Automobile EGR (Exhaust Gas Recirculation) valve control device and use method thereof
By designing an EGR valve control device that includes filtering gas, control and cooling circulation components, the problem of waste gas impurity pollution is solved, and effective impurity filtration and cooling is achieved to prevent secondary contamination of the cylinder.
Patent Information
- Application Number
- CN202510794467.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-06-13
AI Technical Summary
The fine impurities carried by the exhaust gases of the existing EGR valves are prone to contaminate the interior before cooling, resulting in secondary contamination of the interior of the cylinder.
An automotive EGR valve control device is designed, including a cooling pipe, a gas filter assembly, a control assembly and a feedback assembly. The exhaust gas is filtered through the gas filter assembly, the control assembly control device is turned on and off, the feedback assembly assists the gas filter assembly to work, and the cooling circulation assembly is cooled.
Effectively filter impurities in the waste gas, prevent internal pollution, reduce secondary pollution of the cylinder, ensure cooling effect, and extend the device life.
Smart Images

Figure CN120426151A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile EGR valves, and in particular to an automobile EGR valve control device and a use method thereof. Background Art
[0002] The EGR valve is a mechatronic product installed on a gasoline engine to control the amount of exhaust gas recirculation fed back to the intake system. The EGR valve can allow a certain amount of exhaust gas to be mixed with fresh air and then returned to the cylinder for recirculation, thereby reducing the combustion temperature and combustion speed in the cylinder and further reducing the emission of nitrogen oxides (NOX).
[0003] Currently, when using an EGR valve, part of the exhaust gas generated after cylinder combustion directly enters the internal cooling end of the EGR valve. After cooling, it is mixed with the external fresh air and returned to the cylinder for recirculation. However, before cooling, the exhaust gas after combustion in the cylinder will carry a certain amount of fine impurities. These impurities can easily contaminate the interior of the EGR valve during repeated circulation, and the fine impurities will also cause secondary pollution to the interior of the cylinder when they flow back into the cylinder along with the mixed air. Summary of the Invention
[0004] In order to solve the problems existing in the prior art, the present invention provides an automobile EGR valve control device and a method of using the same.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automotive EGR valve control device, comprising a cooling pipe, an air intake pipe provided at one end of the cooling pipe, a valve housing provided at the other end of the cooling pipe, a cooling circulation assembly provided inside the cooling pipe, an air filter assembly provided inside the air intake pipe, a control assembly for driving the air filter assembly provided inside the valve housing, a feedback assembly provided on the side wall of the air intake pipe, and an air outlet pipe connected to the bottom of the cooling pipe near the other end edge; A filter cover is fixed on the outer surface of the air inlet pipe, a mounting ring is threadedly connected between the inner walls of the filter cover near one end edge, a filter sleeve is arranged between the inner walls of the filter cover, and one side of the filter sleeve is fixed on the mounting ring.
[0006] Preferably, the cooling circulation component includes an I-shaped bending sleeve, which is fixed between the inner walls of the cooling tube. The middle part of the I-shaped bending sleeve is in a conductive shape. The two sides of the I-shaped bending sleeve are fixed to the inner walls of the cooling tube. A first guide plate is fixed to the inner wall of the I-shaped bending sleeve in the middle. A gap is left between the outer surface of the first guide plate and the inner wall of the cooling tube. Second guide plates are fixed between the inner walls of the cooling tube near the edges on both sides. The two second guide plates are both located inside the I-shaped bending sleeve, and a gap is left between the inner side of the second guide plate and the inner side of the I-shaped bending sleeve.
[0007] Preferably, a plurality of air distribution pipes are arranged at equal intervals along the circumferential direction inside the I-shaped bending sleeve, and both ends of the plurality of air distribution pipes pass through the two ends of the I-shaped bending sleeve accordingly, and the plurality of air distribution pipes pass through the first guide plate and the second guide plate. A water outlet pipe is fixed on the outer surface of the cooling pipe close to the side of the I-shaped bending sleeve, and a water inlet pipe is fixed on the outer surface of the I-shaped bending sleeve close to the other side of the I-shaped bending sleeve, and the water outlet pipe and the water inlet pipe both pass through the interior of the cooling pipe accordingly.
[0008] Preferably, the control component includes a valve core, an adjusting chamber is provided inside the valve shell, a bottom groove is provided on one side of the adjusting chamber, the valve core is arranged inside the adjusting chamber, one end of the valve core extends to the inside of the cooling tube, and the outer surface of the valve core slides and fits with the inner wall of the I-shaped bending sleeve, the outer surface of the valve core is located inside the adjusting chamber and a reciprocating plate is fixed, a spring is fixed between one side of the reciprocating plate and one side of the inner wall of the adjusting chamber, an iron core is provided on the inner bottom surface of the bottom groove, a coil is wound around the outer surface of the iron core, a rubber ring is fixed between the inner walls of the cooling tube and on one side of the air outlet pipe, a sealing disk is fixed on the outer surface of the valve core, and one side of the sealing disk and one side of the rubber ring fit together.
