A brushless motor stator press-fitting device and press-fitting method

By using the guide and glue application mechanism of the brushless motor stator pressing device, the problem of the iron core stator wire ends being easily pressed, pulled or squeezed during the pressing process is solved. This achieves precise alignment of the iron core stator and the motor base and automatic glue application, improving assembly quality and production efficiency.

CN120415019BActive Publication Date: 2026-04-10YAKEBI INTELLIGENT MOTOR (SHENZHEN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In the traditional brushless motor stator pressing process of lawnmower robots, the wire ends of the iron core stator coil are easily pressed, pulled or squeezed, resulting in uneven arrangement and inconsistent length of the reserved wires, which affects the assembly quality and accuracy and increases the product defect rate.

Method used

The brushless motor stator press-fitting device includes a press-fitting base, a positioning seat, a press-fitting guide mechanism, a positioning guide column, an elastic reset mechanism, a pressing guide mechanism, a lower pressure plate, a pressing head mechanism, a wire management guide mechanism, and a core gluing mechanism. Through the coordinated action of these mechanisms, the core stator and the motor base are interference-fitted together, and glue is automatically applied during the press-fitting process to protect the wire ends and ensure accurate alignment.

Benefits of technology

It improves the automation and assembly accuracy of the press-fitting process, avoids wire damage and misalignment, reduces product defect rate, and improves the overall assembly quality and production efficiency of brushless motors.

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Abstract

The application discloses a brushless motor stator press-fitting device and a press-fitting method. The press-fitting device comprises a press-fitting base, a positioning seat, a press-fitting guide mechanism, a positioning guide column, an elastic reset mechanism, a downward pressing guide mechanism, a downward pressing plate, a pressure head mechanism, a wire arrangement guide mechanism and a core rubber coating mechanism. The press-fitting method is characterized in that the pressure head mechanism is used for downward pressing operation on the motor base, so that the motor base and the core stator are in interference insertion fit. The wire end of the wire on the core stator passes through the wire arrangement guide mechanism. When the wire arrangement guide mechanism moves downward, the wire end is driven to move downward, so that the risk that the wire end is pressed, pulled or squeezed by mistake during the press-fitting process is avoided. The core rubber coating mechanism coats the core stator by compression. The application not only improves the automation and assembly precision of the press-fitting process, but also effectively avoids the phenomena of wire end damage and fit deviation, reduces the product failure rate, and improves the overall assembly quality and production efficiency of the brushless motor.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of motor part assembly, in particular to a brushless motor stator press-fitting device and press-fitting method. BACKGROUND

[0002] In the press-fitting process of the brushless motor stator of a traditional mowing robot, the press-fitting of the iron core stator is usually completed at one time. Since the reserved wire heads of the iron core stator coil are not effectively guided and protected during the assembly process, the wire heads are prone to be pressed, pulled or squeezed, thereby affecting the arrangement and length consistency of the reserved wires, further affecting the overall assembly quality and subsequent electrical performance of the brushless motor, and also affecting the press-fitting precision, causing the deviation of the cooperation between the iron core stator and the motor base, further increasing the product failure rate, and being difficult to meet the production demand of high-quality brushless motors. SUMMARY

[0003] In order to improve the defects that the reserved wire heads of the iron core stator coil are easily pressed, pulled or squeezed in the press-fitting process of the brushless motor stator of a traditional mowing robot, the arrangement and length consistency of the reserved wires are affected, and the assembly precision is insufficient, the application provides a brushless motor stator press-fitting device and press-fitting method.

[0004] The brushless motor stator press-fitting device and press-fitting method provided by the application adopt the following technical scheme:

[0005] A brushless motor stator press-fitting device comprises a press-fitting base, a positioning seat connected with the press-fitting base, a press-fitting guide mechanism movably inserted into the positioning seat, a positioning guide column connected with the press-fitting base and inserted into the press-fitting guide mechanism, an elastic reset mechanism sleeved on the side of the positioning guide column and located between the press-fitting base and the press-fitting guide mechanism, a pressing guide mechanism connected with the press-fitting base and located on the side of the positioning seat, a pressing plate sleeved on the side of the pressing guide mechanism and in sliding connection with the pressing guide mechanism, a pressing head mechanism connected with the pressing plate and aligned with the positioning seat, a wire arrangement guide mechanism movably inserted into the positioning seat and connected with the press-fitting guide mechanism, and an iron core gluing mechanism connected with the positioning seat and sleeved on the side of the press-fitting guide mechanism.

[0006] The upper end of the positioning seat is used for supporting the bottom of the iron core stator, the press-fitting guide mechanism supports the motor base, the pressing head mechanism is used for pressing the motor base downward, so that the motor base and the iron core stator are in interference fit, and when the press-fitting guide mechanism drives the wire arrangement guide mechanism to move downward, the wire arrangement guide mechanism is used for driving the wire heads of the upper wire of the iron core stator to move downward.

[0007] By adopting the technical scheme, the upper end of the pressing guiding mechanism passes through the middle position of the iron core stator and is used for supporting the motor base, the lower pressing plate is used for driving the pressing head mechanism to move along the length direction of the pressing guiding mechanism, the pressing head mechanism is used for implementing the pressing operation on the motor base, so that the motor base is in interference fit with the iron core stator under the action of the pressing head mechanism, the positioning guide column is used for positioning and guiding the pressing guiding mechanism, and the elastic reset mechanism is used for realizing the automatic reset after the pressing of the pressing guiding mechanism; the wire end of the wire on the iron core stator passes through the wire arranging guiding mechanism, when the pressing guiding mechanism moves downward, the wire arranging guiding mechanism moves downward synchronously, so as to drive the wire end to move downward, thereby avoiding the risk that the wire end is pressed, pulled or squeezed in the pressing process; the iron core gluing mechanism realizes the automatic gluing of the iron core stator by compression when the pressing guiding mechanism moves downward, thereby ensuring the reliability and consistency of the pressing of the iron core stator and the motor base; the application not only improves the automation and assembly precision of the pressing process, but also effectively avoids the wire end damage and the matching deviation, thereby reducing the product failure rate and improving the overall assembly quality and production efficiency of the brushless motor.

[0008] Preferably, the positioning seat comprises a positioning seat body connected with the pressing base, and a positioning support protruding edge connected with the upper end of the positioning seat body and used for supporting the bottom of the iron core stator; the positioning seat body and the positioning support protruding edge are both provided with a guide sliding groove for the movable insertion of the pressing guiding mechanism.

[0009] By adopting the technical scheme, the iron core stator is used for being placed on the positioning support protruding edge, the positioning support protruding edge reliably supports the bottom of the iron core stator, thereby ensuring the stability and alignment precision of the iron core stator in the subsequent pressing process, the pressing guiding mechanism is movably inserted along the guide sliding groove, thereby realizing the accurate alignment and guiding of the motor base and the iron core stator, improving the cooperation degree of the components during the pressing operation, and reducing the assembly error caused by manual placement or positioning deviation; the application ensures the stable positioning and accurate guiding of the iron core stator in the pressing process, thereby effectively improving the overall assembly quality and product consistency.

