Drying device for cotton straw mulching film production

Abstract

The invention relates to the technical field of agricultural engineering, and discloses a drying device for cotton straw mulching film production, which comprises a main body table, a drying mechanism is mounted on one side of the upper part of the main body table and is used for drying materials, and a heat homogenizing mechanism is mounted in the drying mechanism and is used for uniformly circulating heat. An observation mechanism is installed on one side of the outer portion of the drying mechanism and used for facilitating observation of operators during machining, and a heat utilization mechanism is installed on the upper portion of the drying mechanism and used for conducting conversion and utilization treatment on heat. Hot air generated by the hot-air blower enters the drying box through the air outlet holes in the first circular plate, the first circular plate is driven by the motor to rotate so as to change the blowing-out angle of the hot air, the angle of the flow guide plate is adjusted by rotating the crank so as to optimize the flowing direction of the hot air, the hot air can make more sufficient contact with materials, the drying efficiency is improved, and the drying time is shortened. And the production aging requirement is met.

Description

Technical Field

[0001] The present invention relates to the technical field of agricultural engineering, and specifically to a drying device for cotton straw mulch film production. Background Art

[0002] In agricultural production, mulch film plays an important role in improving crop yields, maintaining soil moisture, suppressing weed growth, etc. As agricultural waste, cotton straw is used to produce mulch film, which not only realizes the reuse of resources but also conforms to the environmental protection concept, becoming an important research direction in the current agricultural field. However, in the process of cotton straw mulch film production, the drying link faces many challenges, and the existing technologies have obvious deficiencies:

[0003] On the one hand, when traditional drying equipment dries cotton straw mulch film, it is difficult to ensure that heat is evenly transferred to all parts of the material. For example, in common hot air drying equipment, the flow distribution of hot air in the equipment is not uniform enough, and local overheating or insufficient drying is likely to occur. This will lead to uneven quality of the mulch film, affecting its physical properties and service life. In actual use, problems such as cracking and insufficient tensile strength may occur, reducing the use effect of the mulch film. On the other hand, some drying devices have design defects, with low heat exchange efficiency and unable to quickly and effectively remove the moisture in the cotton straw mulch film. Some simple drying devices rely on natural ventilation and slow heating, resulting in a long drying time. This not only prolongs the production cycle but also increases the production cost. For large-scale cotton straw mulch film production enterprises, the low-efficiency drying process seriously restricts the expansion of production scale and the improvement of production efficiency. In addition, most existing drying equipment lacks an effective heat recovery structure. During the drying process, a large amount of heat is directly discharged into the environment with the exhaust gas without being fully utilized. This not only causes energy waste, increases the enterprise's energy cost, but also does not conform to the current development trend of energy conservation and environmental protection. In the context of increasingly tight energy, this energy waste phenomenon needs to be solved urgently.

[0004] In summary, it is urgent to develop a drying device for cotton straw mulch film production that can achieve uniform drying, improve drying efficiency, effectively utilize energy, and facilitate real-time monitoring, which is of great significance for promoting the development of the cotton straw mulch film industry.

[0005] In view of this, the purpose of the present invention is to provide a drying device for cotton straw mulch film production to solve the deficiencies existing in the prior art. Summary of the Invention

[0006] Aiming at the deficiencies of the prior art, the present invention provides a drying device for cotton straw mulch film production, which solves the problem of lack of effective heat recovery.

[0007] To achieve the above objectives, the present invention is realized through the following technical solutions: A drying device for cotton straw mulch film production, including a main body platform, on one side of the upper part of the main body platform, a drying mechanism is installed, which is used for drying the materials. Inside the drying mechanism, a heat uniformity mechanism is installed, which is used for uniformly circulating the heat. On one side of the outside of the drying mechanism, an observation mechanism is installed, which is used for facilitating the operator to observe during processing. On the upper part of the drying mechanism, a heat utilization mechanism is installed, which is used for converting and utilizing the heat;

[0008] The drying mechanism includes a support body installed on one side of the upper part of the main body platform. On the upper part of the support body, a drying box is fixedly installed. On one side of the drying box, an air inlet is opened. On one side of the drying box, a hot air blower is fixedly installed. Inside the air inlet, a circular plate one is installed. On the circular plate one, a plurality of air outlet holes one are provided. On one side inside the drying box, a U-shaped plate is fixedly installed. On one side inside the U-shaped plate, a motor is fixedly installed. The output end of the motor is fixedly connected to the circular plate one. On one side inside the drying box, a plurality of rotating rods are rotatably installed. At one end of each of the plurality of rotating rods, a guide plate is fixedly installed. At the other end of each of the plurality of rotating rods, a crank is fixedly installed.

