Mutual inductor convenient to install

Through fixing and adjusting mechanisms, convenient installation of transformers is achieved, which solves the inconvenience and verticality of traditional installation methods, and improves installation efficiency and measurement accuracy.

CN120452996APending Publication Date: 2025-08-08ZHEJIANG TALENT TRANSFORMER CO LTD
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Patent Information

Application Number
CN202510730273.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

When installing the transformer, corresponding installation tools are required to damage the sheet metal surface, and it cannot be ensured to be perpendicular to the wire after installation, resulting in inconvenience in installation and measurement errors.

Method used

The fixing mechanism and the adjustment mechanism are used to fix the guide rail by pressing the transformer, and the angle is adjusted using the knob to ensure perpendicular to the wires and avoid screw installation.

Benefits of technology

Simplify the installation process, reduce metal fatigue, reduce measurement errors, improve installation efficiency and equipment stability, and extend service life.

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Abstract

The invention relates to the technical field of mutual inductor installation, and particularly discloses a mutual inductor convenient to install, which comprises a mutual inductor main body, a base is fixedly connected to the end part of the mutual inductor main body, and a guide rail is arranged at one end, away from the mutual inductor main body, of the base; the fixing mechanisms are located on the two sides of the mutual inductor body, the adjusting mechanism is located on the periphery of the base, the adjusting mechanism can adjust the angle of the mutual inductor body after the mutual inductor body is fixed to the guide rail through the fixing mechanisms, the mutual inductor is fixed to the guide rail through the fixing mechanisms by pressing the mutual inductor, time and labor are saved during installation, operation is simplified, and the installation efficiency is improved. Screws are avoided, metal fatigue can be reduced, and metal materials such as guide rails and metal plates are prevented from cracking; after the mutual inductor is fixed through the fixing mechanism, the angle of the mutual inductor can be changed by adjusting a knob of the adjusting mechanism, so that a wire and a cable can vertically penetrate through the mutual inductor conveniently, and magnetic saturation or magnetic flux leakage increase caused by damage to magnetic circuit symmetry due to inclination of the mutual inductor is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of mutual inductor installation, and in particular to a mutual inductor that is convenient to install. Background Art

[0002] A transformer is an instrument that converts a large primary current into a small secondary current for measurement based on the principle of electromagnetic induction. The transformer consists of a closed iron core and a winding. Its primary winding has very few turns and is connected in series in the circuit of the current to be measured. The transformer is usually installed close to the circuit.

[0003] The traditional installation method of the transformer is to install it on sheet metal or guide rails using self-tapping screws or screws. When installing the transformer, not only do the corresponding installation tools are required, but installation on the sheet metal surface will damage the sheet metal. In addition, after installation, it is impossible to ensure that the transformer and the wires remain perpendicular. This is very inconvenient during installation. Therefore, we propose a transformer that is easy to install. Summary of the Invention

[0004] The object of the present invention is to provide a transformer that is easy to install, so as to solve the problem proposed in the above background technology that the installation of the transformer not only requires corresponding installation tools, but also damages the sheet metal when installed on the sheet metal surface, and cannot ensure that the transformer and the wires remain in a perpendicular state after installation, which is very inconvenient during installation.

[0005] To achieve the above object, the present invention provides the following technical solution: a transformer that is convenient to install, comprising a transformer body, an end of the transformer body being fixedly connected to a base, and an end of the base away from the transformer body being provided with a guide rail;

[0006] A fixing mechanism, the fixing mechanism being located on both sides of the transformer body, and the transformer body being able to be fixed on the guide rail through the fixing mechanism;

[0007] The adjusting mechanism is located on the periphery of the base and can adjust the angle of the transformer body after the transformer body is fixed to the guide rail through the fixing mechanism.

[0008] Among them, the fixing mechanism includes a base plate arranged at one end of the base away from the transformer body, a fixed shell is fixedly connected to the surface of the base plate, the base is located inside the fixed shell and is slidably connected to the fixed shell, the base plate includes fixing holes opened on both sides of the transformer body, and reserved grooves are opened around the fixing holes. The reserved grooves are located at the end of the base plate away from the transformer body, and a fixing piece capable of fixing the guide rail is provided at the end of the base plate, and a triggering piece capable of triggering the fixing piece is provided inside the fixing hole.

[0009] Among them, the trigger member includes a trigger rod slidably connected inside the fixed hole, the end of the trigger rod is fixedly connected to a reserved disk, the reserved disk is located inside the reserved groove and slidably connected to the reserved groove, and the trigger rod is fixedly connected to a trigger plate at one end away from the reserved disk, and the trigger plate is hook-shaped.