[0010] Preferably, the pressing guiding mechanism comprises a cover bottom plate sleeved on the side of the positioning guide column and connected with the upper end of the elastic reset mechanism, a linear bearing connected with the cover bottom plate and sleeved on the side of the positioning guide column, a guiding seat connected with the cover bottom plate and sleeved on the side of the linear bearing, and a positioning protruding block inserted in the guiding seat.

[0011] By adopting the technical scheme, the cover bottom plate serves as a bearing platform of the pressing guide mechanism and is connected with the elastic return mechanism, and after pressing is completed, the elastic return mechanism is used to realize automatic return, the linear bearing sleeve is arranged on the side of the positioning guide column, the pressing guide mechanism can move along the predetermined linear path smoothly and with low friction, the shaking and deflection during pressing are effectively avoided, the accuracy of plug-in alignment is ensured, the guide seat further enhances the stability and guiding effect of the structure, the positioning protrusion is used for limiting and positioning the motor base and preventing rotation, the structure is matched to improve the smoothness and accuracy of pressing operation, errors caused by manual intervention are effectively reduced, the interference fit accuracy of the core stator and the motor base is ensured, and therefore the assembly quality and production efficiency are improved.

[0012] Preferably, the positioning seat body is further provided with a wire arrangement guiding through hole for connecting the guide chute with an external space, and a wire arrangement guiding groove arranged on the inner side wall of the wire arrangement guiding through hole and connected with the wire arrangement guiding through hole;

[0013] The wire arrangement guiding mechanism comprises a wire arrangement guiding slider movably inserted into the wire arrangement guiding groove and connected with the pressing guide mechanism, a wire arrangement sliding protrusion connected with the wire arrangement guiding slider and extending out of the wire arrangement guiding through hole to the outside of the positioning seat body, a wire arrangement transmission rod connected with the wire arrangement sliding protrusion, a wire end poking ring connected with the end of the wire arrangement transmission rod, and the wire end poking ring is used for allowing the wire end of the wire on the core stator to pass through.

[0014] By adopting the technical scheme, the wire end of the wire on the core stator passes through the wire end poking ring, when the pressing guide mechanism moves downward and drives the wire arrangement guiding slider to move downward synchronously, the wire arrangement guiding slider drives the wire arrangement sliding protrusion and the wire arrangement transmission rod to move downward along the length direction of the wire arrangement guiding groove, the wire arrangement transmission rod drives the wire end poking ring to move downward, the wire end poking ring can effectively pull and guide the coil wire end, ensures that the wire end always remains outside the positioning seat body during the entire pressing stage, avoids the wire end from being pressed, pulled or squeezed, effectively improves the neatness and length consistency of the wire end arrangement, reduces the difficulty and error rate of manual wire arrangement, and therefore improves the assembly efficiency and product consistency, and guarantees the high-quality pressing of the brushless motor stator.

[0015] Preferably, the core gluing mechanism comprises a gluing support connected with the positioning seat body, an annular gluing assembly connected with the gluing support and sleeved on the side of the pressing guide mechanism, a glue storage assembly connected with the pressing base and connected with the annular gluing assembly, an air bag assembly movably inserted into the positioning seat body and connected with the glue storage assembly, and an air bag extrusion assembly arranged on the upper side of the air bag assembly and connected with the pressing guide mechanism; when the pressing guide mechanism moves downward, the pressing guide mechanism drives the air bag extrusion assembly to move downward and press the air bag assembly.

[0016] By adopting the technical scheme, when the pressing guiding mechanism moves downward, the air bag extrusion assembly is driven to move downward synchronously and press the air bag assembly downward, the air bag assembly is inflated after being extruded to fill the glue storage assembly with air, the glue inside the glue storage assembly is uniformly sprayed through the annular glue coating assembly, automatic, quantitative and annular glue coating of the iron core stator insertion part is realized, the whole process is integrated in the pressing action, manual glue application is not needed, uniformity and coating efficiency of the glue coating are ensured, the adhesion strength and reliability of the iron core stator and the coil are improved, the phenomenon of inconsistent and missed glue coating caused by human factors is effectively reduced, and the consistency of the brushless motor assembly and the reliability of the product are further improved.

[0017] Preferably, the positioning seat body is further provided with a glue coating guide through hole for connecting the guide sliding groove and an external space, and a glue coating guide groove provided on the inner side wall of the wire arrangement guide through hole and used for the activity insertion of the air bag extrusion assembly;

[0018] The air bag assembly comprises an air bag body inserted into the glue coating guide groove and located below the air bag extrusion assembly, an air inlet one-way valve connected with the air bag body and located close to the elastic reset mechanism, a blowing guide pipe for connecting the air bag body and the glue storage assembly, and an air outlet one-way valve connected with the blowing guide pipe.

[0019] By adopting the technical scheme, when the air bag extrusion assembly moves downward along the glue coating guide groove and extrudes the air bag body, the air bag body is pressurized to direct the gas into the glue storage assembly through the air outlet one-way valve along the blowing guide pipe, the glue is accurately and uniformly pushed to the glue coating area, and when the air bag body is reset, the external air enters the air bag body through the air inlet one-way valve. The application realizes linkage of automatic inflation and deflation of the air bag body and quantitative delivery of the glue, improves automation, sealing and consistency of the glue coating process, reduces human operation error, and ensures the adhesion effect of the iron core stator and the coil combination and the product assembly quality.

[0020] Preferably, the glue storage assembly comprises a storage tank connected with the blowing guide pipe, a material guide pipe inserted into the bottom of the storage tank and connected with the annular glue coating assembly, and a check valve provided on the upper side of the storage tank and connected with the material guide pipe.

[0021] By adopting the above technical scheme, in the process of pressing and gluing, when the air bag assembly injects gas into the storage tank through the gas blowing conduit, the glue in the storage tank is pressed to flow along the material guiding pipeline to the annular glue coating assembly, realizing the quantitative output of the glue, and the check valve is used to prevent the backflow of the glue, ensuring that the glue only flows in one direction into the material guiding pipeline. The application realizes the automatic and stable output of the glue driven by air pressure, improves the gluing efficiency and uniformity, and effectively avoids the risk of glue leakage and backflow.

[0022] Preferably, the annular glue coating assembly comprises an annular pipeline connected with the glue coating support, a soft glue material guiding nozzle in communication with the annular pipeline and extending along the direction facing the pressing guide mechanism, and a glue coating brush connected with the inner side wall of the annular pipeline and extending along the direction facing the pressing guide mechanism, and the soft glue material guiding nozzle and the glue coating brush are arranged in an array along the circumferential side of the annular pipeline.

[0023] By adopting the above technical scheme, the soft glue material guiding nozzle and the glue coating brush are inserted between the iron core stator and the motor base and located above the iron core stator. In the process of gluing, the glue in the glue storage assembly is distributed to the plurality of soft glue material guiding nozzles through the annular pipeline, realizing the annular and multi-point synchronous glue spraying on the upper side of the iron core stator. After the pressing of the iron core stator and the motor base is completed, the iron core stator and the motor base are kept with a gap, the elastic reset mechanism is reset and drives the pressing guide mechanism to move upward, the pressing guide mechanism drives the pressed iron core stator and motor base to move upward synchronously, the glue coating brushes distributed on the inner circumferential side of the annular pipeline will in turn tightly contact the upper side wall and the circumferential side wall of the iron core stator, and cooperate with the sprayed glue to perform secondary uniform coating and spreading, effectively improving the uniformity and coverage of the glue distribution, avoiding the problems of missing coating and local over-thickness, improving the bonding reliability and consistency of the iron core stator and the coil, and improving the overall quality and production efficiency of the pressing.