[0009] Preferably, the air outlet holes one are arranged in front of the output end of the hot air blower.

[0010] Preferably, a plurality of the guide plates are all installed around the air inlet.

[0011] Preferably, the heat uniformity mechanism includes support frames fixedly installed on both sides of the bottom of the drying box. On the upper part of each of the two support frames, a heating element is fixedly installed. On one side of the heating element, a heat conduction pipe one is installed. Around the outside of the heat conduction pipe one, a heat insulation sleeve one is provided. One end of the heat conduction pipe one is fixedly connected to a heat conduction plate.

[0012] Preferably, a plurality of rotating shafts are rotatably installed on one side inside the drying box. On one side of each of the plurality of rotating shafts, a partition plate is fixedly installed. On the other side inside the drying box, a fixing groove one is installed. Inside the fixing groove one, an electric push rod is fixedly installed. At the bottom of the partition plate, a fixing groove two is installed. The output end of the fixing groove one is fixedly connected to the inside of the electric push rod.

[0013] Preferably, the heat conduction plate is in fitting connection with one side of the outside of the drying box.

[0014] Preferably, the observation mechanism includes an observation window opened on the other side of the drying box. On the upper and lower sides of the outside of the observation window, fixing blocks are installed. On one side of each of the two fixing blocks, a sliding groove is provided. Between the two fixing blocks, a baffle plate one is slidably installed. On both sides of the baffle plate one, handles are fixedly installed.

[0015] Preferably, the heat utilization mechanism includes a top plate installed on the top of the drying box. An air outlet is provided on the top plate. Electric sliding rails are installed on both sides of the bottom of the top plate. A second baffle is fixedly installed between the moving seats of the two electric sliding rails. An air outlet pipe is installed on the upper part of the top plate. A second circular plate is fixedly installed on the upper part of the air outlet pipe. A plurality of second air holes are provided on the second circular plate.

[0016] Preferably, on the other side of the upper part of the main body table, a bearing table is fixedly installed, and a material cylinder is installed on the bearing table.

[0017] Preferably, a second heat conduction pipe is installed on one side of the air outlet pipe. One end of the second heat conduction pipe is connected to the inside of the material cylinder, and a second heat preservation sleeve is arranged around the outside of the second heat conduction pipe.

[0018] The present invention provides a drying device for cotton straw mulch film production, having the following beneficial effects:

[0019] 1. In the present invention, hot air generated by a hot air blower enters the drying box through the air holes on the first circular plate, and the first circular plate is driven by a motor to rotate, thereby changing the blowing angle of the hot air. Then, the angle of the guide plate is adjusted by turning the crank to optimize the flow direction of the hot air. Through the synergistic effect of the hot air blower, the first circular plate and the guide plate, the hot air can contact the material more fully, improving the drying efficiency, reducing the drying time required, and meeting the production time limit requirements.

[0020] 2. In the present invention, through the partition plate with adjustable angle, and the partition plate is pushed by an electric push rod to rotate around the rotating shaft, different angles of the partition plate can change the material placement method and the hot air circulation path, so that it can be flexibly adjusted according to the drying degree and characteristics of the material, further optimizing the drying process, enabling all parts of the material to be fully dried, and improving the pertinence and accuracy of the drying effect.

