Energy-saving and environment-friendly iron accessory cutting device

Abstract

The invention relates to the technical field of iron accessory cutting, and provides an energy-saving and environment-friendly iron accessory cutting device which comprises a machine table, a supporting frame is fixedly connected to the top end of the machine table, a cutting mechanism is installed in the supporting frame, and two fixing mechanisms are arranged at the top end of the machine table and can fix iron accessories during cutting; the iron accessory collecting device comprises a machine table and further comprises a partition plate, a gathering box, a collecting mechanism and a spraying mechanism, the partition plate is fixedly connected into the machine table, a water storage space is formed between the bottom of the partition plate and the interior of the machine table, through openings are formed in the top end of the machine table and the partition plate, the gathering box is fixedly connected into the gathering box, and through grooves used for containing iron accessories are formed in the two sides of the gathering box. The technical problems that in the prior art, when iron accessories are cut, chippings splash, the surrounding environment is prone to being affected, a large amount of time needs to be consumed for cleaning after machining, a large amount of energy needs to be wasted in the cleaning process, time and labor are wasted, and environment friendliness is not achieved are solved.

Description

Technical Field

[0001] The embodiments of the present disclosure relate to the technical field of iron accessory cutting, and in particular, to an energy-saving and environment-friendly iron accessory cutting device. Background Art

[0002] Iron accessories generally refer to the iron parts on concrete poles and their connections, such as various clamps, nails, fork beams, cross beams, tie rods, wire rods, etc., excluding power hardware. Most of the hardware are standard parts, and some large iron accessory rods such as tie rods, fork beams, etc.

[0003] During the processing of iron accessories, cutting is often required, and a large amount of debris will be generated in the cutting process. Due to the high speed of the cutting disc, the debris will splash. Since the debris is difficult to clean, it is easy to affect the surrounding environment. After processing, it takes a lot of time to clean up. In the cleaning process, a lot of energy is wasted, which is time-consuming and labor-intensive, and is not environmentally friendly. Summary of the Invention

[0004] In order to overcome the above-mentioned defects, the embodiments of the present disclosure provide an energy-saving and environmentally friendly iron accessory cutting device, which solves the technical problems in the prior art that debris splashes when iron accessories are cut, easily affecting the surrounding environment, and requires a lot of time to clean up after processing. A lot of energy is wasted in the cleaning process, which is time-consuming and labor-intensive, and is not environmentally friendly.

[0005] According to one aspect, at least one embodiment of the present disclosure provides an energy-saving and environmentally friendly iron accessory cutting device, comprising a machine table, a support frame fixedly connected to the top of the machine table, a cutting mechanism installed in the support frame, two fixing mechanisms provided at the top of the machine table for fixing the iron accessories during cutting, and further comprising: a partition, a gathering box, a collection mechanism, and a spray mechanism; The partition is fixedly connected to the machine, and the bottom of the partition and the interior of the machine form a water storage space; The top and the partition of the machine are both provided with through openings, the gathering box is fixedly connected in the gathering box, and both sides of the gathering box are provided with through slots for accommodating iron accessories; The collecting mechanism is arranged in the gathering box and can gather and collect the flying iron chips; The spray mechanism is arranged on one side of the machine platform and can draw out water in the water storage space and spray it on the cutting position of the iron accessories.

[0006] Preferably, the collection mechanism comprises: a first filter plate, an output pipe, a reflux box, a second filter plate and a push-out assembly; The first filter plate is fixedly connected to the gathering box and can collect the iron filings that fall into the gathering box; The output pipe is connected to one side of the gathering box, and the inner bottom wall of the output pipe is flush with the top of the first filter plate; The reflux box is fixedly connected to one side of the machine, and a reflux port is opened on one side of the reflux box, and the reflux port is connected to the water storage space in the machine; The second filter plate is fixedly connected to the top of the reflux box and can receive the iron chips transported by the output pipe; The pushing assembly is arranged on the top of the partition plate and can push the iron filings that fall on the first filter plate to the top of the second filter plate through the output pipe.

[0007] Furthermore, the ejection assembly includes: a rack, a push plate, a driving gear and a first motor; A sliding hole is provided on one side of the gathering box, and the rack is slidably connected in the sliding hole; The push plate is located in the gathering box, and the push plate is fixedly connected to one end of the rack; The driving gear is rotatably connected to the top end of the partition, and the driving gear is meshed with the rack; The first motor is installed on the top of the partition, and the output end of the first motor is fixedly connected to the driving gear.

