Jacquard fabric with warp raising and fluff inclination and weaving method thereof

Abstract

The invention discloses a weaving method of a jacquard fabric with inclined warp and villus. The jacquard fabric with inclined warp and villus is formed by weaving tight warp, loose warp, villus warp and weft on a double-layer double-shed jacquard loom to form gray fabric, cutting villus and performing after-treatment. The jacquard gray fabric with the warp raising and the inclined fluff comprises an upper-layer ground fabric and a lower-layer ground fabric, the upper-layer ground fabric and the lower-layer ground fabric are connected through fluff warps, and the fluff warps comprise the first fluff warps and the second fluff warps; according to the jacquard fabric with the inclined warp fluff and the weaving method of the jacquard fabric, the fluff comprises the fluff A-direction inclination and the fluff B-direction inclination, when a jacquard fluff pattern is woven, the two fluff inclined in the opposite directions are correspondingly woven into different color areas of the pattern, and the complementary and bright and dark pattern visual effect is formed; different fluff inclination degrees can be obtained by adjusting the tension difference between the tight warp and the loose warp and the density of the weft yarn, and the richer color visual effect is generated.

Description

Technical Field

[0001] The invention relates to a jacquard fabric with inclined warp pile and a weaving method thereof, belonging to the technical field of textiles. Background Art

[0002] Warp pile fabrics consist of a ground fabric and a covering of pile. The ground fabric is woven using a special weaving method, with the pile and weft yarns interwoven within the ground fabric. The pile surface is dense and rich, offering excellent skin-friendliness. The color of the pile is determined by the cross-section and surface of the pile fibers, creating a gradation effect that combines calmness and brightness, resulting in a soft, rich hue.

[0003] In the existing method for weaving warp pile fabric grey cloth, during the weaving process, the ground warp is usually warped on the same warp axis. The warp pile fabric grey cloth formed in this way has a small degree of inclination of the pile, and the inclination is difficult to adjust. It cannot make good use of the scattering and reflection of light on the fiber surface and cross-section. There are also problems such as the ground cloth is not flat enough and the ground warp yarn jumps. Therefore, the present invention provides a jacquard fabric with inclined warp pile and a weaving method thereof. Summary of the Invention

[0004] The purpose of the present invention is to provide a jacquard fabric with inclined warp pile and a weaving method thereof, which aims to adjust the inclination angle of the pile by adjusting the tension of the ground warp and the weft density, and better utilize the scattering and reflection of light by the fiber surface and cross-section. The pile inclined in different directions scatters and reflects light in different directions, and the same position will have different light and dark depths and multi-layered color effects at different viewing angles, so that the same color can produce a richer color visual effect.

[0005] In order to solve the above technical problems, the object of the present invention is achieved as follows: a weaving method of a warp-raised jacquard fabric with tilted pile, wherein the warp-raised jacquard fabric with tilted pile is woven on a double-layer double-shed jacquard loom to form a grey fabric, which is then cut and finished;

[0006] The jacquard fabric with inclined warp pile comprises an upper ground fabric and a lower ground fabric, wherein the upper ground fabric and the lower ground fabric are connected by pile warps, and the pile warps comprise pile warp 1 and pile warp 2;

[0007] The upper ground fabric is interwoven by an upper tight warp, an upper loose warp and an upper weft, wherein the upper tight warp includes an upper first tight warp and an upper second tight warp, the upper loose warp includes an upper first loose warp and an upper second loose warp, and the upper weft includes an upper first weft, an upper second weft, an upper third weft, an upper fourth weft, an upper fifth weft and an upper sixth weft;

[0008] The lower layer of ground fabric is interwoven by a lower layer of tight warp, a lower layer of loose warp and a lower layer of weft yarn, wherein the lower layer of tight warp includes a lower layer first tight warp and a lower layer second tight warp, the lower layer of loose warp includes a lower layer first loose warp and a lower layer second loose warp, and the lower layer of weft yarn includes a lower layer first weft yarn, a lower layer second weft yarn, a lower layer third weft yarn, a lower layer fourth weft yarn, a lower layer fifth weft yarn and a lower layer sixth weft yarn;

[0009] The weaving method comprises the following steps:

[0010] The first step, warping:

[0011] The upper tight warp and the lower tight warp are warped on the lower ground shaft, the upper loose warp and the lower loose warp are warped on the upper ground shaft, the pile warp 1 and the pile warp 2 are supplied by independent yarn bobbins, and the yarn bobbins are arranged in order on the pile warp creel;