[0010] Among them, the bottom plate is fixedly connected to a baffle at one end close to the trigger plate, the baffle is fixedly connected to a spring 1 at one end away from the trigger rod, and the spring 1 is fixedly connected to a slide at one end away from the baffle. The slide is located inside the trigger plate and is clamped with the trigger plate.

[0011] Among them, the sliding plate is fixedly connected to a push rod at one end away from the spring, and the outer wall of the bottom plate is fixedly connected to a limiting ring. The limiting ring is located outside the pushing rod and is slidably connected to the pushing rod.

[0012] Among them, the fixing part includes a fixing groove opened at the end of the bottom plate, the fixing groove corresponds to the position of the push rod, the inner wall of the fixing groove is fixedly connected to the fixing rod, the outer periphery of the fixing rod is rotatably connected to the fixing ring, the outer wall of the fixing ring is fixedly connected to the fixing hook, and the fixing hook is rotatably connected to the fixing rod.

[0013] Wherein, a fixing plate is fixedly connected to the outer wall of the fixing ring, the fixing plate is rotatably connected to the fixing rod, and the fixing plate is at a right angle to the fixing hook.

[0014] Wherein, the adjustment mechanism includes a universal groove opened at one end of the base, a universal ball is rotatably connected inside the universal groove, and a support rod is fixedly connected between the universal ball and the inner wall of the fixed shell.

[0015] Among them, one end of the base is fixedly connected to spring 2, and the end of spring 2 away from the base is fixedly connected to the inner wall of the fixed shell. Spring 2 is located at the end of the base close to the universal ball. A slider is provided at the end of the base away from spring 2, and the slider is slidably connected to the base. The end of the slider away from the base is fixedly connected to multiple teeth.

[0016] Among them, the bottom plate is fixedly connected to a positioning rod at one end close to the transformer body, the positioning rod is rotatably connected to a gear on the periphery, the gear is engaged with the teeth, and the gear is fixedly connected to a knob at one end away from the bottom plate, and the knob is located outside the fixed shell.

[0017] The present invention has at least the following beneficial effects:

[0018] When the present invention is used, the mutual inductor is fixed to the guide rail through the fixing mechanism by pressing the mutual inductor, which not only saves time and effort during installation and simplifies the operation, but also avoids the use of screws, thereby reducing metal fatigue and preventing cracking of metal materials such as the guide rail and sheet metal.

[0019] After the transformer is fixed by the fixing mechanism, the angle of the transformer can be changed by adjusting the knob of the adjustment mechanism, which makes it easier for wires and cables to pass through the transformer vertically, avoiding the transformer tilting and destroying the symmetry of the magnetic circuit, which in turn leads to magnetic saturation or increased leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the overall structure of the mutual inductor of the present invention;

[0021] Figure 2 This is a schematic diagram of the bottom structure of the base plate of the present invention;

[0022] Figure 3 This is a schematic diagram of the overall structure of the fixing mechanism of the present invention;

[0023] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of area A in the middle;

[0024] Figure 5 This is a schematic diagram of the side structure of the bottom plate of the present invention;

[0025] Figure 6 This is a schematic diagram of the cross-sectional structure of the fixing groove of the present invention;

[0026] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of the middle B area;

[0027] Figure 8 This is a schematic diagram of the internal structure of the fixed shell of the present invention;

[0028] Figure 9 This is a schematic diagram of the cross-sectional structure of the gear of the present invention;

[0029] Figure 10 for Figure 9 Schematic diagram of the enlarged structure of area C in the middle.

[0030] In the figure: 1. Transformer body; 11. Base; 12. Guide rail; 2. Fixing mechanism; 21. Bottom plate; 22. Fixing shell; 23. Fixing hole; 24. Reserved slot; 3. Adjusting mechanism; 31. Universal slot; 32. Universal ball; 33. Support rod; 34. Spring 2; 35. Slider; 36. Teeth; 37. Positioning rod; 38. Gear; 39. Knob; 4. Fixing part; 41. Fixing slot; 42. Fixing rod; 43. Fixing ring; 44. Fixing hook; 45. Fixing plate; 5. Triggering part; 51. Triggering rod; 52. Reserved disk; 53. Triggering plate; 54. Baffle; 55. Spring 1; 56. Slide plate; 57. Push rod; 58. Limiting ring. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See also Figures 1-10 The present invention provides a technical solution: a transformer that is convenient to install, comprising a transformer body 1, an end of the transformer body 1 is fixedly connected to a base 11, and an end of the base 11 away from the transformer body 1 is provided with a guide rail 12;

