Jeans wear shaping processing method and processing device

Abstract

The invention relates to a cowboy wear shaping processing method and a processing device.The cowboy wear shaping processing device comprises a shaping box, an inlet allowing clothes to enter is formed in the side wall of one face of the shaping box, an outlet allowing the clothes to penetrate out is formed in the top wall of the shaping box, and a conveying rod is arranged in the shaping box; a clothes hanger is arranged on the conveying rod, clothes are hung on the conveying rod through the clothes hanger, the clothes hanger slides in the length direction of the conveying rod through a sliding assembly, a lifting rod is further arranged in the shaping box and located in the middle of the shaping box in the width direction, and the clothes hanger slides to the middle of the shaping box in the width direction. Clothes hangers are transferred to the lifting rod from the conveying rod through the transferring piece, and a lifting assembly used for lifting the lifting rod is arranged on the shaping box. An ironing assembly used for conducting steam ironing on the two faces of the clothes in the thickness direction and a cooling assembly used for conducting cooling shaping on the clothes are arranged in the shaping box. According to the technical scheme, the clothes shaping efficiency can be improved.

Description

Technical Field

[0001] The present application relates to the field of clothing shaping processes, and particularly to a denim clothing shaping processing device and a processing method. Background Art

[0002] Heat setting refers to a processing process in which a fabric is maintained at a certain size under appropriate tension, heated at a certain temperature for a certain period of time, and then rapidly cooled. Heat setting can eliminate existing creases on the fabric, improve the dimensional stability of the fabric, make it less likely to produce creases that are difficult to remove, and can also improve the pilling resistance and surface flatness of the fabric. It also has a certain impact on the strength, feel, and dyeing performance of the fabric. Its significance is as follows: ① Dimensional shaping: The dimensional thermal stability is improved, and the shrinkage rate decreases;

[0003] ② Flat shaping: Eliminate wrinkles and improve wrinkle resistance.

[0004] The Chinese utility model with the publication number CN218203534U discloses a wrinkle removal and shaping device for clothing processing, which adds a clamping structure to make the clothing more stable during ironing, improves the ironing efficiency, and avoids rework due to unstable clamping, which is time-consuming and laborious. It also adds an adjustment structure to adjust the height of the workbench according to the different thicknesses of the clothing. The mechanized operation is simple and practical, solving the problems of poor positioning effect of the traditional wrinkle removal device, which makes the clothing easy to move during repeated ironing, resulting in wrinkles and affecting the beauty of the clothing. At the same time, the degree of automation is not high, increasing the operation intensity of the staff and being not conducive to mass production.

[0005] When shaping the clothing according to the above technical solution, it is necessary to first clamp the clothing, and then iron different positions on the outer surface of the clothing. After ironing one side, it is necessary to turn the clothing over and iron the other side, and then go through cooling and shaping. The operation is cumbersome, and the shaping efficiency needs to be improved. Summary of the Invention

[0006] In order to improve the above problems, the present application provides a denim clothing shaping processing method and a processing device.

[0007] In a first aspect, the present application provides a denim clothing shaping processing device, comprising a shaping box, wherein an inlet for clothes to enter is provided on one side wall of the shaping box, an outlet for clothes to pass out is provided on the top wall of the shaping box, a transport rod is provided in the shaping box, one end of the transport rod is fixedly connected to the inner wall of the shaping box, and the other end of the transport rod passes out of the shaping box through the inlet, a hanger is provided on the transport rod, and clothes are hung on the transport rod through the hanger, and the hanger slides along the length direction of the transport rod through a sliding assembly, a lifting rod is further provided in the shaping box, the lifting rod is located in the middle of the width direction of the shaping box, and when the hanger slides to the middle of the width direction of the shaping box, the hanger is transferred from the transport rod to the lifting rod through a transfer member, and a lifting assembly for lifting and lowering the lifting rod is provided on the shaping box;

[0008] The transport rod is provided with a first clearance opening communicated with the chute at one end thereof located outside the shaping box;

[0009] The shaping box is provided with an ironing component for steam ironing the two sides of the clothes in the thickness direction and a cooling component for cooling and shaping the clothes.

[0010] By adopting the above technical solution, the ironing component and the cooling component can both remove wrinkles and shape both sides of the clothes at the same time, with a high degree of automation and convenient operation, which greatly improves the shaping efficiency of the clothes. For denim clothes with harder materials, hanging them on hangers for ironing will not easily cause the fabric to fall or become limp, and the wrinkle removal and shaping effect can be guaranteed.

[0011] Preferably, the ironing assembly includes a blowing plate and a wrinkle removal plate, wherein the blowing plates are fixed to the inner walls on both sides in the thickness direction of the shaping box, the blowing plates are hollow inside, and nozzles communicating with the inside of the blowing plates are provided on the sides of the blowing plates that are close to each other, and a plurality of nozzles are provided at intervals along the length direction of the blowing plates, and a steam inlet pipe communicating with the inside of the blowing plates is provided on the sides of the blowing plates that are away from each other, the other end of the steam inlet pipe passes through the outside of the shaping box and is externally connected to a steam generator, and a pulse solenoid valve is provided on the steam inlet pipe, which sprays steam onto the clothes;

[0012] The wrinkle removal plates are located on both sides of the thickness direction of the clothes and can abut against the two sides of the clothes in the thickness direction. The wrinkle removal plates are located above the nozzles. The wrinkle removal plates are located at the collars of the clothes. The sides of the wrinkle removal plates that are away from each other are fixed to the inner wall of the shaping box through fixing plates.

[0013] By adopting the above technical solution, the steam generator and the pulse solenoid valve are started, and steam is sprayed simultaneously on both sides of the clothes in the thickness direction through the nozzle to soften the clothes. When the clothes pass through the wrinkle removal plate, the wrinkle removal plate cooperates with the hanger to remove wrinkles on both sides of the clothes at the same time, thereby improving the wrinkle removal efficiency.

