Integrated circuit control system for industrial automation
By introducing user management and biometric recognition, combined with operation monitoring and CPU control management modules, the security and hierarchical authority management of industrial integrated circuit control systems are realized, the problems of system security and exception handling are solved, and the safety and controllability of the production process are improved.
Patent Information
- Application Number
- CN202510607303.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing industrial integrated circuit control system lacks a security verification module, does not set permission levels, cannot be controlled in a hierarchical manner, and fails to effectively deal with abnormal situations and equipment parameter adjustments.
An integrated circuit control system is designed, including an operation monitoring module, a CPU control management module, a power supply module, an execution module and a human-computer interaction module, a user management unit and biometric identification, a hierarchical permission setting, and automatic adjustment or shutdown through monitoring and analyzing the device status.
Improve system security, realize hierarchical permission management, ensure data security, promptly handle exceptions, and reduce the impact of exceptions on production.
Smart Images

Figure CN120406265A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial automation, and particularly to an integrated circuit control system for industrial automation. Background Art
[0002] Industrial automation refers to the general term for the manipulation of the production process through automatic control and automatic adjustment devices in machine equipment or production processes, achieving industrial goals as expected without direct manual intervention; industrial automation is usually equipped with an integrated circuit system to control the production process of industrial automation.
[0003] The existing integrated circuit system does not have a login verification module, allowing anyone to open the system and control the production process of industrial automation by editing program codes, resulting in low system security.
[0004] The defects of the existing industrial integrated circuit control system are as follows:
[0005] 1. Patent document CN105023403A discloses a linkage control method based on an industrial safety emergency command integration system. This industrial integration control system can activate different emergency plans according to emergencies, but this patent document does not consider the security issues of the system;
[0006] 2. The existing industrial integrated circuit control system does not consider setting different permission levels to achieve hierarchical management and control of the production process of industrial automation by staff;
[0007] 3. Patent document CN213276309U proposes a rolling door multi-functional integrated circuit control system. The integrated circuit control system of this patent document can expand functions or change control methods according to actual needs, but the integrated circuit control system of this patent document does not consider classifying abnormal situations in industrial automation production and making different response operations according to the classification results;
[0008] 4. The existing industrial integrated circuit control system does not consider setting an equipment parameter adjustment unit and an equipment abnormality processing unit to adjust and shut down abnormal automated equipment, thereby reducing losses caused by abnormal situations. Summary of the Invention
[0009] The purpose of the present invention is to provide an integrated circuit control system for industrial automation to solve the problems raised in the above background art.
[0010] To achieve the above object, the present invention provides the following technical solutions: An integrated circuit control system for industrial automation, including an operation monitoring module, a CPU control and management module, a power supply module, a power supply monitoring module, an execution module, and a human-machine interaction module. The operation monitoring module is used to monitor the operation status of automated industrial equipment. The CPU control and management module is responsible for the analysis of all tasks and the control of instructions. The power supply module is used to supply power to the system and automated industrial equipment. The power supply monitoring module is used to monitor the power supply situation of automated industrial equipment. The execution module is used to execute the control instructions conveyed by the CPU control and management module. The human-machine interaction module is used for the interactive operation between the user and the system;
[0011] The human-machine interaction module includes a user management unit and an editable management unit. The user management unit is used to manage the users who log in to the system. The editable management unit is used to control the industrial production process according to specific requirements using programming languages;
[0012] The user management unit includes a user information input sub-unit, a user information permission setting sub-unit, and a user login authentication sub-unit. The user information input sub-unit is used to input user information into the system. The user information permission setting sub-unit is used to determine the operable permissions of the user. The user login authentication sub-unit is used to improve the security of the system.
[0013] Preferably, the user information input sub-unit includes the input of user basic information and user biometric features. User basic information includes the user name and the corresponding password of the user. Biometric features include fingerprints, irises, and faces. The user permission setting sub-unit sets three different roles for system users. The three different roles are arranged in descending order of permission level, including senior administrators, administrators, and ordinary users. Senior administrators can view and manage all tasks of the system and manage the permissions of all other user accounts. Administrators can view and manage tasks within a limited range and adjust the permissions of ordinary users. Ordinary users can adjust some parameters of industrial equipment.