[0009] Preferably, the air filter assembly includes a filter cartridge, a support ring is fixed between the inner walls of the air inlet pipe, a cylindrical groove is provided on one side of the support ring, and the other side of the support ring is open and communicated with the inner bottom surface of the cylindrical groove, the filter cartridge is located between the inner walls of the cylindrical groove, and a plurality of through openings are equidistantly provided along the circumferential direction on one side of the support ring near the edge of the outer surface, and the two ends of the filter cartridge are closed, a plurality of air outlets are equidistantly provided on the outer surface of the filter cartridge near the edge of one end, and a plurality of mesh filter ports are equidistantly provided on the outer surface of the filter cartridge near the edge of the other end, and the plurality of mesh filter ports are all located on the inner side of the support ring, and the outer surface of the filter cartridge is threaded in the middle, and a plurality of exhaust filter ports are equidistantly provided on the inner wall of the air inlet pipe near one side of the support ring along the circumferential direction, and the plurality of exhaust filter ports all penetrate into the interior of the filter cover.
[0010] Preferably, a retaining ring is fixed between the inner walls of the air inlet pipe near one side edge, and a convex nozzle tube is provided between the inner walls of the air inlet pipe, the bottom of the convex nozzle tube fits with one side of the retaining ring, the top of the convex nozzle tube extends toward one end of the cooling pipe, the inner wall of the convex nozzle tube fits with the outer surface of the filter cartridge, and the multiple air outlets on the outer surface of the filter cartridge are all located on the inner side of the convex nozzle tube, and a pressure ring is threadedly connected between the inner walls of the air inlet pipe, and one side of the pressure ring fits with the outer surface of the convex nozzle tube.
[0011] Preferably, a threaded ring is rotatably provided at the bottom of the protruding nozzle tube near the inner edge, the inner surface of the threaded ring is threaded, the inner wall of the threaded ring is screwed together with the threaded portion of the outer surface of the filter cartridge, a plurality of support rods are fixed on one side of the threaded ring, a nylon ring is fixed in the middle of one end of the plurality of support rods, a plurality of bristles are equidistantly fixed on the inner wall of the nylon ring, and one end of the plurality of bristles corresponds to and fits with the outer surface of the filter cartridge.
[0012] Preferably, the feedback component includes an annular cover, an annular receiving chamber is opened inside the side wall of the air intake pipe, the top of the annular receiving chamber extends to one side of the air intake pipe, and the annular receiving chamber is interconnected with multiple exhaust filters, the annular cover is located inside the annular receiving chamber, and the outer surface of the annular cover is opened with multiple air vents that penetrate to the inside, and the multiple air vents are correspondingly interconnected with the exhaust filters, and the inner walls on both sides of the air intake pipe are opened with dial ports, and one side of the two dial ports is interconnected with one side of the annular receiving chamber.
[0013] Preferably, a shift block is slidably provided between the inner walls of the two shift ports, one end of the two shift blocks extends to the interior of the annular storage cavity and is connected to the annular cover, a fixing tube is fixed to the bottom of the support ring, a through hole is provided at the bottom of the filter cartridge that penetrates to the interior, the fixing tube and the through hole are connected to each other, a cylindrical rod is provided between the inner walls of the fixing tube, one end of the cylindrical rod is rotatably engaged with the interior of the through hole, two connecting rods are fixed to the outer surface of the other end of the cylindrical rod, one end of the two connecting rods is fixed to the shift block, a plurality of side ports are equidistantly provided on the outer surface of the fixing tube, one end of the cylindrical rod is concave, a filter pad is provided inside the concave part of one end of the cylindrical rod, a plurality of bent air ducts are equidistantly provided on the outer surface of the cylindrical rod, one end of the plurality of bent air ducts penetrates to one side of the filter pad, and the other end of the bent air ducts is correspondingly opposite to the side port.
[0014] The present invention also provides an automobile EGR valve control method, which is applied to an automobile EGR valve control device. The automobile EGR valve control method includes the following steps: Step S1: A portion of the exhaust gas from the automobile engine enters the interior of the cooling pipe through the intake pipe and is cooled by the cooling circulation component. After cooling, the exhaust gas is discharged through the exhaust pipe and mixed with fresh air before re-entering the interior of the automobile engine through the engine's air intake. In addition, a portion of the exhaust gas from the automobile engine is filtered by the air filter component before entering the cooling pipe. During the filtering process, the feedback component assists the air filter component, and the control component controls the operation of the entire device. Step S2: When the control component is working, the coil is wound around the outer surface of the iron core. By turning the coil on and off, the iron core generates magnetic attraction, thereby adsorbing the valve core to control the opening and closing of the outlet pipe and the working condition of the air filter component; Step S3: When the air filter assembly and the feedback assembly are working, the valve core can be driven to slide toward one end of the valve housing, and the filter cartridge can be driven to slide toward the outside of the cylindrical groove during the sliding process of the filter cartridge. The threaded ring can be driven to rotate, and the rotation of the threaded ring can drive the nylon ring to rotate through the support rod, thereby driving the brush to clean the outer surface of the filter cartridge. At this time, the air vent is connected to the exhaust filter port, the bent air duct is connected to the side port, and the air outlet is located on the inside of the protruding nozzle tube, and the mesh filter port is located on the inside of the support ring. Therefore, during the cleaning process, the air flow can enter the interior of the filter cartridge from the side port and the bent air duct, and flow out from the inside of the filter cartridge to the outside. The brush can be used to remove fine impurities attached to the outer surface of the filter cartridge, and the fine impurities enter the filter cover from the exhaust filter port along with the gas, and are finally filtered through the filter sleeve and discharged to the outside. Step S4: When the cooling circulation component is working, the gas entering one end of the cooling pipe is cooled through the air distribution pipe and then enters the other end, and then flows out from the air outlet pipe. Cooling water is injected into the interior of the cooling pipe from the water inlet pipe. The cooling water cools the air distribution pipe inside the cooling pipe and then flows out from the water outlet pipe. The cooling water flows in an S shape along the first guide plate and the two second guide plates inside the cooling pipe, thereby ensuring that the cooling water fully cools the air distribution pipe.