[0014] Preferably, the cooling assembly includes a cooling roller which is located on both sides of the hanger moving onto the lifting rod in the thickness direction of the hanger. The cooling roller is slidably arranged in the thickness direction of the hanger. Rotating shafts are arranged at both ends of the cooling roller. The rotating shafts are rotatably connected to the cooling roller and sealing rings are arranged at the connection positions. End plates are connected to both ends of the rotating shafts. A connecting plate is arranged between the end plates. Guide blocks are arranged on the surfaces of the end plates facing away from each other. Guide grooves for the guide blocks to slide are formed on the inner wall of the shaping box. A pressing spring is arranged on the surface of the connecting plate away from the cooling roller. One end of the pressing spring is fixedly connected to the connecting plate, and the other end of the pressing spring is fixedly connected to the inner wall of the shaping box. The outer peripheral wall of the cooling roller abuts against both sides of the clothes in the thickness direction.

[0015] By adopting the above technical solution, when the lifting rod and the clamping assembly pass by the cooling roller, under the action of the pressing spring, the cooling roller can retreat adaptively. When the cooling roller contacts the clothes, the cooling roller presses against the clothes adaptively under the action of the pressing spring, cools and shapes the clothes after wrinkle removal, and reduces the temperature of the clothes, facilitating subsequent taking by the staff.

[0016] Preferably, an inner cylinder is arranged inside the cooling roller. An activity space for the inner cylinder to rotate is arranged inside the cooling roller. The radius of the circumferential side wall of the activity space is larger than the outer radius of the inner cylinder. The rotating shaft penetrates into the inside of the cooling roller and is fixedly connected to the end faces at both ends of the inner cylinder. One end of the rotating shaft outside the cooling roller is rotated through a rotating assembly. The other end of the rotating shaft outside the cooling roller is rotatably connected to the end plate. A circulation channel is arranged inside the rotating shaft. A water inlet pipe is connected to one end of the rotating shaft. The end of the water inlet pipe away from the rotating shaft penetrates outside the shaping box and is externally connected to a cooling water source. A first water pump is arranged on the pipeline between the water inlet pipe and the cooling water source. The cooling water source is pumped into the inner cylinder through the first water pump. The water inlet pipe is rotatably connected to the rotating shaft and a sealing ring is arranged at the connection position. A plurality of through holes are formed on the circumferential side wall of the inner cylinder. The through holes are arranged in multiple rows along the circumferential direction of the inner cylinder and a plurality of through holes in each row are arranged at equal intervals along the axial direction of the inner cylinder. The cooling water at one end of the cooling roller away from the water inlet pipe enters the activity space of the cooling roller after passing through the water inlet pipe, the rotating shaft, the inner cylinder and the through holes. A water outlet pipe is connected and communicated with one axial end of the cooling roller. A second water pump is arranged on the water outlet pipe. The second water pump pumps the water in the activity space to the outside of the cooling roller.

[0017] By adopting the above technical solution, compared with directly delivering the cooling water source into the cooling roll from one end of the cooling roll, after delivering the cooling water source into the inner cylinder, the cooling water source is sprayed from the uniformly arranged through holes into the active space of the cooling roll. Due to the small space of the inner cylinder, not only can water resources be consumed less, but the inner cylinder also plays a buffering effect. The cooling water source enters the cooling roll from the through holes arranged along the axial direction of the inner cylinder, enabling the cooling water source to enter the cooling roll more uniformly and contact the cooling roll, and the rotation of the inner cylinder can make the water temperatures at both axial ends of the cooling roll consistent, so that the cooling effects in the width direction of the clothes are consistent.

[0018] Preferably, a clamping component is arranged at the top of the clothes hanger. The clamping component includes a vertical rod, a horizontal plate, and a clamping block. The vertical rod is fixedly connected to the top end of the clothes hanger, the horizontal plate is fixedly connected to the top end of the vertical rod, the clamping block is fixedly connected to the bottom surface of the horizontal plate, the transport rod is clamped between the bottom surface of the horizontal plate and the top surface of the clothes hanger, and a sliding groove for the clamping block to slide is formed on the top surface of the transport rod.

[0019] By adopting the above technical solution, the transport rod is clamped between the bottom surface of the horizontal plate and the top surface of the clothes hanger, enabling the clothes hanger to slide stably along the transport component.

[0020] Preferably, the sliding component includes a sliding motor, a lead screw, a slider, and a bearing seat. The sliding motor is fixedly installed on the transport rod. One end of the lead screw is coaxially connected to the sliding motor, and the other end of the lead screw is rotatably connected to the transport rod through the bearing seat. The bottom end of the slider is located in the sliding groove, the top end of the slider is penetrated by the lead screw and is threadedly connected to the lead screw, and the slider abuts against the clamping block and pushes the clamping block towards the middle of the width direction of the shaping box.

[0021] By adopting the above technical solution, the sliding motor drives the lead screw to rotate, driving the slider to slide, and the slider pushes the clamping block towards the middle of the width direction of the shaping box.

[0022] Preferably, a second relief opening communicating with the sliding groove is formed on the surface of the transport rod close to the lifting rod. A support column is arranged at the bottom end of the lifting rod. The support column is horizontally arranged. A circular hole for the support column to pass through is formed at a position close to the top of the clothes hanger. One end of the support column close to the transport rod is arc-shaped, and an annular sunk groove is arranged along the circumferential direction of the support column. The axial length of the annular sunk groove is greater than the thickness of the clothes hanger;

[0023] The transfer member is a pushing cylinder. After the piston rod of the pushing cylinder extends out, it abuts against the horizontal plate and pushes the clamping component towards the direction close to the lifting rod.