[0008] Furthermore, the spray mechanism includes: a water pump, a water supply pipe, a valve and a drainage nozzle; The water pump is installed on one side of the machine, and the input end of the water pump is connected to the water storage space in the machine; The upper water pipe is connected to the output end of the water pump, and the top end of the upper water pipe is connected to multiple high-pressure nozzles, and the multiple high-pressure nozzles are all directed towards the cutting position; The valve is installed on the water supply pipe, one end of the valve is connected to the pipe with an extension pipe, the other end of the extension pipe passes through the gathering box and is fixedly connected to the push plate; The drainage nozzle is connected to one end of the extension pipe, and the output end of the drainage nozzle faces the top of the first filter plate.

[0009] Furthermore, the cutting mechanism includes: a cutting frame, a cutting disc and a second motor; The cutting frame is slidably arranged in the supporting frame through a lifting assembly; The cutting disc is rotatably connected to the cutting frame; The second motor is installed on one side of the cutting frame, and the output end of the second motor passes through the cutting frame and is fixedly connected to the cutting disc.

[0010] Furthermore, the lifting assembly includes: a sliding rod and a first electric cylinder; There are two sliding rods, both of which are fixedly connected to the top of the cutting frame. The support frame is provided with two sliding holes, and the two sliding rods are slidably connected in the two sliding holes respectively; The first electric cylinder is installed on the top of the support frame, and the output end of the first electric cylinder passes through the support frame and is fixedly connected to the top of the cutting frame.

[0011] Furthermore, the fixing mechanism includes: a support platform, a pressing plate and a second electric cylinder; The support platform is fixedly connected to the top of the machine platform; The pressing plate is located at the top of the supporting platform; There are two second electric cylinders, both of which are mounted on the inner top wall of the machine platform. The output ends of the two second electric cylinders pass through the inner top wall of the machine platform and are fixedly connected to the pressing plate.

[0012] Furthermore, an inclined surface is provided on the top of the push plate.

[0013] Furthermore, the gathering box is arranged in a conical shape with a larger upper portion and a smaller lower portion.

[0014] Furthermore, the cutting disc is located between the two through slots.

[0015] The beneficial effects of the embodiments of the present disclosure are: In the present invention, through the cooperation between the partition, the gathering box, the collection mechanism and the spraying mechanism, the iron chips splashed during the cutting of iron accessories can be blocked and collected in the gathering box, and the collected iron chips can be gathered for subsequent processing. This method can greatly reduce the pollution of the surrounding environment by the iron chips, and there is no need to waste a lot of energy to clean the iron chips, which is more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following briefly describes the drawings required for use in describing the embodiments of the present disclosure. Obviously, the drawings described below are merely some exemplary embodiments of the present disclosure. Those skilled in the art can, without inventive effort, derive other drawings based on the content of the exemplary embodiments of the present disclosure and these drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present disclosure; Figure 2 A schematic structural diagram of another angle of view of an embodiment of the present disclosure; Figure 3 This is a schematic cross-sectional structural diagram of an embodiment of the present disclosure; Figure 4 This is a schematic structural diagram of a cross-section of a gathering box and an output tube in one embodiment of the present disclosure; Figure 5 This is a structural schematic diagram of a gathering box and an output tube in another cross-section according to an embodiment of the present disclosure; Figure 6 This is a schematic structural diagram of a cutting mechanism in one embodiment of the present disclosure; Figure 7 Schematic diagram of the structure of a fixing mechanism in one embodiment of the present disclosure.

[0018] In the figure: 1. Machine; 2. Support frame; 3. Partition; 4. Water storage space; 5. Gathering box; 6. First filter plate; 7. Output pipe; 8. Return box; 9. Second filter plate; 10. Rack; 11. Push plate; 12. Drive gear; 13. First motor; 14. Water pump; 15. Water supply pipe; 16. High-pressure nozzle; 17. Valve; 18. Extension pipe; 19. Drainage nozzle; 20. Cutting frame; 21. Cutting disc; 22. Second motor; 23. Slide rod; 24. First electric cylinder; 25. Support table; 26. Press plate; 27. Second electric cylinder. DETAILED DESCRIPTION The present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure, rather than to limit the present disclosure.

[0019] To simplify the drawings, only the parts relevant to the disclosure are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically shown or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."

[0020] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this disclosure based on the specific circumstances.

[0021] In the present disclosure, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0022] In the description of this embodiment, the terms "up", "down", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present disclosure.