[0015] Compared with the prior art, the present invention has the following beneficial effects: When using the device on a car engine, the intake pipe is connected to the exhaust port of the car engine, the outlet pipe is connected to the air intake of the car engine, and then the water inlet pipe is connected to the external cooling water supply pipe, and the water outlet pipe is connected to the external cooling water return pipe. A portion of the gas exhausted by the car engine will enter the interior of the cooling pipe through the intake pipe and be cooled by the cooling circulation component. After cooling, it will be discharged through the outlet pipe and mixed with fresh air before re-entering the interior of the car engine through the air intake of the engine. In addition, a portion of the gas exhausted by the car engine will be filtered by the air filter component before entering the cooling pipe. During the filtering process, the feedback component will assist the air filter component in working, and at the same time, the operation of the entire device will be controlled by the control component. 2. In the present invention, when the control component is working, the coil is wound on the outer surface of the iron core. By turning the coil on and off, the iron core generates magnetic attraction, thereby adsorbing the valve core to control the opening and closing of the outlet pipe and the working condition of the air filter component; 3. In the present invention, when the air filter assembly and the feedback assembly are working, the valve core can be driven to slide toward one end of the valve housing to the outside of the cylindrical groove during the sliding process of the filter cartridge. The threaded ring can be driven to rotate during the sliding process of the filter cartridge. The rotation of the threaded ring drives the nylon ring to rotate through the support rod, thereby driving the brush to clean the outer surface of the filter cartridge. At this time, the air vent is connected to the exhaust filter port, the bent air duct is connected to the side port, the air outlet is located on the inside of the protruding nozzle tube, and the mesh filter port is located on the inside of the supporting ring. Therefore, during the cleaning process, the air flow can enter the interior of the filter cartridge from the side port and the bent air duct, and flow out from the inside of the filter cartridge to the outside. The brush can be used to remove fine impurities attached to the outer surface of the filter cartridge. The fine impurities enter the filter cover from the exhaust filter port along with the gas, and are finally filtered by the filter sleeve and discharged to the outside. 4. In the present invention, when the cooling circulation component is working, the gas entering one end of the cooling pipe is cooled through the air distribution pipe and then enters the other end, and then flows out from the air outlet pipe. Cooling water is injected into the interior of the cooling pipe from the water inlet pipe. The cooling water cools the air distribution pipe inside the cooling pipe and then flows out from the water outlet pipe. The cooling water flows in an S shape along the first guide plate and the two second guide plates inside the cooling pipe, thereby ensuring that the cooling water fully cools the air distribution pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main perspective structure of an automobile EGR valve control device proposed by the present invention; Figure 2 The present invention provides a schematic diagram of a cross-sectional perspective structure of an automobile EGR valve control device; Figure 3 The present invention provides a schematic cross-sectional perspective structural diagram of a cooling cycle component and a control component in an automobile EGR valve control device; Figure 4 The present invention provides a schematic cross-sectional perspective structural diagram of an air filter assembly and a feedback assembly in an automobile EGR valve control device; Figure 5 The present invention provides a schematic diagram of a sectional three-dimensional structure of an intake pipe and a nylon ring in an automobile EGR valve control device; Figure 6 The present invention provides a schematic diagram of a sectional three-dimensional structure of an intake pipe in an automobile EGR valve control device; Figure 7 For the present invention Figure 2 A partial enlarged view of point A in the middle; Figure 8 For the present invention Figure 4 A magnified partial view of point B in the middle.
[0017] In the figure: 1. cooling pipe; 2. air inlet pipe; 3. valve housing; 4. water outlet pipe; 5. water inlet pipe; 6. air outlet pipe; 7. filter cover; 8. mounting ring; 9. filter sleeve; 10. I-shaped bending sleeve; 11. air distributor; 12. first guide plate; 13. second guide plate; 14. valve core; 15. regulating chamber; 16. reciprocating plate; 17. spring; 18. bottom groove; 19. iron core; 20. coil; 21. sealing disk; 22. rubber ring; 23. support ring; 24. retaining ring; 25. Through port; 26, cylindrical groove; 27, fixed tube; 28, side port; 29, annular receiving chamber; 30, shift port; 31, exhaust filter port; 32, pressure ring; 33, protruding nozzle tube; 34, threaded ring; 35, support rod; 36, nylon ring; 37, bristles; 38, filter cartridge; 39, air outlet; 40, mesh filter port; 41, annular cover; 42, vent; 43, through hole; 44, cylindrical rod; 45, bent air duct; 46, filter pad; 47, connecting rod; 48, shift block. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0019] See also Figure 1-8 The present invention provides a technical solution: an automobile EGR valve control device, comprising a cooling pipe 1, an intake pipe 2 being provided at one end of the cooling pipe 1, a valve housing 3 being provided at the other end of the cooling pipe 1, a cooling circulation component being provided inside the cooling pipe 1, an air filter component being provided inside the intake pipe 2, a control component for driving the air filter component being provided inside the valve housing 3, a feedback component being provided on the side wall of the intake pipe 2, and an air outlet pipe 6 being connected to the bottom of the cooling pipe 1 near the other end edge; A filter cover 7 is fixed on the outer surface of the air intake pipe 2, and a mounting ring 8 is threadedly connected between the inner walls of the filter cover 7 near one end edge. A filter sleeve 9 is provided between the inner walls of the filter cover 7, and one side of the filter sleeve 9 is fixed on the mounting ring 8.