[0021] 3. In the present invention, the heat recovery and reuse are realized through the heat utilization mechanism. First, the humid hot air is discharged through the air outlet on the top of the drying box. Subsequently, the discharge amount is adjusted by driving the second baffle through the electric sliding rail. Then, the air is guided through the air outlet pipe and evenly discharged through the air holes of the second circular plate. Finally, the heat is transferred to the material cylinder through the heat conduction pipe to preheat the material, and at the same time, the heat loss is reduced through the heat preservation sleeve, improving the energy utilization rate, reducing the production cost, and conforming to the production concept of energy conservation and environmental protection. Brief Description of the Drawings

[0022] Figure 1 is a three-dimensional view of the present invention;

[0023] Figure 2 is a schematic diagram of the inside of the drying box of the present invention;

[0024] Figure 3 is a schematic diagram of the outside of the drying box of the present invention;

[0025] Figure 4 Schematic diagram of a component in the drying mechanism of the present invention;

[0026] Figure 5 Schematic diagram of the deflector structure of the present invention;

[0027] Figure 6 Schematic diagram of the carrier plate structure of the present invention;

[0028] Figure 7 Schematic diagram of a component in the heat uniformity mechanism of the present invention;

[0029] Figure 8 Schematic diagram of the observation mechanism of the present invention;

[0030] Figure 9 Schematic diagram of the air outlet structure of the present invention;

[0031] Figure 10 Schematic diagram of a component in the heat utilization mechanism of the present invention.

[0032] Wherein, 1, main body table; 2, drying mechanism; 200, support body; 201, drying box; 202, air inlet; 203, hot air blower; 204, circular plate 1; 205, air outlet hole 1; 206, U-shaped plate; 207, motor; 208, rotating rod; 209, deflector; 210, crank; 3, heat uniformity mechanism; 301, support frame; 302, heating element; 303, heat conduction pipe 1; 304, heat insulation sleeve 1; 305, heat conduction plate; 306, rotating shaft; 307, partition plate; 308, fixing groove 1; 309, electric push rod; 310, fixing groove 2; 4, observation mechanism; 401, observation window; 402, fixing block; 403, sliding groove; 404, baffle plate 1; 405, handle; 5, heat utilization mechanism; 501, top plate; 502, air outlet; 503, electric slide rail; 504, baffle plate 2; 505, air outlet pipe; 506, circular plate 2; 507, air outlet hole 2; 508, bearing table; 509, material cylinder; 510, heat conduction pipe 2; 511, heat insulation sleeve 2. Detailed implementation manners

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0034] Please refer to the attached Figure 1 - attached Figure 10, an embodiment of the present invention provides a drying device for cotton straw mulch film production, including a main body platform 1. On one side of the upper part of the main body platform 1, a drying mechanism 2 is installed, which is used for drying materials. Inside the drying mechanism 2, a heat uniformity mechanism 3 is installed, which is used for uniform circulation of heat. On one side of the outside of the drying mechanism 2, an observation mechanism 4 is installed, which is used to facilitate operators to observe during processing. On the upper part of the drying mechanism 2, a heat utilization mechanism 5 is installed, which is used for conversion and utilization of heat;

[0035] The drying mechanism 2 includes a support body 200 installed on one side of the upper part of the main body platform 1. On the upper part of the support body 200, a drying box 201 is fixedly installed. On one side of the drying box 201, an air inlet 202 is opened. On one side of the drying box 201, a hot air blower 203 is fixedly installed. Inside the air inlet 202, a circular plate one 204 is installed. On the circular plate one 204, a plurality of air outlet holes one 205 are provided. On one side inside the drying box 201, a U-shaped plate 206 is fixedly installed. On one side inside the U-shaped plate 206, a motor 207 is fixedly installed. The output end of the motor 207 is fixedly connected to the circular plate one 204. Inside the drying box 201, a plurality of rotating rods 208 are rotatably installed. At one end of each of the plurality of rotating rods 208, a guide plate 209 is fixedly installed. At the other end of each of the plurality of rotating rods 208, a crank 210 is fixedly installed;

[0036] The air outlet holes one 205 are arranged in front of the output end of the hot air blower 203;

[0037] A plurality of guide plates 209 are all installed around the air inlet 202;

[0038] Specifically, the support body 200 plays a supporting role. The function of the drying box 201 is to dry the materials inside. The drying box 201 is sealed. The function of the hot air blower 203 is to let the hot air enter the drying box 201 through the air inlet 202. The air outlet holes one 205 on the circular plate one 204 make the hot air enter more evenly. The function of the motor 207 is to drive the circular plate one 204 to rotate, thereby changing the blowing angle of the hot air and making the hot air more evenly distributed. Under the action of the rotation of the rotating rod 208, the guide plate 209 adjusts the angle of the guide plate 209 to further optimize the flow direction of the hot air. The function of the crank 210 is to adjust the angle of the guide plate 209.