[0012] Step 2: Drawing in the heddle and reed:

[0013] The first and second pile warps are inserted into the pile heddle, the upper tight warp and the upper loose warp are inserted into the upper ground heddle, and the lower tight warp and the lower loose warp are inserted into the lower ground heddle;

[0014] Insert the first pile warp, the first loose warp of the upper layer, the first loose warp of the lower layer, the first tight warp of the upper layer, and the first tight warp of the lower layer into the first reed dent in sequence; insert the second pile warp, the second loose warp of the upper layer, the second loose warp of the lower layer, the second tight warp of the upper layer, and the second tight warp of the lower layer into the second reed dent in sequence; and draw in the heddle and reed in one cycle of two reed dents;

[0015] The third step is to raise the harness and beat the weft to weave:

[0016] The weaving process includes two situations:

[0017] Villi tilted in A direction:

[0018] The pile warp 1, the first loose warp of the upper layer, the first loose warp of the lower layer, the first tight warp of the upper layer, the first tight warp of the lower layer and the weft yarn are interwoven, and after the pile is cut, pile inclined in the A direction is formed;

[0019] The second pile warp, the second loose warp on the upper layer, the second loose warp on the lower layer, the second tight warp on the upper layer, the second tight warp on the lower layer and the weft yarn are interwoven, and after the pile is cut, pile inclined in the A direction is formed;

[0020] Villi are tilted in direction B:

[0021] The pile warp 1, the first loose warp of the upper layer, the first loose warp of the lower layer, the first tight warp of the upper layer, the first tight warp of the lower layer and the weft yarn are interwoven, and after the pile is cut, pile inclined in the B direction is formed;

[0022] The second pile warp, the second loose warp on the upper layer, the second loose warp on the lower layer, the second tight warp on the upper layer, the second tight warp on the lower layer are interwoven with the weft yarn, and after the pile is cut, pile inclined in the B direction is formed;

[0023] The weaving process of pile A-direction tilt is as follows:

[0024] First shuttle:

[0025] The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open downward, and the pile warp open upward;

[0026] The second reed has the second tight warp on the upper layer open downward, the second loose warp on the upper layer open upward, the second tight warp on the lower layer open upward, the second loose warp on the lower layer open upward, and the second velvet warp on the lower layer open downward;

[0027] The first weft yarn of the upper layer and the first weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0028] Second shuttle:

[0029] The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle;

[0030] The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle;

[0031] The second weft yarn of the upper layer and the second weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0032] The third shuttle:

[0033] The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp open upward;

[0034] The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second pile warp open downward;

[0035] The third weft yarn of the upper layer and the third weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0036] The fourth shuttle:

[0037] The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open upward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open upward, and the pile warp one open downward;

[0038] The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open downwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the second velvet warp open upwards;

[0039] The fourth weft yarn of the upper layer and the fourth weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0040] The fifth shuttle:

[0041] The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle;

[0042] The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle;

[0043] The fifth weft yarn of the upper layer and the fifth weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0044] The Sixth Shuttle:

[0045] The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp one open downward;

[0046] The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second velvet warp open upward;

[0047] The sixth weft yarn of the upper layer and the sixth weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0048] At this point, the weaving cycle of the inclined tissue of pile A is completed.

[0049] The weaving process of pile B tilted is as follows:

[0050] First shuttle:

[0051] The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp open upward;

[0052] The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second pile warp open downward;

[0053] The first weft yarn of the upper layer and the first weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0054] Second shuttle:

[0055] The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle;

[0056] The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle;

[0057] The second weft yarn of the upper layer and the second weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0058] The third shuttle:

[0059] The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open downward, and the pile warp open upward;

[0060] The second reed has the second tight warp on the upper layer open downward, the second loose warp on the upper layer open upward, the second tight warp on the lower layer open upward, the second loose warp on the lower layer open upward, and the second velvet warp on the lower layer open downward;

[0061] The third weft yarn of the upper layer and the third weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0062] The fourth shuttle:

[0063] The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp one open downward;

[0064] The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second velvet warp open upward;

[0065] The fourth weft yarn of the upper layer and the fourth weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0066] The fifth shuttle:

[0067] The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle;

[0068] The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle;

[0069] The fifth weft yarn of the upper layer and the fifth weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0070] The Sixth Shuttle:

[0071] The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open upward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open upward, and the pile warp one open downward;

[0072] The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open downwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the second velvet warp open upwards;

[0073] The sixth weft yarn of the upper layer and the sixth weft yarn of the lower layer are put in, and the weft is beaten and weaved;

[0074] At this point, the weaving of the inclined tissue cycle of pile B is completed.

