An industrial connector with voltage detection and methods of use thereof
By introducing a high-precision voltage detection module, signal processing module, heat-conducting frame and heat dissipation fin design, and multi-layer structure into the industrial connector, the problems of low voltage detection accuracy, weak anti-interference ability, and insufficient heat dissipation performance of existing industrial connectors are solved, achieving efficient and safe electrical connection and meeting the needs of modern industry.
Patent Information
- Application Number
- CN202510729911.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-06-03
AI Technical Summary
Existing industrial connectors have many problems, such as low voltage detection accuracy, weak anti-interference ability, mechanical structure design defects, and insufficient heat dissipation performance, which cannot meet the modern industrial demand for efficient and safe electrical connections.
It adopts a high-precision voltage detection module, signal processing module, heat conduction frame and heat dissipation fin design, electromagnetic shielding layer and multi-layer structure, combined with innovative structures such as slide groove and slider cooperation, compression spring buffer, and guide cylinder to build an efficient heat dissipation system to ensure the stability and reliability of electrical connections.
It achieves ultra-high precision voltage detection, extremely stable mechanical connection, and efficient heat dissipation, improving the functionality and reliability of electrical connections, meeting the real-time monitoring and intelligent control needs of industrial production, and reducing equipment failure and maintenance costs.
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Figure CN120453786B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of industrial connector, in particular to an industrial connector with voltage detection and a use method thereof. BACKGROUND
[0002] In the rapid development process of modern industrial automation and intelligent manufacturing, industrial connectors, as the core components of electrical systems to achieve stable connection and signal transmission, their performance directly determines the operation efficiency and safety of the entire industrial system. With the deepening of Industry 4.0, industrial production scenarios are becoming increasingly complex, and the integration and intelligence of equipment are constantly improving, which puts extremely strict requirements on the functionality, reliability and environmental adaptability of industrial connectors.
[0003] In terms of voltage detection function, traditional industrial connectors generally have low detection accuracy and weak anti-interference ability. Most products do not integrate professional voltage detection modules, and even if some are equipped with simple detection devices, they mostly use outdated principles such as resistance voltage division. This detection method is easily affected by factors such as environmental temperature changes and line aging, resulting in large deviations in detection results. In the complex electromagnetic environment workshop filled with high-frequency welding equipment, frequency converters and other high-power electrical equipment, the voltage detection module of the existing connector lacks effective electromagnetic shielding measures, and external electromagnetic interference can seriously distort the detection signal, making the detection data lose its actual reference value and unable to provide reliable basis for the precise control and safe and stable operation of the equipment. This not only affects the efficiency of industrial production, but also may cause equipment failure and even safety accidents, making it difficult to meet the needs of modern industry for real-time monitoring and intelligent control of electrical connections.
[0004] Defects in mechanical structure design also restrict the application of existing industrial connectors. In scenarios such as automated production lines that require frequent plugging and unplugging operations, the lack of buffering and guiding design in the plugging mechanism of the connector can cause deformation and wear of the conductive terminals during the plugging process, leading to poor contact problems. This not only reduces the accuracy of voltage detection, but also may cause electrical connection interruption, resulting in production line downtime and causing significant economic losses. For equipment working in vibrating environments such as engineering machinery and mining machinery, the existing connector anti-vibration structure is weak and cannot effectively isolate the influence of external vibration on internal electrical connections and detection modules. Long-term vibration can cause internal components to loosen, exacerbating poor contact and detection error problems. In addition, the interface size and electrical parameters of different industrial equipment differ greatly, and the existing connector has poor universality, making it difficult to quickly adapt, increasing equipment integration and maintenance costs, and limiting the flexibility and efficiency of industrial production.
[0005] The heat dissipation is also a short board of the existing industrial connector. In the high-power operation condition, the current through the conductive terminal of the connector will generate Joule heat due to the conductor resistance, and the components such as the internal voltage detection module and the signal processing module will also generate heat. However, the existing connector often lacks effective heat dissipation mechanism and cannot dissipate the internal accumulated heat in time. The high temperature will accelerate the aging of the parts and reduce the service life of the connector, and even may cause safety hazards. In summary, the existing industrial connector has many defects in voltage detection accuracy, mechanical structure rationality, heat dissipation and protection performance, which seriously restricts the efficient and safe operation of industrial production. The industrial connector with voltage detection and the use method thereof provided by the present application solve the above problems by innovative structure design, such as the cooperation of the sliding groove and the sliding block, the compression spring buffer, the efficient heat dissipation system, and the high-precision voltage detection module and signal processing module, as well as the all-around protection structure, and provide an effective solution to meet the urgent needs of modern industrial development. SUMMARY
[0006] To solve the problems in the background art, the purpose of the present application is to provide an industrial connector with voltage detection and a use method thereof, which has the advantages of ultra-high precision voltage detection, extremely stable mechanical connection and good heat dissipation effect.
[0007] In order to achieve the above object, the present application provides the following technical scheme: an industrial connector with voltage detection, comprising a plug shell, a socket shell is arranged on the right side of the plug shell, a sliding groove is arranged on the front side and the back side of the inner wall top and bottom of the plug shell, a sliding block is slidably connected inside the sliding groove, a first heat conduction frame and a second heat conduction frame are respectively arranged in the plug shell and the socket shell, the sliding block is fixedly connected with the first heat conduction frame, the socket shell is fixedly connected with the second heat conduction frame, a plug conductive terminal and a socket conductive terminal are respectively fixedly connected in the first heat conduction frame and the second heat conduction frame, the plug conductive terminal is plugged with the socket conductive terminal, a fixing frame is fixedly connected on the front side and the back side of the plug shell, a compression spring is fixedly connected on the right side of the fixing frame, the end of the compression spring away from the fixing frame is fixedly connected with the plug conductive terminal, a heat dissipation fan is fixedly connected on the left side of the fixing frame, a ventilation opening is arranged on the surface of the first heat conduction frame and the second heat conduction frame, the number of the ventilation openings is several, the ventilation openings are evenly distributed on the surface of the first heat conduction frame and the second heat conduction frame, a heat dissipation fin is arranged inside the ventilation opening, the number of the heat dissipation fins is several, the heat dissipation fins are annularly and evenly distributed inside the ventilation opening, a cover plate is fixedly connected on the left side of the plug shell and the right side of the socket shell through bolts, a heat dissipation opening is arranged on the surface of the cover plate, the number of the heat dissipation openings is several, a voltage detection module is fixedly connected on the back surface of the plug shell inner wall, the voltage detection module comprises a high-precision voltage transformer and a low-temperature coefficient sampling resistor, the primary coil of the high-precision voltage transformer is connected with the plug conductive terminal, the secondary coil of the high-precision voltage transformer is connected with the low-temperature coefficient sampling resistor, the high-precision voltage transformer adopts a high magnetic permeability iron core material, the variable ratio error of which is less than 0.1%, the phase error of which is less than 0.5°, which can realize high-precision isolation detection of high voltage, the low-temperature coefficient sampling resistor selects a metal foil resistor, the temperature coefficient of which is less than ±5ppm / ℃, which can stably convert the voltage output by the transformer secondary into a small voltage signal suitable for signal processing module processing, reducing the detection error caused by temperature change, an auxiliary conductive column is fixedly connected on the surface of the plug conductive terminal, the auxiliary conductive column is plugged with the socket conductive terminal.