[0024] Preferably, the positioning seat further comprises an iron core glue coating groove body located below the annular glue coating assembly and sleeved on the circumferential side of the positioning support convex edge, and the iron core glue coating groove body is used for inserting the bottom of the iron core stator.

[0025] By adopting the above technical scheme, the iron core glue coating groove body is used for receiving the overflowed glue when the soft glue material guiding nozzle sprays, the iron core stator is inserted into the iron core glue coating groove body, the bottom of the iron core stator is coated with glue, and the setting of the iron core glue coating groove body not only prevents the glue from flowing out, but also coats the bottom of the iron core stator with glue, further improving the reliability of the gluing operation and the utilization rate of the glue, and effectively improving the overall assembly precision and product consistency of the pressing device.

[0026] A brushless motor stator press-fitting method, comprising the brushless motor stator press-fitting device, further comprising a bearing press-fitting positioning seat, a bearing pressing convex edge connected to the middle position of the bearing press-fitting positioning seat, a core stator positioning sleeve sleeved on the circumferential side of the bearing pressing convex edge, a bearing press-fitting guide column inserted into the middle position of the bearing pressing convex edge, and a bearing positioning pressing head arranged above the bearing pressing convex edge and used for active plug-in cooperation with the bearing press-fitting guide column, the bearing press-fitting positioning seat is provided with a core positioning groove, and the bearing pressing convex edge, the core stator positioning sleeve and the bearing press-fitting guide column are all inserted into the core positioning groove; further comprising the following steps:

[0027] S1: the core stator is arranged on the upper side of the positioning seat and sleeved on the outer wall of the press-fitting guide mechanism, and the motor base is inserted into the press-fitting guide mechanism;

[0028] S2: the wire end of the wire on the core stator is passed through the wire arrangement guide mechanism;

[0029] S3: the lower pressing plate moves downward and drives the pressing head mechanism to move downward synchronously, the pressing head mechanism presses the motor base, the motor base presses the press-fitting guide mechanism, the press-fitting guide mechanism moves downward along the length direction of the positioning guide column and compresses the elastic reset mechanism, and the motor base and the core stator are inserted and cooperated in interference to form a primary insertion and press-fit;

[0030] S4: the press-fitting guide mechanism drives the wire arrangement guide mechanism to move downward, and the wire arrangement guide mechanism drives the wire end of the wire on the core stator to move downward;

[0031] S5: the press-fitting guide mechanism presses the core gluing mechanism, and the core gluing mechanism sprays glue to the core stator;

[0032] S6: the motor base and the core stator preliminarily press-fitted are removed from the positioning seat, two bearings are arranged at the middle positions on the upper and lower sides of the motor base, and then the motor base and the core stator preliminarily press-fitted are inserted into the core positioning groove;

[0033] S7: the two bearings, the motor base and the core stator are all actively sleeved on the circumferential side of the bearing press-fitting guide column, the bearing pressing convex edge is used for pressing the bearing on the lower side of the motor base, and the core stator positioning sleeve is used for pressing the preliminarily press-fitted core stator;

[0034] S8: the bearing positioning pressing head moves downward and makes the bearing press-fitting guide column actively inserted into the bearing positioning pressing head, the lower end of the bearing positioning pressing head presses the bearing on the upper side of the motor base, and the bearing positioning pressing head and the bearing pressing convex edge cooperate to press the two bearings on the motor base to form a secondary insertion and press-fit;

[0035] The bearing positioning press head and the core stator positioning sleeve are matched with the synchronous pressing motor base and the core stator to form three-stage plug-in compression.

[0036] By adopting the technical scheme, the core stator and the motor base are sequentially assembled in the positioning seat and the pressing assembly guide mechanism, the wire end is smoothly guided by the wire arrangement guide mechanism, the motor base is pressed by the lower pressing plate and the press head mechanism, the interference plug-in cooperation between the motor base and the core stator is realized, the first-stage compression is completed, the wire end is protected by the wire arrangement guide mechanism moving downward synchronously, then the pressing assembly guide mechanism further moves downward to trigger the core glue coating mechanism, the glue is automatically and uniformly sprayed, and the glue coating operation is completed; subsequently, the preliminarily compressed components are removed and two bearings are assembled, the whole is inserted into the core positioning groove, the bearing positioning press head moves downward, the bearing on the upper side of the motor base is pressed by the lower end of the bearing positioning press head, the accurate pressing of the two bearings is completed under the cooperation of the bearing positioning press head and the bearing top pressing convex edge, the second-stage plug-in compression is realized, the bearing positioning press head and the core stator positioning sleeve are matched with the synchronous pressing motor base and the core stator to form the three-stage plug-in compression, and the assembly precision, the structural stability and the consistency between the core stator and the motor base and the bearings are improved through the step-by-step precise cooperation and the automatic movement of the structural components, the wire end damage, the pressing deviation and the assembly failure rate are effectively reduced, and the finished product quality of the brushless motor assembly is improved.

[0037] In summary, the present application has at least one of the following beneficial technical effects:

[0038] 1.A brushless motor stator pressing device, the upper end of the pressing assembly guide mechanism passes through the middle position of the core stator and is used for supporting the motor base, the lower pressing plate is used for driving the press head mechanism to move along the length direction of the lower pressing guide mechanism, the press head mechanism is used for pressing the motor base, so that the motor base realizes interference plug-in cooperation with the core stator under the action of the press head mechanism, the positioning guide column is used for positioning and guiding the pressing assembly guide mechanism, and the elastic reset mechanism is used for realizing automatic reset after the pressing of the pressing assembly guide mechanism; the wire end of the core stator wire passes through the wire arrangement guide mechanism, when the pressing assembly guide mechanism moves downward, the wire arrangement guide mechanism moves downward synchronously, so as to drive the wire end to move downward, avoiding the risk that the wire end is mispressed, pulled or squeezed in the pressing process; the core glue coating mechanism realizes automatic glue coating of the core stator by compression when the pressing assembly guide mechanism moves downward, ensuring the reliability and consistency of the pressing of the core stator and the motor base; the present application not only improves the automation and assembly precision of the pressing process, but also effectively avoids the wire end damage and the cooperation deviation, reduces the product failure rate, and improves the overall assembly quality and production efficiency of the brushless motor;

[0039] 2. A brushless motor stator press-fitting device, when the press-fitting guide mechanism moves downward, the air bag extrusion assembly is driven to move downward synchronously and press the air bag assembly, after the air bag assembly is extruded, the air bag assembly is inflated to fill the glue storage assembly, the glue in the glue storage assembly is uniformly sprayed through the annular glue coating assembly, automatic, quantitative and annular glue coating of the iron core stator insertion part is realized, the whole process is integrated in the press-fitting action, manual glue application is not needed, the uniformity and coating efficiency of the glue coating are ensured, the adhesion strength and reliability of the iron core stator and the coil are improved, the inconsistent and missed coating caused by human factors are effectively reduced, and the consistency of the brushless motor assembly and the reliability of the product are further improved.