[0075] On the basis of the above solution and as a preferred solution of the above solution: the pile warp one and the pile warp two are flat cationic polyester fiber filaments.

[0076] On the basis of the above scheme and as a preferred scheme of the above scheme: the upper tight warp, upper loose warp, upper weft and lower tight warp, lower loose warp, lower weft are antibacterial and warm core-wrapped composite yarns.

[0077] A jacquard fabric with inclined warp pile is prepared by any of the above weaving methods.

[0078] The beneficial effects of the present invention are as follows: based on the jacquard fabric with tilted warp pile and its weaving method, the pile includes pile A tilted and pile B tilted. When weaving the jacquard pile pattern, the two oppositely tilted piles correspond to different color areas of the woven pattern, forming a complementary visual effect of different light and dark patterns, and different degrees of pile tilt can be obtained by adjusting the tension difference between the tight warp and the loose warp and the density of the weft yarn, resulting in a richer color visual effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0079] Figure 1 This is a cross-sectional view of a first reed fabric with pile A inclined in the present invention;

[0080] Figure 2 This is a cross-sectional view of a second reed fabric with pile A inclined in the present invention;

[0081] Figure 3 This is a cross-sectional view of a first reed fabric with pile B inclined in the present invention;

[0082] Figure 4 This is a cross-sectional view of a second reed fabric with pile B inclined in the present invention;

[0083] Figure 5 This is the drawing-in and reeding diagram involved in the present invention;

[0084] Figure 6 This is a tissue drawing of the villi A-direction tilted according to the present invention;

[0085] Figure 7 This is a tissue drawing of the villi B tilted in the present invention;

[0086] In the figure: R1-velvet warp one, R2-velvet warp two, sd1-upper layer first tight warp, sd2-upper layer first loose warp, sd3-upper layer second tight warp, sd4-upper layer second loose warp, xd1-lower layer first tight warp, xd2-lower layer first loose warp, xd3-lower layer second tight warp, xd4-lower layer second loose warp, sw1-upper layer first weft, sw2-upper layer second weft, sw3-upper layer third weft, sw4-upper layer fourth weft, sw5-upper layer fifth weft, sw6-upper layer sixth weft, xw1-lower layer first weft, xw2-lower layer second weft, xw3-lower layer third weft, xw4-lower layer fourth weft, xw5-lower layer fifth weft, xw6-lower layer sixth weft. DETAILED DESCRIPTION

[0087] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0088] Example 1

[0089] Combine Figure 1-7 This embodiment is described in detail. A weaving method of a warp-raised jacquard fabric with tilted pile is provided. The warp-raised jacquard fabric with tilted pile is woven on a double-layer double-shed jacquard loom with tight warp, loose warp, pile warp and weft yarns to form a grey fabric, which is then cut and finished.

[0090] The jacquard fabric with tilted warp pile comprises an upper ground fabric and a lower ground fabric, wherein the upper ground fabric and the lower ground fabric are connected by pile warps, and the pile warps comprise pile warp 1 R1 and pile warp 2 R2;

[0091] The upper ground fabric is interwoven by an upper tight warp, an upper loose warp and an upper weft, wherein the upper tight warp includes an upper first tight warp sd1 and an upper second tight warp sd3, the upper loose warp includes an upper first loose warp sd2 and an upper second loose warp sd4, and the upper weft includes an upper first weft sw1, an upper second weft sw2, an upper third weft sw3, an upper fourth weft sw4, an upper fifth weft sw5 and an upper sixth weft sw6;

[0092] The lower layer ground fabric is interwoven by a lower layer tight warp, a lower layer loose warp and a lower layer weft yarn, wherein the lower layer tight warp includes a lower layer first tight warp xd1 and a lower layer second tight warp xd3, the lower layer loose warp includes a lower layer first loose warp xd2 and a lower layer second loose warp xd4, and the lower layer weft yarn includes a lower layer first weft yarn xw1, a lower layer second weft yarn xw2, a lower layer third weft yarn xw3, a lower layer fourth weft yarn xw4, a lower layer fifth weft yarn xw5 and a lower layer sixth weft yarn xw6;

[0093] The weaving method comprises the following steps:

[0094] The first step, warping:

[0095] The upper tight warp and the lower tight warp are warped on the lower ground shaft, and the upper loose warp and the lower loose warp are warped on the upper ground shaft. The pile warp 1 R1 and the pile warp 2 R2 are supplied by independent yarn bobbins, and the yarn bobbins are arranged in order on the pile warp creel;

[0096] Step 2: Drawing in the heddle and reed:

[0097] The pile warp 1 R1 and the pile warp 2 R2 are inserted into the pile heald, the upper tight warp and the upper loose warp are inserted into the upper ground heald, and the lower tight warp and the lower loose warp are inserted into the lower ground heald;

[0098] Insert pile warp 1 R1, upper first loose warp sd2, lower first loose warp xd2, upper first tight warp sd1, lower first tight warp xd1 sequentially into the first reed dent; insert pile warp 2 R2, upper second loose warp sd4, lower second loose warp xd4, upper second tight warp sd3, lower second tight warp xd3 sequentially into the second reed dent; draw in the heddle and reed in one cycle of two reed dents;

[0099] The upper tight warp and the lower tight warp are transported by the lower ground shaft, and the upper loose warp and the lower loose warp are transported by the upper ground shaft, which are divided into two parts, forming the upper and lower sheds.

[0100] The third step is to raise the harness and beat the weft to weave:

[0101] The weaving process includes two situations:

[0102] Villi tilted in A direction:

[0103] The pile warp R1, the first loose warp sd2 of the upper layer, the first loose warp xd2 of the lower layer, the first tight warp sd1 of the upper layer, the first tight warp xd1 of the lower layer are interwoven with the weft yarn, and after the pile is cut, pile inclined in the A direction is formed;

[0104] The pile warp R2, the second loose warp sd4 of the upper layer, the second loose warp xd4 of the lower layer, the second tight warp sd3 of the upper layer, the second tight warp xd3 of the lower layer are interwoven with the weft yarn, and after the pile is cut, pile inclined in the A direction is formed;

[0105] Villi are tilted in direction B:

[0106] The pile warp R1, the first loose warp sd2 of the upper layer, the first loose warp xd2 of the lower layer, the first tight warp sd1 of the upper layer, the first tight warp xd1 of the lower layer are interwoven with the weft yarn, and after the pile is cut, pile inclined in the B direction is formed;

[0107] The pile warp 2 R2, the upper second loose warp sd4, the lower second loose warp xd4, the upper second tight warp sd3, the lower second tight warp xd3 are interwoven with the weft yarn, and after the pile is cut, pile inclined in the B direction is formed;

[0108] The weaving process of pile A-direction tilt is as follows:

[0109] First shuttle:

[0110] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open downward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open downward, and the pile warp R1 open upward;

[0111] The second reed has the second tight warp sd3 on the upper layer open downward, the second loose warp sd4 on the upper layer open upward, the second tight warp xd3 on the lower layer open upward, the second loose warp xd4 on the lower layer open upward, and the pile warp R2 open downward;

[0112] The first weft yarn sw1 of the upper layer and the first weft yarn xw1 of the lower layer are put in, and the weft is beaten and weaved;

[0113] Second shuttle:

[0114] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open upward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open downward, and the pile warp R1 open in the middle;

[0115] The second reed has the second tight warp sd3 on the upper layer open downward, the second loose warp sd4 on the upper layer open upward, the second tight warp xd3 on the lower layer open upward, the second loose warp xd4 on the lower layer open downward, and the pile warp R2 open in the middle;

[0116] The second weft yarn sw2 of the upper layer and the second weft yarn xw2 of the lower layer are put in, and the weft is beaten and weaved;

[0117] The third shuttle:

[0118] The first reed has the first tight warp sd1 of the upper layer open upward, the first loose warp sd2 of the upper layer open downward, the first tight warp xd1 of the lower layer open downward, the first loose warp xd2 of the lower layer open upward, and the pile warp R1 open upward;

[0119] The second reed has the second tight warp sd3 on the upper layer open upward, the second loose warp sd4 on the upper layer open downward, the second tight warp xd3 on the lower layer open downward, the second loose warp xd4 on the lower layer open upward, and the pile warp R2 open downward;

[0120] The third weft yarn sw3 of the upper layer and the third weft yarn xw3 of the lower layer are put in, and the weft is beaten and weaved;

[0121] The fourth shuttle:

[0122] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open upward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open upward, and the pile warp R1 open downward;