[0039] The heat uniformity mechanism 3 includes support frames 301 fixedly installed on both sides of the bottom of the drying box 201. On the upper part of each of the two support frames 301, a heating element 302 is fixedly installed. On one side of the heating element 302, a heat conduction pipe one 303 is installed. Around the outside of the heat conduction pipe one 303, a heat insulation sleeve one 304 is provided. One end of the heat conduction pipe one 303 is fixedly connected to a heat conduction plate 305;

[0040] Specifically, the support frame 301 plays a supporting role, the heating element 302 is used to generate heat, the first heat conduction tube 303 is used to transfer the heat emitted by the heating element 302 to the heat conduction plate 305, and the first heat insulation sleeve 304 is used to prevent heat loss during the heat transfer process.

[0041] A plurality of rotating shafts 306 are rotatably installed on one side inside the drying oven 201, a partition 307 is fixedly installed on one side of each of the plurality of rotating shafts 306, a first fixing groove 308 is installed on the other side inside the drying oven 201, an electric push rod 309 is fixedly installed inside the first fixing groove 308, a second fixing groove 310 is installed at the bottom of the partition 307, and the output end of the first fixing groove 308 is fixedly connected to the inside of the electric push rod 309;

[0042] The heat conduction plate 305 is in fit connection with one side outside the drying oven 201;

[0043] Specifically, the rotating shaft 306 is used to drive the partition 307 to rotate. The electric push rod 309 is installed in the first fixing groove 308, and its output end is connected to the second fixing groove 310, thereby pushing the partition 307 to rotate around the rotating shaft 306, so as to adjust the angle of the partition 307 and further optimize the drying process.

[0044] The observation mechanism 4 includes an observation window 401 opened on the other side of the drying oven 201. Fixed blocks 402 are installed on the upper and lower sides outside the observation window 401. Slide grooves 403 are provided on one side of each of the two fixed blocks 402. A first baffle 404 is slidably installed between the two fixed blocks 402. Handles 405 are fixedly installed on both sides of the first baffle 404;

[0045] Specifically, the observation window 401 enables the operator to understand the drying situation in real time through the observation mechanism 4. The first baffle 404 slides between the two fixed blocks 402 through the slide grooves 403, so as to facilitate the operator to check the drying state of the material and adjust the drying parameters in a timely manner.

[0046] The heat utilization mechanism 5 includes a top plate 501 installed on the top of the drying oven 201. An air outlet 502 is opened on the top plate 501. Electric slide rails 503 are installed on both sides of the bottom of the top plate 501. A second baffle 504 is fixedly installed between the moving seats of the two electric slide rails 503. An air outlet pipe 505 is installed on the upper part of the top plate 501. A second circular plate 506 is fixedly installed on the upper part of the air outlet pipe 505. A plurality of second air holes 507 are provided on the second circular plate 506;

[0047] Specifically, the air outlet 502 is used to discharge the humid and hot air. The electric slide rails 503 are used to drive the second baffle 504 to slide left and right, so as to change the opening size of the air outlet 502 and adjust the discharge amount. The second air holes 507 are used to evenly discharge the heat.

[0048] On the other side of the upper part of the main body table 1, a carrier table 508 is fixedly installed, and a material cylinder 509 is installed on the upper part of the carrier table 508;

[0049] On one side of the air outlet pipe 505, a second heat conduction pipe 510 is installed. One end of the second heat conduction pipe 510 is connected to the inside of the material cylinder 509, and a second heat preservation sleeve 511 is arranged around the outside of the second heat conduction pipe 510;

[0050] Specifically, the function of the carrier table 508 is to bear, the function of the material cylinder 509 is to load materials, the function of the second heat conduction pipe 510 is to transfer the discharged heat to the inside of the material cylinder 509, and the materials in the cylinder can be preheated and other processed. The function of the second heat preservation sleeve 511 is to keep the heat transferred by the second heat conduction pipe 510.

