy to carry, the charging and discharging operations are simple and easy, is not affected by the external climate and temperature, and has stable and reliable performance, playing a great role in all aspects of modern social life;
[0003] At present, after a battery has been used for a long time, lead sulfide is squeezed at both ends of the positive and negative electrodes of the battery, and this part of the battery is severely sulfided, resulting in a decrease in energy storage. In such a situation, the battery needs to be maintained. The existing maintenance methods mostly involve inserting a catheter into the battery and blowing bubbles into it to homogenize the liquid inside the battery and the squeezed lead sulfide to ensure the energy storage performance of the battery. However, during the maintenance process of the above-mentioned maintenance method, when the amount of gas blown into the battery is too large, it is easy to cause the liquid inside the battery to roll over, resulting in the leakage of the liquid inside the battery from the catheter insertion point, polluting the environment. For this reason, we propose a new type of battery maintenance tool. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a new type of battery maintenance tool that can automatically relieve pressure when the internal pressure of the battery is too large during battery maintenance, and at the same time can effectively prevent the liquid inside the battery from leaking from the catheter insertion point, and can effectively solve the problems in the background art.
[0005] To achieve the above object, the present invention provides the following technical solution: A new type of battery maintenance tool, including an installation box and a shielding component;
[0006] Installation box: A placement hole is opened on the upper side, a catheter is arranged inside the placement hole, evenly distributed stirring bars are fixed at the lower end of the circumferential surface of the catheter, a rotation component is installed at the left end of the upper side of the installation box, an air injection component is installed at the right end of the upper side of the installation box, a fixing component is installed inside the installation box, and a moving component is installed on the right side of the installation box;
[0007] Shielding component: It includes a fixed plate, a first electric telescopic rod, and a shielding ring. Fixed plates are fixed to the right ends of the front and rear sides of the installation box. A first electric telescopic rod is installed on the upper side of the fixed plate. A shielding ring is fixed to the telescopic arms of the two first electric telescopic rods. A sealing component is installed inside the shielding ring. A pressure relief component is installed at the upper end of the shielding ring. The input end of the first electric telescopic rod is electrically connected to the output end of an external control switch group. By setting the shielding component, the upper part of the battery is shielded.
[0008] Furthermore, the rotating component includes a first motor, a gear, and a gear ring. A first motor is installed at the left end of the upper side of the installation box. A gear is fixed to the output shaft of the first motor. A gear ring is fixed to the upper end of the circumferential surface of the conduit. The gear meshes with the gear ring. The input end of the first motor is electrically connected to the output end of an external control switch group. By setting the rotating component, the conduit is driven to rotate.
[0009] Furthermore, the air injection component includes a first air pump, an air injection pipe, and a rotating ring. A first air pump is installed at the right end of the upper side of the installation box. An air injection pipe is fixed inside the air outlet of the first air pump. The left end of the air injection pipe is fixed with a rotating ring. The rotating ring is rotatably connected to the upper end inside the conduit. The input end of the first air pump is electrically connected to the output end of an external control switch group. By setting the air injection component, air is injected into the conduit.
[0010] Furthermore, the sealing component includes a second air pump, a connecting hose, and an airbag ring. A second air pump is installed at the upper end of the shielding ring. A connecting hose is fixed inside the air outlet hole of the second air pump. An airbag ring is fixed inside the shielding ring. The right end of the connecting hose is fixed inside the air inlet provided at the upper end of the airbag ring. An anti-corrosion paint is applied to the surface of the airbag ring. The input end of the second air pump is electrically connected to the output end of an external control switch group. By setting the sealing component, the insertion part of the conduit and the battery is sealed.
[0011] Furthermore, the pressure relief component includes a pressure relief barrel, an exhaust port, a ventilation hole, a blocking disc, and a spring. A pressure relief hole is opened at the upper end of the shielding ring. A pressure relief barrel is fixed inside the pressure relief hole. Two corresponding exhaust ports are opened at the upper end of the circumferential surface of the pressure relief barrel. A ventilation hole is opened at the lower end of the pressure relief barrel. A blocking disc is arranged inside the pressure relief barrel. A spring is fixed to the lower end of the blocking disc. The spring is fixed to the lower end inside the pressure relief barrel. By setting the pressure relief component, pressure relief is carried out.