[0123] The second reed has the second tight warp sd3 of the upper layer open downward, the second loose warp sd4 of the upper layer open downward, the second tight warp xd3 of the lower layer open upward, the second loose warp xd4 of the lower layer open downward, and the pile warp R2 open upward;

[0124] The fourth weft yarn sw4 of the upper layer and the fourth weft yarn xw4 of the lower layer are put in, and the weft is beaten and weaved;

[0125] The fifth shuttle:

[0126] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open upward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open downward, and the pile warp R1 open in the middle;

[0127] The second reed has the second tight warp sd3 on the upper layer open downward, the second loose warp sd4 on the upper layer open upward, the second tight warp xd3 on the lower layer open upward, the second loose warp xd4 on the lower layer open downward, and the pile warp R2 open in the middle;

[0128] The fifth weft yarn sw5 of the upper layer and the fifth weft yarn xw5 of the lower layer are put in, and the weft is beaten and weaved;

[0129] The Sixth Shuttle:

[0130] The first reed has the first tight warp sd1 of the upper layer open upward, the first loose warp sd2 of the upper layer open downward, the first tight warp xd1 of the lower layer open downward, the first loose warp xd2 of the lower layer open upward, and the pile warp R1 open downward;

[0131] The second reed has the second tight warp sd3 on the upper layer open upward, the second loose warp sd4 on the upper layer open downward, the second tight warp xd3 on the lower layer open downward, the second loose warp xd4 on the lower layer open upward, and the pile warp R2 open upward;

[0132] The sixth weft yarn sw6 of the upper layer and the sixth weft yarn xw6 of the lower layer are put in, and the weft is beaten and weaved;

[0133] At this point, the weaving cycle of the inclined tissue of pile A is completed.

[0134] The weaving process of pile B tilted is as follows:

[0135] First shuttle:

[0136] The first reed has the first tight warp sd1 of the upper layer open upward, the first loose warp sd2 of the upper layer open downward, the first tight warp xd1 of the lower layer open downward, the first loose warp xd2 of the lower layer open upward, and the pile warp R1 open upward;

[0137] The second reed has the second tight warp sd3 on the upper layer open upward, the second loose warp sd4 on the upper layer open downward, the second tight warp xd3 on the lower layer open downward, the second loose warp xd4 on the lower layer open upward, and the pile warp R2 open downward;

[0138] The first weft yarn sw1 of the upper layer and the first weft yarn xw1 of the lower layer are put in, and the weft is beaten and weaved;

[0139] Second shuttle:

[0140] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open upward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open downward, and the pile warp R1 open in the middle;

[0141] The second reed has the second tight warp sd3 on the upper layer open downward, the second loose warp sd4 on the upper layer open upward, the second tight warp xd3 on the lower layer open upward, the second loose warp xd4 on the lower layer open downward, and the pile warp R2 open in the middle;

[0142] The second weft yarn sw2 of the upper layer and the second weft yarn xw2 of the lower layer are put in, and the weft is beaten and weaved;

[0143] The third shuttle:

[0144] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open downward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open downward, and the pile warp R1 open upward;

[0145] The second reed has the second tight warp sd3 on the upper layer open downward, the second loose warp sd4 on the upper layer open upward, the second tight warp xd3 on the lower layer open upward, the second loose warp xd4 on the lower layer open upward, and the pile warp R2 open downward;

[0146] The third weft yarn sw3 of the upper layer and the third weft yarn xw3 of the lower layer are put in, and the weft is beaten and weaved;

[0147] The fourth shuttle:

[0148] The first reed has the first tight warp sd1 of the upper layer open upward, the first loose warp sd2 of the upper layer open downward, the first tight warp xd1 of the lower layer open downward, the first loose warp xd2 of the lower layer open upward, and the pile warp R1 open downward;

[0149] The second reed has the second tight warp sd3 on the upper layer open upward, the second loose warp sd4 on the upper layer open downward, the second tight warp xd3 on the lower layer open downward, the second loose warp xd4 on the lower layer open upward, and the pile warp R2 open upward;

[0150] The fourth weft yarn sw4 of the upper layer and the fourth weft yarn xw4 of the lower layer are put in, and the weft is beaten and weaved;

[0151] The fifth shuttle:

[0152] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open upward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open downward, and the pile warp R1 open in the middle;

[0153] The second reed has the second tight warp sd3 on the upper layer open downward, the second loose warp sd4 on the upper layer open upward, the second tight warp xd3 on the lower layer open upward, the second loose warp xd4 on the lower layer open downward, and the pile warp R2 open in the middle;

