Curvature radius determination method, production method, system, equipment and medium of sponge mat with zipper-like structure
By designing a density-differentiated zipper-like structure sponge mattress on children's mattresses, it is divided into multiple areas along the longitudinal direction, and the radius of curvature of the upper teeth is calculated, the problem that existing children's mattresses can only meet the needs of a certain stage is solved, and the optimization of resources and cost reduction is achieved.
Patent Information
- Application Number
- CN202510547954.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-08-08
AI Technical Summary
The existing children's mattresses can only meet the needs of a certain stage, and they need to replace the mattress to meet the needs of different stages, resulting in waste of resources and increased consumer usage costs.
A zipper-like structure sponge pad is designed, and the density differentiation and tooth structure are set on the upper and lower layers of the sponge pad are divided into multiple areas along the longitudinal direction. By calculating the curvature radius of the upper teeth and the crown part, the hardness differentiation in different areas is achieved to meet the needs of different stages of children's growth process.
The hardness of the sponge pad in different longitudinal regions is achieved, which meets the needs of children at different stages of their growth process, and avoids the waste of resources and cost of replacing mattresses.
Smart Images

Figure CN120449229A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of textiles, and in particular relates to a method for determining the curvature radius of a sponge pad with a zipper-like structure, a production method, a system, equipment and a medium. Background Art
[0002] A mattress is a piece of bedding that is placed between the human body and the bed to ensure that consumers get a healthy and comfortable sleep by dispersing body pressure.
[0003] Children often sleep in a supine position. When lying flat, their abdomen exerts pressure on the sunken lumbar spine, causing downward force on the lumbar spine. Sleeping on a mattress that is too soft can easily cause them to sink, making it difficult to turn over. Sleeping on a mattress that is too hard lacks effective support for the sunken lumbar spine, potentially causing the thoracic and cervical vertebrae to tilt forward, impacting spinal development. Spinal damage can affect height and aesthetics, as well as the development of internal organs. Therefore, for children, it is crucial to ensure that the mattress effectively supports the entire S-shaped curve of the spine. However, commercially available children's mattresses do not effectively support this entire S-shaped curve. Furthermore, a child's spine undergoes significant and rapid growth and change during development. For example, infants aged 3-6 require enhanced support in the lumbar and hip regions to prevent kyphosis. School-age children aged 7-10 need to evenly distribute the rapidly increasing weight load. Pre-adolescents aged 10-12 also require support to prevent scoliosis. However, existing children's mattresses can only meet the needs of a certain stage, and the needs of different stages can only be met by replacing the mattress, resulting in a waste of resources and an increase in consumer usage costs. Summary of the Invention
[0004] In view of this, the present invention provides a method for determining the curvature radius of a zipper-like structure sponge pad, a production method, a system, an apparatus and a medium to solve the technical problem that the above-mentioned existing children's mattresses can only meet the needs of a certain stage and can only meet the needs of different stages by replacing the mattress, resulting in waste of resources and increased consumer usage costs.
[0005] To achieve the above solution, the technical solution of the present invention is as follows:
[0006] In a first aspect, the present application provides a method for determining the curvature radius of a zipper-like structure sponge pad, wherein the zipper-like structure sponge pad is used as the core of a mattress or sofa cushion, and the zipper-like structure sponge pad includes an upper layer and a lower layer, and the preset density of the lower layer is greater than or equal to 25 kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in a circular arc shape, and the zipper-like structure sponge pad is divided into the first area to the sixth area in the longitudinal direction. The method for determining the curvature radius of the zipper-like structure sponge pad includes the following steps:
[0007] Obtaining a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad;
[0008] Solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0009] The optimal solution is determined as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area.
[0010] In an exemplary embodiment, solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like structure sponge pad includes:
[0011] Determine the longitudinal length of each area based on the preset total longitudinal length of the zipper-like structure sponge pad and the preset longitudinal length ratio of each part of the minor child;
[0012] The objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
[0013] In an exemplary embodiment, the objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each region to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth in each region and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth, including:
[0014] Establish constraints;
[0015] The objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area that meets the constraints and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
[0016] In an exemplary embodiment, the constraints include a total longitudinal length constraint, a curvature radius constraint, a density constraint, and a longitudinal length relationship constraint for each zone.
[0017] In a second aspect, the present application further provides a method for producing a zipper-like structure sponge pad, wherein the zipper-like structure sponge pad is used as the core of a mattress or sofa cushion, and the zipper-like structure sponge pad comprises an upper layer and a lower layer, wherein the preset density of the lower layer is greater than or equal to 25 kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in an arc shape, and the zipper-like structure sponge pad is divided into the first to sixth areas in the longitudinal direction. The production method of the zipper-like structure sponge pad includes the following steps:
[0018] Obtaining a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad;
[0019] Solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0020] Determining the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area;
[0021] Determine the number of cycles of the upper teeth in the corresponding area according to the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in each area;
[0022] The device to be controlled is controlled to produce the zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth and the number of cycles of the upper teeth.