[0012] Furthermore, the fixing component includes a second electric telescopic rod and a fixed plate. A second electric telescopic rod is installed inside the installation box. A fixed plate is fixed to the telescopic arm of the second electric telescopic rod. The input end of the second electric telescopic rod is electrically connected to the output end of an external control switch group. By setting the fixing component, the conduit is fixed.
[0013] Further, the moving component includes a moving block, a fixed frame, a second motor, and a threaded rod. A moving block is fixed to the right side of the installation box. The moving block is slidably connected inside the fixed frame. A threaded hole is formed in the upper side of the moving block. A threaded rod is threadedly connected inside the threaded hole. The threaded rod is rotatably connected inside the fixed frame. A second motor is installed on the upper side of the fixed frame. The output shaft of the second motor is fixed to the upper end of the threaded rod. The input end of the second motor is electrically connected to the output end of an external control switch group. By setting the moving component, the conduit is driven to move.
[0014] Further, an exhaust pipe is fixed inside the exhaust port provided at the upper end of the circumferential surface of the airbag ring. An electromagnetic valve is installed on the circumferential surface of the exhaust pipe. The input end of the electromagnetic valve is electrically connected to the output end of an external control switch group. By setting the exhaust pipe, the gas inside the airbag ring is discharged.
[0015] Further, an anti-slip plate is fixed to the left side of the fixed plate. The anti-slip plate is in contact with the conduit. Uniformly distributed anti-slip grooves are formed on the left side of the anti-slip plate. By setting the anti-slip plate, the stability of the fixed plate for fixing the conduit is improved.
[0016] Further, legs are fixed to the lower side of the fixed frame, and a bottom plate is fixed to the lower side of the legs. By setting the bottom plate and the legs, the fixed frame is supported.
[0017] Compared with the prior art, the beneficial effects of the present invention are: This new type of battery maintenance tool has the following advantages:
[0018] 1. By setting the moving component, during use, the moving component can be started to make the conduit move downward into the battery to be maintained. After entering, the gas injection component can be started to inject gas into the battery to homogenize the liquid inside the battery, homogenize and extrude the lead sulfide, ensuring the energy storage performance of the battery, thereby completing the maintenance of the battery;
[0019] 2. By setting the rotating component, when maintaining the battery, the first motor can be started to make the gear rotate. The rotation of the gear drives the gear ring to rotate. The rotation of the gear ring drives the conduit to rotate. The rotation of the conduit drives all the stirring bars to rotate to stir the liquid inside the battery, so that the gas entering the battery can be mixed with the liquid more evenly, thereby improving the efficiency of battery maintenance;
[0020] 3. By setting the sealing component, before maintenance, the two first electric telescopic rods can be started to make the shielding ring move downward to seal the upper end of the battery. Then, the second air pump is started to inject gas into the airbag ring to make it bulge. In this case, the upper part of the battery can be sealed, and after sealing, the liquid inside the battery can be prevented from overflowing during maintenance.
[0021] 4. By setting up a pressure relief component, when injecting gas into the battery, if the air pressure inside the battery is too high, it will squeeze the blocking plate upward, causing it to move upward. After the blocking plate moves upward, the gas inside the battery will pass upward through two ventilation holes, and in this way, the pressure relief can be completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Schematic diagram of the front side structure of the present invention;
[0023] Figure 2 Schematic diagram of the rotating component structure of the present invention;
[0024] Figure 3 Schematic diagram of the pressure relief component structure of the present invention.