[0040] 3. A brushless motor stator press-fitting method, the iron core stator and the motor base are assembled in the positioning seat and the press-fitting guide mechanism in sequence, the wire end is smoothly guided by the wire guide mechanism, the motor base is pressed by the lower pressing plate and the press head mechanism, the interference insertion fit of the motor base and the iron core stator is realized, the first press fit is completed, and the wire end is protected by the wire guide mechanism moving downward synchronously, then the press-fitting guide mechanism moves downward further to trigger the iron core glue coating mechanism, the glue is automatically and uniformly sprayed, and the glue coating work is completed; subsequently, the preliminarily press-fitted parts are removed and two bearings are assembled, the whole is inserted into the iron core positioning groove, the bearing positioning press head moves downward, the bearing on the upper side of the motor base is pressed by the lower end of the bearing positioning press head, the two bearings are accurately press-fitted by the cooperation of the bearing positioning press head and the bearing top pressing protrusion, the second insertion press fit is realized, the bearing positioning press head and the iron core stator positioning sleeve are cooperated and synchronously pressed to the motor base and the iron core stator, and the third insertion press fit is formed. Through the step-by-step precise cooperation and automatic movement of various structural parts, the assembly precision, structural stability and consistency between the iron core stator and the motor base and the bearing are improved, the wire end damage, press-fitting deviation and assembly failure rate are effectively reduced, and the finished product quality of the brushless motor assembly is improved. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 is a cross-sectional structure schematic diagram of an embodiment of the brushless motor stator press-fitting device of the application Figure 1 .

[0042] Figure 2 is a cross-sectional structure schematic diagram of an embodiment of the brushless motor stator press-fitting device of the application Figure 2 .

[0043] Figure 3 is a three-dimensional structure schematic diagram of an embodiment of the brushless motor stator press-fitting device of the application.

[0044] Figure 4 is a cross-sectional structure schematic diagram of a bearing press-fitting positioning seat of an embodiment of the brushless motor stator press-fitting method of the application

[0045] Figure 5is the step flow schematic diagram of an embodiment of a brushless motor stator press fitting method of the application.

[0046] Reference numerals:

[0047] 1, press fitting base; 2, positioning seat; 21, positioning seat body; 22, positioning support protrusion; 23, guide sliding groove; 24, wire arrangement guide through hole; 25, wire arrangement guide groove; 26, glue coating guide through hole; 27, glue coating guide groove; 28, core glue coating groove body; 211, limiting protrusion; 3, press fitting guide mechanism; 31, cover bottom plate; 32, linear bearing; 33, guide seat; 34, positioning protrusion; 4, positioning guide column; 5, elastic return mechanism; 6, downward pressing guide mechanism; 7, downward pressing plate; 8, press head mechanism;

[0048] 9, wire arrangement guide mechanism; 91, wire arrangement guide sliding block; 92, wire arrangement sliding protrusion; 93, wire arrangement transmission rod; 94, wire end poking ring; 10, core glue coating mechanism; 101, glue coating support; 102, annular glue coating assembly; 103, glue storage assembly; 104, air bag assembly; 105, air bag extrusion assembly; 1021, annular pipeline; 1022, soft glue guide material nozzle; 1023, glue coating brush; 1031, storage tank; 1032, material guide pipeline; 1033, check valve; 1041, air bag body; 1042, air inlet one-way valve; 1043, air blowing guide pipe; 1044, air outlet one-way valve; 11, bearing press fitting positioning seat; 12, bearing pressing protrusion; 13, core stator positioning sleeve; 14, bearing press fitting guide column; 15, bearing positioning press head; 16, core positioning groove. DETAILED DESCRIPTION

[0049] The following will be described in detail in combination with the accompanying Figures 1 to 5 The application will be further described in detail.

[0050] The embodiment of the application discloses a brushless motor stator press fitting device and press fitting method. Figure 1 A brushless motor stator press fitting device, comprising a press fitting base 1, a positioning seat 2 connected with the press fitting base 1, a press fitting guide mechanism 3 movably inserted in the positioning seat 2, a positioning guide column 4 connected with the press fitting base 1 and inserted in the press fitting guide mechanism 3, an elastic return mechanism 5 sleeved on the side of the positioning guide column 4 and located between the press fitting base 1 and the press fitting guide mechanism 3, a downward pressing guide mechanism 6 connected with the press fitting base 1 and located on the side of the positioning seat 2, a downward pressing plate 7 sleeved on the side of the downward pressing guide mechanism 6 and in sliding connection with the downward pressing guide mechanism 6, a press head mechanism 8 connected with the downward pressing plate 7 and aligned with the positioning seat 2, a wire arrangement guide mechanism 9 movably inserted on the positioning seat 2 and connected with the press fitting guide mechanism 3, and a core glue coating mechanism 10 connected with the positioning seat 2 and sleeved on the side of the press fitting guide mechanism 3.

[0051] The upper end of the positioning seat 2 is used for supporting the bottom of the core stator, the pressing guide mechanism 3 supports the motor base, the pressing head mechanism 8 is used for pressing down the motor base, so that the motor base and the core stator are in interference fit, and when the pressing guide mechanism 3 drives the wire arrangement guide mechanism 9 to move downward, the wire arrangement guide mechanism 9 is used for driving the wire head of the wire on the core stator to move downward.

[0052] The upper end of the pressing guide mechanism 3 of the application passes through the middle position of the core stator and is used for supporting the motor base, the pressing plate 7 is used for driving the pressing head mechanism 8 to move along the length direction of the pressing guide mechanism 6, the pressing head mechanism 8 is used for pressing the motor base, so that the motor base is in interference fit with the core stator under the action of the pressing head mechanism 8, the positioning guide column 4 is used for positioning and guiding the pressing guide mechanism 3, the elastic reset mechanism 5 is used for automatically resetting after the pressing of the pressing guide mechanism 3, the wire head of the wire on the core stator passes through the wire arrangement guide mechanism 9, and when the pressing guide mechanism 3 moves downward, the wire arrangement guide mechanism 9 moves downward synchronously, so as to drive the wire head to move downward, thereby avoiding the risk that the wire head is pressed, pulled or squeezed in the pressing process, the core gluing mechanism 10 automatically glues the core stator by compression when the pressing guide mechanism 3 moves downward, thereby ensuring the reliability and consistency of the pressing of the core stator and the motor base, the application not only improves the automation and assembly precision in the pressing process, but also effectively avoids the phenomena of wire head damage and fitting deviation, reduces the product failure rate, and improves the overall assembly quality and production efficiency of the brushless motor.

[0053] The application also discloses that the pressing plate 7 is driven to move downward by a pneumatic cylinder or a hydraulic cylinder (not shown in the figure), the elastic reset mechanism 5 is preferably a spring, and the pressing guide mechanism 6 is preferably a guide sliding rod.