[0008] As the preferred of the present application, the back of the inner wall of the plug shell is fixedly connected with an electrical box, the inner part of the electrical box is respectively provided with a signal processing module and a power module, the signal processing module comprises a low noise amplifier, a high-order active filter and a high-speed analog-to-digital converter, the noise coefficient of the low noise amplifier is less than 1dB, which can efficiently amplify the weak voltage signal output by the sampling resistor, the high-order active filter adopts a fourth-order Butterworth filter circuit, which can deeply filter the amplified signal and effectively remove the noise interference above 20kHz, and the sampling rate of the high-speed analog-to-digital converter can reach 1MSPS, which can quickly convert the filtered analog signal into a digital signal, facilitating subsequent data transmission and processing.
[0009] As the preferred of the present application, the front of the plug shell is provided with a data interface, the data interface adopts a USB 3.0 interface standard and is electrically connected with the signal processing module, which can transmit the processed voltage data to the external control system at a transmission rate of up to 5Gbps, meeting the real-time transmission demand of voltage data in industrial production.
[0010] As the preferred of the present application, the plug shell and the socket shell both comprise a base layer, the outer part of the base layer is provided with an electromagnetic shielding layer, the outer part of the electromagnetic shielding layer is provided with a protective layer, and the outer part of the protective layer is provided with an anti-skid wear-resistant layer.
[0011] As the preferred of the present application, the surface of the plug shell is fixedly connected with a limiting frame, the number of the limiting frame is several, the cross section of the limiting frame is L-shaped, the limiting frame is attached to the socket shell, the front side and the rear side of the plug shell and the front side and the rear side of the socket shell are respectively fixedly connected with a first connecting frame and a second connecting frame, the surface of the first connecting frame is fixedly connected with a guide cylinder, and the guide cylinder is a conical cylinder.
[0012] As the preferred of the present application, the top of the plug shell is fixedly connected with a mounting frame, the front side and the rear side of the top of the socket shell are both rotatably connected with a locking frame, the locking frame is clamped with the mounting frame, the front side and the rear side of the top of the socket shell are both fixedly connected with a supporting frame, the supporting frame is rotatably connected with the locking frame, the top of the inner wall of the supporting frame is fixedly connected with a torsional spring, the other end of the torsional spring is fixedly connected with the supporting frame, and the top of the locking frame is fixedly connected with a lever.
[0013] As the preferred of the present application, the right side of the socket shell is fixedly connected with a sealing ring, and the sealing ring is attached to the socket shell.
[0014] An industrial connector with voltage detection and a use method thereof, comprising the following steps:
[0015] S1: In the use of the industrial connector with voltage detection, the operator first connects the plug shell with the socket shell. During the plug insertion process, the fixed frame, compression spring on the inside front and back of the plug shell work together to buffer and protect the plug conductive terminal. When the plug is subjected to insertion force, the plug conductive terminal will move towards the socket conductive terminal, at which time the compression spring connected with the plug conductive terminal is extruded. According to Hooke's law, the compression spring will generate an elastic force opposite to the direction of external force. As the insertion force increases, the compression amount of the compression spring increases, and the elastic force also increases accordingly. It converts part of the insertion force into the elastic potential energy of the compression spring, effectively reducing the damage to the plug conductive terminal caused by the plug-in impact force, avoiding its deformation or wear, and ensuring the stability and reliability of the electrical connection from the mechanical structure level. After the plug and socket are inserted into place, the power module starts to work to provide stable power supply for the voltage detection module and the signal processing module. The high-precision voltage transformer in the voltage detection module is connected with the plug conductive terminal, which monitors the voltage on the plug conductive terminal in real time. Through the principle of electromagnetic induction, high voltage is converted into low voltage, and then through the low-temperature coefficient sampling resistor, it is converted into a small voltage signal suitable for signal processing module processing, and transmitted to the signal processing module. The signal processing module processes the signal in turn. The low-noise amplifier efficiently amplifies the weak voltage signal, and at the same time of amplifying the signal, it minimizes the introduction of noise; the high-order active filter adopts a fourth-order Butterworth filter circuit, which deeply filters the interference of 20kHz and above; the high-speed analog-to-digital converter converts the filtered analog signal into a digital signal at a sampling rate of 1MSPS. The processed digital voltage data is transmitted to the external control system through the USB 3.0 data interface on the front of the plug shell at a high speed of 5Gbps. The external control system can master the electrical connection state in real time according to the received voltage data. Once the data is abnormal, such as overvoltage, undervoltage, etc., it can send out an alarm in time, and take corresponding control measures according to the preset program, such as cutting off the power supply, adjusting the equipment operating parameters, etc.