[0025] In the figure: 1 mounting box, 2 rotating component, 21 first motor, 22 gear, 23 gear ring, 3 gas injection component, 31 first air pump, 32 gas injection pipe, 33 rotating ring, 4 shielding component, 41 fixing plate, 42 first electric telescopic rod, 43 shielding ring, 5 sealing component, 51 second air pump, 52 connecting hose, 53 airbag ring, 6 pressure relief component, 61 pressure relief barrel, 62 exhaust port, 63 ventilation hole, 64 blocking plate, 65 spring, 7 fixing component, 71 second electric telescopic rod, 72 fixing plate, 8 moving component, 81 moving block, 82 fixing frame, 83 second motor, 84 threaded rod, 9 exhaust pipe, 10 solenoid valve, 11 support leg, 12 bottom plate, 13 conduit, 14 stirring bar, 15 anti-slip plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figures 1 - 3 , this embodiment provides a technical solution: a new type of battery maintenance tool, including a mounting box 1 and a shielding component 4;
[0028] Installation box 1: A placement hole is provided on the upper side. A conduit 13 is arranged inside the placement hole. Stirring bars 14 evenly distributed are fixed to the lower end of the circumferential surface of the conduit 13. A rotating assembly 2 is installed at the left end of the upper side of the installation box 1. An air injection assembly 3 is installed at the right end of the upper side of the installation box 1. A fixing assembly 7 is installed inside the installation box 1. A moving assembly 8 is installed on the right side of the installation box 1. The rotating assembly 2 includes a first motor 21, a gear 22, and a gear ring 23. The first motor 21 is installed at the left end of the upper side of the installation box 1. The gear 22 is fixed to the output shaft of the first motor 21. The gear ring 23 is fixed to the upper end of the circumferential surface of the conduit 13. The gear 22 meshes with the gear ring 23. The input end of the first motor 21 is electrically connected to the output end of an external control switch group. The air injection assembly 3 includes a first air pump 31, an air injection pipe 32, and a rotating ring 33. The first air pump 31 is installed at the right end of the upper side of the installation box 1. The air injection pipe 32 is fixed inside the air outlet of the first air pump 31. The left end of the air injection pipe 31 is fixed with the rotating ring 33. The rotating ring 33 is rotatably connected to the upper end inside the conduit 13. The input end of the first air pump 31 is electrically connected to the output end of an external control switch group. The sealing assembly 5 includes a second air pump 51, a connecting hose 52, and an airbag ring 53. The second air pump 51 is installed at the upper end of the shielding ring 43. The connecting hose 52 is fixed inside the air outlet hole of the second air pump 51. The airbag ring 53 is fixed inside the shielding ring 43. The right end of the connecting hose 52 is fixed inside the air inlet provided at the upper end of the airbag ring 53. The surface of the airbag ring 53 is coated with an anti-corrosion paint. The input end of the second air pump 51 is electrically connected to the output end of an external control switch group. The fixing assembly 7 includes a second electric telescopic rod 71 and a fixing plate 72. The second electric telescopic rod 71 is installed inside the installation box 1. The fixing plate 72 is fixed to the telescopic arm of the second electric telescopic rod 71. The input end of the second electric telescopic rod 71 is electrically connected to the output end of an external control switch group. The moving assembly 8 includes a moving block 81, a fixing frame 82, a second motor 83, and a threaded rod 84. The moving block 81 is fixed to the right side of the installation box 1. The moving block 81 is slidably connected inside the fixing frame 82. A threaded hole is provided on the upper side of the moving block 81. The threaded rod 84 is threadedly connected inside the threaded hole. The threaded rod 84 is rotatably connected inside the fixing frame 82. The second motor 83 is installed on the upper side of the fixing frame 82. The output shaft of the second motor 83 is fixed to the upper end of the threaded rod 84. The input end of the second motor 83 is electrically connected to the output end of an external control switch group. By setting the moving assembly 8, the conduit 13 is driven to move. By setting the fixing assembly 7, the conduit 13 is fixed. By setting the sealing assembly 5, the insertion part of the conduit 13 and the battery is sealed. By setting the air injection assembly 3, air is injected into the inside of the conduit 13. By setting the rotating assembly 2, the conduit 13 is driven to rotate;
[0029] Shielding component 4: It includes a fixing plate 41, a first electric telescopic rod 42 and a shielding ring 43. Fixing plates 41 are fixed to the right ends of the front and rear sides of the installation box 1. A first electric telescopic rod 42 is installed on the upper side of the fixing plate 41. A shielding ring 43 is fixed to the telescopic arms of the two first electric telescopic rods 42. A sealing component 5 is installed inside the shielding ring 43. A pressure relief component 6 is installed at the upper end of the shielding ring 43. The input end of the first electric telescopic rod 42 is electrically connected to the output end of an external control switch group. The pressure relief component 6 includes a pressure relief barrel 61, an exhaust port 62, a ventilation hole 63, a blocking plate 64 and a spring 65. A pressure relief hole is opened at the upper end of the shielding ring 43. A pressure relief barrel 61 is fixed inside the pressure relief hole. Two corresponding exhaust ports 62 are opened at the upper end of the circumferential surface of the pressure relief barrel 61. A ventilation hole 63 is opened at the lower end of the pressure relief barrel 61. A blocking plate 64 is arranged inside the pressure relief barrel 61. A spring 65 is fixed to the lower end of the blocking plate 64, and the spring 65 is fixed to the lower end inside the pressure relief barrel 61. Pressure relief is carried out by setting the pressure relief component 6, and the upper part of the battery is shielded by setting the shielding component 4.