[0020] The effect achieved is that when using this device on a car engine, the air intake pipe 2 is connected to the exhaust port of the car engine, the air outlet pipe 6 is connected to the air intake of the car engine, and then the water inlet pipe 5 is connected to the external cooling water supply pipe, and the water outlet pipe 4 is connected to the external cooling water return pipe. A portion of the gas exhausted by the car engine will enter the interior of the cooling pipe 1 through the air intake pipe 2 and be cooled by the cooling circulation component. After cooling, it will be discharged through the air outlet pipe 6 and mixed with fresh air and then enter the interior of the car engine again from the air intake of the engine. In addition, a portion of the gas exhausted by the car engine will be filtered by the air filter component before entering the cooling pipe 1. During the filtering process, the air filter component is assisted by the feedback component, and the operation of the entire device is controlled by the control component.
[0021] like Figure 1 、 Figure 2 and Figure 3 As shown, the cooling cycle component includes an I-shaped bending sleeve 10, which is fixed between the inner walls of the cooling pipe 1. The middle part of the I-shaped bending sleeve 10 is conductive, and the two sides of the I-shaped bending sleeve 10 are fixed to the inner walls of the cooling pipe 1. A first guide plate 12 is fixed to the inner wall of the I-shaped bending sleeve 10 at the middle, and a gap is left between the outer surface of the first guide plate 12 and the inner wall of the cooling pipe 1. A second guide plate 13 is fixed between the inner walls of the cooling pipe 1 near the edges on both sides. The two second guide plates 13 are both located inside the I-shaped bending sleeve 10, and the second guide plates There is a gap between the inner side of 13 and the inner side of the I-shaped bending sleeve 10, and a plurality of air distribution pipes 11 are arranged equidistantly along the circumferential direction inside the I-shaped bending sleeve 10. Both ends of the plurality of air distribution pipes 11 pass through the two ends of the I-shaped bending sleeve 10, and the plurality of air distribution pipes 11 pass through the first guide plate 12 and the second guide plate 13. A water outlet pipe 4 is fixed on the outer surface of the cooling pipe 1 near the side of the I-shaped bending sleeve 10, and a water inlet pipe 5 is fixed on the outer surface of the I-shaped bending sleeve 10 near the other side of the I-shaped bending sleeve 10, and the water outlet pipe 4 and the water inlet pipe 5 pass through the interior of the cooling pipe 1 accordingly.
[0022] The effect achieved is that the gas entering one end of the cooling pipe 1 is cooled through the gas distribution pipe 11 and then enters the other end, and then flows out from the gas outlet pipe 6, and the cooling water is injected into the interior of the cooling pipe 1 from the water inlet pipe 5. The cooling water cools the gas distribution pipe 11 inside the cooling pipe 1 and then flows out from the water outlet pipe 4. The cooling water flows in an S shape along the first guide plate 12 and the two second guide plates 13 inside the cooling pipe 1, thereby ensuring that the cooling water fully cools the gas distribution pipe 11.
[0023] like Figure 1 、 Figure 2 and Figure 3As shown, the control component includes a valve core 14, an adjusting chamber 15 is opened inside the valve housing 3, a bottom groove 18 is opened on one side of the adjusting chamber 15, the valve core 14 is arranged inside the adjusting chamber 15, one end of the valve core 14 extends to the inside of the cooling pipe 1, and the outer surface of the valve core 14 slides and fits with the inner wall of the I-shaped bending sleeve 10, the outer surface of the valve core 14 is located inside the adjusting chamber 15 and a reciprocating plate 16 is fixed, a spring 17 is fixed between one side of the reciprocating plate 16 and one side of the inner wall of the adjusting chamber 15, an iron core 19 is provided on the inner bottom surface of the bottom groove 18, a coil 20 is wound around the outer surface of the iron core 19, a rubber ring 22 is fixed between the inner walls of the cooling pipe 1 and located on one side of the air outlet pipe 6, a sealing disk 21 is fixed on the outer surface of the valve core 14, and one side of the sealing disk 21 and one side of the rubber ring 22 fit together.
[0024] The effect achieved is that the coil 20 is wound on the outer surface of the iron core 19, and the iron core 19 generates a magnetic attraction by turning the coil 20 on and off, thereby adsorbing the valve core 14 to control the on and off of the outlet pipe 6 and the working condition of the air filter assembly. When the coil 20 is not energized, the iron core 19 cannot generate a magnetic attraction, and the valve core 14 is pushed toward one end of the air inlet pipe 2 under the elastic force of the spring 17, so that the sealing disk 21 and the rubber ring 22 are sealed to each other. At this time, the outlet pipe 6 is not conductive, and The air outlet 39 on the filter cartridge 38 is located on the inner side of the protruding nozzle tube 33, and the filter cartridge 38 is located inside the cylindrical groove 26, so the air filter assembly is also in an inoperative state. When the coil 20 is energized, the iron core 19 will generate a magnetic attraction, and the valve core 14 will be adsorbed to the side of the valve housing 3 through the magnetic attraction. At this time, the sealing disk 21 and the rubber ring 22 are separated from each other, and the air outlet pipe 6 can be connected to the cooling pipe 1. The gas is filtered from the inside of the air inlet pipe 2 through the air filter assembly and then cooled through the cooling circulation assembly, and finally discharged from the air outlet pipe 6.