[0016] S2: In the working process of the industrial connector, when the current passes through the plug conductive terminal and the socket conductive terminal, due to the existence of resistance of the conductor, Joule heat will be generated, and the internal components such as the voltage detection module and the signal processing module will also generate heat, which will cause the temperature inside the connector to gradually rise. At this time, the first heat-conducting frame and the second heat-conducting frame play a key role in heat conduction. They are made of high-thermal-conductivity metal materials such as aluminum alloy or copper alloy, which can quickly absorb the heat generated by the plug conductive terminal, the socket conductive terminal and the internal components. The surface of the first heat-conducting frame and the second heat-conducting frame is uniformly distributed with several ventilation openings, and each ventilation opening is uniformly provided with a plurality of heat dissipation fins in a ring shape. This design greatly increases the contact area with air. When the cooling fan starts, the air flows forcibly, enters from the heat dissipation opening on the left side cover plate of the plug shell, flows through the ventilation openings and heat dissipation fins, then flows into the socket shell, and finally is discharged through the heat dissipation opening on the right side cover plate of the socket shell. During the air flow process, heat is transferred from the first heat-conducting frame and the second heat-conducting frame to the surface of the heat dissipation fins through heat conduction, and then the heat is transferred to the flowing air through heat convection. Because the heat dissipation fins greatly increase the heat dissipation area and speed up the exchange rate of heat and air, the air can quickly take away the heat. The hot air is discharged from the heat dissipation opening on the other side, forming a complete heat dissipation cycle. The temperature inside the connector is effectively reduced, avoiding the acceleration of the aging of parts due to high temperature, ensuring the stable work of the internal components such as the voltage detection module and the signal processing module in a suitable temperature environment, improving the accuracy and stability of voltage detection, prolonging the service life of the industrial connector, reducing equipment failures and maintenance costs caused by temperature problems, and having important significance for ensuring the continuity and stability of industrial production.
[0017] Compared with the prior art, the beneficial effects of the present application are as follows:
[0018] 1、The application has great innovation in the structure design of the plug shell, the front side and the rear side of the top and the bottom of the inner wall of the plug shell are provided with sliding grooves, and the sliding blocks are connected with the first heat-conducting frame, the structure design provides stable sliding track for the first heat-conducting frame. When the plug conductive terminal is plugged with the socket conductive terminal, the sliding block can slide smoothly in the sliding groove, effectively buffers the impact force generated in the plugging process, avoids the deformation or wear of the plug conductive terminal due to the excessive impact force, and guarantees the stability of the electrical connection from the mechanical structure level. At the same time, the setting of the first heat-conducting frame and the second heat-conducting frame, and the setting of the several ventilation openings on the surface and the heat dissipation fins inside, build an efficient heat dissipation system. In the working process of the industrial connector, the current passing through the plug conductive terminal and the socket conductive terminal will generate heat, the first heat-conducting frame and the second heat-conducting frame can quickly absorb the heat and exchange heat with the outside air through the ventilation openings, and the heat dissipation fins further increase the heat dissipation area and speed up the heat dissipation speed. The cover plates on both sides of the plug shell and the socket shell and the heat dissipation openings on the surface also provide a channel for heat dissipation, forming a complete heat dissipation cycle. This not only effectively reduces the temperature inside the connector, avoids the acceleration of the aging of the parts due to the high temperature, but also guarantees the working of the internal components such as the voltage detection module in a suitable temperature environment, improves the accuracy and stability of the voltage detection, prolongs the service life of the industrial connector, reduces the equipment failure and maintenance cost caused by temperature problems, and has important significance for guaranteeing the continuity and stability of industrial production. In addition, the voltage detection module adopts a high-precision voltage transformer and a low-temperature coefficient sampling resistor, the high magnetic permeability core material of the high-precision voltage transformer makes the transformation ratio error and phase error extremely small, and can realize high-precision isolation detection of high voltage; the low-temperature coefficient sampling resistor stably converts the secondary output voltage of the transformer, reduces the detection error caused by temperature change, and further guarantees the detection accuracy from the electrical detection level. The setting of the auxiliary conductive column increases the contact area of the plug conductive terminal and the socket conductive terminal, reduces the contact resistance, improves the reliability of the electrical connection, reduces the voltage fluctuation and detection error caused by poor contact, and further improves the overall performance of the industrial connector, the device has the advantages of ultra-high precision voltage detection, extremely stable mechanical connection and good heat dissipation effect. 2、The signal processing module and the power module integrated in the electrical box provide a solid guarantee for the voltage detection data processing and system operation of the industrial connector. The low-noise amplifier in the signal processing module can efficiently amplify the weak voltage signal output by the sampling resistor with an extremely low noise coefficient of less than 1dB, while amplifying the signal and minimizing noise introduction to ensure signal purity. The high-order active filter adopts a fourth-order Butterworth filter circuit, which has good frequency selectivity and can deeply filter the amplified signal to effectively remove the interference of 20kHz and above, further improving the signal quality.The high-speed analog-to-digital converter can quickly convert the filtered analog signal into a digital signal at a sampling rate of 1 MSPS, greatly improving the data processing efficiency. Through such a signal processing process, the industrial connector can obtain high-precision and reliable voltage data from the original signal collected by the voltage detection module through precise amplification, deep filtering and fast digital conversion. The power module provides stable power supply for the voltage detection module and the signal processing module to ensure the normal operation of each module. This integrated design avoids the connection of external signal processing equipment, reduces interference and loss in the signal transmission process, and also simplifies the system structure, improves the integration and stability of the system. In industrial production, whether it is real-time monitoring of voltage signals or providing accurate voltage data support for control systems, it can be quickly and accurately completed, effectively improving the functionality and reliability of industrial connectors in electrical connection systems, meeting the needs of modern industry for real-time monitoring and intelligent control of electrical connections. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the application;
[0020] Figure 2 It is a structural schematic diagram of the first heat-conducting frame of the application;
[0021] Figure 3 It is a structural schematic diagram of the plug conductive terminal of the application;
[0022] Figure 4 It is a structural schematic diagram of the plug shell of the application;
[0023] Figure 5 It is a structural schematic diagram of the plug shell and the socket shell of the application;
[0024] Figure 6 It is a structural schematic diagram of the plug shell and the socket shell of the application; Figure 1 It is an enlarged schematic diagram of the structure at A in the application;
[0025] Figure 7 It is an enlarged schematic diagram of the structure at B in the application; Figure 2