[0014] Preferably, the user login authentication sub-unit uses biometric identification verification and account password verification methods to identify the identity of the user. The user login authentication sub-unit verifies the biometric features of the user through biometric identification technology. If the biometric features of the user match the data entered in the user information database, the user can log in to the system; otherwise, the user cannot. If the login user name and the corresponding password of the user match the data entered in the user information database, the user can log in to the system.
[0015] Preferably, the operation monitoring module includes a plant environment monitoring unit and an automated industrial equipment monitoring unit. The plant environment monitoring unit is used to monitor the environmental conditions of the plant, and the automated industrial equipment monitoring unit is used to monitor the operation of automated industrial equipment. The plant environment monitoring unit includes a temperature sensor, a humidity sensor, and a particulate sensor. The three sensors are used to monitor the environmental conditions in the industrial automated production plant, and the environmental conditions include temperature, humidity, and air particle size;
[0016] The automated industrial equipment monitoring unit obtains equipment operation parameters and equipment startup / shutdown conditions through a circuit monitoring device. The automated industrial equipment monitoring unit captures the working process of the automated industrial equipment through an intelligent AI camera, accesses the wireless network, and transmits the captured images to the CPU control and management module.
[0017] Preferably, the CPU control and management module includes a data storage unit and a data processing unit. The data storage unit receives the monitoring data from the operation monitoring module and stores the monitoring data in an orderly manner. The data processing unit analyzes and processes the monitoring data through implanted intelligent algorithms and issues control instructions to the execution module based on the analysis results.
[0018] Preferably, the data processing unit includes an environmental data analysis sub-unit and an equipment data analysis sub-unit. The environmental data analysis sub-unit analyzes the plant environmental condition data obtained by the operation monitoring module. The environmental data analysis sub-unit compares the monitoring data obtained by the sensor with the set data range through an intelligent algorithm. If the monitoring data obtained by the sensor is outside the set data range, it is determined as abnormal data. The equipment data analysis sub-unit compares the difference between the actual operation parameters of the equipment and the set operation parameters through implanted mathematical algorithms. When the operation parameters exceed the allowable fluctuation range of the expected parameters, it is determined as abnormal data. The equipment data analysis sub-unit captures abnormal behaviors in the images captured by the intelligent AI camera through an image intelligent algorithm.
[0019] Preferably, after the data processing unit receives the data monitored by the operation monitoring module, if the data is determined to be abnormal, it defines the abnormal level according to the different abnormal data received. The abnormal levels are divided into: primary abnormality, secondary abnormality, and tertiary abnormality;
[0020] Primary abnormality: The environmental data analysis sub-unit determines that the obtained monitoring data is abnormal data;
[0021] Secondary abnormality: The equipment data analysis sub-unit determines that the operation parameters of the automated industrial equipment are abnormal data;
[0022] Tertiary abnormality: The equipment data analysis sub-unit determines that the operation of the automated industrial equipment is abnormal.
[0023] Preferably, the data processing unit sends corresponding exception response instructions according to the analyzed exception level result:
[0024] Level 1 exception response: The data processing unit issues an environmental exception signal and controls the execution module to send the environmental exception signal to the mobile terminals of ordinary users;
[0025] Level 2 exception response: The data processing unit issues a device exception signal, controls the execution module to send the device exception signal to the mobile terminals of administrators and ordinary users, and controls the execution module to adjust the automated industrial equipment;
[0026] Level 3 exception response: The data processing unit issues a high-level exception signal, controls the execution module to send the high-level exception signal to the mobile terminals of senior administrators, administrators and ordinary users, and controls the execution module to shut down the automated industrial equipment.
[0027] Preferably, the execution module includes a device exception handling unit, a device parameter adjustment unit, and a device fault warning unit. The device exception handling unit is used to control the shutdown and startup of the automated industrial equipment. The device parameter adjustment unit is used to automatically adjust specific operating parameters so that the actual operating parameter data of the equipment is within the set range. The device fault warning unit sends warning information to the corresponding responsible personnel through wireless communication technology.
[0028] Preferably, the operation monitoring module, the CPU control and management module, the execution module, and the human-machine interaction module are all powered by a power supply module. The power supply monitoring module monitors the working voltage and working current of the working power supply of the automated industrial equipment in real time, and when the monitored working voltage and working current exceed the set threshold, it issues a warning signal through an alarm light and an alarm voice.