[0054] Further, as shown in Figure 1 The positioning seat 2 comprises a positioning seat body 21 connected with the pressing base 1 and a positioning support protruding edge 22 connected with the upper end of the positioning seat body 21 and used for supporting the bottom of the core stator, and the positioning seat body 21 and the positioning support protruding edge 22 are both provided with guide sliding grooves 23 used for the active insertion of the pressing guide mechanism 3.

[0055] The core stator is used for being placed on the positioning support protruding edge 22 and is reliably supported by the positioning support protruding edge 22, so as to ensure the stability and alignment precision of the core stator in the subsequent pressing process, the pressing guide mechanism 3 is actively inserted along the guide sliding groove 23, so as to realize the accurate alignment and guiding of the motor base and the core stator, thereby improving the cooperation degree of various components in the pressing operation and reducing the assembly error caused by manual placement or positioning deviation, the application ensures the stable positioning and accurate guiding of the core stator in the pressing process, and effectively improves the overall assembly quality and product consistency.

[0056] Further, as shown inFigure 1 As shown, the press-fitting guiding mechanism 3 comprises a cover bottom plate 31 sleeved on the side of the positioning guide column 4 and connected with the upper end of the elastic reset mechanism 5, a linear bearing 32 connected with the cover bottom plate 31 and sleeved on the side of the positioning guide column 4, a guiding seat 33 connected with the cover bottom plate 31 and sleeved on the side of the linear bearing 32, and a positioning protrusion 34 inserted into the guiding seat 33.

[0057] The cover bottom plate 31 of the present application serves as the bearing platform of the press-fitting guiding mechanism 3 and is connected with the elastic reset mechanism 5, and after the press fitting is completed, it is automatically returned by the elastic action, the linear bearing 32 is sleeved on the side of the positioning guide column 4, so that the press-fitting guiding mechanism 3 can move smoothly and with low friction along the predetermined straight path, effectively avoiding shaking and deviation during the press fitting process, ensuring the precision of the plug-in alignment, the guiding seat 33 further enhances the stability and guiding effect of the structure, and the positioning protrusion 34 is used for limiting and positioning the motor base and preventing rotation, the present application improves the smoothness and precision of the press fitting operation through the cooperation of the above-mentioned structure, effectively reduces the error caused by manual intervention, ensures the interference fit precision of the core stator and the motor base, and thus improves the assembly quality and production efficiency.

[0058] As shown in the Figure 1 The present application also discloses that the positioning seat body 21 is provided with a limiting protruding edge 211 which is in top pressing cooperation with the upper side of the cover bottom plate 31.

[0059] In the present application, during the press fitting process, the cover bottom plate 31 moves downward and compresses the elastic reset mechanism 5, when the press fitting is completed, the upper part of the press head mechanism 8 moves upward, the elastic reset mechanism 5 resets and presses the cover bottom plate 31 to move upward, when the cover bottom plate 31 moves to the preset position, the upper side of the cover bottom plate 31 is in top pressing cooperation with the limiting protruding edge 211, so as to effectively limit and position the upward stroke of the press-fitting guiding mechanism 3, avoiding the press-fitting guiding mechanism 3 from being separated from the positioning seat 2, the present application not only can accurately control the movement stroke during the press fitting process, improve the stability and controllability of the press fitting operation, but also can ensure the assembly precision of the core stator and the motor base, reduce the error rate and the defective rate during the press fitting process.

[0060] Specifically, as shown in the Figure 2 and Figure 3 The positioning seat body 21 is further provided with a wire arrangement guiding through hole 24 for communicating the guide sliding groove 23 with the external space, and a wire arrangement guiding groove 25 arranged on the inner side wall of the wire arrangement guiding through hole 24 and in communication with the wire arrangement guiding through hole 24;

[0061] The wire arrangement guide mechanism 9 comprises a wire arrangement guide slider 91 movably inserted into the wire arrangement guide slot 25 and connected with the pressing arrangement guide mechanism 3, a wire arrangement sliding protrusion 92 connected with the wire arrangement guide slider 91 and extending out of the wire arrangement guide through hole 24 to the outside of the positioning seat body 21, a wire arrangement transmission rod 93 connected with the wire arrangement sliding protrusion 92, and a wire end stirring ring 94 connected with the end of the wire arrangement transmission rod 93, which is used for the wire end of the core stator wire to pass through.

[0062] The wire end of the core stator wire passes through the wire end stirring ring 94. When the pressing arrangement guide mechanism 3 moves downward and drives the wire arrangement guide slider 91 to move downward synchronously, the wire arrangement guide slider 91 drives the wire arrangement sliding protrusion 92 and the wire arrangement transmission rod 93 to move downward along the length direction of the wire arrangement guide slot 25, the wire arrangement transmission rod 93 drives the wire end stirring ring 94 to move downward, the wire end stirring ring 94 can effectively pull and guide the coil wire end, ensures that the wire end always remains outside the positioning seat body 21 during the whole pressing arrangement process, avoids the wire end from being pressed, pulled or squeezed, effectively improves the neatness and length consistency of the wire end arrangement, reduces the difficulty and error rate of manual wire arrangement, thereby improves the assembly efficiency and product consistency, and guarantees the high-quality pressing arrangement of the brushless motor stator.

[0063] The wire arrangement guide slider 91 is connected with the cover bottom plate 31.

[0064] More specifically, as shown in Figure 2 The core gluing mechanism 10 comprises a gluing support 101 connected with the positioning seat body 21, an annular gluing assembly 102 connected with the gluing support 101 and sleeved on the side of the pressing arrangement guide mechanism 3, a glue storage assembly 103 connected with the pressing base 1 and communicated with the annular gluing assembly 102, an air bag assembly 104 movably inserted into the positioning seat body 21 and connected with the glue storage assembly 103, and an air bag extrusion assembly 105 located on the upper side of the air bag assembly 104 and connected with the pressing arrangement guide mechanism 3. When the pressing arrangement guide mechanism 3 moves downward, the pressing arrangement guide mechanism 3 drives the air bag extrusion assembly 105 to move downward and press the air bag assembly 104.

[0065] When the pressing arrangement guide mechanism 3 moves downward, the air bag extrusion assembly 105 is driven to move downward synchronously and press the air bag assembly 104, the air bag assembly 104 is inflated into the glue storage assembly 103 after being extruded, the glue in the glue storage assembly 103 is uniformly sprayed out through the annular gluing assembly 102, the automatic, quantitative and annular gluing of the core stator insertion part is realized, the whole process is integrated in the pressing action, manual gluing is not needed, the uniformity and coating efficiency of the gluing are guaranteed, the adhesion strength and reliability of the core stator and the coil are improved, the gluing inconsistency and missing phenomenon caused by human factors are effectively reduced, thereby the consistency of the brushless motor assembly and the reliability of the product are further improved.

[0066] The airbag compression assembly 105 is connected to the cover base plate 31.

[0067] In addition, such as Figure 2 As shown, the positioning seat body 21 is also provided with an adhesive guide through hole 26 for connecting the guide slide 23 with the external space, and an adhesive guide groove 27 provided on the inner side wall of the cable guide through hole 24 for the airbag compression assembly 105 to be movably inserted.