[0026] Figure 8 It is an enlarged schematic diagram of the structure at B in the application; Figure 3 Structure amplification schematic diagram at C. In the figure: 1, plug shell; 2, socket shell; 3, first heat conduction frame; 4, second heat conduction frame; 5, ventilation opening; 6, heat dissipation fin; 7, plug conductive terminal; 8, socket conductive terminal; 9, fixed frame; 10, compression spring; 11, heat dissipation fan; 12, cover plate; 13, heat dissipation opening; 14, base layer; 15, electromagnetic shielding layer; 16, protective layer; 17, anti-skid wear-resistant layer; 18, limiting frame; 19, first connecting frame; 20, second connecting frame; 21, guide cylinder; 22, mounting frame; 23, locking frame; 24, support frame; 25, torsion spring; 26, auxiliary conductive column; 27, sealing ring; 28, voltage detection module; 29, electrical box; 30, data interface. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] As Figures 1 to 8As shown, an industrial connector with voltage detection and its use method, including plug shell 1, the right side of plug shell 1 is provided with socket shell 2, the front side and the back side of the top and bottom of the inner wall of plug shell 1 are provided with sliding groove, and the inside of sliding groove is slidably connected with sliding block, the inside of plug shell 1 and socket shell 2 is respectively provided with first heat conduction frame 3 and second heat conduction frame 4, sliding block is fixedly connected with first heat conduction frame 3, socket shell 2 is fixedly connected with second heat conduction frame 4, the inside of first heat conduction frame 3 and second heat conduction frame 4 is respectively fixedly connected with plug conductive terminal 7 and socket conductive terminal 8, plug conductive terminal 7 is inserted with socket conductive terminal 8, the front side and the back side of the inside of plug shell 1 are fixedly connected with fixing frame 9, the right side of fixing frame 9 is fixedly connected with compression spring 10, the end, away from fixing frame 9, of compression spring 10 is fixedly connected with plug conductive terminal 7, the left side of fixing frame 9 is fixedly connected with heat dissipation fan 11, the surface of first heat conduction frame 3 and second heat conduction frame 4 is provided with air vent 5, the number of air vent 5 is several, air vent 5 is evenly distributed on the surface of first heat conduction frame 3 and second heat conduction frame 4, the inside of air vent 5 is provided with heat dissipation fin 6, the number of heat dissipation fin 6 is several, heat dissipation fin 6 is annularly and evenly distributed in the inside of air vent 5, the left side of plug shell 1 and the right side of socket shell 2 are fixedly connected with cover plate 12 through bolts, the surface of cover plate 12 is provided with heat dissipation opening 13, the number of heat dissipation opening 13 is several, the back of the inner wall of plug shell 1 is fixedly connected with voltage detection module 28, voltage detection module 28 includes high-precision voltage transformer and low-temperature coefficient sampling resistor, the primary coil of high-precision voltage transformer is connected with plug conductive terminal 7, the secondary coil of high-precision voltage transformer is connected with low-temperature coefficient sampling resistor, high-precision voltage transformer adopts high magnetic permeability core material, the ratio error of which is less than 0.1%, the phase error of which is less than 0.5°, which can realize high-precision isolation detection of high voltage, low-temperature coefficient sampling resistor selects metal foil resistor, the temperature coefficient of which is less than ±5ppm / ℃, which can stably convert the voltage output by the transformer into a small voltage signal suitable for signal processing module, reducing the detection error caused by temperature change, the surface of plug conductive terminal 7 is fixedly connected with auxiliary conductive column 26, auxiliary conductive column 26 is inserted with socket conductive terminal 8.
[0029] Reference Figure 5The back surface of the inner wall of the plug shell 1 is fixedly connected with an electrical box 29, and the inside of the electrical box 29 is respectively provided with a signal processing module and a power module. The signal processing module includes a low-noise amplifier, a high-order active filter and a high-speed analog-to-digital converter. The noise coefficient of the low-noise amplifier is less than 1dB, which can efficiently amplify the weak voltage signal output by the sampling resistor. The high-order active filter adopts a fourth-order Butterworth filter circuit, which can deeply filter the amplified signal and effectively remove the interference of the noise above 20kHz. The sampling rate of the high-speed analog-to-digital converter can reach 1MSPS, which can quickly convert the filtered analog signal into a digital signal, facilitating subsequent data transmission and processing.
[0030] As a technical optimization scheme of the present application, the signal processing module and the power module integrated in the electrical box 29 provide a solid guarantee for the voltage detection data processing and system operation of the industrial connector. The low-noise amplifier in the signal processing module has an extremely low noise coefficient of less than 1dB, which can efficiently amplify the weak voltage signal output by the sampling resistor, and at the same time, minimize the introduction of noise during signal amplification, ensuring the purity of the signal. The high-order active filter adopts a fourth-order Butterworth filter circuit, which has good frequency selectivity and can deeply filter the amplified signal, effectively removing the interference of the noise above 20kHz, and further improving the signal quality. The high-speed analog-to-digital converter can convert the filtered analog signal into a digital signal at a sampling rate of 1MSPS, greatly improving the data processing efficiency. Through such a signal processing process, the industrial connector can obtain high-precision and high-reliability voltage data from the original signal collected by the voltage detection module 28 through precise amplification, deep filtering and fast digital conversion. The power module provides stable power supply for the voltage detection module 28 and the signal processing module, ensuring the normal operation of each module. This integrated design avoids the connection of external signal processing equipment, reduces the interference and loss in the signal transmission process, and also simplifies the system structure, improves the integration and stability of the system. In industrial production, whether it is real-time monitoring of voltage signals or providing accurate voltage data support for control systems, it can be quickly and accurately completed, effectively improving the functionality and reliability of the industrial connector in the electrical connection system, meeting the needs of modern industry for real-time monitoring and intelligent control of electrical connections.
[0031] Reference Figure 1 The front surface of the plug shell 1 is provided with a data interface 30, which adopts a USB 3.0 interface standard and is electrically connected with the signal processing module, and can transmit the processed voltage data to the external control system at a transmission rate of up to 5Gbps, meeting the needs of real-time transmission of voltage data in industrial production.
[0032] As a technical optimization scheme of the present application, the USB 3.0 data interface 30 arranged on the front surface of the plug shell 1 provides a high-speed channel for the transmission of processed voltage data with its transmission rate up to 5Gbps. In the industrial production environment, the real-time requirement of the electrical system for voltage data is extremely high, and fast and accurate data transmission is the key to realize real-time monitoring and intelligent control of electrical connection. The traditional data interface 30 often has a slow transmission rate, which cannot meet the demand of fast transmission of a large amount of voltage data, resulting in data delay and affecting the timely judgment and adjustment of the control system on the state of electrical connection. However, the USB 3.0 interface standard adopted by the present application can quickly and stably transmit the digital voltage data generated by the signal processing module to the external control system. Whether in the industrial automation production line or in the complex electrical control system, the external control system can obtain the latest voltage data in a very short time in order to respond in time, such as adjusting the equipment operation parameters, issuing an alarm or taking protective measures, etc. This high-speed data transmission capability not only improves the interaction efficiency of the industrial connector and the external system, but also enhances the intelligent level and real-time control capability of the entire electrical connection system, making the industrial production process more efficient, safe and stable, effectively avoiding equipment failure and production accidents caused by data transmission delay, and providing a strong guarantee for the smooth progress of industrial production.