[0024] By adopting the above technical solution, the cylinder pushes the clamping assembly toward the lifting rod, so that the support column passes through the circular hole, and the hanger enters the annular groove under the action of gravity, preventing the hanger from detaching from the lifting rod during movement.

[0025] Preferably, a give way groove is provided on the wrinkle removal plate near one side of the transport rod, and the give way groove passes through both sides of the wrinkle removal plate in the thickness direction and both sides in the width direction, and an accommodating groove is provided on the inner wall of one side of the give way groove, an auxiliary plate and a compression spring are slidingly arranged in the accommodating groove, a side of the auxiliary plate close to the lifting rod is flush with a side of the wrinkle removal plate close to the lifting rod, and a wing plate is provided at the end of the auxiliary plate away from the lifting rod, an auxiliary groove for the wing plate to slide is provided on the inner wall of the accommodating groove, one end of the compression spring is fixedly connected to the auxiliary plate, and the other end of the compression spring is fixedly connected to the inner wall of the accommodating groove, and a give way slope is provided on the side of the auxiliary plate away from the lifting rod, and the give way slope is inclined from the direction away from the compression spring to the direction away from the lifting rod.

[0026] By adopting the above technical solution, when the cylinder pushes the clamping assembly toward the lifting rod, the auxiliary plate slides toward the inside of the accommodating groove to provide space for the transfer of the hanger. When the hanger has completely passed through the accommodating groove, the auxiliary plate extends under the action of the compression spring and abuts against the inner wall on the other side of the space, so that the side of the wrinkle removal plate in contact with the clothes remains intact, ensuring the wrinkle removal and flattening effect.

[0027] Preferably, the lifting assembly includes an I-shaped wheel, a traction rope, and a drive motor. The I-shaped wheel is rotatably arranged on the top surface of the forming box through a bracket. One end of the traction rope is fixedly connected to the top surface of the lifting rod, and the other end of the traction rope is fixedly connected to the I-shaped wheel. The I-shaped wheel is coaxially connected to a rotating rod, and the rotating rod is rotatably connected to the bracket. The drive motor is fixed to the top surface of the forming box through a support block, and one end of the rotating rod passes through the bracket and is coaxially connected to the output shaft of the drive motor.

[0028] By adopting the above technical solution, the drive motor is started to rotate the I-shaped wheel, the traction rope is reeled, and the lifting rod is raised. When the drive motor rotates in the opposite direction, the traction rope is unreeled, and the lifting rod is reset under the action of gravity.

[0029] In a second aspect, the processing method provided by the present application comprises the following steps:

[0030] S1. First, hang the clothes on the hanger, then insert it into the slide slot through the first clearance port. Then, start the sliding motor, so that the slider pushes the clamping block toward the middle of the width of the shaping box to the second clearance port. Then, the cylinder is driven to push the clamping assembly toward the lifting rod. At this time, the auxiliary plate slides toward the inside of the receiving slot to provide clearance for the transfer of the hanger. When the hanger completely passes through the receiving slot, the auxiliary plate extends under the action of the compression spring and abuts against the inner wall on the other side of the clearance slot.

[0031] S2. After the piston rod of the driving cylinder extends out, it abuts against the horizontal plate and pushes the clamping component towards the lifting rod, so that the support column passes through the round hole of the clothes hanger. Then, the steam generator and the pulse solenoid valve are started, and steam is sprayed towards both sides of the clothes in the thickness direction through the nozzle;

[0032] S3. Start the driving motor to rotate the spool, wind up the towing rope, raise the lifting rod, and level the clothes hanger and the clothes through the wrinkle-removing plate;

[0033] S4. The first water pump pumps the cooling water source into the inner cylinder and enters the moving space of the cooling roller through the through hole. When the lifting rod rises to the position where the clothes hanger and the clothes pass through the cooling roller, the outer peripheral wall of the cooling roller abuts against the clothes, and the cooling roller cools the clothes;

[0034] S5. When the clothes hanger rises to be completely outside the shaping box, remove the clothes hanger from the support column, and finally remove the clothes after wrinkle-removing and shaping from the clothes hanger.

[0035] By adopting the above technical solutions, both the ironing component and the cooling component can perform wrinkle-removing and shaping on both sides of the clothes simultaneously, with high automation, convenient operation, and greatly improved shaping efficiency of the clothes.

[0036] In summary, the present application includes at least one of the following beneficial technical effects:

[0037] 1. Both the ironing component and the cooling component can perform wrinkle-removing and shaping on both sides of the clothes simultaneously, with high automation, convenient operation, and greatly improved shaping efficiency of the clothes;

[0038] 2. The cooling effect is consistent in the width direction of the clothes;

[0039] 3. By implementing two processes of wrinkle-removing and shaping in the shaping box, compared with two devices, the shaping box utilizes the space in the height direction and saves the floor area. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the overall structure of the denim clothing shaping processing device in the embodiment of the present application.

[0041] Figure 2 It is a schematic diagram of the internal structure of the shaping box in the embodiment of the present application.

[0042] Figure 3 It is a schematic diagram of the structure of the ironing component in the embodiment of the present application.

[0043] Figure 4 It is used to show in the embodiment of the present application Figure 3 The enlarged schematic diagram of the structure at A in

[0044] Figure 5 It is a schematic cross-sectional structure diagram of a wrinkle-removing plate in an embodiment of the present application.

[0045] Figure 6 It is a schematic cross-sectional structure diagram of a cooling component in an embodiment of the present application.

[0046] Figure 7 It is a schematic structural diagram of a rotating component in an embodiment of the present application.