[0068] The airbag assembly 104 includes an airbag body 1041 inserted into the adhesive guide groove 27 and located below the airbag compression assembly 105, an air inlet check valve 1042 connected to the airbag body 1041 and located in the direction close to the elastic reset mechanism 5, an air blowing conduit 1043 for connecting the airbag body 1041 and the adhesive storage assembly 103, and an air outlet check valve 1044 connected to the air blowing conduit 1043.

[0069] When the airbag extrusion assembly 105 moves downward along the adhesive guide groove 27 and applies extrusion force to the airbag body 1041, the airbag body 1041, under pressure, directs gas through the air outlet check valve 1044 into the adhesive storage assembly 103 along the air blowing conduit 1043, thereby ensuring that the adhesive is accurately and evenly pushed to the adhesive application area. When the airbag body 1041 returns to its original position, external air enters the airbag body 1041 through the air inlet check valve 1042. This application achieves the linkage between the automatic inflation and deflation of the airbag body 1041 and the quantitative delivery of adhesive, improving the automation, sealing and consistency of the adhesive application process, reducing human error, and ensuring the bonding effect of the iron core stator and the coil and the product assembly quality.

[0070] The airbag body 1041 is preferably an elastic reset airbag, which can automatically reset when the compression pressure is removed.

[0071] And, as Figure 2 As shown, the glue storage assembly 103 includes a storage tank 1031 connected to the air blowing conduit 1043, a guide pipe 1032 inserted at the bottom of the storage tank 1031 and connected to the annular glue application assembly 102, and a check valve 1033 located on the upper side of the storage tank 1031 and connected to the guide pipe 1032.

[0072] In the pressing and gluing process, when the airbag assembly 104 injects gas into the storage tank 1031 through the air blowing conduit 1043, the glue in the storage tank 1031 is pressurized and flows along the guide pipe 1032 to the annular gluing assembly 102, realizing the quantitative output of glue. The check valve 1033 is used to prevent glue backflow and ensure that glue only enters the guide pipe 1032 in one direction. This application improves the gluing efficiency and uniformity by driving the automatic and stable output of glue with air pressure, and effectively avoids the risk of glue leakage and backflow.

[0073] Further, as shown in Figure 2 The annular glue coating assembly 102 comprises an annular pipeline 1021 connected with the glue coating support 101, a soft glue guide nozzle 1022 in communication with the annular pipeline 1021 and extending in the direction facing the press-fitting guide mechanism 3, and a glue coating brush 1023 connected with the inner side wall of the annular pipeline 1021 and extending in the direction facing the press-fitting guide mechanism 3. The soft glue guide nozzle 1022 and the glue coating brush 1023 are arranged in an array along the circumferential side of the annular pipeline 1021.

[0074] The soft glue guide nozzle 1022 and the glue coating brush 1023 of the present application are inserted between the core stator and the motor base and located above the core stator. In the glue coating process, the glue in the glue storage assembly 103 is distributed to the plurality of soft glue guide nozzles 1022 through the annular pipeline 1021, realizing annular and multi-point synchronous glue spraying on the upper side of the core stator. After the press-fitting of the core stator and the motor base is completed, the core stator and the motor base are kept with a gap, the elastic reset mechanism 5 is reset and drives the press-fitting guide mechanism 3 to move upward, the press-fitting guide mechanism 3 drives the press-fitted core stator and motor base to move upward synchronously, and the glue coating brushes 1023 distributed on the inner circumferential side of the annular pipeline 1021 will in turn tightly contact the upper side wall and the circumferential side wall of the core stator, cooperating with the sprayed glue to perform secondary uniform coating and spreading, effectively improving the uniformity and coverage of glue distribution, avoiding the problems of missed coating and local over-thickness. The present application improves the bonding reliability and consistency of the core stator and the coil, and improves the overall quality and production efficiency of the press-fitting.

[0075] Further, as shown in Figure 2 and Figure 3 The positioning seat 2 further comprises a core glue coating groove 28 located below the annular glue coating assembly 102 and sleeved on the circumferential side of the positioning support protruding edge 22, which is used for inserting the bottom of the core stator.

[0076] The core glue coating groove 28 of the present application is used for receiving the overflowed glue during the spraying of the soft glue guide nozzle 1022. The core stator is inserted into the core glue coating groove 28, so that the bottom of the core stator is coated with glue. The setting of the core glue coating groove 28 not only prevents the glue from flowing out, but also coats the bottom of the core stator, further improving the reliability of the glue coating operation and the utilization rate of the glue, and effectively improving the overall assembly precision and product consistency of the press-fitting device.

[0077] Specifically, as shown in Figure 4 and Figure 5As shown, the application also discloses a brushless motor stator press-fitting method, comprising a brushless motor stator press-fitting device, further comprising a bearing press-fitting positioning seat 11, a bearing pressing convex edge 12 connected at the middle position of the bearing press-fitting positioning seat 11, an iron core stator positioning sleeve 13 sleeved on the circumferential side of the bearing pressing convex edge 12, a bearing press-fitting guide column 14 inserted at the middle position of the bearing pressing convex edge 12, and a bearing positioning pressing head 15 arranged above the bearing pressing convex edge 12 and used for active plug-in cooperation with the bearing press-fitting guide column 14, the bearing press-fitting positioning seat 11 is provided with an iron core positioning groove 16, and the bearing pressing convex edge 12, the iron core stator positioning sleeve 13 and the bearing press-fitting guide column 14 are all inserted into the iron core positioning groove 16; further comprising the following steps:

[0078] S1: The iron core stator is arranged on the upper side of the positioning seat 2 and sleeved on the outer side wall of the press-fitting guide mechanism 3, and the motor base is inserted into the press-fitting guide mechanism 3;

[0079] S2: The wire head of the wire on the iron core stator is passed through the wire arrangement guide mechanism 9;

[0080] S3: The lower pressing plate 7 moves downward and drives the pressing head mechanism 8 to move downward synchronously, the pressing head mechanism 8 presses the motor base, the motor base presses the press-fitting guide mechanism 3, the press-fitting guide mechanism 3 moves downward along the length direction of the positioning guide column 4 and compresses the elastic reset mechanism 5, and the motor base and the iron core stator are in interference plug-in cooperation to form a primary plug-in compression;

[0081] S4: The press-fitting guide mechanism 3 drives the wire arrangement guide mechanism 9 to move downward, and the wire arrangement guide mechanism 9 drives the wire head of the wire on the iron core stator to move downward;

[0082] S5: The press-fitting guide mechanism 3 presses the iron core glue coating mechanism 10, and the iron core glue coating mechanism 10 sprays glue to the iron core stator;

[0083] S6: The motor base and the iron core stator preliminarily compressed are removed from the positioning seat 2, two bearings are arranged at the middle positions on the upper and lower sides of the motor base, and then the motor base and the iron core stator preliminarily compressed are inserted into the iron core positioning groove 16;

[0084] S7: The two bearings, the motor base and the iron core stator are all actively sleeved on the circumferential side of the bearing press-fitting guide column 14, the bearing pressing convex edge 12 is used for pressing the bearing on the lower side of the motor base, and the iron core stator positioning sleeve 13 is used for pressing the preliminarily compressed iron core stator;

[0085] S8: The bearing positioning pressing head 15 moves downward and makes the bearing press-fitting guide column 14 actively inserted into the bearing positioning pressing head 15, the lower end of the bearing positioning pressing head 15 presses the bearing on the upper side of the motor base, and the bearing positioning pressing head 15 and the bearing pressing convex edge 12 cooperate to press the two bearings on the motor base to form a secondary plug-in compression;

[0086] The bearing positioning press head 15 and the core stator positioning sleeve 13 are matched with the synchronous pressing motor base and the core stator to form three-stage plug-in pressing.