[0033] Reference Figure 4 The plug shell 1 and the socket shell 2 each include a base layer 14, an electromagnetic shielding layer 15 is arranged outside the base layer 14, a protective layer 16 is arranged outside the electromagnetic shielding layer 15, and an anti-skid and wear-resistant layer 17 is arranged outside the protective layer 16.
[0034] As a technical optimization scheme of the present application, the multi-layer structure design of the plug shell 1 and the socket shell 2 provides all-round protection for the industrial connector. The base layer 14 serves as the basic structure of the shell, providing the necessary mechanical strength and support to ensure the structural stability of the shell in various industrial environments and withstand certain external force impact and vibration. The electromagnetic shielding layer 15 is made of special material and can effectively shield complex external electromagnetic interference such as high-frequency electromagnetic signals and radio waves generated by high-power electrical equipment in industrial sites. If these electromagnetic interferences enter the connector, they will have a serious impact on the voltage detection signal and electrical connection, causing problems such as distorted detection data and unstable electrical connection. The presence of the electromagnetic shielding layer 15 blocks external electromagnetic interference outside the connector, ensuring the normal operation of the internal voltage detection module 28 and other electrical components, improving the accuracy and reliability of voltage detection, and the protective layer 16 further enhances the protective performance of the shell, which can resist external impact. The design of the anti-slip wear-resistant layer 17 not only allows the operator to hold the connector better when plugging and unplugging, preventing slipping and improving operational safety, but also effectively reduces the wear and tear of the shell surface during frequent use, maintaining the stability of the shell appearance and performance, and further improving the practicality and durability of the industrial connector.
[0035] Reference Figure 1 The surface of the plug shell 1 is fixedly connected with a limiting frame 18, the number of the limiting frame 18 is several, the cross section of the limiting frame 18 is L-shaped, the limiting frame 18 is attached to the socket shell 2, the front side and the rear side of the plug shell 1 are fixedly connected with a first connecting frame 19 and a second connecting frame 20 respectively, the surface of the first connecting frame 19 is fixedly connected with a guide cylinder 21, and the guide cylinder 21 is in the shape of a tapered cylinder.
[0036] As a technical optimization scheme of the present application, through the setting of the limiting frame 18, the first connecting frame 19, the second connecting frame 20 and the guide cylinder 21 and other structures, the convenience and accuracy of the industrial connector plugging operation are greatly improved. The L-shaped cross-section design of the limiting frame 18 enables it to precisely limit the plugging direction of the plug housing 1 when it is attached to the socket housing 2, avoiding the plug from deviating or tilting during insertion, ensuring that the plug conductive terminal 7 and the socket conductive terminal 8 can be accurately aligned and smoothly plugged. The first connecting frame 19 and the second connecting frame 20 are fixed on the plug housing 1 and the socket housing 2 respectively, providing stable structural support for the plugging of the connector. The conical design of the guide cylinder 21 is a highlight. During the process of plugging the plug into the socket, the conical opening of the guide cylinder 21 can be inserted into the opening of the second connecting frame 20, and the guide cylinder 21 plays a good guiding role. Even if there is a certain angle deviation during the plugging process, the guide cylinder 21 can automatically correct the plug to the correct position through its conical structure, reducing the difficulty of plugging operation and improving the operation efficiency. At the same time, this precise plugging structure design reduces the wear between the plug conductive terminal 7 and the socket conductive terminal 8, ensures the tightness and stability of electrical connection, improves the reliability of connection, reduces the problems of poor contact and voltage detection error caused by improper plugging, and makes the industrial connector still maintain good performance and longer service life in the industrial application scene of frequent plugging, providing reliable guarantee for the continuity and stability of industrial production. The operator can pass the screw through the first connecting frame 19, the second connecting frame 20 and the guide tube, then cooperate with the nut to connect the first connecting frame 19 and the second connecting frame 20, and then improve the stability of the connection between the plug housing 1 and the socket housing 2.
[0037] Reference Figure 6 The top of the plug housing 1 is fixedly connected with a mounting frame 22, and the front side and the rear side of the top of the socket housing 2 are both rotatably connected with a locking frame 23, the locking frame 23 is clamped with the mounting frame 22, the front side and the rear side of the top of the socket housing 2 are both fixedly connected with a support frame 24, the support frame 24 is rotatably connected with the locking frame 23, the top of the inner wall of the support frame 24 is fixedly connected with a torsion spring 25, the other end of the torsion spring 25 is fixedly connected with the support frame 24, and the top of the locking frame 23 is fixedly connected with a push rod.
[0038] As a technical optimization scheme of the present application, the combination of the mounting frame 22, the locking frame 23, the supporting frame 24, the torsional spring 25 and the lever realizes the functions of quick locking and convenient unlocking of the industrial connector. After the plug housing 1 and the socket housing 2 are inserted, when the operator needs to release the connection between the plug housing 1 and the socket housing 2, the lever is pulled to drive the locking frame 23 to rotate, at this time the torsional spring 25 stores energy, so that the locking frame 23 is separated from the mounting frame 22, and then the operator pulls the socket housing 2 to the right, and then the plug housing 1 and the socket housing 2 are separated. The setting of the torsional spring 25 provides stable elastic force for the locking frame 23, ensuring that the locking frame 23 can tightly fit the mounting frame 22, preventing the plug from loosening or falling off due to vibration or external force during use, and ensuring the stability and reliability of the electrical connection. This quick locking and unlocking structure is simple and convenient to operate, without the need for additional tools, greatly improving the installation and disassembly efficiency of the industrial connector. In industrial production, for scenes that need to frequently replace equipment or maintain equipment, this structure design can significantly shorten the equipment downtime and improve the production efficiency. At the same time, the stable locking structure also reduces the electrical faults and safety hazards caused by loose connection, ensuring the safe operation of industrial production, and providing strong support for the efficient and stable operation of industrial production.