[0023] In a third aspect, the present application further provides a system for determining the curvature radius of a zipper-like structure sponge pad, wherein the zipper-like structure sponge pad is used as the core of a mattress or sofa cushion, and the zipper-like structure sponge pad comprises an upper layer and a lower layer, wherein the preset density of the lower layer is greater than or equal to 25 kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in a circular arc shape, and the zipper-like structure sponge pad is divided into the first to sixth areas in the longitudinal direction, and the curvature radius determination system of the zipper-like structure sponge pad includes:
[0024] A collection module is configured to obtain a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad;
[0025] a solving module configured to solve an objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like sponge pad, to obtain an optimal solution for the curvature radius of the lowest point of the base of the upper teeth and an optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0026] The curvature radius determination module is configured to determine the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area.
[0027] In an exemplary embodiment, the solution module includes:
[0028] A longitudinal length determining unit is configured to determine the longitudinal length of each area based on a preset total longitudinal length of the zipper-like structure sponge pad and a preset longitudinal length ratio of each part of the minor child;
[0029] The solving unit is configured to solve the objective function based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area, to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
[0030] In the fourth aspect, the present application also provides a production system for a zipper-like structure sponge pad, wherein the zipper-like structure sponge pad is used as the core of a mattress or sofa cushion, and the zipper-like structure sponge pad includes an upper layer and a lower layer, and the preset density of the lower layer is greater than or equal to 25kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in an arc shape, and the zipper-like structure sponge pad is divided into the first to sixth areas in the longitudinal direction. The production system of the zipper-like structure sponge pad includes:
[0031] A collection module is configured to obtain a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad;
[0032] a solving module configured to solve an objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like sponge pad, to obtain an optimal solution for the curvature radius of the lowest point of the base of the upper teeth and an optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0033] a curvature radius determination module configured to determine the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area;
[0034] a cycle number determination module configured to determine the cycle number of the upper teeth in the corresponding area according to the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in each area;
[0035] The control module is configured to control the device to be controlled to produce the zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth and the number of cycles of the upper teeth.
[0036] In a fifth aspect, the present application further provides an electronic device, comprising:
[0037] one or more processors;
[0038] The storage device is used to store one or more programs, and when the one or more programs are executed by the one or more processors, the electronic device implements the method as described above.
[0039] In a sixth aspect, the present application also provides a computer-readable storage medium having a computer program stored thereon. When the computer program is executed by a processor of a computer, the computer executes the method described above.
[0040] As described above, the method for determining the curvature radius of the zipper-like structure sponge pad, the production method, the system, the equipment, and the medium of the present invention have the following beneficial effects:
[0041] The present application obtains the preset density of the upper layer, the preset density of the lower layer and the preset total longitudinal length of the zipper-like structure sponge pad, and solves the objective function based on the preset density of the upper layer, the preset density of the lower layer and the preset total longitudinal length of the zipper-like structure sponge pad to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth in each area, and determines the optimal solution as the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in the corresponding area. In other words, the present application takes into account the preset densities of the upper and lower layers in the process of determining the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth, and solves the objective function, so that the hardness of different areas of the sponge pad along the longitudinal direction is differentiated, and different areas meet the usage needs of children at different stages of growth, thereby solving the technical problem that existing children's mattresses can only meet the needs of a certain stage, and can only meet the needs of different stages by replacing the mattress, resulting in waste of resources and increased consumer usage costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The accompanying drawings are incorporated into and constitute a part of the specification, illustrating embodiments consistent with the present application and, together with the specification, serving to explain the principles of the present application. It is obvious that the drawings described below are merely some embodiments of the present application, and a person of ordinary skill in the art can derive other drawings based on these drawings without inventive effort. In the drawings:
[0043] Figure 1 This is a flow chart of a method for determining the curvature radius of a sponge pad with a zipper-like structure according to an exemplary embodiment of the present application;
[0044] Figure 2 for Figure 1 A side view of the upper layer of the zipper-like sponge pad in the illustrated embodiment;
[0045] Figure 3 for Figure 1 A side view of the lower layer of the zipper-like sponge pad in the illustrated embodiment;
[0046] Figure 4 for Figure 1 A side view of a sponge pad with a zipper-like structure in the embodiment shown;
[0047] Figure 5 for Figure 1 A flowchart of an exemplary embodiment of solving an objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad is shown;
[0048] Figure 6 for Figure 5In the illustrated embodiment, an objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each region to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth in each region and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in an exemplary embodiment;
[0049] Figure 7 This is a flow chart of a method for producing a sponge pad with a zipper-like structure according to an exemplary embodiment of the present application;
[0050] Figure 8 This is a block diagram of a system for determining the curvature radius of a sponge pad with a zipper-like structure according to an exemplary embodiment of the present application;
[0051] Figure 9 This is a block diagram of a production system for a zipper-like structure sponge pad according to an exemplary embodiment of the present application;
[0052] Figure 10 A schematic diagram of the structure of a computer system suitable for implementing an electronic device according to an embodiment of the present application is shown. DETAILED DESCRIPTION
[0053] The following describes the embodiments of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art will readily appreciate the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the various details in this specification may be modified or altered based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are intended only to illustrate the present invention and are not intended to limit the scope of protection of the present invention.
[0054] It should be noted that the illustrations provided in the following embodiments are merely schematic illustrations of the basic concept of the present invention. Therefore, the illustrations only show components related to the present invention and are not drawn according to the number, shape, and size of components in actual implementation. In actual implementation, the type, quantity, and proportion of each component may be changed arbitrarily, and the component layout may also be more complex.