[0025] like Figure 2 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8The filter assembly includes a filter cartridge 38, a support ring 23 is fixed between the inner walls of the air intake pipe 2, and a cylindrical groove 26 is opened on one side of the support ring 23, and the other side of the support ring 23 is open and communicated with the inner bottom surface of the cylindrical groove 26. The filter cartridge 38 is located between the inner walls of the cylindrical groove 26, and a plurality of through-holes 25 are opened equidistantly along the circumferential direction near the edge of the outer surface of one side of the support ring 23 to penetrate to the other side. Both ends of the filter cartridge 38 are closed, and a plurality of air outlet ports 39 are opened equidistantly on the outer surface of the filter cartridge 38 near one end edge, and a plurality of mesh filter ports 40 are opened equidistantly on the outer surface of the filter cartridge 38 near the other end edge. The plurality of mesh filter ports 40 are all located on the inner side of the support ring 23, and the outer surface of the filter cartridge 38 is threaded in the middle. The inner wall of the air intake pipe 2 is provided with a plurality of exhaust filter ports 31 equidistantly along the circumferential direction near the side of the support ring 23. The plurality of exhaust filter ports 31 all penetrate into the interior of the filter cover 7, and the inner walls of the air intake pipe 2 are located near one side. A retaining ring 24 is fixed at the edge, and a protruding nozzle tube 33 is provided between the inner walls of the air inlet pipe 2. The bottom of the protruding nozzle tube 33 fits with one side of the retaining ring 24, and the top of the protruding nozzle tube 33 extends toward one end of the cooling pipe 1. The inner wall of the protruding nozzle tube 33 fits with the outer surface of the filter cartridge 38, and the multiple air outlets 39 on the outer surface of the filter cartridge 38 are all located on the inner side of the protruding nozzle tube 33. A pressure ring 32 is threadedly connected between the inner walls of the air inlet pipe 2, and one side of the pressure ring 32 fits with the outer surface of the protruding nozzle tube 33. The surfaces fit together, and a threaded ring 34 is rotatably provided at the bottom of the protruding nozzle tube 33 near the inner edge. The inner surface of the threaded ring 34 is threaded, and the inner wall of the threaded ring 34 is screwed together with the threaded portion of the outer surface of the filter cartridge 38. A plurality of support rods 35 are fixed to one side of the threaded ring 34, and a nylon ring 36 is fixed in the middle of one end of the plurality of support rods 35. A plurality of bristles 37 are equidistantly fixed to the inner wall of the nylon ring 36, and one end of the plurality of bristles 37 corresponds to fit the outer surface of the filter cartridge 38; The feedback component includes an annular cover 41, an annular receiving chamber 29 is provided inside the side wall of the intake pipe 1, the top of the annular receiving chamber 29 extends to one side of the intake pipe 2, and the annular receiving chamber 29 is communicated with multiple exhaust filters 31, the annular cover 41 is located inside the annular receiving chamber 29, and the outer surface of the annular cover 41 is provided with multiple vents 42 that penetrate to the inside, and the multiple vents 42 are correspondingly communicated with the exhaust filters 31, and the inner walls on both sides of the intake pipe 2 are provided with dial ports 30, one side of the two dial ports 30 is communicated with one side of the annular receiving chamber 29, and a dial block 48 is slidably provided between the inner walls of the two dial ports 30, one end of the two dial blocks 48 extends to the inside of the annular receiving chamber 29 and is connected to the annular cover. 41 are connected to each other, a fixing tube 27 is fixed to the bottom of the support ring 23, and a through hole 43 is provided at the bottom of the filter cartridge 38, which penetrates into the interior, and the fixing tube 27 and the through hole 43 are communicated with each other, and a cylindrical rod 44 is provided between the inner walls of the fixing tube 27, and one end of the cylindrical rod 44 is rotatably engaged in the interior of the through hole 43, and two connecting rods 47 are fixed to the outer surface of the other end of the cylindrical rod 44, and one end of the two connecting rods 47 is correspondingly fixed to the shift block 48, and a plurality of side openings 28 are equidistantly provided on the outer surface of the fixing tube 27, and one end of the cylindrical rod 44 is concave, and a filter pad 46 is provided inside the concave part of one end of the cylindrical rod 44, and a plurality of bent air ducts 45 are equidistantly provided on the outer surface of the cylindrical rod 44, and one end of the plurality of bent air ducts 45.