[0047] Explanation of reference numerals: 1, shaping box; 11, inlet; 12, outlet; 13, guide groove; 2, transport rod; 21, chute; 22, first relief opening; 23, second relief opening; 3, clothes hanger; 31, round hole; 4, clamping component; 41, vertical rod; 42, horizontal plate; 43, clamping block; 5, sliding component; 51, sliding motor; 52, lead screw; 53, slider; 54, bearing seat; 6, lifting rod; 61, support column; 611, annular sinking groove; 7, lifting component; 71, spool; 72, towing rope; 73, driving motor; 74, support; 75, rotating rod; 76, support block; 77, guide roller; 78, 7-shaped plate; 79, pushing cylinder; 791, auxiliary cylinder; 8, ironing component; 81, blowing plate; 811, nozzle; 812, steam inlet pipe; 82, wrinkle-removing plate; 821, relief groove; 822, accommodating groove; 8221, auxiliary groove; 823, auxiliary plate; 8231, wing plate; 8232, relief inclined surface; 824, compression spring; 825, fixing plate; 9, cooling component; 91, cooling roller; 911, activity space; 912, water outlet pipe; 92, rotating shaft; 921, circulation channel; 93, end plate; 931, guide block; 94, connecting plate; 95, abutting spring; 96, inner cylinder; 961, through hole; 97, water inlet pipe; 98, rotating component; 981, rotating motor; 982, first gear; 983, second gear; 984, synchronous toothed belt. Detailed implementation manners

[0048] The following further Figures 1-7 describes the present application in detail with reference to the

[0049] First aspect, an embodiment of the present application discloses a denim shaping and processing device.

[0050] Refer to Figures 1-4, the denim clothing shaping and processing device includes a shaping box 1. An inlet 11 for clothes to enter is provided on one side wall of the shaping box 1, and an outlet 12 for clothes to pass through is provided on the top wall of the shaping box 1. A transport rod 2 is arranged inside the shaping box 1. One end of the transport rod 2 is fixedly connected to the inner wall of the shaping box 1, and the other end of the transport rod 2 passes through the shaping box 1 through the inlet 11. A clothes hanger 3 is arranged on the transport rod 2, and the clothes are hung on the transport rod 2 through the clothes hanger 3. The clothes hanger 3 slides along the length direction of the transport rod 2 through a sliding component 5.

[0051] Refer to Figure 4 , a clamping component 4 is arranged at the top of the clothes hanger 3. The clamping component 4 includes a vertical rod 41, a horizontal plate 42, and a clamping block 43. The vertical rod 41 is fixedly connected to the top end of the clothes hanger 3, the horizontal plate 42 is fixedly connected to the top end of the vertical rod 41, and the clamping block 43 is fixedly connected to the bottom surface of the horizontal plate 42. The transport rod 2 is clamped between the bottom surface of the horizontal plate 42 and the top surface of the clothes hanger 3. A sliding groove 21 for the clamping block 43 to slide is arranged on the top surface of the transport rod 2, so that the clothes hanger 3 can stably slide along the transport component.

[0052] Refer to Figure 2 , 3 , the sliding component 5 includes a sliding motor 51, a lead screw 52, a slider 53, and a bearing seat 54. The sliding motor 51 is fixedly installed on the transport rod 2. One end of the lead screw 52 is coaxially connected to the sliding motor 51, and the other end of the lead screw 52 is rotatably connected to the transport rod 2 through the bearing seat 54. The bottom end of the slider 53 is located in the sliding groove 21, the top end of the slider 53 is penetrated by the lead screw 52 and is threadedly connected to the lead screw 52. The slider 53 abuts against the clamping block 43 and pushes the clamping block 43 towards the middle of the width direction of the shaping box 1. The sliding motor 51 drives the lead screw 52 to rotate, driving the slider 53 to slide, and the slider 53 pushes the clamping block 43 towards the middle of the width direction of the shaping box 1.

[0053] Refer to Figure 3 , 4 , a lifting rod 6 is further arranged inside the shaping box 1. The lifting rod 6 is located in the middle of the width direction of the shaping box 1. When the clothes hanger 3 slides to the middle of the width direction of the shaping box 1, the clothes hanger 3 is transferred from the transport rod 2 to the lifting rod 6 through a transfer member. An elevating component 7 for lifting the lifting rod 6 is arranged on the shaping box 1.

[0054] Refer to Figure 2 , a first relief opening 22 communicating with the sliding groove 21 is arranged at one end of the transport rod 2 located outside the shaping box 1. The clamping block 43 penetrates into the sliding groove 21 through the first relief opening 22.

[0055] Refer to Figure 4, on one side of the transport rod 2 close to the lifting rod 6, a second relief opening 23 communicating with the chute 21 is provided. The second relief opening 23 and the first relief opening 22 are located on the same side of the transport rod 2. A support column 61 is provided at the bottom end of the lifting rod 6. The support column 61 is horizontally arranged and faces the transport rod 2. A circular hole 31 for the support column 61 to pass through is provided at a position near the top of the clothes hanger 3. One end of the support column 61 close to the transport rod 2 is arc-shaped. An annular sunk groove 611 is provided along the circumferential direction of the support column 61. The axial length of the annular sunk groove 611 is greater than the thickness of the clothes hanger 3.

[0056] Referring to Figure 2 , the transfer member is a pushing cylinder 79. After the piston rod of the pushing cylinder 79 extends, it abuts against the horizontal plate 42 and pushes the clamping assembly 4 towards the direction close to the lifting rod 6. An auxiliary cylinder 791 is further provided below the pushing cylinder 79. The auxiliary cylinder 791 pushes the body part of the clothes. When the piston rod of the pushing cylinder 79 abuts against the horizontal plate 42, the piston rod of the auxiliary cylinder 791 abuts against the clothes hanger 3 at the clothes body.