[0055] In the following description, numerous details are discussed to provide a more thorough explanation of the embodiments of the present invention. However, it will be apparent to those skilled in the art that the embodiments of the present invention may be practiced without these specific details. In other embodiments, well-known structures and devices are shown in block diagram form rather than in detail to avoid obscuring the embodiments of the present invention.
[0056] See also Figure 1 , Figure 1This is a flow chart of a method for determining the curvature radius of a zipper-like structure sponge pad, shown in an exemplary embodiment of the present application. The zipper-like structure sponge pad is used as the core of a mattress or sofa cushion. The zipper-like structure sponge pad includes an upper layer 11 and a lower layer 12. The difference between the preset density of the lower layer 12 and the preset density of the upper layer 11 is 2-5 kg / m 3 , that is, the preset density of the upper layer 11 is 2-5 kg / m lower than the preset density of the lower layer 12 3 The upper layer 11 is provided with a plurality of upper teeth 111, and the lower layer 12 is provided with a plurality of lower teeth 121. The lower teeth 121 mesh with the upper teeth 111. The upper teeth 111 include a base 1111 and a crown 1112 with an arc-shaped protrusion. Along the longitudinal direction, the zipper-like structure sponge pad is sequentially divided into the first zone 13 to the sixth zone 18. The first zone 13 to the second zone 14 are respectively used to provide support for the head, shoulders and neck of young children under nine years old (excluding nine years old), including children aged 6-9 but over 145 cm in height. The third zone 15 is used to provide support for the hips and legs of young children under nine years old (excluding nine years old) and people over nine years old (including nine years old). The sixth zone 18, the fifth zone 17 and the fourth zone 16 are respectively used to provide support for the head, shoulders and neck and waist of people over nine years old (including nine years old).
[0057] Please continue reading Figure 1 In an exemplary embodiment of the present application, a method for determining the curvature radius of a zipper-like structure sponge pad includes steps S110 to S130, which are described in detail as follows:
[0058] Step S110. Obtaining the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like structure sponge pad;
[0059] It should be noted that, in this application, longitudinal length refers to the direction of human body extension, that is, the direction from head to toe;
[0060] Step S120: Solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0061] For example, the objective function is shown in formula (I):
[0062]
[0063] In formula (I), r i1 The curvature radius of the lowest point of the base of the upper tooth is in mm; r i2 is the radius of curvature of the highest point of the crown of the upper tooth, in mm; i represents the number of the area, with a minimum of 1 and a maximum of 6; Dμ The preset density of the upper layer, in kg / m 3 ;D d The preset density of the upper layer, in kg / m 3 ;D i is the overall density of the corresponding area, in kg / m 3 .
[0064] Step S130 : Determine the optimal solution as the curvature radius of the lowest point of the base of the upper teeth in the corresponding area and the curvature radius of the highest point of the crown of the upper teeth.
[0065] In the related art, children's mattresses generally use sponge pads. After analyzing the related art, the inventor found that existing children's mattresses can only meet the needs of a certain stage, and the needs of different stages can only be met by replacing the mattress, resulting in a waste of resources and an increase in consumer usage costs. Therefore, the inventor considered dividing the sponge pad into six areas along the longitudinal direction during the design of the children's mattress, and dividing the sponge pad into two upper and lower layers with different densities. Both the upper and lower layers are provided with teeth, and the curvature radius of the lowest point of the base of the upper teeth in different areas and the curvature radius of the highest point of the crown of the upper teeth are designed to be differentiated. The hardness of the sponge pad in different areas is controlled to be differentiated, so that the mattress can meet the usage needs of children of different age groups. Specifically, by obtaining the preset density of the upper layer, the preset density of the lower layer and the preset total longitudinal length of the zipper-like structure sponge pad, the objective function is solved based on the preset density of the upper layer, the preset density of the lower layer and the preset total longitudinal length of the zipper-like structure sponge pad, and the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth are obtained. The optimal solution is determined as the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in the corresponding area. In other words, in the process of determining the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth, the preset densities of the upper and lower layers are taken into account, and the objective function is solved, so that the hardness of the sponge pad in different longitudinal areas is differentiated, and different areas meet the usage needs of children at different stages of growth, thereby solving the technical problem that existing children's mattresses can only meet the needs of a certain stage, and can only meet the needs of different stages by replacing mattresses, resulting in waste of resources and increased consumer usage costs.
[0066] See also Figure 5 , Figure 5 for Figure 1 The illustrated embodiment is a flowchart of an exemplary embodiment of the present application for solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like structure sponge pad.
[0067] like Figure 5As shown, in an exemplary embodiment of the present application, Figure 1 In the embodiment shown, the process of adjusting the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like structure sponge pad includes steps S510 to S520, which are described in detail as follows:
[0068] Step S510: Determine the longitudinal length of each area based on the preset total longitudinal length of the zipper-like structure sponge pad and the preset longitudinal length ratio of each part of the minor child;
[0069] It should be noted that, in this application, the longitudinal length ratio of each part of the minors is obtained by summarizing and arranging the longitudinal lengths of each part of the minors;
[0070] Step S520. Solve the objective function based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
[0071] See also Figure 6 , Figure 6 is Figure 5 In the embodiment shown, in an exemplary embodiment, the objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth in an exemplary embodiment of the present application. A flowchart in an exemplary embodiment is provided.