[0026] The effect achieved is that when the air filter assembly and the feedback assembly are working, when the valve core 14 does not slide, the air outlet 39 is located on the inner side of the protruding nozzle tube 33, the mesh filter port 40 is located on the inner side of the support ring 23, the air vent 42 on the annular cover 41 is located on the side of the exhaust filter port 31 and is not connected to the exhaust filter port 31, and the bent air channel 45 on the cylindrical rod 44 is located on the side of the side port 28 and is not connected to the side port 28. In the process of the valve core 14 sliding toward one end of the valve housing 3, the filter cartridge 38 can be driven to slide toward the outside of the cylindrical groove 26, and the sliding process of the filter cartridge 38 can be brought The movable threaded ring 34 rotates, and the rotation of the threaded ring 34 drives the nylon ring 36 to rotate through the support rod 35, thereby driving the bristles 37 to clean the outer surface of the filter cartridge 38. At this time, the air vent 42 is connected to the exhaust filter port 31, the bent air duct 45 is connected to the side port 28, and the air outlet 39 is located on the inner side of the protruding nozzle tube 33, and the mesh filter port 40 is located on the inner side of the support ring 23. Therefore, during the cleaning process, the air flow can enter the interior of the filter cartridge 38 from the side port 28 and the bent air duct 45, and flow out from the inside of the filter cartridge 38 to the outside, and can cooperate with the bristles 37 to clean the filter cartridge 38. The fine impurities attached to the outer surface of the filter cartridge 38 are removed, and the fine impurities enter the filter cover 7 along with the gas from the exhaust filter port 31, and are finally discharged to the outside after being filtered by the filter sleeve 9. After the valve core 14 slides to one end of the valve housing 3, the vent 42 slides to the other side of the exhaust filter port 31 and is not connected to the exhaust filter port 31. The bent airway 45 slides to the other side of the side port 28 and is not connected to the side port 28. The outlet 39 slides out from the inside of the protruding nozzle 33, and the mesh filter port 40 slides out from the inside of the support ring 23. At this time, the gas inside the intake pipe 2 passes through the vent 2 5 flows into the outside of the filter cartridge 38, and then is filtered through the mesh filter port 40. The filtered air enters the interior of the cooling pipe 1 through the air outlet 39 from the interior of the filter cartridge 38, and is then distributed through the air distribution pipe 11. At the same time, it is cooled by the cooling circulation assembly. During the operation of the filter cartridge 38, since one end of the cylindrical rod 44 is rotated and engaged in the through hole 43, the filter cartridge 38 will drive the cylindrical rod 44 to slide together when it slides, and then drive the annular cover 41 to slide inside the annular receiving chamber 29 through the connecting rod 47 and the shifting block 48.
[0027] For example, in one embodiment, the present invention further provides an automobile EGR valve control method, which is applied to the above automobile EGR valve control device, comprising the following steps: Step S1: A portion of the exhaust gas from the automobile engine enters the interior of the cooling pipe 1 through the intake pipe 2 and is cooled by the cooling circulation component. After cooling, the exhaust gas is discharged through the outlet pipe 6 and mixed with fresh air before re-entering the interior of the automobile engine through the engine's air intake. In addition, a portion of the exhaust gas from the automobile engine is filtered by the air filter component before entering the cooling pipe 1. During the filtering process, the feedback component assists the air filter component in working, and the control component controls the operation of the entire device. Step S2: When the control component is working, the coil 20 is wound around the outer surface of the iron core 19. By turning the coil 20 on and off, the iron core 19 generates a magnetic attraction, thereby adsorbing the valve core 14 to control the opening and closing of the outlet pipe 6 and the working condition of the air filter component; Step S3: When the air filter assembly and the feedback assembly are working, during the process of the valve core 14 sliding toward one end of the valve housing 3, the filter cartridge 38 can be driven to slide toward the outside of the cylindrical groove 26. During the sliding process of the filter cartridge 38, the threaded ring 34 can be driven to rotate. The rotation of the threaded ring 34 will drive the nylon ring 36 to rotate through the support rod 35, thereby driving the bristles 37 to clean the outer surface of the filter cartridge 38. At this time, the air vent 42 is connected to the exhaust filter port 31, the bent air duct 45 is connected to the side port 28, and the air outlet 39 is located on the inner side of the protruding nozzle tube 33, and the mesh filter port 40 is located on the inner side of the support ring 23. Therefore, during the cleaning process, the air flow can enter the interior of the filter cartridge 38 from the side port 28 and the bent air duct 45, and flow out from the inside of the filter cartridge 38 to the outside. The bristles 37 can be used to remove fine impurities attached to the outer surface of the filter cartridge 38, and the fine impurities enter the filter cover 7 along with the gas from the exhaust filter port 31, and are finally filtered by the filter sleeve 9 and discharged to the outside. Step S4: When the cooling circulation component is working, the gas entering one end of the cooling pipe 1 is cooled through the gas distribution pipe 11 and then enters the other end, and then flows out from the gas outlet pipe 6. The cooling water is injected into the interior of the cooling pipe 1 from the water inlet pipe 5. The cooling water cools the gas distribution pipe 11 inside the cooling pipe 1 and then flows out from the water outlet pipe 4. The cooling water flows in an S shape inside the cooling pipe 1 along the first guide plate 12 and the two second guide plates 13, thereby ensuring that the cooling water fully cools the gas distribution pipe 11.