[0023] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0024] like Figures 1 to 7 When the shavings are removed, the shavings are removed from the basket and the pick-up truck is stopped. When the shavings are removed, the pick-up truck is stopped and the pick-up truck is stopped. When the shavings are removed, the pick-up truck is stopped and the pick-up truck is stopped. When the shavings are removed, the pick-up truck is stopped and the pick-up truck is stopped.

[0025] The collecting mechanism is arranged in the gathering box 5, which can gather and collect the flying iron chips. The collecting mechanism includes: a first filter plate 6, an output pipe 7, a reflux box 8, a second filter plate 9 and a pushing assembly. The first filter plate 6 is fixedly connected to the gathering box 5 and can collect the iron chips that fall into the gathering box 5. The output pipe 7 is connected to one side of the gathering box 5. The inner bottom wall of the output pipe 7 is flush with the top of the first filter plate 6. The reflux box 8 is fixedly connected to one side of the machine 1. A reflux port is provided on one side of the reflux box 8. The reflux port is connected to the water storage space 4 in the machine 1. The second filter plate 9 is fixedly connected to the top of the reflux box 8 and can receive the iron chips transported by the output pipe 7. The pushing assembly is arranged at the top of the partition 3, and can push the iron filings fallen on the first filter plate 6 to the top of the second filter plate 9 through the output pipe 7. The pushing assembly includes: a rack 10, a push plate 11, a driving gear 12 and a first motor 13. The top of the push plate 11 is provided with an inclined surface, and one side of the gathering box 5 is provided with a sliding hole. The rack 10 is slidably connected in the sliding hole, and the push plate 11 is located in the gathering box 5. The push plate 11 is fixedly connected to one end of the rack 10, and the driving gear 12 is rotatably connected to the top of the partition 3. The driving gear 12 is engaged with the rack 10, and the first motor 13 is installed at the top of the partition 3. The output end of the first motor 13 is fixedly connected to the driving gear 12.

[0026] When the cutting disc 21 cuts the iron accessories, the flying iron chips hit the inner wall of the gathering box 5 and fall on the first filter plate 6 in the gathering box 5, thereby collecting the flying iron chips. The first motor 13 then drives the drive gear 12 to rotate. When the drive gear 12 rotates, it drives the rack 10 to drive the push plate 11 to move. When the push plate 11 moves, it pushes the iron chips on the first filter plate 6 to the second filter plate 9 through the output pipe 7, making it convenient for the operator to subsequently process the collected iron chips.

[0027] The spraying mechanism is arranged on one side of the machine 1, and can draw out the water in the water storage space 4 and spray it on the cutting position of the iron accessories. The spraying mechanism includes: a water pump 14, an upper water pipe 15, a valve 17 and a drainage nozzle 19. The water pump 14 is installed on one side of the machine 1, and the input end of the water pump 14 is connected to the water storage space 4 in the machine 1. The upper water pipe 15 is connected to the output end of the water pump 14. The top of the upper water pipe 15 is connected to multiple high-pressure nozzles 16, and the multiple high-pressure nozzles 16 are all facing the cutting position. The valve 17 is installed on the upper water pipe 15, and one end of the valve 17 is connected to the pipe with an extension pipe 18. The other end of the extension pipe 18 passes through the gathering box 5 and is fixedly connected to the push plate 11. The drainage nozzle 19 is connected to one end of the extension pipe 18, and the output end of the drainage nozzle 19 is facing the top of the first filter plate 6.

[0028] When iron accessories are cut and flying iron chips are generated, the water in the water storage space 4 is pumped out by the water pump 14, and the water is transported into the high-pressure nozzle 16 through the upper water pipe 15. The water is sprayed out at high pressure through the high-pressure nozzle 16, and the iron chips intercepted by the gathering box 5 are flushed onto the first filter plate 6, and the iron chips and water are separated by the first filter plate 6, so that the water returns to the water storage space 4 through the first filter plate 6 for recycling. When the push plate 11 pushes the iron chips, the valve 17 on the upper water pipe 15 is opened to transport the water to the extension pipe 18, and the iron chips on the first filter plate 6 are flushed with water through the drainage nozzle 19, thereby flushing the iron chips adhering to the first filter plate 6, preventing the iron chips from adhering to the first filter plate 6, and improving the effect of the push plate 11 in pushing the iron chips.