[0029] Compared with the prior art, the beneficial effects of the present invention are:
[0030] 1. The present invention can control the users who can log in to the system and user permissions through the user management unit of the human-machine interaction module, and authenticate the users using the system, avoiding external personnel logging in to the system to control the process of industrial automation production, ensuring the security of the system, and making the data security of the system high.
[0031] 2. The present invention classifies permissions through the user information permission setting subunit of the user management unit, sets different permissions for users, enables hierarchical control between users, has a clear division of labor in this hierarchical control method, is more convenient for upper-level management, and at the same time, the user login authentication subunit can identify users through biometric recognition technology, with high login convenience.
[0032] 3. The present invention monitors the operation of automated industrial equipment in real time through an operation monitoring module, and transmits the monitoring data to the CPU control and management module. The data analysis sub-unit of the CPU control and management module analyzes the monitoring data, and when abnormal data is analyzed, different abnormal data is classified and defined to grade the abnormal situation, facilitating the staff to better understand and handle the abnormalities of the automated industrial equipment.
[0033] 4. The present invention monitors the operation of automated industrial equipment through an operation monitoring module. The CPU control and management module analyzes the monitoring data, and when the actual operation parameters of the industrial equipment are abnormal, the equipment parameter adjustment unit of the execution module automatically adjusts the operation parameters of the equipment to make the operation parameters of the equipment automatically return to normal. Moreover, when the CPU control and management module detects an abnormality in the automated industrial equipment, it can timely control the equipment abnormality handling unit of the execution module to shut down the faulty equipment, effectively reducing the impact of abnormal situations on the industrial automation production process and avoiding greater losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 is the composition structure diagram of the present invention;
[0035] Figure 2 is the composition structure diagram of the human-computer interaction module of the present invention;
[0036] Figure 3 is the composition structure diagram of the operation monitoring module of the present invention;
[0037] Figure 4 is the composition structure diagram of the CPU control and management module of the present invention;
[0038] Figure 5 is the composition structure diagram of the execution module of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0040] Please refer to Figure 1 and Figure 2, an embodiment provided by the present invention: An integrated circuit control system for industrial automation, including an operation monitoring module, a CPU control and management module, a power supply module, a power supply monitoring module, an execution module, and a human-machine interaction module. The operation monitoring module is used to monitor the operation status of automated industrial equipment. The CPU control and management module is responsible for the analysis of all tasks and the control of instructions. The power supply module is used to supply power to the system and automated industrial equipment. The power supply monitoring module is used to monitor the power supply situation of automated industrial equipment. The execution module is used to execute the control instructions conveyed by the CPU control and management module. The human-machine interaction module is used for the interactive operation between the user and the system;
[0041] The human-machine interaction module includes a user management unit and an editable management unit. The user management unit is used to manage the users who log in to the system. The editable management unit is used to control the industrial production process using programming languages according to specific requirements;
[0042] The user management unit includes a user information input sub-unit, a user information permission setting sub-unit, and a user login authentication sub-unit. The user information input sub-unit is used to input user information into the system. The user information permission setting sub-unit is used to determine the operable permissions of the user. The user login authentication sub-unit is used to improve the security of the system.
[0043] The user information input sub-unit includes the input of user basic information and user biometric features. The user basic information includes the username and the corresponding password of the user. The biometric features include fingerprints, irises, and faces. The user permission setting sub-unit sets three different roles for system users. The three different roles are arranged in descending order of permission level, including senior administrators, administrators, and ordinary users. Senior administrators can view and manage all tasks of the system and manage the permissions of all other user accounts. Administrators can view and manage tasks within a limited range and adjust the permissions of ordinary users. Ordinary users can adjust some parameters of industrial equipment.
[0044] The user login authentication sub-unit uses biometric identification verification and account password verification methods to identify the identity of the user. The user login authentication sub-unit verifies the biometric features of the user through biometric identification technology. If the biometric features of the user match the data entered in the user information database, the user can log in to the system; otherwise, the user cannot. If the login username and the corresponding password of the user match the data entered in the user information database, the user can log in to the system.