[0039] Reference Figure 6 The right side of the socket housing 2 is fixedly connected with a sealing ring 27, and the sealing ring 27 is tightly fitted with the socket housing 2.
[0040] As a technical optimization scheme of the present application, the sealing ring 27 fixedly connected to the right side of the socket housing 2 provides good sealing protection performance for the industrial connector. In the industrial production environment, there are various complex factors, such as dust. Once the dust enters the connector, it will cause serious damage to the electrical connection and detection module, resulting in poor contact, short circuit, inaccurate detection data and other problems, affecting the normal operation and service life of the equipment. The sealing ring 27 is tightly fitted with the socket housing 2, and after the plug and the socket are inserted, an effective sealing barrier can be formed. The industrial connector of the present application can maintain the cleanliness of the internal electrical connection and ensure the normal operation of the voltage detection module 28 and other electrical components by the sealing effect of the sealing ring 27. This sealing design not only improves the environmental adaptability of the industrial connector, but also enhances its protection performance, prolongs the service life, reduces the cost of equipment maintenance and replacement caused by environmental factors, and provides reliable protection for the stable operation of industrial production in various complex environments. The inside of the heat dissipation hole 13 is fixedly connected with a dust screen for preventing dust from entering the plug housing 1 or the socket housing 2.
[0041] Reference Figure 1An industrial connector with voltage detection and a method of using the same, comprising the following steps:
[0042] S1: When using the industrial connector with voltage detection, the operator first connects the plug shell 1 with the socket shell 2. During the plug insertion process, the fixed frame 9 and the compression spring 10 inside the plug shell 1 cooperate to buffer and protect the plug conductive terminal 7. When the plug is subjected to an insertion force, the plug conductive terminal 7 will move towards the socket conductive terminal 8, at which time the compression spring 10 connected with the plug conductive terminal 7 is subjected to compression. According to Hooke's law, the compression spring 10 will generate an elastic force opposite to the direction of the external force. As the insertion force increases, the compression amount of the compression spring 10 increases, and the elastic force also increases accordingly, converting part of the insertion force into the elastic potential energy of the compression spring 10, effectively reducing the damage to the plug conductive terminal 7 caused by the insertion impact force, avoiding its deformation or wear, and ensuring the stability and reliability of the electrical connection from the mechanical structure level. After the plug and the socket are inserted into place, the power module starts to work to stably supply power to the voltage detection module 28 and the signal processing module. The high-precision voltage transformer primary coil in the voltage detection module 28 is connected with the plug conductive terminal 7, which monitors the voltage on the plug conductive terminal 7 in real time. Through the principle of electromagnetic induction, the high voltage is converted into low voltage, and then through the low-temperature coefficient sampling resistor, it is converted into a small voltage signal suitable for signal processing module processing, and transmitted to the signal processing module. The signal processing module processes the signal in turn. The low-noise amplifier efficiently amplifies the weak voltage signal while minimizing noise introduction; the high-order active filter adopts a fourth-order Butterworth filter circuit to deeply filter out interference above 20 kHz; the high-speed analog-to-digital converter converts the filtered analog signal into a digital signal at a sampling rate of 1 MSPS. The processed digital voltage data is transmitted to the external control system at a high speed of 5 Gbps through the USB 3.0 data interface 30 on the front of the plug shell 1. The external control system can master the electrical connection state in real time according to the received voltage data, and can issue an alarm in time and take corresponding control measures according to the preset program, such as cutting off the power supply, adjusting the equipment operating parameters, etc., once the data is abnormal, such as overvoltage, undervoltage, etc.
[0043] S2: In the working process of the industrial connector, when the current passes through the plug conductive terminal 7 and the socket conductive terminal 8, due to the resistance of the conductor, Joule heat will be generated, and the internal components such as the voltage detection module 28 and the signal processing module will also generate heat, causing the internal temperature of the connector to gradually rise. At this time, the first heat-conducting frame 3 and the second heat-conducting frame 4 play a key role in heat conduction. They are made of high-thermal-conductivity metal materials such as aluminum alloy or copper alloy, which can quickly absorb the heat generated by the plug conductive terminal 7, the socket conductive terminal 8, and the internal components. The first heat-conducting frame 3 and the second heat-conducting frame 4 are evenly distributed with several ventilation openings 5 on their surfaces, and each ventilation opening 5 is evenly provided with multiple heat dissipation fins 6 in a ring shape. This design greatly increases the contact area with air. When the heat dissipation fan 11 starts, the air flows from the left side cover 12 of the plug housing 1, enters the heat dissipation opening 13, flows through the ventilation openings 5 and the heat dissipation fins 6, and then flows into the socket housing 2. Finally, it is discharged through the heat dissipation opening 13 on the right side cover 12 of the socket housing 2. During the air flow process, heat is transferred from the first heat-conducting frame 3 and the second heat-conducting frame 4 to the surface of the heat dissipation fins 6 through heat conduction, and then the heat is transferred to the flowing air through heat convection. Because the heat dissipation fins 6 greatly increase the heat dissipation area and speed up the exchange rate of heat and air, the air can quickly take away the heat. Hot air is discharged from the other side of the heat dissipation opening 13, forming a complete heat dissipation cycle. This effectively reduces the internal temperature of the connector, avoids the accelerated aging of components due to high temperature, ensures the stable operation of the internal components such as the voltage detection module 28 and the signal processing module in a suitable temperature environment, improves the accuracy and stability of voltage detection, prolongs the service life of the industrial connector, reduces equipment failures and maintenance costs caused by temperature problems, and has important significance for ensuring the continuity and stability of industrial production.