[0072] like Figure 6 As shown, in an exemplary embodiment of the present application, Figure 5 In the illustrated embodiment, the objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like sponge pad, and the longitudinal length of each region to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region. The process includes steps S610 to S620, which are detailed as follows:
[0073] Step S610: Establish constraints;
[0074] It should be noted that, in this application, the constraints include the total longitudinal length constraint, the curvature radius constraint, the density constraint, and the longitudinal length relationship constraint of each zone;
[0075] For example, the total longitudinal length constraint, the curvature radius constraint, the density constraint, and the longitudinal length relationship constraint of each zone are respectively shown as formula (II), formula (III), formula (IV), and formula (V):
[0076]
[0077] 2(r i1 +r i2 )N i =x i (III);
[0078] D i0 ≤D i ≤D i1 (IV);
[0079] x i0 ≤x i ≤x i1 (V);
[0080] Where x i is the longitudinal length of the i-th zone, in mm; x i0 is the preset lower limit of the longitudinal length of the i-th zone, in mm, x i1 is the preset upper limit value of the longitudinal length of the i-th zone, in mm, wherein the preset lower limit value and preset upper limit value of the longitudinal length of the first zone are 360 mm and 460 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the second zone are 150 mm and 220 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the third zone are 500 mm and 600 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the fourth zone are 170 mm and 250 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the fifth zone are 120 mm and 150 mm respectively, and the preset lower limit value and preset upper limit value of the longitudinal length of the sixth zone are 360 mm and 460 mm respectively; L is the preset total longitudinal length of the zipper-like structure sponge pad, in mm; r i1 is the radius of curvature of the lowest point of the base of the upper teeth in the corresponding area, in mm; r i2 The radius of curvature of the highest point (i.e., vertex) of the crown of the upper tooth in the corresponding area, in mm; N i is the number of cycles of the upper teeth in the upper layer of the corresponding area; D i is the overall density of zone i, in kg / m 3 , D i0 is the preset lower limit of the overall density of zone i, in kg / m 3 , D i+1 is the preset upper limit of the overall density of zone i, in kg / m 3The lower and upper limits of the overall density of zone 1 are 24.5 kg / m 3 and 26kg / m 3 The preset lower limit and upper limit of the overall density of zone 2 are 26 kg / m 3 and 27kg / m 3 The lower and upper limits of the overall density of the sponge pad in zone 3 are 25 kg / m 3 and 27kg / m 3 The preset lower limit and upper limit of the overall density of the sponge pad in zone 4 are 25.5 kg / m 3 and 27kg / m 3 The preset lower limit and upper limit of the overall density of the sponge pad in zone 5 are 26.5 kg / m 3 and 27.5kg / m 3 The lower and upper limits of the overall density of the sponge pad in zone 6 are 26 kg / m 3 and 27kg / m 3 ;
[0081] Step S620. Solve the objective function based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area that meets the constraints and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
[0082] See also Figure 7 , Figure 7 This is a flow chart of a method for producing a zipper-like structure sponge pad according to an exemplary embodiment of the present invention. The structure of the zipper-like structure sponge pad is as follows: Figure 2 、 Figure 3 and Figure 4 As shown, the above content has been explained and will not be repeated here.
[0083] like Figure 7 As shown, in an exemplary embodiment of the present application, the method for producing a zipper-like structure sponge pad includes steps S710 to S750, which are described in detail as follows:
[0084] Step S710. Obtain the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like structure sponge pad;
[0085] Step S720: Solve the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0086] Step S730: Determine the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area;
[0087] Step S740: Determine the number of cycles of the upper teeth in the corresponding area according to the curvature radius of the lowest point of the base of the upper teeth in each area and the curvature radius of the highest point of the crown of the upper teeth;
[0088] Step S750: Control the device to be controlled to produce a zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth, and the number of cycles of the upper teeth.
[0089] In one embodiment, a zipper-like sponge pad (such as a zipper-like sponge pad) Figures 2 to 4 As shown, the above content has been explained and will not be repeated here) the production method steps are as follows:
[0090] Obtain the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad (e.g., 2000 mm). The longitudinal length refers to the direction of human body extension. The difference between the preset density of the lower layer 12 and the preset density of the upper layer 11 is 2-5 kg / m 3 , that is, the preset density of the upper layer 11 is 2-5 kg / m lower than the preset density of the lower layer 12 3 ;
[0091] The longitudinal length of each area is determined based on the preset total longitudinal length of the zipper-like structure sponge pad and the longitudinal length ratio of each part of the minor child. The longitudinal length ratio of each part of the minor child is obtained by summarizing and arranging the longitudinal lengths of each part of the minor child.
[0092] Establish the total longitudinal length constraint condition, curvature radius constraint condition, density constraint condition and the longitudinal length relationship constraint condition of each zone. The total longitudinal length constraint condition, curvature radius constraint condition, density constraint condition and the longitudinal length relationship constraint condition of each zone are shown in formula (II), formula (III), formula (IV) and formula (V) respectively.