[0051] Working principle: When the present invention is in use, it specifically includes the following steps:

[0052] First, hot air is generated by the hot air blower 203, and then enters the drying box 201 through the air outlet holes 205 on the first circular plate 204 of the air inlet 202. The first circular plate 204 is driven to rotate by the motor 207, so as to change the blowing angle of the hot air, make the hot air distribution more uniform. At the same time, a plurality of guide plates 209 are installed around the air inlet 202, and then the angle of the guide plates 209 is adjusted by rotating the crank 210 to drive the rotating rod 208 to rotate, further optimizing the flow direction of the hot air, so that the hot air can better contact the materials, thereby improving the drying efficiency.

[0053] Through the synergistic effect of the heat uniformity mechanism 3, then heat is generated by the heating elements 302 on the support frames 301 on both sides of the bottom of the drying box 201. The heat is then transferred through the first heat conduction pipe 303, and the first heat preservation sleeve 304 reduces the heat dissipation. At the same time, one end of the first heat conduction pipe 303 is attached to the outside of one side of the drying box 201 through the heat conduction plate 305, and the heat is evenly transferred into the drying box 201 to ensure that the temperature in the drying box 201 is uniform, avoiding local overheating or uneven drying of the materials.

[0054] The partitions 307 on the plurality of rotating shafts 306 rotatably installed on one side inside the drying box 201 can be adjusted in angle by the electric push rod 309. The electric push rod 309 is installed in the first fixed groove 308, and its output end is connected to the second fixed groove 310, thereby pushing the partition 307 to rotate around the rotating shaft 306. By the partitions 307 at different angles, the placement method of the materials and the flow path of the hot air can be changed. According to the drying degree and characteristics of the materials, the angle of the partition 307 is adjusted to further optimize the drying process and ensure that all parts of the materials can be fully dried.

[0055] During the drying process, the operator can understand the drying situation in real time through the observation mechanism 4. The observation window 401 is opened on the other side of the drying box 201. When observation is needed, the operator slides the baffle plate 404 through the handle 405, making it move in the chute 403 of the fixed block 402, so as to open the observation window 401, which is convenient for the operator to check the drying state of the material, so as to adjust the drying parameters in time.

[0056] The heat utilization mechanism 5 recovers and reuses the heat during the drying process. The humid and hot air discharged through the air outlet 502 on the top plate 501 of the drying box 201 can adjust the discharge amount by controlling the position of the baffle plate 504 through the electric slide rail 503. Then, the air outlet pipe 505 guides the discharged air to other places where heat is needed. Finally, the air is evenly discharged through the air outlet holes 507 on the circular plate 506 at the upper part of the air outlet pipe 505. The heat in the air outlet pipe 505 is transferred to the inside of the material cylinder 509 through the heat conduction pipe 510, which can preheat the materials in the cylinder and other treatments. Also, the heat loss during the heat transfer process is reduced through the heat preservation sleeve 511, improving the energy utilization rate and reducing the production cost.

[0057] The material cylinder 509 on the bearing platform 508 is used to store the materials to be dried. During the whole drying process, the materials are taken out from the material cylinder 509 and put into the drying box 201, and then taken out after drying treatment to complete the drying process. Through the coordinated action of each mechanism of the whole device, the efficient and uniform drying of cotton straw mulch materials is realized. At the same time, the heat is fully utilized, improving the energy utilization rate and production efficiency, and meeting the drying requirements in the production process of cotton straw mulch.