[0033] The fixing mechanism 2 is located on both sides of the transformer body 1, and the transformer body 1 can be fixed on the guide rail 12 through the fixing mechanism 2;

[0034] The adjustment mechanism 3 is located outside the base 11. The adjustment mechanism 3 can adjust the angle of the transformer body 1 after the transformer body 1 is fixed to the guide rail 12 through the fixing mechanism 2;

[0035] When in use, the present invention fixes the transformer body 1 to the guide rail 12 through the fixing mechanism 2 by pressing the transformer body 1, which not only effectively saves installation time and labor costs and simplifies the operation process, but also reduces fatigue of the metal caused by repeated stress by abandoning the traditional method of fixing with screws, thereby preventing cracking of metal materials such as the guide rail 12 and sheet metal.

[0036] After the transformer body 1 is fixed by the fixing mechanism 2, the angle of the transformer body 1 can be changed by adjusting the knob 39 of the adjustment mechanism 3, so that the wires and cables can pass through the transformer body 1 in a vertical direction, effectively avoiding the destruction of the symmetry of the magnetic circuit due to the tilt of the transformer body 1, thereby preventing the magnetic saturation or leakage caused by the imbalance of the magnetic circuit from being aggravated.

[0037] The fixing mechanism 2 includes a bottom plate 21 disposed at one end of the base 11 away from the transformer body 1. A fixing shell 22 is fixedly connected to the surface of the bottom plate 21. The base 11 is located inside the fixing shell 22 and is slidably connected to the fixing shell 22. The bottom plate 21 includes fixing holes 23 opened on both sides of the transformer body 1. A reserved groove 24 is formed around the fixing hole 23. The reserved groove 24 is located at the end of the bottom plate 21 away from the transformer body 1.

[0038] After the bottom plate 21 is fixed to the surface of the guide rail 12 by the fixing mechanism 2, the direction and angle of the transformer body 1 can be adjusted by adjusting the position of the base 11 inside the fixed shell 22 to ensure that the transformer body 1 can be installed perpendicular to the wires and cables. When installed vertically, the transformer body 1 can more effectively receive electromagnetic signals in the wires. When the transformer body 1 is perpendicular to the wires, it can more fully cut the magnetic lines of force, so that the current induced inside the transformer more accurately reflects the actual current in the wires, reducing the measurement error caused by improper installation angle, ensuring the reliability of the measurement data, and providing an accurate basis for monitoring and scheduling of the power system; at the same time, vertical installation of the transformer body 1 helps the transformer body 1 to remain stable during operation. The transformer body 1 will generate a certain electromagnetic force and vibration during operation. Vertical installation can make the direction of these forces and vibrations more coordinated with the direction of gravity, reducing the position offset or loosening of the transformer body 1 caused by external forces. During long-term operation of the transformer body 1, the vertical installation method can better withstand the influence of its own weight and external vibration, reduce the risk of equipment failure, and extend the service life of the transformer body 1.

[0039] A trigger member 5 capable of triggering the fixing member 4 is provided inside the fixing hole 23. The trigger member 5 includes a trigger rod 51 slidably connected to the fixing hole 23. A reserved disk 52 is fixedly connected to the end of the trigger rod 51. The reserved disk 52 is located inside the reserved groove 24 and is slidably connected to the reserved groove 24. A trigger plate 53 is fixedly connected to the end of the trigger rod 51 away from the reserved disk 52. The trigger plate 53 is hook-shaped.

[0040] A baffle 54 is fixedly connected to the end of the bottom plate 21 near the trigger plate 53. A spring 1 55 is fixedly connected to the end of the baffle 54 away from the trigger rod 51. A slide 56 is fixedly connected to the end of the spring 1 55 away from the baffle 54. The slide 56 is located inside the trigger plate 53 and is engaged with the trigger plate 53. The end of the slide 56 away from the spring 1 55 is fixedly connected to the push rod 57. A limit ring 58 is fixedly connected to the outer wall of the bottom plate 21. The limit ring 58 is located outside the push rod 57 and is slidably connected to the push rod 57.

[0041] When installing and fixing the transformer body 1, align the transformer body 1 with the guide rail 12 and press it. At this time, the reserved plate located at the end of the bottom plate 21 away from the transformer body 1 abuts against the guide rail 12, and the reserved plate drives the trigger rod 51 to slide in the fixing hole 23 until the reserved plate slides into the reserved groove 24. At this time, the bottom plate 21 is tightly attached to the guide rail 12, and at the same time, the trigger rod 51 can drive the trigger plate 53 to slide when it slides in the fixing hole 23. At this time, the trigger plate 53 no longer hooks the slide plate 56, and the slide plate 56 is lifted up by the spring 55. Since the baffle 54 is fixed on the surface of the bottom plate 21, the slide plate 56 slides toward the end away from the baffle 54. The limit ring 58 can limit the sliding direction of the push rod 57. When the slide plate 56 drives the push rod 57 to slide inside the limit ring 58, it can drive the fixing part 4 to fix the guide rail 12.