[0029] Furthermore, the cutting mechanism includes: a cutting frame 20, a cutting disc 21 and a second motor 22. The cutting disc 21 is located between the two through slots. The cutting frame 20 is slidably arranged in the support frame 2 through a lifting assembly. The cutting disc 21 is rotatably connected in the cutting frame 20. The second motor 22 is installed on one side of the cutting frame 20. The output end of the second motor 22 passes through the cutting frame 20 and is fixedly connected to the cutting disc 21. The lifting assembly includes: a sliding rod 23 and a first electric cylinder 24. There are two sliding rods 23. Both sliding rods 23 are fixedly connected to the top of the cutting frame 20. Two sliding holes are opened on the support frame 2. The two sliding rods 23 are slidably connected in the two sliding holes respectively. The first electric cylinder 24 is installed at the top of the support frame 2. The output end of the first electric cylinder 24 passes through the support frame 2 and is fixedly connected to the top of the cutting frame 20.

[0030] The cutting disc 21 is driven to rotate by the second motor 22 installed on the cutting frame 20. During this process, the cutting frame 20 is driven to descend by the first electric cylinder 24, so that the rotating cutting disc 21 contacts the fixed iron accessories, thereby cutting the iron accessories.

[0031] Furthermore, the fixing mechanism includes: a support platform 25, a pressure plate 26 and a second electric cylinder 27. The support platform 25 is fixedly connected to the top of the machine platform 1. The pressure plate 26 is located at the top of the support platform 25. There are two second electric cylinders 27. The two second electric cylinders 27 are both installed on the inner top wall of the machine platform 1. The output ends of the two second electric cylinders 27 both pass through the inner top wall of the machine platform 1 and are fixedly connected to the pressure plate 26.

[0032] The pressing plate 26 is driven to descend by the second electric cylinder 27 . When the pressing plate 26 descends, the iron accessory is fixed between the pressing plate 26 and the support platform 25 , thereby fixing the iron accessory.

[0033] Working principle: before use, place the iron accessory on the two support platforms 25, then start the second electric cylinder 27 to drive the pressure plate 26 to descend, and when the pressure plate 26 descends, the iron accessory is fixed between the pressure plate 26 and the support platform 25, thereby fixing the iron accessory, and then start the second motor 22 installed on the cutting frame 20 to drive the cutting disc 21 to rotate. During this process, the cutting frame 20 is driven to descend by the first electric cylinder 24, so that the rotating cutting disc 21 contacts the fixed iron accessory, thereby cutting the iron accessory. In the process of cutting the iron accessory, the flying iron chips hit the inner wall of the gathering box 5 and fall on the first filter plate 6 in the gathering box 5, thereby collecting the flying iron chips. At the same time, the water in the water storage space 4 is pumped out by the water pump 14, and the water is transported into the high-pressure nozzle 16 through the upper water pipe 15, and the water is transported into the high-pressure nozzle 16 through the high-pressure nozzle 1 6 sprays water at high pressure, flushes the iron chips intercepted by the gathering box 5 onto the first filter plate 6, and separates the iron chips and water through the first filter plate 6, so that the water passes through the first filter plate 6 and returns to the water storage space 4 for recycling. After that, the first motor 13 drives the driving gear 12 to rotate. When the driving gear 12 rotates, it drives the rack 10 to drive the push plate 11 to move. When the push plate 11 pushes the iron chips, the valve 17 on the water supply pipe 15 is opened, so that the water is transported to the extension pipe 18 and flushes the iron chips on the first filter plate 6 through the drainage nozzle 19, thereby flushing the iron chips adhered to the first filter plate 6, preventing the iron chips from adhering to the first filter plate 6, and improving the effect of the push plate 11 in pushing the iron chips. When the push plate 11 moves, the iron chips on the first filter plate 6 are pushed to the second filter plate 9 through the output pipe 7, which is convenient for the operator to subsequently process the collected iron chips.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and are not limiting. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present disclosure, and all of these should be included in the scope of the claims of the present disclosure.

Claims

1. An energy-saving and environmentally friendly iron accessory cutting device, comprising a machine table (1), the top of the machine table (1) is fixedly connected to a support frame (2), a cutting mechanism is installed in the support frame (2), and the top of the machine table (1) is provided with two fixing mechanisms, which can fix the iron accessories during cutting, and is characterized in that: Also includes: A partition (3), the partition (3) being fixedly connected to the machine (1), and the bottom of the partition (3) and the interior of the machine (1) forming a water storage space (4); A gathering box (5), wherein the top of the machine (1) and the partition (3) are both provided with openings, the gathering box (5) is fixedly connected inside the gathering box (5), and both sides of the gathering box (5) are provided with through slots for accommodating iron accessories; A collecting mechanism, the collecting mechanism being arranged in the gathering box (5) and capable of gathering and collecting the flying iron filings; A spray mechanism is provided on one side of the machine (1) and is capable of pumping out water from the water storage space (4) and spraying it on the cutting position of the iron accessories.