[0045] Further, when the integrated circuit control system for industrial automation is working, the operation monitoring module automatically monitors the operation status of the industrial automation equipment in real time. The CPU control and management module receives the monitoring data from the operation monitoring module, analyzes the real-time monitoring data, and issues corresponding control instructions according to the analysis results, causing the control execution module to perform corresponding actions. The power supply module supplies power to other modules of the system and the industrial automation equipment. The power supply monitoring module monitors the power supply situation of the industrial automation equipment in real time. The human-machine interaction module is the bridge for interaction between the user and the system;
[0046] Users using this system need to pass the authentication of the user authentication login subunit of the user management unit to be able to use the editable management unit. Users who pass the login authentication can use the programming language through the editable management unit to control the production operation sequence and production process of the industry according to specific industrial production requirements;
[0047] Before using the user login authentication subunit, the user information entry subunit enters the user's information into the user database of the system. When entering the information, the user sets a username and a password corresponding to the username for himself, and enters the user's biometric features, including the user's fingerprint, iris, and face. The user privilege setting subunit sets different privileges for users according to the responsibilities assumed by different users in the industrial automation production process. Senior administrators and administrators can adjust ordinary users, and ordinary users can adjust some parameters of industrial equipment to control the industrial automation production process. After the user information is entered into the system user database, the user can pass the login authentication of the user login authentication subunit through biometric features or by entering the username and the user password corresponding to the username, and use the editable management unit after passing the login authentication; The user identity of this system can be verified through the user management module, preventing unauthorized users from accessing the system and setting different management privileges for different users, thereby improving the data security of this system.
[0048] Please refer to Figure 1 and Figure 3 , an embodiment provided by the present invention: an integrated circuit control system for industrial automation. The operation monitoring module includes a factory building environment monitoring unit and an industrial automation equipment monitoring unit. The factory building environment monitoring unit is used to monitor the environmental conditions of the factory building, and the industrial automation equipment monitoring unit is used to monitor the operation of the industrial automation equipment. The factory building environment monitoring unit includes a temperature sensor, a humidity sensor, and a particulate matter sensor. The three sensors are used to monitor the environmental conditions in the industrial automation production factory building. The environmental conditions include temperature, humidity, and air particle size;
[0049] The automated industrial equipment monitoring unit obtains the equipment operation parameters and the startup and shutdown conditions of the equipment through a circuit monitoring device. The automated industrial equipment monitoring unit captures the working process of the automated industrial equipment through an intelligent AI camera, accesses a wireless network, and transmits the captured images to the CPU control and management module.
[0050] Furthermore, the plant environment monitoring unit in the operation monitoring module monitors the environmental conditions of the plant. The plant environment monitoring unit uses temperature sensors, humidity sensors, and particulate sensors to monitor the temperature, humidity, and air particle size in the industrial automated production plant in real time. The temperature sensor monitors the working environment temperature in the plant in real time. The humidity sensor is used to monitor the humidity in the plant in real time. The particulate sensor uses components such as a laser light source and a photodetector, and uses the scattering principle to monitor the particulate matter concentration in the air in real time, so as to realize the monitoring of the air particle size in the working environment in the plant.
[0051] The automated industrial equipment monitoring unit uses a circuit monitoring device to monitor the operation parameters and startup and shutdown conditions of the automated industrial equipment in real time. The automated industrial equipment monitoring unit also captures and records the working process of the automated industrial equipment through an intelligent AI camera. During the process of capturing and recording the production process of the automated industry, the intelligent AI camera transmits the captured images to the CPU control and management module in real time through the accessed wireless network, enabling the CPU control and management module to analyze the captured images.
[0052] Please refer to Figure 1 and Figure 4 , an embodiment provided by the present invention: An integrated circuit control system for industrial automation. The CPU control and management module includes a data storage unit and a data processing unit. The data storage unit receives the monitoring data of the operation monitoring module and stores the monitoring data in an orderly manner. The data processing unit analyzes and processes the monitoring data through an implanted intelligent algorithm, and issues a control instruction to the execution module according to the analysis result.
[0053] The data processing unit includes an environmental data analysis subunit and an equipment data analysis subunit. The environmental data analysis subunit analyzes the plant environmental condition data obtained by the operation monitoring module. The environmental data analysis subunit compares the monitoring data obtained by the sensor with the set data range through an intelligent algorithm. If the monitoring data obtained by the sensor is outside the set data range, it is determined as abnormal data. The equipment data analysis subunit compares the difference between the actual operation parameters of the equipment and the set operation parameters through an implanted mathematical algorithm. When the operation parameters exceed the allowable fluctuation range of the expected parameters, it is determined as abnormal data. The equipment data analysis subunit captures abnormal behaviors in the images captured by the intelligent AI camera through an image intelligent algorithm.