[0087] First, the core stator and the motor base are sequentially assembled on the positioning seat 2 and the pressing assembly guide mechanism 3, the wire end is smoothly guided by the wire arrangement guide mechanism 9, the lower pressing plate 7 and the press head mechanism 8 are cooperatively used to press the motor base, the motor base and the core stator are implemented in interference plug-in cooperation, the first-stage pressing is completed, the wire end is synchronously moved downward by the wire arrangement guide mechanism 9, then the pressing assembly guide mechanism 3 is further moved downward to trigger the core glue coating mechanism 10, the glue is automatically and uniformly sprayed, and the glue coating operation is completed; subsequently, the preliminarily pressed components are moved out and two bearings are assembled, the whole is inserted into the core positioning groove 16, the bearing positioning press head 15 is moved downward, the bearing on the upper side of the motor base is pressed by the lower end of the bearing positioning press head 15, the two bearings are accurately pressed by the cooperation of the bearing positioning press head 15 and the bearing top pressing convex edge 12, the second-stage plug-in pressing is realized, the bearing positioning press head 15 is matched with the core stator positioning sleeve 13 to synchronously press the motor base and the core stator, and three-stage plug-in pressing is formed. Through the step-by-step precise cooperation and automatic movement of various structural components, the assembly precision, structural stability and consistency between the core stator and the motor base and the bearing are improved, the wire end damage, pressing deviation and assembly failure rate are effectively reduced, and the finished product quality of the brushless motor assembly is improved.

[0088] The implementation principle of the brushless motor stator pressing device and the pressing method is as follows:

[0089] The upper end of the pressing assembly guide mechanism 3 passes through the middle position of the core stator and is used to support the motor base, the lower pressing plate 7 is used to drive the press head mechanism 8 to move along the length direction of the lower pressing guide mechanism 6, the press head mechanism 8 is used to press the motor base, so that the motor base is in interference plug-in cooperation with the core stator under the action of the press head mechanism 8, the positioning guide column 4 is used for positioning and guiding of the pressing assembly guide mechanism 3, and the elastic reset mechanism 5 is used for automatic reset after pressing of the pressing assembly guide mechanism 3; the wire end of the core stator wire passes through the wire arrangement guide mechanism 9, and when the pressing assembly guide mechanism 3 moves downward, the wire arrangement guide mechanism 9 moves downward synchronously, so as to drive the wire end to move downward, thereby avoiding the risk that the wire end is pressed, pulled or squeezed in the pressing process; the core glue coating mechanism 10 realizes automatic glue coating of the core stator by compression when the pressing assembly guide mechanism 3 moves downward, thereby ensuring the reliability and consistency of the core stator and the motor base pressing; the application not only improves the automation and assembly precision of the pressing process, but also effectively avoids the wire end damage and cooperation deviation, reduces the product failure rate, and improves the overall assembly quality and production efficiency of the brushless motor;

[0090] When the pressing guide mechanism 3 is lowered, the air bag pressing assembly 105 is driven to move downward synchronously and press the air bag assembly 104, the air bag assembly 104 is inflated after being pressed to fill the glue storage assembly 103, the glue in the glue storage assembly 103 is uniformly sprayed through the annular glue coating assembly 102, the automatic, quantitative and annular glue coating of the iron core stator insertion part is realized, the whole process is integrated in the pressing action, manual glue coating is not needed, the uniformity and coating efficiency of the glue coating are ensured, the adhesion strength and reliability of the iron core stator and the coil are improved, the inconsistent and missed coating caused by human factors are effectively reduced, and the consistency of the brushless motor assembly and the reliability of the product are further improved.

[0091] A brushless motor stator pressing method, the iron core stator and the motor base are assembled in the positioning seat 2 and the pressing guide mechanism 3 in sequence, the wire end is smoothly guided by the wire guide mechanism 9, the lower pressing plate 7 and the pressing head mechanism 8 cooperate to press the motor base, the interference insertion fit of the motor base and the iron core stator is realized, the first pressing is completed, and the wire end is protected by the wire guide mechanism 9 moving downward synchronously, then the pressing guide mechanism 3 further moves downward to trigger the iron core glue coating mechanism 10, the glue is automatically and uniformly sprayed, and the glue coating work is completed; subsequently, the preliminarily pressed parts are removed and two bearings are assembled, the whole is inserted into the iron core positioning groove 16, the bearing positioning pressing head 15 moves downward, the bearing on the upper side of the motor base is pressed by the lower end of the bearing positioning pressing head 15, the bearing positioning pressing head 15 and the bearing top pressing convex edge 12 cooperate to complete the precise pressing of the two bearings, realize the second insertion pressing, the bearing positioning pressing head 15 and the iron core stator positioning sleeve 13 cooperate to press the motor base and the iron core stator synchronously, and the third insertion pressing is formed, the assembly precision, structural stability and consistency between the iron core stator and the motor base and the bearing are improved through the step-by-step precise cooperation and automatic movement of the structural parts, the wire end damage, pressing deviation and assembly failure rate are effectively reduced, and the finished product quality of the brushless motor assembly is improved.

[0092] The above are preferred embodiments of the application, which do not limit the protection scope of the application, therefore: equivalent changes made on the basis of the structure, shape, principle of the application should be covered within the protection scope of the application.