[0044] The working principle and use process of the application: when using the industrial connector with voltage detection, the operator first connects the plug shell 1 with the socket shell 2. During the plug insertion process, the fixed frame 9 and the compression spring 10 inside the plug shell 1 cooperate to buffer and protect the plug conductive terminal 7. When the plug is subjected to an insertion force, the plug conductive terminal 7 will move towards the socket conductive terminal 8, at which time the compression spring 10 connected with the plug conductive terminal 7 is subjected to extrusion. According to Hooke's law, the compression spring 10 will generate an elastic force opposite to the direction of the external force. As the insertion force increases, the compression amount of the compression spring 10 increases, and the elastic force also increases accordingly. A part of the insertion force is converted into the elastic potential energy of the compression spring 10, effectively reducing the damage to the plug conductive terminal 7 caused by the insertion impact force, avoiding its deformation or wear, and ensuring the stability and reliability of the electrical connection from the mechanical structure level. After the plug and the socket are inserted into place, the power module starts to work, providing stable power supply for the voltage detection module 28 and the signal processing module. The high-precision voltage transformer primary coil in the voltage detection module 28 is connected with the plug conductive terminal 7, which monitors the voltage on the plug conductive terminal 7 in real time. Through the principle of electromagnetic induction, the high voltage is converted into low voltage, and then through the low-temperature coefficient sampling resistor, it is converted into a small voltage signal suitable for signal processing module processing, and transmitted to the signal processing module. The signal processing module processes the signal in turn. The low-noise amplifier efficiently amplifies the weak voltage signal, and at the same time, the noise introduction is minimized; the high-order active filter adopts a fourth-order Butterworth filter circuit, which deeply filters the interference of more than 20kHz; the high-speed analog-to-digital converter converts the filtered analog signal into a digital signal at a sampling rate of 1MSPS. The processed digital voltage data is transmitted to the external control system through the USB 3.0 data interface 30 on the front of the plug shell 1 at a high speed of 5Gbps. The external control system can master the electrical connection state in real time according to the received voltage data, and can issue an alarm in time and take corresponding control measures according to the preset program, such as cutting off the power supply, adjusting the equipment operation parameters, etc.
[0045] In the working process of the industrial connector, when the current passes through the plug conductive terminal 7 and the socket conductive terminal 8, Joule heat will be generated due to the resistance of the conductor, and heat will also be generated by the working of the internal components such as the voltage detection module 28 and the signal processing module, causing the internal temperature of the connector to gradually rise. At this time, the first heat-conducting frame 3 and the second heat-conducting frame 4 play a key role in heat conduction. They are made of high-thermal-conductivity metal materials such as aluminum alloy or copper alloy, which can quickly absorb the heat generated by the plug conductive terminal 7, the socket conductive terminal 8, and the internal components. The surface of the first heat-conducting frame 3 and the second heat-conducting frame 4 is evenly distributed with several ventilation openings 5, and each ventilation opening 5 is uniformly provided with multiple heat dissipation fins 6 in a ring shape. This design greatly increases the contact area with air. When the cooling fan 11 is started, the air flows from the cooling port 13 on the left side cover 12 of the plug housing 1, flows through the ventilation openings 5 and the heat dissipation fins 6, and then flows into the socket housing 2, and finally flows out through the cooling port 13 on the right side cover 12 of the socket housing 2. During the air flow, heat is transferred from the first heat-conducting frame 3 and the second heat-conducting frame 4 to the surface of the heat dissipation fins 6 through heat conduction, and then the heat is transferred to the flowing air through heat convection. Because the heat dissipation fins 6 greatly increase the heat dissipation area and speed up the exchange of heat and air, the air can quickly take away the heat. The hot air is discharged from the cooling port 13 on the other side, forming a complete heat dissipation cycle. This effectively reduces the internal temperature of the connector, avoids accelerated aging of parts due to high temperature, ensures the stable operation of the internal components such as the voltage detection module 28 and the signal processing module in a suitable temperature environment, improves the accuracy and stability of voltage detection, prolongs the service life of the industrial connector, reduces equipment failures and maintenance costs caused by temperature problems, and has important significance for ensuring the continuity and stability of industrial production.
[0046] The above-mentioned voltage detection module 28, signal processing module, power module, plug conductive terminal 7 and socket conductive terminal 8 are common existing technologies and are well known to those skilled in the art, and will not be described in detail.
[0047] The traditional connector only transmits current through the core contact surface of the plug conductive terminal 7 and the socket conductive terminal 8, while the addition of the auxiliary conductive column 26 expands the contact point from "single point" to "multiple points". The increase in contact area can reduce the current density and reduce local heating according to the Joule law Q=I 2 Rt. Reducing the resistance R will directly reduce the heat generation.
[0048] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.
[0049] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An industrial connector with voltage detection, comprising a plug housing (1), characterized in that: A socket housing (2) is provided on the right side of the plug housing (1). An electrical box (29) is fixedly connected to the back of the inner wall of the plug housing (1). A signal processing module and a power supply module are respectively provided inside the electrical box (29). Sliding grooves are provided on the front and rear sides of the top and bottom of the inner wall of the plug housing (1), and sliders are slidably connected inside the sliding grooves. A first heat-conducting frame (3) and a second heat-conducting frame (4) are respectively provided inside the plug housing (1) and the socket housing (2). The slider is fixedly connected to the first heat-conducting frame (3), and the socket housing (2) is fixedly connected to the second heat-conducting frame (4). The interiors of the first heat-conducting frame (3) and the second heat-conducting frame (4) are respectively... A plug conductive terminal (7) and a socket conductive terminal (8) are fixedly connected. The plug conductive terminal (7) and the socket conductive terminal (8) are plugged in. Fixing brackets (9) are fixedly connected to the front and rear sides of the inside of the plug housing (1). A compression spring (10) is fixedly connected to the right side of the fixing bracket (9). The end of the compression spring (10) away from the fixing bracket (9) is fixedly connected to the plug conductive terminal (7). A cooling fan (11) is fixedly connected to the left side of the fixing bracket (9). Ventilation openings (5) are provided on the surfaces of the first heat-conducting frame (3) and the second heat-conducting frame (4). There are several ventilation openings (5). The ventilation openings (5) are evenly distributed on the first heat-conducting frame (3). The surface of the second heat-conducting frame (4) and the ventilation opening (5) are provided with heat dissipation fins (6). The number of heat dissipation fins (6) is several. The heat dissipation fins (6) are evenly distributed in a ring inside the ventilation opening (5). The left side of the plug housing (1) and the right side of the socket housing (2) are both fixedly connected to the cover plate (12) by bolts. The surface of the cover plate (12) is provided with heat dissipation openings (13). The number of heat dissipation openings (13) is several. The back of the inner wall of the plug housing (1) is fixedly connected to the voltage detection module (28). The voltage detection module (28) includes a high-precision voltage transformer and a low temperature coefficient sampling resistor. The primary coil of the transformer is connected to the plug conductive terminal (7). The secondary coil of the high-precision voltage transformer is connected to the low temperature coefficient sampling resistor. The high-precision voltage transformer uses a high permeability iron core material. Its transformation ratio error is less than 0.1% and its phase error is less than 0.5°. It can achieve high-precision isolation detection of high voltage. The low temperature coefficient sampling resistor is a metal foil resistor with a temperature coefficient of less than 5ppm / ℃. It can stably convert the voltage output from the secondary of the transformer into a small voltage signal suitable for the signal processing module. An auxiliary conductive post (26) is fixedly connected to the surface of the plug conductive terminal (7). The auxiliary conductive post (26) is plugged into the socket conductive terminal (8).