[0057] The pushing cylinder 79 pushes the clamping assembly 4 towards the direction close to the lifting rod 6, so that the support column 61 passes through the circular hole 31, and the clothes hanger 3 enters the annular sunk groove 611 under the action of gravity, preventing the clothes hanger 3 from detaching from the lifting rod 6 during the movement of the lifting rod 6.

[0058] Referring to Figure 2 , the lifting assembly 7 includes a winding wheel 71, a traction rope 72, and a driving motor 73. The winding wheel 71 is rotatably arranged on the top surface of the shaping box 1 through a bracket 74. One end of the traction rope 72 is fixedly connected to the top surface of the lifting rod 6, and the other end of the traction rope 72 is fixedly connected to the winding wheel 71. The winding wheel 71 is coaxially connected with a rotating rod 75. The rotating rod 75 is rotatably connected to the bracket 74. The driving motor 73 is fixedly arranged on the top surface of the shaping box 1 through a support block 76. One end of the rotating rod 75 passes through the bracket 74 and is coaxially connected to the output shaft of the driving motor 73. A guide roller 77 is further provided on the top surface of the shaping box 1. The guide roller 77 is fixedly connected to the top surface of the shaping box 1 through a 7-shaped plate 78. The traction rope 72 passes through the guide roller 77 and is then fixedly connected to the winding wheel 71. The guide roller 77 enables the lifting rod 6 to move vertically.

[0059] Start the driving motor 73 to rotate the winding wheel 71, so that the traction rope 72 is wound up, causing the lifting rod 6 to rise. When the driving motor 73 rotates in the reverse direction, the traction rope 72 is unwound, and the lifting rod 6 resets under the action of gravity.

[0060] An ironing assembly 8 for steam ironing both sides of the clothes in the thickness direction and a cooling assembly 9 for cooling and shaping the clothes are provided in the shaping box 1.

[0061] Referring to 2 and 3, the ironing assembly 8 includes a blowing plate 81 and a wrinkle removal plate 82. The blowing plate 81 is fixed on the inner walls on both sides of the shaping box 1 in the thickness direction. The blowing plate 81 is hollow inside. A nozzle 811 connected to the inside of the blowing plate 81 is provided on the side of the blowing plate 81 that is close to each other. A plurality of nozzles 811 are arranged at intervals along the length direction of the blowing plate 81. A steam inlet pipe 812 connected to the inside of the blowing plate 81 is provided on the side of the blowing plate 81 that is away from each other. The other end of the steam inlet pipe 812 passes through the outside of the shaping box 1 and is connected to an external steam generator. A pulse solenoid valve is provided on the steam inlet pipe 812, which blows steam onto the clothes.

[0062] The two side edges in the height direction of the side where the wrinkle removal plates 82 are close to each other are both rounded. The wrinkle removal plates 82 are located on both sides in the thickness direction of the clothes and can abut against both sides in the thickness direction of the clothes. The wrinkle removal plates 82 are located above the nozzle 811. The wrinkle removal plates 82 are located at the collar of the clothes. The sides where the wrinkle removal plates 82 are away from each other are fixed to the inner wall of the forming box 1 through the fixing plate 825.

[0063] The steam generator and the pulse solenoid valve are started, and steam is sprayed simultaneously toward both sides of the clothes in the thickness direction through the nozzle 811 to soften the clothes. When the clothes pass through the wrinkle removal plate 82, the wrinkle removal plate 82 cooperates with the hanger 3 to remove wrinkles on both sides of the clothes at the same time, thereby improving the wrinkle removal efficiency.

[0064] Reference Figure 5 The side of the auxiliary plate 823 away from the lifting rod 6 is provided with a giving groove 8232, and the giving groove 8232 is inclined in the direction away from the compression spring 824 to the direction away from the lifting rod 6.

[0065] When the pushing cylinder 79 pushes the clamping assembly 4 toward the lifting rod 6, the auxiliary plate 823 slides toward the inside of the accommodating groove 822 to provide space for the transfer of the hanger 3. When the hanger 3 has completely passed through the accommodating groove 822, the auxiliary plate 823 extends out under the action of the compression spring 824 and abuts against the inner wall on the other side of the space groove 821, so that the side of the wrinkle removal plate 82 in contact with the clothes remains intact, ensuring the wrinkle removal and smoothing effect.

[0066] Reference Figure 6 、 7 As shown in FIGS. 1 and 2, the cooling assembly 9 includes a cooling roller 91. The cooling roller 91 is located on both sides in the thickness direction of the hanger 3 that moves onto the lifting rod 6. The cooling roller 91 is slidably arranged along the thickness direction of the hanger 3. Rotating shafts 92 are arranged at both ends of the cooling roller 91. The rotating shafts 92 are rotatably connected to the cooling roller 91 and sealing rings are arranged at the connection points. Both ends of the rotating shafts 92 are connected with end plates 93. A connecting plate 94 is arranged between the end plates 93. Guide blocks 931 are arranged on the surfaces of the end plates 93 facing away from each other. Guide grooves 13 for the guide blocks 931 to slide are formed on the inner wall of the shaping box 1. A pressing spring 95 is arranged on the surface of the connecting plate 94 away from the cooling roller 91. One end of the pressing spring 95 is fixedly connected to the connecting plate 94, and the other end of the pressing spring 95 is fixedly connected to the inner wall of the shaping box 1. The outer peripheral wall of the cooling roller 91 abuts against both sides in the thickness direction of the clothes.

[0067] When the lifting rod 6 and the clamping assembly 4 pass by the cooling roller 91, under the action of the pressing spring 95, the cooling roller 91 can retract adaptively. When the cooling roller 91 contacts the clothes, the cooling roller 91 presses against the clothes adaptively under the action of the pressing spring 95, cools and shapes the clothes after wrinkle removal, and reduces the temperature of the clothes, facilitating subsequent taking by the staff.