[0058] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drying device for producing cotton straw mulch film, characterized in that, It includes a main body platform (1), on one side of the upper part of the main body platform (1), a drying mechanism (2) is installed, which is used for drying materials. Inside the drying mechanism (2), a heat uniformity mechanism (3) is installed, which is used for uniformly circulating heat. On one side of the outside of the drying mechanism (2), an observation mechanism (4) is installed, which is used for facilitating operators to observe during processing. On the upper part of the drying mechanism (2), a heat utilization mechanism (5) is installed, which is used for converting and utilizing heat; The drying mechanism (2) includes a support body (200) installed on one side of the upper part of the main body platform (1). On the upper part of the support body (200), a drying box (201) is fixedly installed. On one side of the drying box (201), an air inlet (202) is opened. On one side of the drying box (201), a hot air blower (203) is fixedly installed. Inside the air inlet (202), a circular plate one (204) is installed. On the circular plate one (204), a plurality of air outlet holes one (205) are provided. On one side inside the drying box (201), a U-shaped plate (206) is fixedly installed. On one side inside the U-shaped plate (206), a motor (207) is fixedly installed. The output end of the motor (207) is fixedly connected to the circular plate one (204). On one side inside the drying box (201), a plurality of rotating rods (208) are rotatably installed. At one end of each of the plurality of rotating rods (208), a guide plate (209) is fixedly installed. At the other end of each of the plurality of rotating rods (208), a crank (210) is fixedly installed.

2. The drying device for producing cotton straw mulch film according to claim 1, characterized in that, The air outlet holes one (205) are arranged in front of the output end of the hot air blower (203).

3. The drying device for producing cotton straw mulch film according to claim 1, characterized in that, A plurality of the guide plates (209) are all installed around the air inlet (202).

4. A drying device for producing cotton straw mulch film according to claim 1, characterized in that, The heat uniformity mechanism (3) includes support frames (301) fixedly installed on both sides of the bottom of the drying box (201). On the upper part of each of the two support frames (301), a heating element (302) is fixedly installed. On one side of the heating element (302), a heat conduction pipe one (303) is installed. Around the outside of the heat conduction pipe one (303), a heat insulation sleeve one (304) is provided. One end of the heat conduction pipe one (303) is fixedly connected to a heat conduction plate (305).

5. A drying device for producing cotton straw mulch film according to claim 1, characterized in that, On one side inside the drying box (201), a plurality of rotating shafts (306) are rotatably installed. On one side of each of the plurality of rotating shafts (306), a partition plate (307) is fixedly installed. On the other side inside the drying box (201), a fixing groove one (308) is installed. Inside the fixing groove one (308), an electric push rod (309) is fixedly installed. At the bottom of the partition plate (307), a fixing groove two (310) is installed. The output end of the fixing groove one (308) is fixedly connected to the inside of the electric push rod (309).

6. A drying device for producing cotton straw mulch film according to claim 4, characterized in that, The heat conduction plate (305) is in fit connection with one side of the outside of the drying box (201).

7. A drying device for producing cotton straw mulch film according to claim 1, characterized in that, The observation mechanism (4) includes an observation window (401) opened on the other side of the drying box (201). Fixed blocks (402) are installed on both the upper and lower sides of the outside of the observation window (401). A chute (403) is provided on one side of each of the two fixed blocks (402). A first baffle (404) is slidably installed between the two fixed blocks (402). Handles (405) are fixedly installed on both sides of the first baffle (404).

8. The drying device for producing cotton straw mulch film according to claim 1, characterized in that, The heat utilization mechanism (5) includes a top plate (501) installed on the top of the drying box (201). An air outlet (502) is opened on the top plate (501). Electric sliding rails (503) are installed on both sides of the bottom of the top plate (501). A second baffle (504) is fixedly installed between the moving seats of the two electric sliding rails (503). An air outlet pipe (505) is installed on the upper part of the top plate (501). A second circular plate (506) is fixedly installed on the upper part of the air outlet pipe (505). A plurality of second air holes (507) are provided on the second circular plate (506).

9. The drying device for producing cotton straw mulch film according to claim 1, characterized in that, On the other side of the upper part of the main body table (1), a bearing table (508) is fixedly installed. A material cylinder (509) is installed on the upper part of the bearing table (508).

10. A drying device for the production of cotton straw mulch film according to claim 8, characterized in that, A second heat conduction pipe (510) is installed on one side of the air outlet pipe (505). One end of the second heat conduction pipe (510) is connected to the inside of the material cylinder (509). A second heat preservation sleeve (511) is provided around the outside of the second heat conduction pipe (510).

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