Claims

1. A brushless motor stator press fitting device characterized by comprising: The device includes a pressing base (1), a positioning seat (2) connected to the pressing base (1), a pressing guide mechanism (3) movably inserted into the positioning seat (2), a positioning guide post (4) connected to the pressing base (1) and inserted into the pressing guide mechanism (3), an elastic reset mechanism (5) sleeved around the positioning guide post (4) and located between the pressing base (1) and the pressing guide mechanism (3), and a device connected to the pressing base (1) and located in the positioning seat (2). The peripheral pressing guide mechanism (6), the pressing plate (7) sleeved on the peripheral side of the pressing guide mechanism (6) and slidably connected to the pressing guide mechanism (6), the pressing head mechanism (8) connected to the pressing plate (7) and aligned with the positioning seat (2), the cable management guide mechanism (9) movably inserted on the positioning seat (2) and connected to the pressing guide mechanism (3), and the iron core gluing mechanism (10) connected to the positioning seat (2) and sleeved on the peripheral side of the pressing guide mechanism (3); The upper end of the positioning seat (2) is used to support the bottom of the iron core stator. The pressing guide mechanism (3) supports the motor base. The pressing head mechanism (8) is used to press down the motor base so that the motor base and the iron core stator are interference-fitted. When the pressing guide mechanism (3) drives the wire guiding mechanism (9) to move down, the wire guiding mechanism (9) is used to drive the wire end of the wire on the iron core stator to move down. The positioning seat (2) includes a positioning seat body (21) connected to the pressing base (1) and a positioning support protrusion (22) connected to the upper end of the positioning seat body (21) and used to support the bottom of the iron core stator; both the positioning seat body (21) and the positioning support protrusion (22) are provided with guide grooves (23) for the pressing guide mechanism (3) to be movably inserted; The press-fitting guide mechanism (3) includes a cover bottom plate (31) sleeved around the positioning guide post (4) and connected to the upper end of the elastic reset mechanism (5), a linear bearing (32) connected to the cover bottom plate (31) and sleeved around the positioning guide post (4), a guide seat (33) connected to the cover bottom plate (31) and sleeved around the linear bearing (32), and a positioning protrusion (34) inserted into the guide seat (33); The positioning seat body (21) is also provided with a wire guiding through hole (24) for connecting the guide slide (23) with the external space, and a wire guiding groove (25) provided on the inner side wall of the wire guiding through hole (24) and connected to the wire guiding through hole (24). The wire guiding mechanism (9) includes a wire guiding slider (91) that is movably inserted into the wire guiding groove (25) and connected to the press-fit guiding mechanism (3), a wire guiding sliding protrusion (92) connected to the wire guiding slider (91) and extending from the wire guiding through hole (24) to the outside of the positioning seat body (21), a wire guiding transmission rod (93) connected to the wire guiding sliding protrusion (92), and a wire end actuating ring (94) connected to the end of the wire guiding transmission rod (93). The wire end actuating ring (94) is used for the wire end of the wire on the iron core stator to pass through.

2. The brushless motor stator press-fitting device according to claim 1, characterized in that, The core gluing mechanism (10) includes a gluing bracket (101) connected to the positioning seat body (21), an annular gluing assembly (102) connected to the gluing bracket (101) and sleeved around the pressing guide mechanism (3), an adhesive storage assembly (103) connected to the pressing base (1) and communicating with the annular gluing assembly (102), an airbag assembly (104) movably inserted on the positioning seat body (21) and connected to the adhesive storage assembly (103), and an airbag squeezing assembly (105) located on the upper side of the airbag assembly (104) and connected to the pressing guide mechanism (3); when the pressing guide mechanism (3) moves down, the pressing guide mechanism (3) drives the airbag squeezing assembly (105) to move down and press down the airbag assembly (104).

3. The brushless motor stator press-fitting device according to claim 2, characterized in that, The positioning seat body (21) is also provided with an adhesive guide through hole (26) for connecting the guide slide (23) with the external space, and an adhesive guide groove (27) provided on the inner side wall of the wire guiding through hole (24) for the airbag compression assembly (105) to be movably inserted. The airbag assembly (104) includes an airbag body (1041) inserted into the adhesive guide groove (27) and located below the airbag compression assembly (105), an air inlet check valve (1042) connected to the airbag body (1041) and located near the elastic reset mechanism (5), an air blowing conduit (1043) for connecting the airbag body (1041) and the adhesive storage assembly (103), and an air outlet check valve (1044) connected to the air blowing conduit (1043).

4. The brushless motor stator press-fitting device according to claim 3, characterized in that, The glue storage assembly (103) includes a storage tank (1031) connected to the air blowing conduit (1043), a guide pipe (1032) inserted at the bottom of the storage tank (1031) and connected to the annular glue application assembly (102), and a check valve (1033) located on the upper side of the storage tank (1031) and connected to the guide pipe (1032).

5. The brushless motor stator press-fitting device according to claim 2, characterized in that, The annular adhesive applicator (102) includes an annular pipe (1021) connected to the adhesive applicator bracket (101), a soft adhesive guide nozzle (1022) communicating with the annular pipe (1021) and extending in the direction facing the pressing guide mechanism (3), and an adhesive brush (1023) connected to the inner wall of the annular pipe (1021) and extending in the direction facing the pressing guide mechanism (3). The soft adhesive guide nozzle (1022) and the adhesive brush (1023) are arranged in an array along the periphery of the annular pipe (1021).

6. The brushless motor stator press-fitting device according to claim 2, characterized in that, The positioning seat (2) also includes an iron core adhesive groove (28) located below the annular adhesive coating assembly (102) and sleeved on the periphery of the positioning support protrusion (22), the iron core adhesive groove (28) being used for the bottom of the iron core stator to be inserted.

7. A method for press-fitting a brushless motor stator, characterized in that, The brushless motor stator press-fitting device according to any one of claims 1 to 6 further includes a bearing press-fitting positioning seat (11), a bearing top pressing flange (12) connected to the middle position of the bearing press-fitting positioning seat (11), an iron core stator positioning sleeve (13) sleeved around the bearing top pressing flange (12), a bearing press-fitting guide post (14) inserted at the middle position of the bearing top pressing flange (12), and a bearing positioning pressure head (15) disposed above the bearing top pressing flange (12) and used for movably inserting and cooperating with the bearing press-fitting guide post (14). The bearing press-fitting positioning seat (11) is provided with an iron core positioning groove (16), and the bearing top pressing flange (12), the iron core stator positioning sleeve (13), and the bearing press-fitting guide post (14) are all inserted into the iron core positioning groove (16); and further includes the following steps: S1: Place the iron core stator on the upper side of the positioning seat (2) and sleeve it on the outer side wall of the pressing guide mechanism (3), and insert the motor base into the pressing guide mechanism (3); S2: Pass the wire end of the wire on the iron core stator through the wire guiding mechanism (9); S3: The lower pressure plate (7) moves down and drives the pressure head mechanism (8) to move down synchronously. The pressure head mechanism (8) presses down on the motor base, and the motor base presses down on the pressing guide mechanism (3). The pressing guide mechanism (3) moves down along the length direction of the positioning guide column (4) and compresses the elastic reset mechanism (5). The motor base and the iron core stator are interference-fitted to form a first-stage insertion pressing. S4: The pressing guide mechanism (3) drives the wire guiding mechanism (9) to move downward, and the wire guiding mechanism (9) drives the wire end of the wire on the iron core stator to move downward; S5: The pressing guide mechanism (3) presses down the iron core gluing mechanism (10), and the iron core gluing mechanism (10) sprays glue onto the iron core stator; S6: Remove the initially pressed motor base and iron core stator from the positioning seat (2), place the two bearings at the middle positions of the upper and lower sides of the motor base respectively, and then insert the initially pressed motor base and iron core stator into the iron core positioning groove (16). S7: The two bearings, the motor base and the iron core stator are all movably sleeved on the periphery of the bearing press-fit guide column (14). The bearing top pressing flange (12) is used to press the bearing on the lower side of the motor base, and the iron core stator positioning sleeve (13) is used to press the iron core stator that has been initially pressed. S8: The bearing positioning head (15) moves down and the bearing pressing guide post (14) is inserted into the bearing positioning head (15). The lower end of the bearing positioning head (15) presses down on the bearing on the upper side of the motor base. The bearing positioning head (15) and the bearing top pressing protrusion (12) cooperate to press the two bearings onto the motor base to form a two-stage insertion pressing. The bearing positioning head (15) and the iron core stator positioning sleeve (13) work together to synchronously press the motor base and the iron core stator to form a three-stage insertion and pressing.

Citation Information

Patent Citations

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