[0054] After the data processing unit receives the data monitored by the operation monitoring module, if it determines that the data is abnormal, it defines the abnormal level according to the different abnormal data received. The abnormal levels are divided into: primary abnormality, secondary abnormality, and tertiary abnormality;
[0055] Primary abnormality: The environmental data analysis subunit determines that the monitored data obtained is abnormal data;
[0056] Secondary abnormality: The equipment data analysis subunit determines that the operating parameters of the automated industrial equipment are abnormal data;
[0057] Tertiary abnormality: The equipment data analysis subunit determines that the operation of the automated industrial equipment is abnormal.
[0058] Furthermore, when the CPU control and management module receives the monitoring data from the operation monitoring module, the data storage unit stores the monitored different data in an orderly manner, classifies and stores the data in the database. The data processing unit analyzes and processes the different monitoring data through the implanted intelligent algorithm, and issues corresponding control instructions to the execution module according to the different analysis results;
[0059] The environmental data analysis subunit and the equipment data analysis subunit in the data processing unit respectively analyze the data monitored by the plant environment monitoring unit and the automated industrial equipment monitoring unit in the operation monitoring module. The environmental data analysis subunit analyzes the plant environment condition data obtained by the operation monitoring module, and compares the monitoring data of temperature, humidity, and air particle concentration obtained by the sensor with the corresponding set data range through the intelligent algorithm. If the monitoring data obtained by the sensor is not within the set data range, it is determined that the current monitoring data is abnormal data. The equipment data analysis subunit compares the current actual operating parameters of the equipment with the set expected operating parameters through the implanted mathematical algorithm. When the operating parameters exceed the allowable fluctuation range of the expected operating parameters, the equipment data analysis subunit determines it as abnormal operating data. The equipment data analysis subunit receives the images of the operation of the automated industrial equipment recorded by the intelligent AI camera, and captures abnormal behaviors in the images captured by the intelligent AI camera through the image intelligent algorithm. When abnormal operations of the automated industrial equipment are captured and recognized, it is determined that the operation of the automated industrial equipment is abnormal.
[0060] The data processing unit defines the abnormal level according to the different abnormal data analyzed. The abnormal levels are divided into: primary abnormality, secondary abnormality, and tertiary abnormality: When the environmental data analysis subunit determines that the monitored data obtained is abnormal data, it is a primary abnormality; when the equipment data analysis subunit determines that the operating parameters of the automated industrial equipment are abnormal data, it is a secondary abnormality; when the equipment data analysis subunit determines that the operation of the automated industrial equipment is abnormal through the images captured by the intelligent AI camera, it is a tertiary abnormality.
[0061] Please refer to Figure 1and Figure 5 , an embodiment provided by the present invention: an integrated circuit control system for industrial automation, in which the data processing unit sends corresponding exception response instructions according to the analyzed exception level result:
[0062] Level 1 exception response: The data processing unit issues an environmental exception signal and controls the execution module to send the environmental exception signal to the mobile terminal of ordinary users;
[0063] Level 2 exception response: The data processing unit issues a device exception signal, controls the execution module to send the device exception signal to the mobile terminals of administrators and ordinary users, and controls the execution module to adjust the automated industrial equipment;
[0064] Level 3 exception response: The data processing unit issues a high-level exception signal, controls the execution module to send the high-level exception signal to the mobile terminals of senior administrators, administrators and ordinary users, and controls the execution module to shut down the automated industrial equipment.
[0065] The execution module includes a device exception handling unit, a device parameter adjustment unit, and a device fault warning unit. The device exception handling unit is used to control the shutdown and startup of the automated industrial equipment. The device parameter adjustment unit is used to automatically adjust specific operating parameters so that the actual operating parameter data of the equipment is within the set range. The device fault warning unit sends warning information to the corresponding responsible personnel through wireless communication technology.
[0066] The operation monitoring module, the CPU control and management module, the execution module, and the human-computer interaction module are all powered by the power supply module. The power supply monitoring module monitors the working voltage and working current of the working power supply of the automated industrial equipment in real time, and when it detects that the working voltage and working current exceed the set threshold, it issues a warning signal through the alarm light and the alarm voice.