[0154] The fifth weft yarn sw5 of the upper layer and the fifth weft yarn xw5 of the lower layer are put in, and the weft is beaten and weaved;

[0155] The Sixth Shuttle:

[0156] The first reed has the first tight warp sd1 of the upper layer open downward, the first loose warp sd2 of the upper layer open upward, the first tight warp xd1 of the lower layer open upward, the first loose warp xd2 of the lower layer open upward, and the pile warp R1 open downward;

[0157] The second reed has the second tight warp sd3 of the upper layer open downward, the second loose warp sd4 of the upper layer open downward, the second tight warp xd3 of the lower layer open upward, the second loose warp xd4 of the lower layer open downward, and the pile warp R2 open upward;

[0158] The sixth weft yarn sw6 of the upper layer and the sixth weft yarn xw6 of the lower layer are put in, and the weft is beaten and weaved;

[0159] At this point, the weaving of the inclined tissue cycle of pile B is completed.

[0160] The heald pattern plate design for the fabric weave is set in two colors, A and B, according to the design of the product to be woven. In the A-color area of the pattern, the upper layer, pile warp, and lower layer of heald weave with pile A tilted are laid. In the B-color area of the pattern, the upper layer, pile warp, and lower layer of heald weave with pile B tilted are laid. In the heald pattern of pile warp 1 R1 and pile warp 2 R2, if two squares are filled with color, it means the heald is upward, if one square is filled with color and the other is not filled with color, it means the heald is in the middle, and if both squares are not filled with color, it means the heald is at the bottom.

[0161] During weaving, the upper weft yarn and the lower weft yarn are respectively interwoven with the tight warp and the loose warp into the upper and lower ground cloths according to the rule of one cycle of 6 shuttles. The pile warp is alternately interwoven with the upper and lower weft yarns and consolidated into the upper and lower ground cloths according to the rule of three shuttles W. Each pile warp and each ground warp is opened by the jacquard machine according to the heddle tissue laid in the pattern color area, and is sequentially interwoven with the upper first weft yarn sw1, the upper second weft yarn sw2, the upper third weft yarn sw3, the upper fourth weft yarn sw4, the upper fifth weft yarn sw5, the upper sixth weft yarn sw6 and the lower first weft yarn xw1, the lower second weft yarn xw2, the lower third weft yarn xw3, the lower fourth weft yarn xw4, the lower fifth weft yarn xw5, and the lower sixth weft yarn xw6 to form the upper and lower layers of fabrics, which are then cut in the middle to form two single-width jacquard fabrics with inclined pile and relative light and dark effects.

[0162] By adjusting the tension difference between the tight and loose warps and the density of the weft yarns, different pile tilts can be achieved. When the tight warp tension is constant, the loose warp tension is reduced, and the pile tilt increases. When the ground warp tension is constant and the weft density is appropriately increased, the pile tilt also increases. The first and second tight warps in the upper layer are interwoven with the same weft yarns as the upper layer, and the first and second tight warps in the lower layer are interwoven with the same weft yarns as the lower layer. This can help to increase the flatness of the ground fabric and avoid the problem of ground warp yarn jumping.

[0163] Dyeing and finishing:

[0164] During yarn-dyed weaving, the wool is combed, sheared and ironed to form the finished product.

[0165] When weaving in white, the finished product is formed through pre-shaping, dyeing, drying, combing, shearing and ironing.

[0166] The prepared pile tilted jacquard fabric can be used for clothing, decoration, etc.

[0167] A jacquard fabric with inclined warp pile is prepared by the weaving method.

[0168] Example 2

[0169] Based on Example 1, the pile warp 1 R1 and pile warp 2 R2 are flat cationic polyester filaments. Flat cationic polyester is a differentiated fiber produced from polyester. Its macromolecular structure has reduced crystallinity, resulting in excellent dyeing properties. The fiber has an I-shaped cross-section, a length-to-width ratio greater than 5, and forms a biplanar reflector. The fiber has both reflective and refracting properties. Furthermore, it has the dimensional stability and wear resistance of ordinary polyester fiber, and offers a strong wool-like feel, a pleasant hand, and a soft luster.