[0093]
[0094]
[0095] 2(r i1 +r i2 )N i =x i (III);
[0096] D i0 ≤D i ≤Di1 (IV);
[0097] x i0 ≤x i ≤x i1 (V);
[0098] Where r i1 The curvature radius of the lowest point of the base of the upper tooth is in mm; r i2 The radius of curvature of the highest point of the crown of the upper tooth, in mm; i Indicates the area number, the minimum value is 1 and the maximum value is 6; D μ The preset density of the upper layer, in kg / m 3 ;D d The preset density of the upper layer, in kg / m 3 ;D i is the overall density of the corresponding area, in kg / m 3 ;x i is the longitudinal length of the i-th zone, in mm; x i0 is the preset lower limit of the longitudinal length of the i-th zone, in mm, x i1 is the preset upper limit value of the longitudinal length of the i-th zone, in mm, wherein the preset lower limit value and preset upper limit value of the longitudinal length of the first zone are 360 mm and 460 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the second zone are 150 mm and 220 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the third zone are 500 mm and 600 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the fourth zone are 170 mm and 250 mm respectively, the preset lower limit value and preset upper limit value of the longitudinal length of the fifth zone are 120 mm and 150 mm respectively, and the preset lower limit value and preset upper limit value of the longitudinal length of the sixth zone are 360 mm and 460 mm respectively; L is the preset total longitudinal length of the zipper-like structure sponge pad, in mm; N i is the number of cycles of the upper teeth in the upper layer of the corresponding area; D i is the overall density of zone i, in kg / m 3 , D i0 is the preset lower limit of the overall density of zone i, in kg / m 3 , D i+1 is the preset upper limit of the overall density of zone i, in kg / m 3 The lower and upper limits of the overall density of zone 1 are 24.5 kg / m 3 and 26kg / m 3 The preset lower limit and upper limit of the overall density of zone 2 are 26 kg / m 3 and 27kg / m3 The preset lower limit and upper limit of the overall density of zone 3 are 25kg / m 3 and 27kg / m 3 The preset lower limit and upper limit of the overall density of zone 4 are 25.5 kg / m 3 and 27kg / m 3 The lower and upper limits of the overall density of Zone 5 are 26.5 kg / m 3 and 27.5kg / m 3 The preset lower limit and upper limit of the overall density of zone 6 are 26 kg / m 3 and 27kg / m 3 ;
[0099] The objective function shown in formula (I) is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each area that meets the constraints;
[0100] The number of cycles of the upper teeth in the corresponding area is determined according to the curvature radius of the lowest point of the base of the upper teeth in each area and the curvature radius of the highest point of the crown of the upper teeth. Specifically, the curvature radius of the lowest point of the base of the upper teeth, the curvature radius of the highest point of the crown of the upper teeth and the longitudinal length of the corresponding area are substituted into the relationship shown in formula (III) to solve and calculate the number of cycles of the upper teeth in the corresponding area. In the specific operation process, the corresponding program is compiled, and then the corresponding parameters are input into the compiled program to output the corresponding results. The following is a code example using MATLAB to implement the above formula and constraints. It is assumed here that the objective function needs to be numerically solved according to the given constraints (symbolic calculation combined with the fsolve function is used here to solve it. It is known that D u 、D d 、D i0 、D i1 、x i0 、x i1 Parameters such as , which need to be replaced according to specific values in actual use)
[0101] % Assuming the parameter values are known, they need to be replaced according to the actual situation;
[0102] Du=25;% density of sponge on the support layer;
[0103] Dd=28;% density of sponge under the support layer
[0104] Di0=24.5;%Di lower limit
[0105] Di1=26; %Di upper limit
[0106] xi0=360;%xi lower limit
[0107] xi1=460;%xi upper limit
[0108] % define symbolic variables
[0109] syms r11 r12 xi Ni Di
[0110] %Build the left side of the objective function equation
[0111] term1=((pi / 2)*(r11^2-r12^2)+3*r12+11*r11) / (14*(r11+r12));
[0112] term2=((4*pi / 2)*(r12^2-r11^2)+3*r11+11*r12) / (14*(r11+r12));
[0113] obj_eqn=term1*Du+term2*Dd-Di;
[0114] % Construct constraint equality and inequality
[0115] constraint_eqn1 = sum(xi) - 2000; % \(\sum_{i=1}^{6}x_{i}=2000\), where i is assumed to range from 1 to 6. The actual value needs to be adjusted according to the specific situation.