[0042] A fixing member 4 is provided at the end of the bottom plate 21 for fixing the guide rail 12. The fixing member 4 includes a fixing groove 41 opened at the end of the bottom plate 21. The fixing groove 41 corresponds to the position of the push rod 57. A fixing rod 42 is fixedly connected to the inner wall of the fixing groove 41. A fixing ring 43 is rotatably connected to the outer periphery of the fixing rod 42. A fixing hook 44 is fixedly connected to the outer wall of the fixing ring 43. The fixing hook 44 is rotatably connected to the fixing rod 42.

[0043] A fixing plate 45 is fixedly connected to the outer wall of the fixing ring 43. The fixing plate 45 is rotatably connected to the fixing rod 42. The fixing plate 45 and the fixing hook 44 are at right angles.

[0044] When the push rod 57 slides, the push rod 57 can push the fixing plate 45, so that the fixing plate 45 drives the fixing ring 43 to rotate around the fixing rod 42. Since the fixing plate 45 is at right angles to the fixing hook 44, when the fixing plate 45 rotates to be parallel to the pushing rod 57, the fixing hook 44 hooks the guide rail 12. At this time, the fixing hook 44 can fix the base plate 21 on the surface of the guide rail 12; the installation method without using screws only requires simple operations to complete the installation, which greatly shortens the installation time and improves work efficiency. For example, in some large-scale substation construction, the use of screw-free installed transformers can quickly complete the installation and commissioning of the equipment, so that the progress of the entire project is effectively promoted; and the installation method without screw drilling is suitable for more installation scenarios, and at the same time avoids the phenomenon that the screws in the traditional screw fixing method loosen due to thread wear or insufficient pre-tightening force in a vibration environment. The installation is quick and convenient, safe and firm.

[0045] The adjusting mechanism 3 includes a universal groove 31 opened at one end of the base 11, a universal ball 32 is rotatably connected inside the universal groove 31, a support rod 33 is fixedly connected between the universal ball 32 and the inner wall of the fixed shell 22, a spring 2 is fixedly connected to one end of the base 11, the end of the spring 2 34 away from the base 11 is fixedly connected to the inner wall of the fixed shell 22, the spring 2 34 is located at the end of the base 11 close to the universal ball 32, a slider 35 is provided at the end of the base 11 away from the spring 2 34, the slider 35 is slidably connected to the base 11, and a plurality of teeth 36 are fixedly connected to the end of the slider 35 away from the base 11, a positioning rod 37 is fixedly connected to the end of the bottom plate 21 close to the transformer body 1, a gear 38 is rotatably connected to the periphery of the positioning rod 37, the gear 38 is meshed with the teeth 36, and a knob 39 is fixedly connected to the end of the gear 38 away from the bottom plate 21, and the knob 39 is located on the outside of the fixed shell 22;

[0046] After fixing the transformer body 1, the angle of the transformer body 1 can be adjusted by rotating the knob 39. When the knob 39 is rotated, it can drive the gear 38 located on the periphery of the positioning rod 37 to rotate. Since the gear 38 meshes with the teeth 36 on one side of the slider 35, the gear 38 can drive the slider 35 to slide when it rotates. At this time, the slider 35 squeezes the base 11, causing the base 11 to rotate around the universal ball 32. The universal ball 32 is located in the universal groove 31 provided in the base 11 and can rotate in any direction. The spring 2 34 at one end of the base 11 can ensure that the base 11 maintains a stable posture when the slider 35 slides. By changing the direction of the knob 39, the angle of the transformer body 1 can be adjusted, ensuring that the wires and cables pass through the transformer body 1 vertically. The installation of the transformer body 1 vertically with wires is more convenient during maintenance and repair. Technicians can more intuitively observe the operating status of the transformer body 1 and check whether the wiring is loose or the insulation is good. Moreover, when replacing or repairing the transformer body 1, the vertical installation method facilitates operation, reducing the difficulty and time cost of maintenance work.