[0170] Example 3

[0171] Based on Example 2, the upper tight warp, upper loose warp, upper weft, and lower tight warp, lower loose warp, and lower weft are antibacterial and thermal core-spun composite yarns. Specifically, the antibacterial and thermal core-spun composite yarns are composed of a yarn core, outer staple fibers, and outer filaments. The yarn surface is covered with regular filaments, making the yarn less prone to disintegration and relative slippage, thereby improving wear resistance. The yarn core is 44.4 dtex / 24F antibacterial polyester filaments, the outer staple fibers are Antaibei / Nuanyi velvet, and the blending ratio is 50 / 50. The wrapping yarn is 77.8 dtex / 36F graphene filaments. Antaibei is a modified viscose fiber with antibacterial function, and Nuanyi Velvet is a modified polyester with the characteristics of moisture absorption and perspiration, heat storage and temperature increase, and improved microcirculation. It has good antibacterial and skin care effects. Graphene filament is an antibacterial far-infrared and UV-proof composite filament. It uses graphene modification technology to reduce the loss of far-infrared rays, maximize the temperature increase, and has the function of heat storage and warmth preservation.

[0172] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art through logical analysis, reasoning, or limited experimentation based on the concepts of the present invention and the prior art should be within the scope of protection defined by the claims.

Claims

1. A method for weaving a jacquard fabric with inclined pile, characterized in that: The warp-raised jacquard fabric with inclined pile is woven on a double-layer double-shed jacquard loom to form a grey fabric, which is then cut and finished. The jacquard fabric with inclined warp pile comprises an upper ground fabric and a lower ground fabric, wherein the upper ground fabric and the lower ground fabric are connected by pile warps, and the pile warps comprise pile warp 1 and pile warp 2; The upper ground fabric is interwoven by an upper tight warp, an upper loose warp and an upper weft, wherein the upper tight warp includes an upper first tight warp and an upper second tight warp, the upper loose warp includes an upper first loose warp and an upper second loose warp, and the upper weft includes an upper first weft, an upper second weft, an upper third weft, an upper fourth weft, an upper fifth weft and an upper sixth weft; The lower layer of ground fabric is interwoven by a lower layer of tight warp, a lower layer of loose warp and a lower layer of weft yarn, wherein the lower layer of tight warp includes a lower layer first tight warp and a lower layer second tight warp, the lower layer of loose warp includes a lower layer first loose warp and a lower layer second loose warp, and the lower layer of weft yarn includes a lower layer first weft yarn, a lower layer second weft yarn, a lower layer third weft yarn, a lower layer fourth weft yarn, a lower layer fifth weft yarn and a lower layer sixth weft yarn; The weaving method comprises the following steps: The first step, warping: The upper tight warp and the lower tight warp are warped on the lower ground shaft, the upper loose warp and the lower loose warp are warped on the upper ground shaft, the pile warp 1 and the pile warp 2 are supplied by independent yarn bobbins, and the yarn bobbins are arranged in order on the pile warp creel; Step 2: Drawing in the heddle and reed: The first and second pile warps are inserted into the pile heddle, the upper tight warp and the upper loose warp are inserted into the upper ground heddle, and the lower tight warp and the lower loose warp are inserted into the lower ground heddle; Insert the first pile warp, the first loose warp of the upper layer, the first loose warp of the lower layer, the first tight warp of the upper layer, and the first tight warp of the lower layer into the first reed dent in sequence; insert the second pile warp, the second loose warp of the upper layer, the second loose warp of the lower layer, the second tight warp of the upper layer, and the second tight warp of the lower layer into the second reed dent in sequence; and draw in the heddle and reed in one cycle of two reed dents; The third step is to raise the harness and beat the weft to weave: The weaving process includes two situations: Villi tilted in A direction: The pile warp 1, the first loose warp of the upper layer, the first loose warp of the lower layer, the first tight warp of the upper layer, the first tight warp of the lower layer and the weft yarn are interwoven, and after the pile is cut, pile inclined in the A direction is formed; The second pile warp, the second loose warp on the upper layer, the second loose warp on the lower layer, the second tight warp on the upper layer, the second tight warp on the lower layer and the weft yarn are interwoven, and after the pile is cut, pile inclined in the A direction is formed; Villi are tilted in direction B: The pile warp 1, the first loose warp of the upper layer, the first loose warp of the lower layer, the first tight warp of the upper layer, the first tight warp of the lower layer and the weft yarn are interwoven, and after the pile is cut, pile inclined in the B direction is formed; The second pile warp, the second loose warp on the upper layer, the second loose warp on the lower layer, the second tight warp on the upper layer, the second tight warp on the lower layer are interwoven with the weft yarn, and after the pile is cut, pile inclined in the B direction is formed; The weaving process of pile A-direction tilt is as follows: First shuttle: The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open downward, and the pile warp open upward; The second reed has the second tight warp on the upper layer open downward, the second loose warp on the upper layer open upward, the second tight warp on the lower layer open upward, the second loose warp on the lower layer open upward, and the second velvet warp on the lower layer open downward; The first weft yarn of the upper layer and the first weft yarn of the lower layer are put in, and the weft is beaten and weaved; Second shuttle: The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle; The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle; The second weft yarn of the upper layer and the second weft yarn of the lower layer are put in, and the weft is beaten and weaved; The third shuttle: The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp open upward; The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second pile warp open downward; The third weft yarn of the upper layer and the third weft yarn of the lower layer are put in, and the weft is beaten and weaved; The fourth shuttle: The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open upward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open upward, and the pile warp one open downward; The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open downwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the second velvet warp open upwards; The fourth weft yarn of the upper layer and the fourth weft yarn of the lower layer are put in, and the weft is beaten and weaved; The fifth shuttle: The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle; The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle; The fifth weft yarn of the upper layer and the fifth weft yarn of the lower layer are put in, and the weft is beaten and weaved; The Sixth Shuttle: The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp one open downward; The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second velvet warp open upward; The sixth weft yarn of the upper layer and the sixth weft yarn of the lower layer are put in, and the weft is beaten and weaved; At this point, the weaving cycle of the inclined tissue of pile A is completed.