[0068] An inner cylinder 96 is arranged inside the cooling roller 91. An activity space 911 for the inner cylinder 96 to rotate is arranged inside the cooling roller 91. The radius of the circumferential side wall of the activity space 911 is greater than the outer radius of the inner cylinder 96. The rotating shafts 92 penetrate into the inside of the cooling roller 91 and are fixedly connected to the end faces at both ends of the inner cylinder 96. One end of the rotating shaft 92 outside the cooling roller 91 realizes rotation through a rotating assembly 98. The other end of the rotating shaft 92 outside the cooling roller 91 is rotatably connected to the end plate 93. A flow channel 921 is arranged inside the rotating shaft 92. One end of the rotating shaft 92 is connected with a water inlet pipe 97. The end of the water inlet pipe 97 away from the rotating shaft 92 penetrates outside the shaping box 1 and is externally connected to a cooling water source. A first water pump is arranged on the pipeline between the water inlet pipe 97 and the cooling water source. The cooling water source is pumped into the inner cylinder 96 through the first water pump. The water inlet pipe 97 is rotatably connected to the rotating shaft 92 and a sealing ring is arranged at the connection point.

[0069] A plurality of through holes 961 are formed on the circumferential side wall of the inner cylinder 96. The through holes 961 are arranged in multiple rows along the circumferential direction of the inner cylinder 96 and a plurality of through holes 961 in each row are arranged at equal intervals along the axial direction of the inner cylinder 96. Cooling water at one end of the cooling roller 91 away from the water inlet pipe 97 enters the activity space 911 inside the cooling roller 91 after passing through the water inlet pipe 97, the rotating shaft 92, the inner cylinder 96, and the through holes 961. One end of the cooling roller 91 in the axial direction is connected and communicated with a water outlet pipe 912. A second water pump is arranged on the water outlet pipe 912. The second water pump pumps the water in the activity space 911 to the outside of the cooling roller 91.

[0070] Compared with directly conveying cooling water from one end of the cooling roller 91 into the cooling roller 91, the cooling water is conveyed to the inner cylinder 96 so that the cooling water is sprayed from the evenly distributed through holes 961 into the active space 911 of the cooling roller 91. Since the space of the inner cylinder 96 is small, not only can less water resources be consumed, but the inner cylinder 96 also has a buffering effect. The cooling water enters the cooling roller 91 from the through holes 961 arranged along the axial direction of the inner cylinder 96, so that the cooling water enters the cooling roller 91 more evenly and contacts the cooling roller 91, and the rotation of the inner cylinder 96 can make the water temperature at both ends of the axial direction of the cooling roller 91 consistent, so that the cooling effect in the width direction of the clothes is consistent.

[0071] Reference Figure 7 Rotating assembly 98 includes a rotating motor 981, a first gear 982, a second gear 983, and a synchronous toothed belt 984. Rotating motor 981 is mounted on end plate 93. The output shaft of rotating motor 981 passes through end plate 93 and is rotationally connected to end plate 93. First gear 982 is coaxially connected to the output shaft of rotating motor 981. Second gear 983 is coaxially connected to rotating shaft 92. Synchronous toothed belt 984 is simultaneously mounted on first gear 982 and second gear 983. Rotating motor 981 drives first gear 982 to rotate, which in turn drives second gear 983 to rotate, thereby driving rotating shaft 92 to rotate.

[0072] In a second aspect, the present application also discloses a method for shaping denim clothing, comprising the following steps:

[0073] S1. First, hang the clothes on the hanger 3, then insert it into the slide groove 21 through the first clearance opening 22, then start the sliding motor 51, so that the slider 53 pushes the clamping block 43 toward the middle of the width direction of the shaping box 1 to the second clearance opening 23, and then pushes the cylinder 79 to push the clamping assembly 4 toward the direction close to the lifting rod 6. At this time, the auxiliary plate 823 slides toward the inside of the accommodating groove 822 to provide clearance for the transfer of the hanger 3. When the hanger 3 completely passes through the accommodating groove 822, the auxiliary plate 823 extends under the action of the compression spring 824 and abuts against the inner wall of the other side of the clearance groove 821;

[0074] S2: The piston rod of the push cylinder 79 extends and contacts the horizontal plate 42, pushing the clamping assembly 4 toward the lifting rod 6, so that the support column 61 passes through the circular hole 31 of the hanger 3. Then, the steam generator and the pulse solenoid valve are activated, and steam is sprayed simultaneously from the nozzle 811 toward both sides of the clothes in the thickness direction.

[0075] S3, start the drive motor 73 to rotate the I-shaped wheel 71, so that the traction rope 72 is wound up, and the lifting rod 6 is raised, so that the hanger 3 and the clothes pass through the wrinkle removal plate 82 to be flattened;

[0076] S4. The first water pump pumps the cooling water source into the inner cylinder 96, and enters the moving space 911 of the cooling roller 91 through the through hole 961. When the lifting rod 6 rises until the hanger 3 and the clothes pass through the cooling roller 91, the outer peripheral wall of the cooling roller 91 abuts against the clothes, and the cooling roller 91 cools down the clothes;

[0077] S_{5}. When the hanger 3 rises until it is completely outside the shaping box 1, the hanger is removed from the support column 61, and finally the clothes after wrinkle removal and shaping are removed from the hanger 3.

[0078] The ironing assembly 8 and the cooling assembly 9 can both remove wrinkles and shape both sides of the clothes at the same time, with high automation and convenient operation, greatly improving the shaping efficiency of the clothes.