[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automobile EGR valve control device, characterized in that: The cooling tube (1) comprises a cooling tube (1), an air inlet tube (2) is provided at one end of the cooling tube (1), a valve housing (3) is provided at the other end of the cooling tube (1), a cooling circulation component is provided inside the cooling tube (1), an air filter component is provided inside the air inlet tube (2), a control component for driving the air filter component to work is provided inside the valve housing (3), a feedback component is provided on the side wall of the air inlet tube (2), and an air outlet tube (6) is connected to the bottom of the cooling tube (1) near the edge of the other end; A filter cover (7) is fixed to the outer surface of the air inlet pipe (2), a mounting ring (8) is threadedly connected between the inner walls of the filter cover (7) near one end edge, a filter sleeve (9) is provided between the inner walls of the filter cover (7), and one side of the filter sleeve (9) is fixed to the mounting ring (8).
2. The automobile EGR valve control device according to claim 1, characterized in that: The cooling circulation component includes an I-shaped bending sleeve (10), the I-shaped bending sleeve (10) is fixed between the inner walls of the cooling pipe (1), the middle part of the I-shaped bending sleeve (10) is conductive, the two sides of the I-shaped bending sleeve (10) and the inner walls of the cooling pipe (1) are fixed to each other, a first guide plate (12) is fixed at the middle of the inner wall of the I-shaped bending sleeve (10), a gap is left between the outer surface of the first guide plate (12) and the inner wall of the cooling pipe (1), and second guide plates (13) are fixed between the inner walls of the cooling pipe (1) near the edges on both sides, the two second guide plates (13) are both located inside the I-shaped bending sleeve (10), and a gap is left between the inner side of the second guide plate (13) and the inner side of the I-shaped bending sleeve (10).
3. The automobile EGR valve control device according to claim 2, characterized in that: A plurality of air distribution pipes (11) are arranged at equal intervals in the circumferential direction inside the I-shaped bending sleeve (10), and both ends of the plurality of air distribution pipes (11) are correspondingly passed through the two ends of the I-shaped bending sleeve (10). The plurality of air distribution pipes (11) are mutually passed through the first guide plate (12) and the second guide plate (13). A water outlet pipe (4) is fixed on the outer surface of the cooling pipe (1) on one side close to the I-shaped bending sleeve (10), and a water inlet pipe (5) is fixed on the outer surface of the I-shaped bending sleeve (10) on the other side close to the I-shaped bending sleeve (10), and both the water outlet pipe (4) and the water inlet pipe (5) are correspondingly passed through the interior of the cooling pipe (1).
4. The automobile EGR valve control device according to claim 3, characterized in that: The control assembly includes a valve core (14), an adjusting chamber (15) is provided inside the valve housing (3), a bottom groove (18) is provided on one side of the adjusting chamber (15), the valve core (14) is arranged inside the adjusting chamber (15), one end of the valve core (14) extends to the inside of the cooling pipe (1), and the outer surface of the valve core (14) is slidably fitted with the inner wall of the I-shaped bending sleeve (10), and a reciprocating plate (16) is fixed on the outer surface of the valve core (14) inside the adjusting chamber (15). ), a spring (17) is fixed between one side of the reciprocating plate (16) and the inner wall of one side of the regulating chamber (15), an iron core (19) is provided on the inner bottom surface of the bottom groove (18), a coil (20) is wound around the outer surface of the iron core (19), a rubber ring (22) is fixed between the inner walls of the cooling pipe (1) and located on one side of the air outlet pipe (6), a sealing disk (21) is fixed on the outer surface of the valve core (14), and one side of the sealing disk (21) and one side of the rubber ring (22) are in contact with each other.
5. The automobile EGR valve control device according to claim 4, characterized in that: The air filter assembly includes a filter cartridge (38), a support ring (23) is fixed between the inner walls of the air inlet pipe (2), a cylindrical groove (26) is provided on one side of the support ring (23), and the other side of the support ring (23) is open and communicated with the inner bottom surface of the cylindrical groove (26). The filter cartridge (38) is located between the inner walls of the cylindrical groove (26), and a plurality of openings (25) are provided on one side of the support ring (23) near the outer surface edge along the circumferential direction and are equidistantly passed through to the other side. Both ends of the filter cartridge (38) are closed. The outer surface of the filter cartridge (38) is provided with a plurality of air outlets (39) at equal intervals near one end edge, and the outer surface of the filter cartridge (38) is provided with a plurality of mesh filter ports (40) at equal intervals near the other end edge, and the plurality of mesh filter ports (40) are all located on the inner side of the support ring (23). The outer surface of the filter cartridge (38) is threaded in the middle, and the inner wall of the air inlet pipe (2) is provided with a plurality of exhaust filter ports (31) at equal intervals along the circumferential direction near one side of the support ring (23), and the plurality of exhaust filter ports (31) are all extended to the interior of the filter cover (7).
6. The automobile EGR valve control device according to claim 5, characterized in that: A retaining ring (24) is fixed between the inner walls of the air intake pipe (2) near one side edge, and a protruding nozzle pipe (33) is provided between the inner walls of the air intake pipe (2), the bottom of the protruding nozzle pipe (33) is in contact with one side of the retaining ring (24), the top of the protruding nozzle pipe (33) extends toward one end of the cooling pipe (1), the inner wall of the protruding nozzle pipe (33) is in contact with the outer surface of the filter cylinder (38), and the multiple air outlets (39) on the outer surface of the filter cylinder (38) are all located inside the protruding nozzle pipe (33), and a pressure ring (32) is threadedly connected between the inner walls of the air intake pipe (2), and one side of the pressure ring (32) is in contact with the outer surface of the protruding nozzle pipe (33).