2. The energy-saving and environmentally friendly iron accessory cutting device according to claim 1, characterized in that: The collection mechanism includes: a first filter plate (6), the first filter plate (6) being fixedly connected to the gathering box (5) and capable of collecting iron filings that fall into the gathering box (5); An output pipe (7), the output pipe (7) is connected to one side of the gathering box (5), and the inner bottom wall of the output pipe (7) is flush with the top of the first filter plate (6); A return box (8), the return box (8) is fixedly connected to one side of the machine (1), a return port is provided on one side of the return box (8), and the return port is communicated with the water storage space (4) in the machine (1); a second filter plate (9), the second filter plate (9) being fixedly connected to the top of the reflux box (8) and capable of receiving iron chips transported from the output pipe (7); A pushing component is provided at the top of the partition plate (3) and is capable of pushing the iron filings that fall on the first filter plate (6) to the top of the second filter plate (9) through the output pipe (7).

3. The energy-saving and environmentally friendly iron accessory cutting device according to claim 2, characterized in that: The push-out component includes: A rack (10), wherein a sliding hole is provided on one side of the gathering box (5), and the rack (10) is slidably connected in the sliding hole; A push plate (11), the push plate (11) is located in the gathering box (5), and the push plate (11) is fixedly connected to one end of the rack (10); A driving gear (12), the driving gear (12) being rotatably connected to the top end of the partition (3), the driving gear (12) being meshed with the rack (10); A first motor (13), the first motor (13) is mounted on the top of the partition (3), and the output end of the first motor (13) is fixedly connected to the driving gear (12).

4. The energy-saving and environmentally friendly iron accessory cutting device according to claim 3, characterized in that: The spray mechanism comprises: A water pump (14), the water pump (14) being installed on one side of the machine (1), and the input end of the water pump (14) being in communication with the water storage space (4) in the machine (1); An upper water pipe (15), the upper water pipe (15) is connected to the output end of the water pump (14), and the top end of the upper water pipe (15) is connected to a plurality of high-pressure nozzles (16), and the plurality of high-pressure nozzles (16) are all directed toward the cutting position; A valve (17), the valve (17) being installed on the water supply pipe (15), one end of the valve (17) being connected to an extension pipe (18), the other end of the extension pipe (18) passing through the gathering box (5) and being fixedly connected to the push plate (11); A drainage nozzle (19), the drainage nozzle (19) is connected to one end of the extension pipe (18), and the output end of the drainage nozzle (19) faces the top of the first filter plate (6).

5. The energy-saving and environmentally friendly iron accessory cutting device according to claim 1, characterized in that: The cutting mechanism comprises: A cutting frame (20), the cutting frame (20) being slidably arranged in the support frame (2) via a lifting assembly; a cutting disc (21), the cutting disc (21) being rotatably connected within the cutting frame (20); A second motor (22) is installed on one side of the cutting frame (20), and an output end of the second motor (22) passes through the cutting frame (20) and is fixedly connected to the cutting disc (21).

6. The energy-saving and environmentally friendly iron accessory cutting device according to claim 5, characterized in that: The lifting assembly comprises: Slide rods (23), two of the slide rods (23) are provided, and the two slide rods (23) are fixedly connected to the top of the cutting frame (20), and two slide holes are opened on the support frame (2), and the two slide rods (23) are slidably connected in the two slide holes respectively; A first electric cylinder (24) is mounted on the top of the support frame (2), and an output end of the first electric cylinder (24) passes through the support frame (2) and is fixedly connected to the top of the cutting frame (20).

7. The energy-saving and environmentally friendly iron accessory cutting device according to claim 1, characterized in that: The fixing mechanism comprises: A support platform (25), the support platform (25) is fixedly connected to the top of the machine platform (1); A pressing plate (26), the pressing plate (26) being located at the top of the supporting platform (25); The second electric cylinder (27) is provided with two second electric cylinders (27), and the two second electric cylinders (27) are both mounted on the inner top wall of the machine (1), and the output ends of the two second electric cylinders (27) pass through the inner top wall of the machine (1) and are fixedly connected to the pressing plate (26).

8. The energy-saving and environment-friendly iron accessory cutting device according to claim 3, characterized in that: The top end of the push plate (11) is provided with an inclined surface.

9. The energy-saving and environment-friendly iron accessory cutting device according to claim 1, characterized in that: The gathering box (5) is arranged in a conical shape with a larger top and a smaller bottom.

10. The energy-saving and environment-friendly iron accessory cutting device according to claim 5, characterized in that: The cutting disc (21) is located between the two through slots.

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