[0047] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A conveniently installed mutual inductor, comprising: A transformer body (1), wherein an end of the transformer body (1) is fixedly connected to a base (11), and an end of the base (11) away from the transformer body (1) is provided with a guide rail (12); It is characterized by further comprising: A fixing mechanism (2), the fixing mechanism (2) being located on both sides of the transformer body (1), and the transformer body (1) being capable of being fixed on the guide rail (12) via the fixing mechanism (2); An adjustment mechanism (3) is located on the periphery of the base (11), and the adjustment mechanism (3) can adjust the angle of the transformer body (1) after the transformer body (1) is fixed to the guide rail (12) through the fixing mechanism (2).

2. The conveniently installed mutual inductor according to claim 1, characterized in that: The fixing mechanism (2) comprises a bottom plate (21) arranged at one end of the base (11) away from the transformer body (1), a fixed shell (22) being fixedly connected to the surface of the bottom plate (21), the base (11) being located inside the fixed shell (22) and being slidably connected to the fixed shell (22), the bottom plate (21) comprising fixing holes (23) opened on both sides of the transformer body (1), a reserved groove (24) being opened around the fixing hole (23), the reserved groove (24) being located at one end of the bottom plate (21) away from the transformer body (1), a fixing member (4) capable of fixing the guide rail (12) being provided at the end of the bottom plate (21), and a triggering member (5) capable of triggering the fixing member (4) being provided inside the fixing hole (23).

3. The conveniently installed mutual inductor according to claim 2, characterized in that: The trigger member (5) comprises a trigger rod (51) slidably connected inside the fixing hole (23); a reserved disk (52) is fixedly connected to the end of the trigger rod (51); the reserved disk (52) is located inside the reserved groove (24) and slidably connected to the reserved groove (24); a trigger plate (53) is fixedly connected to one end of the trigger rod (51) away from the reserved disk (52); and the trigger plate (53) is hook-shaped.

4. The conveniently installed mutual inductor according to claim 3, characterized in that: The bottom plate (21) is fixedly connected to a baffle (54) at one end close to the trigger plate (53), and the baffle (54) is fixedly connected to a spring (55) at one end away from the trigger rod (51). The spring (55) is fixedly connected to a slide plate (56) at one end away from the baffle (54). The slide plate (56) is located inside the trigger plate (53) and is engaged with the trigger plate (53).

5. The conveniently installed mutual inductor according to claim 4, characterized in that: The slide plate (56) is fixedly connected to a push rod (57) at one end away from the spring (55), and the outer wall of the bottom plate (21) is fixedly connected to a limit ring (58). The limit ring (58) is located outside the push rod (57) and is slidably connected to the push rod (57).

6. The conveniently installed mutual inductor according to claim 5, characterized in that: The fixing member (4) comprises a fixing groove (41) provided at the end of the bottom plate (21), the fixing groove (41) corresponding to the position of the push rod (57), the inner wall of the fixing groove (41) is fixedly connected to a fixing rod (42), the outer periphery of the fixing rod (42) is rotatably connected to a fixing ring (43), the outer wall of the fixing ring (43) is fixedly connected to a fixing hook (44), and the fixing hook (44) is rotatably connected to the fixing rod (42).

7. The conveniently installed mutual inductor according to claim 6, characterized in that: A fixing plate (45) is fixedly connected to the outer wall of the fixing ring (43), the fixing plate (45) is rotatably connected to the fixing rod (42), and the fixing plate (45) is at a right angle to the fixing hook (44).

8. The conveniently installed mutual inductor according to claim 2, characterized in that: The adjustment mechanism (3) comprises a universal groove (31) provided at one end of the base (11), a universal ball (32) being rotatably connected inside the universal groove (31), and a support rod (33) being fixedly connected between the universal ball (32) and the inner wall of the fixed shell (22).

9. The conveniently installed mutual inductor according to claim 8, characterized in that: One end of the base (11) is fixedly connected to a second spring (34), and the end of the second spring (34) away from the base (11) is fixedly connected to the inner wall of the fixed shell (22). The second spring (34) is located at the end of the base (11) close to the universal ball (32). The end of the base (11) away from the second spring (34) is provided with a slider (35), and the slider (35) is slidably connected to the base (11). The end of the slider (35) away from the base (11) is fixedly connected to a plurality of teeth (36).

10. The conveniently installed mutual inductor according to claim 9, characterized in that: The bottom plate (21) is fixedly connected to one end of the transformer body (1) with a positioning rod (37), the positioning rod (37) is rotatably connected to a gear (38) on its periphery, the gear (38) is meshed with the teeth (36), and the gear (38) is fixedly connected to one end of the gear (38) away from the bottom plate (21), and the knob (39) is located outside the fixed shell (22).