[0116] constraint_eqn2=2*(r11+r12)*Ni-xi;
[0117] constraint_ineq1=Di-Di0;
[0118] constraint_ineq2 = Di1-Di;
[0119] constraint_ineq3=xi-xi0;
[0120] constraint_ineq4 = xi1 - xi;
[0121] % Convert symbolic expressions to function handles
[0122] obj_fun=matlabFunction(obj_eqn,'vars',{r11,r12,Di});
[0123] constraint_fun1 = matlabFunction(constraint_eqn1, 'vars', {xi});
[0124] constraint_fun2 = matlabFunction(constraint_eqn2, 'vars', {r11, r12, Ni, xi});
[0125] constraint_fun_ineq1 = matlabFunction(constraint_ineq1, 'vars', {Di});
[0126] constraint_fun_ineq2 = matlabFunction(constraint_ineq2, 'vars', {Di});
[0127] constraint_fun_ineq3 = matlabFunction(constraint_ineq3, 'vars', {xi});
[0128] constraint_fun_ineq4 = matlabFunction(constraint_ineq4, 'vars', {xi});
[0129] % Set the initial guess values, which need to be reasonably set according to the actual problem
[0130] x0 = [1, 1, 100, 6, 1]; % Initial guess values for [r11, r12, xi, Ni, Di]
[0131] % Use fsolve to solve
[0132] options = optimoptions('fsolve', 'Display', 'off'); [x_sol, fval, exitflag] = fsolve(@(x)constraint_fun(x, obj_fun, constraint_fun1, constraint_fun2, constraint_fun_ineq1, constraint_fun_ineq2, constraint_fun_ineq3, constraint_fun_ineq4), x0, options);
[0133] % Extract the results
[0134] r11_sol = x_sol(1);
[0135] r12_sol = x_sol(2);
[0136] xi_sol = x_sol(3);
[0137] Ni_sol = x_sol(4);
[0138] Di_sol = x_sol(5);
[0139] disp(['Solution of r11:', num2str(r11_sol)]); disp(['Solution of r12:', num2str(r12_sol)]); disp(['Solution of xi:',
[0140] num2str(xi_sol)]); disp(['Solution of Ni:', num2str(Ni_sol)]); disp(['Solution of Di:', num2str(Di_sol)]);
[0141] function cons = constraint_fun(x, obj_fun, constraint_fun1, constraint_fun2, constraint_fun_ineq1, constraint_fun_ineq2, constraint_fun_ineq3, constraint_fun_ineq4)
[0142] r11 = x(1);
[0143] r12 = x(2);
[0144] xi = x(3);
[0145] Ni = x(4);
[0146] Di = x(5);
[0147] cons(1) = obj_fun(r11, r12, Di);
[0148] cons(2) = constraint_fun1(xi);
[0149] cons(3) = constraint_fun2(r11, r12, Ni, xi);
[0150] cons(4) = constraint_fun_ineq1(Di);
[0151] cons(5)=constraint_fun_ineq2(Di);
[0152] cons(6)=constraint_fun_ineq3(xi);
[0153] cons(7)=constraint_fun_ineq4(xi); end.
[0154] The above is the process of solving the corresponding parameters of the first zone. The corresponding parameters of the remaining zones can be solved by referring to the above process.
[0155] The device to be controlled is controlled to produce a zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth and the number of cycles of the upper teeth.
[0156] See also Figure 8 , Figure 8 This is a block diagram of a system for determining the curvature radius of a zipper-like structure sponge pad according to an exemplary embodiment of the present application. The structure of the zipper-like structure sponge pad is as follows: Figure 2 、 Figure 3 and Figure 4 As shown, the above content has been explained and will not be repeated here.
[0157] like Figure 8 As shown, in an exemplary embodiment of the present application, a curvature radius determination system M800 of a zipper-like structure sponge pad includes:
[0158] The acquisition module M810 is configured to obtain a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad;
[0159] Solving module M820 is configured to solve the objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like sponge pad to obtain an optimal solution for the curvature radius of the lowest point of the base of the upper teeth and an optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0160] The curvature radius determination module M830 is configured to determine the optimal solution as the curvature radius of the lowest point of the base of the upper teeth in the corresponding area and the curvature radius of the highest point of the crown of the upper teeth.
[0161] In an exemplary embodiment, the solution module includes:
[0162] A longitudinal length determining unit is configured to determine the longitudinal length of each zone based on a preset total longitudinal length of the zipper-like structure sponge pad and a preset longitudinal length ratio of each part of the minor child;
[0163] The solving unit is configured to solve the objective function based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area, to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
[0164] See also Figure 9 , Figure 9 This is a block diagram of a production system for a zipper-like structure sponge pad according to an exemplary embodiment of the present application. Figure 2 、 Figure 3 and Figure 4 As shown, no further details are given here.
[0165] like Figure 9 As shown, in an exemplary embodiment of the present application, a production system M900 for a zipper-like structure sponge pad includes:
[0166] The acquisition module M910 is configured to obtain a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad;
[0167] Solving module M920 is configured to solve the objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like sponge pad to obtain an optimal solution for the curvature radius of the lowest point of the base of the upper teeth and an optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region;
[0168] a curvature radius determination module M930 configured to determine the optimal solution as the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in the corresponding area;
[0169] a cycle number determination module M940 configured to determine the cycle number of the upper teeth of the corresponding area according to the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in each area;
[0170] The control module M950 is configured to control the device to be controlled to produce a zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth and the number of cycles of the upper teeth.
[0171] It should be noted that the curvature radius determination system of the zipper-like structure sponge pad provided in the above embodiment and the curvature radius determination method of the zipper-like structure sponge pad provided in the above embodiment belong to the same concept, and the production system of the zipper-like structure sponge pad and the production method of the zipper-like structure sponge pad provided in the above embodiment belong to the same concept, wherein the specific manner in which each module and unit performs the operation has been described in detail in the method embodiment and will not be repeated here. In actual application, the curvature radius determination system of the zipper-like structure sponge pad and the production system of the zipper-like structure sponge pad provided in the above embodiment can allocate the above functions to different functional modules as needed, that is, divide the internal structure of the device into different functional modules to complete all or part of the functions described above, and this is not limited here.
[0172] An embodiment of the present application also provides an electronic device, comprising: one or more processors; a storage device for storing one or more programs, wherein when the one or more programs are executed by the one or more processors, the electronic device implements the method for determining the curvature radius of a zipper-like structure sponge pad or the method for producing a zipper-like structure sponge pad provided in the above-mentioned embodiments.