[0067] Further, after the data processing unit analyzes the monitored results to obtain abnormal data, it sends corresponding abnormal response instructions according to the analysis results of the abnormal data levels: when the data processing unit analyzes and obtains the result of a level-1 abnormality, it makes a level-1 abnormal response. The data processing unit issues an environmental abnormality signal and controls the device failure warning unit of the execution module to send the environmental abnormality signal to the mobile terminal of ordinary users; when the data processing unit analyzes and obtains the result of a level-2 abnormality, it makes a level-2 abnormal response. The data processing unit issues a device abnormality signal, controls the device failure warning unit of the execution module to send the device abnormality signal to the mobile terminals of administrators and ordinary users through wireless communication technology, and controls the device parameter adjustment unit of the execution module to adjust the automated industrial equipment so that the actual operating parameters of the automated industrial equipment are within the expected fluctuation range; when the data processing unit analyzes and obtains the result of a level-3 abnormality, it makes a level-3 abnormal response. The data processing unit issues a high-level abnormality signal, controls the device failure warning unit of the execution module to send the high-level abnormality signal to the mobile terminals of senior administrators, administrators, and ordinary users, and controls the device abnormality handling unit of the execution module to shut down the automated industrial equipment.
[0068] The device abnormality handling unit in the execution module can control the shutdown of the faulty device when the device fails. The device parameter adjustment unit can automatically adjust the specific operating parameters so that the actual operating parameter data of the device is within the set range. The device failure warning unit sends the warning information to the corresponding responsible persons through wireless communication technology, including ordinary users, managers, and senior managers; the power supply module supplies power to the operation monitoring module, CPU control and management module, execution module, and human-machine interaction module of the system in real time. The power supply monitoring module monitors the power supply situation of other modules in real time to ensure the normal operation of other modules of the system. At the same time, the power supply monitoring module also monitors the working voltage and working current of the working power supply of the automated industrial equipment in real time, and when the monitored working voltage and working current exceed the set threshold, it issues a warning signal through the warning light and warning voice.
[0069] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An integrated circuit control system for industrial automation, comprising an operation monitoring module, a CPU control and management module, a power supply module, a power supply monitoring module, an execution module, and a human-machine interaction module, characterized in that, The operation monitoring module is used to monitor the operation status of automated industrial equipment. The CPU control and management module is responsible for the analysis of all tasks and the control of instructions. The power supply module is used to supply power to the system and automated industrial equipment. The power supply monitoring module is used to monitor the power supply situation of automated industrial equipment. The execution module is used to execute the control instructions conveyed by the CPU control and management module. The human-computer interaction module is used for the interaction operation between the user and the system; The human-computer interaction module includes a user management unit and an editable management unit. The user management unit is used to manage the users who log in to the system. The editable management unit is used to control the industrial production process according to specific requirements using programming languages; The user management unit includes a user information input sub-unit, a user information permission setting sub-unit, and a user login authentication sub-unit. The user information input sub-unit is used to input user information into the system. The user information permission setting sub-unit is used to determine the operable permissions of users. The user login authentication sub-unit is used to improve the security of the system.
2. An integrated circuit control system for industrial automation according to claim 1, characterized in that: The user information input sub-unit includes the input of user basic information and user biometric features. User basic information includes the user name and the corresponding user password. Biometric features include fingerprints, irises, and faces. The user permission setting sub-unit sets three different roles for system users. The three different roles are arranged in descending order of permission level, including senior administrators, administrators, and ordinary users. Senior administrators can view and manage all tasks of the system and manage the permissions of all other user accounts. Administrators can view and manage tasks within a limited range and adjust the permissions of ordinary users. Ordinary users can adjust some parameters of industrial equipment.
3. An integrated circuit control system for industrial automation according to claim 1, characterized in that: The user login authentication sub-unit uses biometric recognition verification and account password verification methods to identify the identity of users. The user login authentication sub-unit verifies the biometric features of users through biometric recognition technology. If the biometric features of the user match the data entered in the user information database, the user can log in to the system; otherwise, the user cannot. If the login user name and the corresponding user password of the user match the data entered in the user information database, the user can log in to the system.