[0030] Among them: An exhaust pipe 9 is fixed inside the exhaust port arranged at the upper end of the circumferential surface of the airbag ring 53. An electromagnetic valve 10 is installed on the circumferential surface of the exhaust pipe 9. The input end of the electromagnetic valve 10 is electrically connected to the output end of an external control switch group. The gas inside the airbag ring 53 is discharged by setting the exhaust pipe 9.
[0031] Among them: An anti-slip plate 15 is fixed to the left side of the fixing plate 72. The anti-slip plate 15 is in contact with the conduit 13. Uniformly distributed anti-slip grooves are opened on the left side of the anti-slip plate 15. The stability of the fixing plate 72 for fixing the conduit 13 is improved by setting the anti-slip plate 15.
[0032] Among them: Legs 11 are fixed to the lower side of the fixing frame 82. A bottom plate 12 is fixed to the lower side of the legs 11. The fixing frame 82 is supported by setting the bottom plate 12 and the legs 11.
[0033] The working principle of the novel battery maintenance tool provided by the present invention is as follows: First, place the battery on the upper side of the bottom plate 12. After placement, start the second motor 83 to make the threaded rod 84 rotate. The rotation of the threaded rod 84 drives the moving block 81 to move downward. The downward movement of the moving block 81 drives the installation box 1 to move downward. The downward movement of the installation box 1 drives the conduit 13 to be inserted downward into the battery. After insertion, start the two first electric telescopic rods 42 to make the shielding ring 43 move downward above the battery. Then start the second air pump 51 to inject gas into the airbag ring 53. After injection, the airbag ring 53 can bulge. After the airbag ring 53 bulges, it can fill the gap between the conduit 13 and the shielding ring 43. After filling, start the first motor 21 to make the gear 22 rotate. The rotation of the gear 22 drives the gear ring 23 to rotate. The rotation of the gear ring 23 drives the conduit 13 to rotate. During the rotation of the conduit 13, it can drive all the stirring bars 14 to rotate to stir the liquid inside the battery. During the stirring process, start the first air pump 31 to inject gas into the battery through the conduit 13. After injection, it can homogenize the liquid inside the battery, homogenize and extrude lead sulfide, and ensure the energy storage performance of the battery.
[0034] It should be noted that in the above embodiments, the external control switch group is provided with buttons corresponding to the first motor 21, the second motor 83, the first air pump 31, the second air pump 51, the first electric telescopic rod 42, and the second electric telescopic rod 71 one by one. The first motor 21 and the second motor 83 can select 1LE0003 three-phase asynchronous motors. The first air pump 31 and the second air pump 51 can select 12v small air pumps. The first electric telescopic rod 42 and the second electric telescopic rod 71 can select TGC-A large-thrust electric telescopic rods.
[0035] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. A new type of battery maintenance tool, characterized in that: It includes an installation box (1) and a shielding component (4); Installation box (1): There is a placement hole on the upper side. A conduit (13) is arranged inside the placement hole. Stirring bars (14) evenly distributed are fixed at the lower end of the circumferential surface of the conduit (13). A rotating component (2) is installed at the left end of the upper side of the installation box (1). An air injection component (3) is installed at the right end of the upper side of the installation box (1). A fixing component (7) is installed inside the installation box (1). A moving component (8) is installed on the right side of the installation box (1); Shielding component (4): It includes a fixing plate (41), a first electric telescopic rod (42) and a shielding ring (43). Fixing plates (41) are fixed at the right ends of the front and rear sides of the installation box (1). A first electric telescopic rod (42) is installed on the upper side of the fixing plate (41). A shielding ring (43) is fixed on the telescopic arms of the two first electric telescopic rods (42). A sealing component (5) is installed inside the shielding ring (43). A pressure relief component (6) is installed at the upper end of the shielding ring (43). The input end of the first electric telescopic rod (42) is electrically connected to the output end of an external control switch group.