7. The automobile EGR valve control device according to claim 6, characterized in that: A threaded ring (34) is rotatably provided at the bottom of the protruding nozzle tube (33) near the inner edge. The inner surface of the threaded ring (34) is threaded. The inner wall of the threaded ring (34) is screwed together with the threaded portion of the outer surface of the filter cartridge (38). A plurality of support rods (35) are fixed on one side of the threaded ring (34). A nylon ring (36) is fixed in the middle of one end of the plurality of support rods (35). A plurality of bristles (37) are equidistantly fixed on the inner wall of the nylon ring (36). One end of each of the plurality of bristles (37) is in contact with the outer surface of the filter cartridge (38).
8. The automobile EGR valve control device according to claim 7, characterized in that: The feedback component includes an annular cover (41), an annular receiving chamber (29) is provided inside the side wall of the intake pipe (1), the top of the annular receiving chamber (29) extends to one side of the intake pipe (2), and the annular receiving chamber (29) is communicated with a plurality of exhaust filter ports (31), the annular cover (41) is located inside the annular receiving chamber (29), the outer surface of the annular cover (41) is provided with a plurality of vents (42) extending through the inner side, and the plurality of vents (42) are correspondingly communicated with the exhaust filter ports (31), and the inner walls on both sides of the intake pipe (2) are provided with dial ports (30), and one side of the two dial ports (30) is communicated with one side of the annular receiving chamber (29).
9. The automobile EGR valve control device according to claim 8, characterized in that: A shift block (48) is slidably provided between the inner walls of the two shift openings (30), one end of each of the two shift blocks (48) extends to the inside of the annular receiving chamber (29) and is interconnected with the annular cover (41), a fixed tube (27) is fixed to the bottom of the support ring (23), a through hole (43) is provided at the bottom of the filter cylinder (38) extending to the inside, the fixed tube (27) and the through hole (43) are communicated with each other, a cylindrical rod (44) is provided between the inner walls of the fixed tube (27), one end of the cylindrical rod (44) is rotatably engaged with the inside of the through hole (43), and the cylindrical rod ( Two connecting rods (47) are fixed to the outer surface of the other end of the cylindrical rod (44), and one end of each of the two connecting rods (47) is correspondingly fixed to the shift block (48). The outer surface of the fixed tube (27) is provided with a plurality of side openings (28) at equal intervals. One end of the cylindrical rod (44) is concave, and a filter pad (46) is provided inside the concave portion of one end of the cylindrical rod (44). The outer surface of the cylindrical rod (44) is provided with a plurality of bent air passages (45) at equal intervals. One end of each of the plurality of bent air passages (45) passes through one side of the filter pad (46), and the other end of each of the bent air passages (45) is correspondingly opposite to the side opening (28).
10. An automobile EGR valve control method, applied to an automobile EGR valve control device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1: A portion of the gas exhausted by the automobile engine enters the interior of the cooling pipe (1) through the air intake pipe (2) and is cooled by the cooling circulation component. After cooling, the gas is exhausted through the air outlet pipe (6) and mixed with fresh air before re-entering the interior of the automobile engine from the air intake of the engine. In addition, a portion of the gas exhausted by the automobile engine is filtered by the air filter component before entering the cooling pipe (1). During the filtering process, the air filter component is assisted by the feedback component, and the operation of the entire device is controlled by the control component. Step S2: When the control component is working, the coil (20) is wound on the outer surface of the iron core (19), and the iron core (19) generates a magnetic attraction by turning the coil (20) on and off, thereby adsorbing the valve core (14) to control the on and off of the outlet pipe (6) and the working condition of the air filter component; Step S3: When the air filter assembly and the feedback assembly are working, the filter cartridge (38) can be driven to slide toward the outside of the cylindrical groove (26) during the sliding process of the valve core (14) toward one end of the valve housing (3). During the sliding process of the filter cartridge (38), the threaded ring (34) can be driven to rotate. The rotation of the threaded ring (34) drives the nylon ring (36) to rotate through the support rod (35), thereby driving the bristles (37) to clean the outer surface of the filter cartridge (38). At this time, the vent (42) is connected to the exhaust filter port (31), and the bent air duct (45) is opened. It is connected to the side port (28), and the air outlet (39) is located on the inner side of the protruding nozzle tube (33), and the mesh filter port (40) is located on the inner side of the support ring (23). Therefore, during the cleaning process, the air flow can enter the interior of the filter cartridge (38) from the side port (28) and the bent air channel (45), and flow out from the inside of the filter cartridge (38) to the outside. The fine impurities attached to the outer surface of the filter cartridge (38) can be removed by the bristles (37). The fine impurities enter the filter cover (7) along with the gas from the exhaust filter port (31), and are finally filtered by the filter sleeve (9) and discharged to the outside. Step S4: When the cooling circulation component is working, the gas entering one end of the cooling pipe (1) is cooled through the gas distribution pipe (11) and then enters the other end, and then flows out from the gas outlet pipe (6). Cooling water is injected into the interior of the cooling pipe (1) from the water inlet pipe (5). The cooling water cools the gas distribution pipe (11) inside the cooling pipe (1) and then flows out from the water outlet pipe (4). The cooling water flows in an S shape along the first guide plate (12) and the two second guide plates (13) inside the cooling pipe (1), thereby ensuring that the cooling water fully cools the gas distribution pipe (11).
Citation Information
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