[0079] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A denim shaping device, characterized by: It includes a shaping box (1). An inlet (11) for clothes to enter is provided on one side wall of the shaping box (1). An outlet (12) for clothes to pass through is provided on the top wall of the shaping box (1). A transport rod (2) is arranged inside the shaping box (1). One end of the transport rod (2) is fixedly connected to the inner wall of the shaping box (1), and the other end of the transport rod (2) passes through the shaping box (1) through the inlet (11). A clothes hanger (3) is arranged on the transport rod (2), and the clothes are hung on the transport rod (2) through the clothes hanger (3). The clothes hanger (3) slides along the length direction of the transport rod (2) through a sliding component (5). A lifting rod (6) is also arranged inside the shaping box (1). The lifting rod (6) is located in the middle of the shaping box (1) in the width direction. When the clothes hanger (3) slides to the middle of the shaping box (1) in the width direction, the clothes hanger (3) is transferred from the transport rod (2) to the lifting rod (6) through a transfer piece. A lifting component (7) for lifting the lifting rod (6) is arranged on the shaping box (1); A first relief opening (22) communicating with a chute (21) is arranged at one end of the transport rod (2) located outside the shaping box (1); An ironing component (8) for steam ironing both sides of the clothes in the thickness direction and a cooling component (9) for cooling and shaping the clothes are arranged inside the shaping box (1).

2. The denim clothing shaping and processing device according to claim 1, characterized in that: The ironing component (8) includes a blowing plate (81) and a wrinkle-removing plate (82). The blowing plate (81) is fixed to the inner walls on both sides of the shaping box (1) in the thickness direction. The inside of the blowing plate (81) is hollow. Nozzles (811) communicating with the inside of the blowing plate (81) are arranged on the side of the blowing plate (81) facing each other. A plurality of nozzles (811) are arranged at intervals along the length direction of the blowing plate (81). An inlet steam pipe (812) communicating with the inside of the blowing plate (81) is arranged on the side of the blowing plate (81) facing away from each other. The other end of the inlet steam pipe (812) passes through the shaping box (1) and is externally connected to a steam generator. A pulse solenoid valve is arranged on the inlet steam pipe (812), and the pulse solenoid valve blows steam onto the clothes; The wrinkle-removing plate (82) is located on both sides of the clothes in the thickness direction and can be in contact with both sides of the clothes in the thickness direction. The wrinkle-removing plate (82) is located above the nozzles (811). The wrinkle-removing plate (82) is located at the collar of the clothes. The sides of the wrinkle-removing plate (82) facing away from each other are fixedly connected to the inner wall of the shaping box (1) through fixing plates (825).

3. The denim clothing shaping and processing device according to claim 1, characterized in that: The cooling assembly (9) includes a cooling roller (91) which is located on both sides in the thickness direction of the clothes hanger (3) moving onto the lifting rod (6). The cooling roller (91) is slidably arranged in the thickness direction of the clothes hanger (3). Both ends of the cooling roller (91) are provided with rotating shafts (92). The rotating shafts (92) are rotatably connected to the cooling roller (91) and sealing rings are arranged at the connection parts. Both ends of the rotating shafts (92) are connected with end plates (93). A connecting plate (94) is arranged between the end plates (93). Guide blocks (931) are arranged on the surfaces of the end plates (93) facing away from each other. Guide grooves (13) for the guide blocks (931) to slide are formed on the inner wall of the shaping box (1). A pressing spring (95) is arranged on the surface of the connecting plate (94) away from the cooling roller (91). One end of the pressing spring (95) is fixedly connected with the connecting plate (94), and the other end of the pressing spring (95) is fixedly connected with the inner wall of the shaping box (1). The outer peripheral wall of the cooling roller (91) abuts against both sides in the thickness direction of the clothes.

4. The denim clothing shaping and processing device according to claim 3, characterized in that: An inner cylinder (96) is arranged inside the cooling roller (91). An activity space (911) for the inner cylinder (96) to rotate is arranged inside the cooling roller (91). The radius of the peripheral side wall of the activity space (911) is greater than the outer radius of the inner cylinder (96). The rotating shafts (92) penetrate into the inside of the cooling roller (91) and are fixedly connected with the end faces at both ends of the inner cylinder (96). One end of the rotating shaft (92) located outside the cooling roller (91) is rotated through a rotating assembly (98). The other end of the rotating shaft (92) located outside the cooling roller (91) is rotatably connected with the end plate (93). A circulation channel (921) is arranged inside the rotating shaft (92). One end of the rotating shaft (92) is connected with a water inlet pipe (97). The end of the water inlet pipe (97) away from the rotating shaft (92) penetrates outside the shaping box (1) and is externally connected to a cooling water source. A first water pump is arranged on the pipeline between the water inlet pipe (97) and the cooling water source. The cooling water source is pumped into the inner cylinder (96) through the first water pump. The water inlet pipe (97) is rotatably connected with the rotating shaft (92) and a sealing ring is arranged at the connection part. A plurality of through holes (961) are formed on the peripheral side wall of the inner cylinder (96). The through holes (961) are arranged in multiple rows along the circumferential direction of the inner cylinder (96), and multiple through holes (961) in each row are arranged at equal intervals along the axial direction of the inner cylinder (96). The cooling water at one end of the cooling roller (91) away from the water inlet pipe (97) enters the activity space (911) of the cooling roller (91) after passing through the water inlet pipe (97), the rotating shaft (92), the inner cylinder (96), and the through holes (961). One end of the cooling roller (91) in the axial direction is connected and communicated with a water outlet pipe (912). A second water pump is arranged on the water outlet pipe (912). The second water pump pumps the water in the activity space (911) to the outside of the cooling roller (91).