4. An integrated circuit control system for industrial automation according to claim 1, characterized in that The operation monitoring module includes a factory building environment monitoring unit and an automated industrial equipment monitoring unit. The factory building environment monitoring unit is used to monitor the environmental conditions of the factory building. The automated industrial equipment monitoring unit is used to monitor the operation of automated industrial equipment. The factory building environment monitoring unit includes a temperature sensor, a humidity sensor, and a particulate sensor. The three sensors are used to monitor the environmental conditions in the industrial automation production factory building. The environmental conditions include temperature, humidity, and air particle size; The automated industrial equipment monitoring unit obtains equipment operation parameters and equipment startup and shutdown conditions through circuit monitoring equipment. The automated industrial equipment monitoring unit uses an intelligent AI camera to capture the working process of automated industrial equipment, connects to a wireless network, and transmits the captured images to the CPU control and management module.
5. An integrated circuit control system for industrial automation according to claim 1, characterized in that: The CPU control and management module includes a data storage unit and a data processing unit. The data storage unit receives the monitoring data from the operation monitoring module and stores the monitoring data in an orderly manner. The data processing unit analyzes and processes the monitoring data through the implanted intelligent algorithm, and issues a control instruction to the execution module according to the analysis result.
6. An integrated circuit control system for industrial automation according to claim 5, wherein: The data processing unit includes an environmental data analysis subunit and a device data analysis subunit. The environmental data analysis subunit analyzes the plant environmental condition data obtained by the operation monitoring module. The environmental data analysis subunit compares the monitoring data obtained by the sensor with the range of the set data through the intelligent algorithm. If the monitoring data obtained by the sensor is outside the set data range, it is determined as abnormal data. The device data analysis subunit compares the difference between the actual operation parameters of the device and the set operation parameters through the implanted mathematical algorithm. When the operation parameters exceed the allowable fluctuation range of the expected parameters, it is determined as abnormal data. The device data analysis subunit captures abnormal behaviors in the images captured by the intelligent AI camera through the image intelligent algorithm.
7. An integrated circuit control system for industrial automation according to claim 6, characterized in that: After the data processing unit receives the data monitored by the operation monitoring module, if it determines that the data is abnormal, it defines the abnormal level according to the different abnormal data received. The abnormal levels are divided into: primary abnormality, secondary abnormality, and tertiary abnormality; Primary abnormality: The environmental data analysis subunit determines that the obtained monitoring data is abnormal data; Secondary abnormality: The device data analysis subunit determines that the operation parameters of the automated industrial equipment are abnormal data; Tertiary abnormality: The device data analysis subunit determines that the operation of the automated industrial equipment is abnormal.
8. An integrated circuit control system for industrial automation according to claim 5, characterized in that: The data processing unit sends a corresponding abnormal response instruction according to the analysis result of the abnormal level: Primary abnormal response: The data processing unit issues an environmental abnormality signal and controls the execution module to send the environmental abnormality signal to the mobile terminal of the ordinary user; Secondary abnormal response: The data processing unit issues a device abnormality signal, controls the execution module to send the device abnormality signal to the mobile terminals of the administrator and the ordinary user, and controls the execution module to adjust the automated industrial equipment; Tertiary abnormal response: The data processing unit issues a high-level abnormality signal, controls the execution module to send the high-level abnormality signal to the mobile terminals of the senior administrator, the administrator, and the ordinary user, and controls the execution module to shut down the automated industrial equipment.
9. An integrated circuit control system for industrial automation according to claim 1, characterized in that: The execution module includes a device abnormality handling unit, a device parameter adjustment unit, and a device fault warning unit. The device abnormality handling unit is used to shut down and start the automated industrial equipment. The device parameter adjustment unit is used to automatically adjust the specific operation parameters so that the actual operation parameter data of the device is within the set range. The device fault warning unit sends the warning information to the corresponding responsible person through wireless communication technology.
10. An integrated circuit control system for industrial automation according to claim 1, characterized in that: The operation monitoring module, the CPU control and management module, the execution module, and the human-machine interaction module are all powered by the power supply module. The power supply monitoring module monitors the working voltage and working current of the working power supply of the automated industrial equipment in real time, and issues a warning signal through the warning light and warning voice when it detects that the working voltage and working current exceed the set threshold.
Citation Information
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