2. The novel battery maintenance tool according to claim 1, wherein: The rotating component (2) includes a first motor (21), a gear (22) and a gear ring (23). A first motor (21) is installed at the left end of the upper side of the installation box (1). A gear (22) is fixed on the output shaft of the first motor (21). A gear ring (23) is fixed at the upper end of the circumferential surface of the conduit (13). The gear (22) meshes with the gear ring (23). The input end of the first motor (21) is electrically connected to the output end of an external control switch group.
3. The novel battery maintenance tool according to claim 1, wherein: The air injection component (3) includes a first air pump (31), an air injection pipe (32) and a rotating ring (33). A first air pump (31) is installed at the right end of the upper side of the installation box (1). An air injection pipe (32) is fixed inside the air outlet of the first air pump (31). The left end of the air injection pipe (31) is fixed with a rotating ring (33). The rotating ring (33) is rotatably connected to the upper end inside the conduit (13). The input end of the first air pump (31) is electrically connected to the output end of an external control switch group.
4. The novel battery maintenance tool according to claim 1, wherein: The sealing component (5) includes a second air pump (51), a connecting hose (52) and an airbag ring (53). A second air pump (51) is installed at the upper end of the shielding ring (43). A connecting hose (52) is fixed inside the air outlet hole of the second air pump (51). An airbag ring (53) is fixed inside the shielding ring (43). The right end of the connecting hose (52) is fixed inside the air inlet arranged at the upper end of the airbag ring (53). An anticorrosive paint is applied on the surface of the airbag ring (53). The input end of the second air pump (51) is electrically connected to the output end of an external control switch group.
5. The novel battery maintenance tool according to claim 1, characterized in that: The pressure relief component (6) includes a pressure relief barrel (61), an exhaust port (62), a ventilation hole (63), a blocking plate (64) and a spring (65). A pressure relief hole is formed in the upper end of the shielding ring (43), and the pressure relief barrel (61) is fixed inside the pressure relief hole. Two corresponding exhaust ports (62) are formed in the upper end of the circumferential surface of the pressure relief barrel (61), and a ventilation hole (63) is formed in the lower end of the pressure relief barrel (61). A blocking plate (64) is arranged inside the pressure relief barrel (61), and a spring (65) is fixed to the lower end of the blocking plate (64). The spring (65) is fixed to the lower end inside the pressure relief barrel (61).
6. The novel battery maintenance tool according to claim 1, wherein: The fixing component (7) includes a second electric telescopic rod (71) and a fixing plate (72). The second electric telescopic rod (71) is installed inside the installation box (1), and a fixing plate (72) is fixed to the telescopic arm of the second electric telescopic rod (71). The input end of the second electric telescopic rod (71) is electrically connected to the output end of an external control switch group.
7. The novel battery maintenance tool according to claim 1, characterized in that: The moving component (8) includes a moving block (81), a fixing frame (82), a second motor (83) and a threaded rod (84). The moving block (81) is fixed to the right side of the installation box (1), and the moving block (81) is slidably connected inside the fixing frame (82). A threaded hole is formed in the upper side of the moving block (81), and the threaded rod (84) is threadedly connected inside the threaded hole. The threaded rod (84) is rotatably connected inside the fixing frame (82). The second motor (83) is installed on the upper side of the fixing frame (82), and the output shaft of the second motor (83) is fixed to the upper end of the threaded rod (84). The input end of the second motor (83) is electrically connected to the output end of an external control switch group.
8. The novel battery maintenance tool according to claim 4, characterized in that: An exhaust pipe (9) is fixed inside the exhaust port arranged on the upper end of the circumferential surface of the airbag ring (53). An electromagnetic valve (10) is installed on the circumferential surface of the exhaust pipe (9). The input end of the electromagnetic valve (10) is electrically connected to the output end of an external control switch group.
9. The novel battery maintenance tool according to claim 6, characterized in that: An anti-slip plate (15) is fixed to the left side of the fixing plate (72). The anti-slip plate (15) is in contact with the conduit (13), and uniformly distributed anti-slip grooves are formed in the left side of the anti-slip plate (15).
10. The novel battery maintenance tool according to claim 7, characterized in that: Legs (11) are fixed to the lower side of the fixing frame (82), and a bottom plate (12) is fixed to the lower side of the legs (11).