2. A weaving method for a jacquard fabric with inclined pile according to claim 1, characterized in that: The weaving process of pile B tilted is as follows: First shuttle: The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp open upward; The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second pile warp open downward; The first weft yarn of the upper layer and the first weft yarn of the lower layer are put in, and the weft is beaten and weaved; Second shuttle: The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle; The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle; The second weft yarn of the upper layer and the second weft yarn of the lower layer are put in, and the weft is beaten and weaved; The third shuttle: The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open downward, and the pile warp open upward; The second reed has the second tight warp on the upper layer open downward, the second loose warp on the upper layer open upward, the second tight warp on the lower layer open upward, the second loose warp on the lower layer open upward, and the second velvet warp on the lower layer open downward; The third weft yarn of the upper layer and the third weft yarn of the lower layer are put in, and the weft is beaten and weaved; The fourth shuttle: The first reed has the first tight warp on the upper layer open upward, the first loose warp on the upper layer open downward, the first tight warp on the lower layer open downward, the first loose warp on the lower layer open upward, and the pile warp one open downward; The second reed has the second tight warp on the upper layer open upward, the second loose warp on the upper layer open downward, the second tight warp on the lower layer open downward, the second loose warp on the lower layer open upward, and the second velvet warp open upward; The fourth weft yarn of the upper layer and the fourth weft yarn of the lower layer are put in, and the weft is beaten and weaved; The fifth shuttle: The first reed has the first tight warp on the upper layer open downwards, the first loose warp on the upper layer open upwards, the first tight warp on the lower layer open upwards, the first loose warp on the lower layer open downwards, and the velvet warp open in the middle; The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open upwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the velvet warp second opening in the middle; The fifth weft yarn of the upper layer and the fifth weft yarn of the lower layer are put in, and the weft is beaten and weaved; The Sixth Shuttle: The first reed has the first tight warp on the upper layer open downward, the first loose warp on the upper layer open upward, the first tight warp on the lower layer open upward, the first loose warp on the lower layer open upward, and the pile warp one open downward; The second reed has the second tight warp on the upper layer open downwards, the second loose warp on the upper layer open downwards, the second tight warp on the lower layer open upwards, the second loose warp on the lower layer open downwards, and the second velvet warp open upwards; The sixth weft yarn of the upper layer and the sixth weft yarn of the lower layer are put in, and the weft is beaten and weaved; At this point, the weaving of the inclined tissue cycle of pile B is completed.

3. A method for weaving a jacquard fabric with inclined pile, characterized in that: The first pile warp and the second pile warp are flat cationic polyester fiber filaments.

4. A method for weaving a jacquard fabric with inclined pile, characterized in that: The upper tight warp layer, the upper loose warp layer, the upper weft layer and the lower tight warp layer, the lower loose warp layer, and the lower weft layer are antibacterial and warm-keeping core-wrapped composite yarns.

5. A jacquard fabric with tilted pile is produced by the weaving method according to any one of claims 1 to 4.

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