2. An industrial connector with voltage detection according to claim 1, characterized in that: The signal processing module includes a low-noise amplifier, a high-order active filter, and a high-speed analog-to-digital converter. The low-noise amplifier has a noise figure of less than 1dB and can efficiently amplify the weak voltage signal output from the sampling resistor. The high-order active filter adopts a fourth-order Butterworth filter circuit, which can perform deep filtering on the amplified signal and effectively remove noise interference above 20kHz. The high-speed analog-to-digital converter has a sampling rate of up to 1MSPS and can quickly convert the filtered analog signal into a digital signal.
3. An industrial connector with voltage detection according to claim 2, characterized in that: The plug housing (1) has a data interface (30) on the front. The data interface (30) adopts the USB 3.0 interface standard and is electrically connected to the signal processing module. It can transmit the processed voltage data to the external control system at a transmission rate of up to 5Gbps, which meets the needs of real-time voltage data transmission in industrial production.
4. An industrial connector with voltage detection according to claim 3, characterized in that: Both the plug housing (1) and the socket housing (2) include a base layer (14), an electromagnetic shielding layer (15) is provided on the outside of the base layer (14), a protective layer (16) is provided on the outside of the electromagnetic shielding layer (15), and an anti-slip and wear-resistant layer (17) is provided on the outside of the protective layer (16).
5. An industrial connector with voltage detection according to claim 4, characterized in that: The surface of the plug housing (1) is fixedly connected to a limiting frame (18), and there are several limiting frames (18). The cross-section of the limiting frame (18) is L-shaped. The limiting frame (18) fits into the socket housing (2). The front and rear sides of the plug housing (1) and the front and rear sides of the socket housing (2) are respectively fixedly connected to a first connecting frame (19) and a second connecting frame (20). The surface of the first connecting frame (19) is fixedly connected to a guide cylinder (21), and the guide cylinder (21) is conical.
6. An industrial connector with voltage detection according to claim 5, characterized in that: The top of the plug housing (1) is fixedly connected to a mounting bracket (22). The front and rear sides of the top of the socket housing (2) are rotatably connected to a locking bracket (23). The locking bracket (23) is engaged with the mounting bracket (22). The front and rear sides of the top of the socket housing (2) are fixedly connected to a support bracket (24). The support bracket (24) is rotatably connected to the locking bracket (23). The top of the inner wall of the support bracket (24) is fixedly connected to a torsion spring (25). The other end of the torsion spring (25) is fixedly connected to the support bracket (24). The top of the locking bracket (23) is fixedly connected to a lever.
7. An industrial connector with voltage detection according to claim 6, characterized in that: A sealing ring (27) is fixedly connected to the right side of the socket housing (2), and the sealing ring (27) fits into the socket housing (2).
8. The method of using an industrial connector with voltage detection according to claim 7, characterized in that: Includes the following steps: S1: When using this industrial connector with voltage detection, first connect the plug housing (1) to the socket housing (2). During plug insertion, the fixing bracket (9) and the compression spring (10) work together to buffer and protect the plug conductive terminal (7). When the plug is subjected to insertion force, the plug conductive terminal (7) will move towards the socket conductive terminal (8). At this time, the compression spring (10) connected to the plug conductive terminal (7) is squeezed. After the plug and socket are plugged in, the power module starts to work and provides stable power to the voltage detection module (28) and the signal processing module. The primary coil of the high-precision voltage transformer in the voltage detection module (28) is connected to the plug conductive terminal (7) to monitor the voltage on the plug conductive terminal (7) in real time. The high voltage is converted to low voltage through the principle of electromagnetic induction, and then converted to a suitable signal processing voltage through the low temperature coefficient sampling resistor. The small voltage signal is processed by the signal processing module and transmitted to the signal processing module. The signal processing module processes the signal in sequence. The low noise amplifier amplifies the weak voltage signal efficiently and minimizes noise introduction while amplifying the signal. The high-order active filter adopts a fourth-order Butterworth filter circuit to deeply filter out noise interference above 20kHz. The high-speed analog-to-digital converter quickly converts the filtered analog signal into a digital signal at a sampling rate of 1MSPS. The processed voltage data is transmitted to the external control system at a high speed of 5Gbps through the USB3.0 data interface (30) on the front of the plug shell (1). The external control system monitors the electrical connection status in real time based on the received voltage data. Once an overvoltage or undervoltage abnormality occurs, an alarm can be issued in time, and control measures such as cutting off the power supply and adjusting the equipment operating parameters can be taken according to the preset program. S2: During the operation of the industrial connector, when current passes through the plug conductive terminal (7) and the socket conductive terminal (8), the first heat-conducting frame (3) and the second heat-conducting frame (4) play a key role in heat conduction. They are made of metal materials with high thermal conductivity and can quickly absorb the heat generated by the plug conductive terminal (7), the socket conductive terminal (8) and the internal components. Several ventilation holes (5) are evenly distributed on the surface of the first heat-conducting frame (3) and the second heat-conducting frame (4). Each ventilation hole (5) has multiple heat dissipation fins (6) evenly arranged in a ring inside. When the cooling fan (11) is turned on... After activation, forced airflow occurs. Air enters through the heat dissipation vent (13) on the left cover plate (12) of the plug housing (1), flows through the vent (5) and heat dissipation fins (6), then flows into the socket housing (2), and finally exits through the heat dissipation vent (13) on the right cover plate (12) of the socket housing (2). During the airflow process, heat is transferred from the first heat conduction frame (3) and the second heat conduction frame (4) to the surface of the heat dissipation fins (6) through heat conduction, and then transferred to the flowing air through heat convection. The hot air is discharged from the heat dissipation vent (13) on the other side, forming a complete heat dissipation cycle.
Citation Information
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