[0173] Figure 10 The following is a schematic diagram showing the structure of a computer system suitable for implementing an electronic device according to an embodiment of the present application. Figure 10 The computer system 1000 of the electronic device shown is only an example and should not bring any limitation to the functions and scope of use of the embodiments of the present application.
[0174] like Figure 10 As shown, the computer system 1000 includes a central processing unit (CPU) 1001, which can perform various appropriate actions and processes according to the program stored in the read-only memory (ROM) 1002 or the program loaded from the storage part 1008 into the random access memory (RAM) 1003, such as executing the method described in the above embodiment. Various programs and data required for system operation are also stored in the RAM 1003. The CPU 1001, ROM 1002 and RAM 1003 are connected to each other via a bus 1004. An input / output (I / O) interface 1005 is also connected to the bus 1004.
[0175] The following components are connected to the I / O interface 1005: an input section 1006 including a keyboard, a mouse, and the like; an output section 1007 including devices such as a cathode ray tube (CRT), a liquid crystal display (LCD), and a speaker; a storage section 1008 including a hard disk and the like; and a communication section 1009 including a network interface card such as a LAN (Local Area Network) card or a modem. The communication section 1009 performs communication processing via a network such as the Internet. A drive 1010 is also connected to the I / O interface 1005 as needed. Removable media 1011, such as a magnetic disk, an optical disk, a magneto-optical disk, or a semiconductor memory, is installed in the drive 1010 as needed, so that computer programs read therefrom can be installed into the storage section 1008 as needed.
[0176] In particular, according to an embodiment of the present application, the process described above with reference to the flowchart can be implemented as a computer software program. For example, an embodiment of the present application includes a computer program product, which includes a computer program carried on a computer-readable medium, and the computer program includes a computer program for executing the method shown in the flowchart. In such an embodiment, the computer program can be downloaded and installed from a network via the communication section 1009, and / or installed from a removable medium 1011. When the computer program is executed by the central processing unit (CPU) 1001, the various functions defined in the system of the present application are executed.
[0177] It should be noted that the computer-readable medium shown in the embodiments of the present application can be a computer-readable signal medium or a computer-readable storage medium or any combination of the above two. The computer-readable storage medium can be, for example, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination of the above. More specific examples of computer-readable storage media can include, but are not limited to: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM), a flash memory, an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In the present application, a computer-readable signal medium can include a data signal propagated in baseband or as part of a carrier wave, which carries a computer-readable computer program. This propagated data signal can take a variety of forms, including but not limited to an electromagnetic signal, an optical signal, or any suitable combination of the above. A computer-readable signal medium may also be any computer-readable medium other than a computer-readable storage medium that can transmit, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device. A computer program embodied on a computer-readable medium may be transmitted using any suitable medium, including but not limited to wireless, wired, or any suitable combination thereof.
[0178] The flowcharts and block diagrams in the accompanying drawings illustrate the possible implementation architecture, functions and operations of the systems, methods and computer program products according to various embodiments of the present application. Among them, each box in the flowchart or block diagram can represent a module, program segment, or part of the code, and the above-mentioned module, program segment, or part of the code contains one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in an order different from that marked in the accompanying drawings. For example, two boxes represented in succession can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram or flowchart, and the combination of boxes in the block diagram or flowchart, can be implemented with a dedicated hardware-based system that performs the specified function or operation, or can be implemented with a combination of dedicated hardware and computer instructions.
[0179] The units involved in the embodiments described in this application may be implemented by software or hardware, and the units described may also be set in a processor. In some cases, the names of these units do not constitute limitations on the units themselves.
[0180] Another aspect of the present application provides a computer-readable storage medium having a computer program stored thereon. When executed by a computer processor, the computer program causes the computer to execute the aforementioned method for determining the curvature radius of a zipper-like sponge pad or the method for producing a zipper-like sponge pad. The computer-readable storage medium may be included in the electronic device described in the above embodiments, or may exist independently and not be incorporated into the electronic device.
[0181] Another aspect of the present application provides a computer program product or computer program, which includes computer instructions stored in a computer-readable storage medium. A processor of a computer device reads the computer instructions from the computer-readable storage medium and executes the computer instructions, causing the computer device to execute the method for determining the curvature radius of a zipper-like structure sponge pad or the method for producing a zipper-like structure sponge pad provided in each of the above embodiments.
[0182] The present invention is described in detail below by way of specific examples. It should also be understood that the following examples are only used to specifically illustrate the present invention and are not to be construed as limiting the scope of protection of the present invention. Some non-essential improvements and adjustments made by those skilled in the art based on the above content of the present invention all fall within the scope of protection of the present invention. The specific process parameters and the like in the following examples are only examples within a suitable range, and those skilled in the art can make selections within a suitable range through the description herein, and are not to be limited to the specific numerical values exemplified below.
[0183] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed herein are intended to be covered by the claims of the present invention.
Claims
1. A method for determining the curvature radius of a zipper-like sponge pad, characterized in that: The zipper-like structure sponge pad is used as the core of a mattress or sofa cushion. The zipper-like structure sponge pad includes an upper layer and a lower layer. The preset density of the lower layer is greater than or equal to 25kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in a circular arc shape, and the zipper-like structure sponge pad is divided into the first area to the sixth area in the longitudinal direction. The method for determining the curvature radius of the zipper-like structure sponge pad includes the following steps: Obtaining a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad; Solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region; The optimal solution is determined as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area.