5. The denim clothing shaping and processing device according to claim 2, characterized in that: A clamping component (4) is provided at the top of the hanger (3). The clamping component (4) includes a vertical rod (41), a horizontal plate (42), and a clamping block (43). The vertical rod (41) is fixedly connected to the top end of the hanger (3). The horizontal plate (42) is fixedly connected to the top end of the vertical rod (41). The clamping block (43) is fixedly connected to the bottom surface of the horizontal plate (42). The transport rod (2) is clamped between the bottom surface of the horizontal plate (42) and the top surface of the hanger (3). A sliding groove (21) for the clamping block (43) to slide is formed on the top surface of the transport rod (2).

6. The denim shaping device according to claim 5, characterized in that: The sliding component (5) includes a sliding motor (51), a lead screw (52), a slider (53), and a bearing seat (54). The sliding motor (51) is fixedly installed on the transport rod (2). One end of the lead screw (52) is coaxially connected to the sliding motor (51). The other end of the lead screw (52) is rotatably connected to the transport rod (2) through the bearing seat (54). The bottom end of the slider (53) is located in the sliding groove (21). The top end of the slider (53) is penetrated by the lead screw (52) and is threadedly connected to the lead screw (52). The slider (53) abuts against the clamping block (43) and pushes the clamping block (43) towards the middle of the width direction of the shaping box (1).

7. The denim clothing shaping and processing device according to claim 5, characterized in that: A second relief opening (23) communicating with the sliding groove (21) is formed on one surface of the transport rod (2) close to the lifting rod (6). A support column (61) is provided at the bottom end of the lifting rod (6). The support column (61) is horizontally arranged. A circular hole (31) for the support column (61) to pass through is provided at a position of the hanger (3) close to the top. One end of the support column (61) close to the transport rod (2) is arc-shaped. An annular sunk groove (611) is arranged along the circumferential direction of the support column (61). The axial length of the annular sunk groove (611) is greater than the thickness of the hanger (3). The transfer member is a push cylinder (79). After the piston rod of the push cylinder (79) extends out, it abuts against the horizontal plate (42) and pushes the clamping component (4) towards the direction close to the lifting rod (6).

8. The denim shaping and processing device according to claim 7, characterized in that: A relief groove (821) is formed in the wrinkle-removing plate (82) on one side close to the transport rod (2). The relief groove (821) penetrates through both sides in the thickness direction and both sides in the width direction of the wrinkle-removing plate (82). A receiving groove (822) is formed in the inner wall on one side of the relief groove (821). An auxiliary plate (823) and a compression spring (824) are slidably arranged in the receiving groove (822). The surface of the auxiliary plate (823) close to the lifting rod (6) is flush with the surface of the wrinkle-removing plate (82) close to the lifting rod (6). A wing plate (8231) is arranged at one end of the auxiliary plate (823) away from the lifting rod (6). An auxiliary groove (8221) for the wing plate (8231) to slide is formed in the inner wall of the receiving groove (822). One end of the compression spring (824) is fixedly connected to the auxiliary plate (823), and the other end of the compression spring (824) is fixedly connected to the inner wall of the receiving groove (822). A relief inclined surface (8232) is arranged on the surface of the auxiliary plate (823) away from the lifting rod (6). The relief inclined surface (8232) is inclined in the direction away from the lifting rod (6) along the direction from away from the compression spring (824) to close to the compression spring (824).

9. The denim shaping device according to claim 1, characterized in that: The lifting assembly (7) includes a spool (71), a towing rope (72), and a driving motor (73). The spool (71) is rotatably arranged on the top surface of the shaping box (1) through a bracket (74). One end of the towing rope (72) is fixedly connected to the top surface of the lifting rod (6), and the other end of the towing rope (72) is fixedly connected to the spool (71). The spool (71) is coaxially connected with a rotating rod (75). The rotating rod (75) is rotatably connected to the bracket (74). The driving motor (73) is fixedly arranged on the top surface of the shaping box (1) through a support block (76). One end of the rotating rod (75) passes through the bracket (74) and is coaxially connected to the output shaft of the driving motor (73).

10. A processing method, using the denim clothing shaping processing device described in any one of claims 1-9, characterized in that: The method includes the following steps: S1. First, hang the clothes on the hanger (3), then insert it into the sliding groove (21) through the first relief opening (22), and then start the sliding motor (51) to make the slider (53) push the clamping block (43) towards the middle in the width direction of the shaping box (1) to the second relief opening (23), and then push the cylinder (79) to push the clamping assembly (4) towards the direction close to the lifting rod (6). At this time, the auxiliary plate (823) slides towards the inside of the receiving groove (822) to provide relief for the transfer of the hanger (3). When the hanger (3) completely passes through the receiving groove (822), the auxiliary plate (823) extends under the action of the compression spring (824) and abuts against the inner wall on the other side of the relief groove (821). S2. After the piston rod of the pushing cylinder (79) extends and abuts against the horizontal plate (42) and pushes the clamping assembly (4) towards the direction close to the lifting rod (6), make the support column (61) pass through the round hole (31) of the hanger (3), and then start the steam generator and the pulse solenoid valve to spray steam towards both sides in the thickness direction of the clothes through the nozzle (811). S3. Start the drive motor (73) to rotate the spool (71), wind up the towing rope (72), raise the lifting rod (6), and level the hanger (3) and the clothes by passing them through the wrinkle-removing plate (82). S4. The first water pump pumps the cooling water source into the inner cylinder (96) and enters the moving space (911) of the cooling roller (91) through the through hole (961). When the lifting rod (6) rises until the hanger (3) and the clothes pass through the cooling roller (91), the outer peripheral wall of the cooling roller (91) abuts against the clothes, and the cooling roller (91) cools down the clothes. S5. When the hanger (3) rises until it is completely outside the shaping box (1), remove the hanger (3) from the support column (61), and finally remove the clothes that have been wrinkle-removed and shaped from the hanger (3).

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