2. The method for determining the curvature radius of a zipper-like structure sponge pad according to claim 1, wherein: Solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like structure sponge pad includes: Determine the longitudinal length of each area based on the preset total longitudinal length of the zipper-like structure sponge pad and the preset longitudinal length ratio of each part of the minor child; The objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
3. The method for determining the curvature radius of a zipper-like structure sponge pad according to claim 2, wherein: The objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth, including: Establish constraints; The objective function is solved based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area that meets the constraints and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
4. The method for determining the curvature radius of a zipper-like structure sponge pad according to claim 3, wherein: The constraints include a total longitudinal length constraint, a curvature radius constraint, a density constraint, and a longitudinal length relationship constraint for each zone.
5. A method for producing a zipper-like structure sponge pad, characterized in that: The zipper-like structure sponge pad is used as the core of a mattress or sofa cushion. The zipper-like structure sponge pad includes an upper layer and a lower layer. The preset density of the lower layer is greater than or equal to 25kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in an arc shape, and the zipper-like structure sponge pad is divided into the first to sixth areas in the longitudinal direction. The production method of the zipper-like structure sponge pad includes the following steps: Obtaining a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad; Solving the objective function based on the preset density of the upper layer, the preset density of the lower layer, and the preset total longitudinal length of the zipper-like sponge pad to obtain the optimal solution for the curvature radius of the lowest point of the base of the upper teeth and the optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region; Determining the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area; Determine the number of cycles of the upper teeth in the corresponding area according to the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in each area; The device to be controlled is controlled to produce the zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth and the number of cycles of the upper teeth.
6. A system for determining the curvature radius of a zipper-like sponge pad, characterized in that: The zipper-like structure sponge pad is used as the core of a mattress or sofa cushion. The zipper-like structure sponge pad includes an upper layer and a lower layer. The preset density of the lower layer is greater than or equal to 25kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in a circular arc shape, and the zipper-like structure sponge pad is divided into the first to sixth areas in the longitudinal direction, and the curvature radius determination system of the zipper-like structure sponge pad includes: A collection module is configured to obtain a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad; a solving module configured to solve an objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like sponge pad, to obtain an optimal solution for the curvature radius of the lowest point of the base of the upper teeth and an optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region; The curvature radius determination module is configured to determine the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area.
7. The curvature radius determination system of the zipper-like structure sponge pad according to claim 6, characterized in that: The solution module includes: A longitudinal length determining unit is configured to determine the longitudinal length of each area based on a preset total longitudinal length of the zipper-like structure sponge pad and a preset longitudinal length ratio of each part of the minor child; The solving unit is configured to solve the objective function based on the preset density of the upper layer, the preset density of the lower layer, the preset total longitudinal length of the zipper-like structure sponge pad, and the longitudinal length of each area, to obtain the optimal solution of the curvature radius of the lowest point of the base of the upper teeth in each area and the optimal solution of the curvature radius of the highest point of the crown of the upper teeth.
8. A production system for a zipper-like structure sponge pad, characterized in that: The zipper-like structure sponge pad is used as the core of a mattress or sofa cushion. The zipper-like structure sponge pad includes an upper layer and a lower layer. The preset density of the lower layer is greater than or equal to 25kg / m 3 The difference between the preset density of the lower layer and the preset density of the upper layer is 2-5 kg / m 3 The upper layer is provided with a plurality of upper teeth, and the lower layer is provided with a plurality of lower teeth, the lower teeth meshing with the upper teeth, the upper teeth including a base and a crown portion convex in an arc shape, and the zipper-like structure sponge pad is divided into the first to sixth areas in the longitudinal direction. The production system of the zipper-like structure sponge pad includes: A collection module is configured to obtain a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like structure sponge pad; a solving module configured to solve an objective function based on a preset density of the upper layer, a preset density of the lower layer, and a preset total longitudinal length of the zipper-like sponge pad, to obtain an optimal solution for the curvature radius of the lowest point of the base of the upper teeth and an optimal solution for the curvature radius of the highest point of the crown of the upper teeth in each region; a curvature radius determination module configured to determine the optimal solution as the curvature radius of the lowest point of the base of the upper tooth and the curvature radius of the highest point of the crown of the upper tooth in the corresponding area; a cycle number determination module configured to determine the cycle number of the upper teeth in the corresponding area according to the curvature radius of the lowest point of the base of the upper teeth and the curvature radius of the highest point of the crown of the upper teeth in each area; The control module is configured to control the device to be controlled to produce the zipper-like structure sponge pad according to the curvature radius of the lowest point of the base of the upper teeth in each area, the curvature radius of the highest point of the crown of the upper teeth and the number of cycles of the upper teeth.
9. An electronic device, characterized in that: The electronic device comprises: one or more processors; A storage device for storing one or more programs, which, when executed by the one or more processors, enables the electronic device to implement the method according to any one of claims 1 to 5.
10. A computer-readable storage medium, characterized in that A computer program is stored thereon, and when the computer program is executed by a processor of a computer, the computer is caused to execute the method according to any one of claims 1 to 5.