Ozone aging oven based on ceramic material test
By introducing belt conveyors, lifting brackets and ozone recovery mechanisms into the ozone aging box, the automated delivery and detection of samples are achieved, and the problems of ozone waste and test discontinuity are solved, and the testing efficiency and the continuity and accuracy of data acquisition are improved.
Patent Information
- Application Number
- CN202510449947.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ozone aging chamber needs to drain ozone after the test is completed, resulting in waste of resources and discontinuity of tests, affecting the continuity and integrity of test efficiency and data acquisition.
The belt conveyor, lifting bracket, clamping mechanism and ozone recovery mechanism are used to realize the automated transportation and detection of samples, avoid ozone emissions through transfer plate blocking, and recycle ozone, supporting continuous testing.
It reduces ozone waste, shortens waiting time, improves testing efficiency and continuity and completeness of data acquisition, and ensures the accuracy of test results.
Smart Images

Figure CN120489915A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ceramic material testing, and in particular to an ozone aging chamber based on ceramic material testing. Background Art
[0002] Silicon carbide composite ceramics, as high-performance engineering materials, are widely used in aerospace, automotive, and chemical industries due to their excellent mechanical properties, high-temperature resistance, and oxidation resistance. To ensure their long-term reliability in practical applications, ozone aging testing is particularly important. Ozone aging testing is an effective method for evaluating the durability of materials in high-concentration ozone environments. It can reveal potential aging phenomena that may occur during long-term use and their impact on performance.
[0003] Currently, most laboratories and companies use ozone aging chambers to perform aging tests on silicon carbide composite ceramic materials. These devices simulate extreme ozone environments, accelerating the material's aging process, thereby shortening testing cycles and providing reliable performance evaluation data.
[0004] After searching, a Chinese patent with patent publication number CN119023553A was found, which is an ozone aging box for ceramic materials, including: a box body; the box body is a rectangular box structure, a rectangular plate-shaped placement plate is welded in the box body, and three composite ceramic materials are placed on the placement plate.
[0005] Although the above patent can effectively perform aging tests on silicon carbide composite ceramic materials, it still has the following shortcomings in practical applications: 1. Ozone exhaust takes a long time: After each test, the door must be opened to remove the test sample. Because ozone is harmful to human health, the ozone in the chamber must be completely exhausted before opening the equipment to remove the sample. This process often requires complex exhaust steps and monitoring of ozone concentration until it reaches a safe level. This is not only time-consuming, but also may cause ozone residue due to equipment failure or operational errors, further extending the waiting time.
[0006] 2. Serious waste of resources: During each ozone emptying process, a large amount of ozone is directly discharged into the atmosphere. Even with an ozone decomposition device, this will cause a certain amount of resource waste. In addition, frequent emptying operations increase operating costs and reduce testing efficiency.
[0007] 3. Limited test continuity: Each time a sample is removed, the test process must be interrupted to complete ozone evacuation and sample replacement, making the entire test cycle discontinuous. This intermittent testing method may reduce the continuity and integrity of data collection and affect the accuracy of test results. Summary of the Invention
[0008] The object of the present invention is to provide an ozone aging chamber based on ceramic material testing that can reduce ozone waste and support continuous testing in order to solve the above problems.
[0009] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an ozone aging box based on ceramic material testing, comprising a frame, an aging box is installed on the top of the frame, a belt conveyor is provided in the frame, and a carrying block for carrying samples is connected at intervals on the belt conveyor, a cylinder is embedded in the bottom of the aging box, a rotating shaft is rotatably connected to the cylinder, and four rotating plates located in the cylinder are connected at intervals along the circumferential direction on the rotating shaft, and a left and right lifting bracket for lifting the sample into the cylinder is provided on the bottom surface of the frame, and a clamping mechanism for clamping the sample is provided on the upper and lower sides of the rotating plate, a slide rail is installed on the left inner wall of the aging box, and a front and rear slider are provided in the slide rail, and a driven roller and an electric roller are respectively installed on the two sliders, and the electric roller and the driven roller are connected to two left and right annular blocks for blocking the sample, and a bidirectional screw motor is provided on the slide rail for driving the two sliders to approach and move away from each other, a grabbing mechanism is provided in the aging box, for grabbing the sample on the rotating plate and placing it on the driven roller and the electric roller, and cameras are installed on the outer wall of the cylinder and the lifting bracket.
[0010] Preferably, the lifting bracket includes a cylinder 1 installed on the bottom surface of the frame, an L-shaped plate is connected to the cylinder 1, a motorized wheel and a driven wheel are installed on the L-shaped plate, and the camera is installed on the L-shaped plate.
[0011] Preferably, a second cylinder is installed on the left side of the frame, and a seal located inside the frame is installed on the second cylinder.
[0012] Preferably, an ozone recovery mechanism is provided on the frame, and the ozone recovery mechanism includes a vacuum pump installed on the left side of the frame, the vacuum pump is connected to the cylinder through an exhaust pipe, an air inlet pipe is connected to the right side of the cylinder, a solenoid valve 1 is installed on the air inlet pipe, a gas supply pipe is installed on the vacuum pump, the gas supply pipe is connected to the aging box through an air outlet pipe, a solenoid valve 2 is installed on the air outlet pipe, an activated carbon filter is installed on the gas supply pipe above the air outlet pipe, and a solenoid valve 3 is installed on the gas supply pipe above the activated carbon filter.
[0013] Preferably, the grabbing mechanism includes a rodless cylinder installed on the right side of the aging box, the moving body of the rodless cylinder is connected to a lifting plate, the lifting plate is connected to a guide rail, two left and right clamping plates are provided in the guide rail, and a bidirectional screw motor is provided on the guide rail for driving the two clamping plates towards and away from each other.
[0014] Preferably, the clamping mechanism comprises a slotted clamping plate hinged on the rotating plate and an electric push rod, and the telescopic rod of the electric push rod is hinged to the slotted clamping plate.
[0015] Preferably, a driving mechanism for driving the rotating shaft to rotate is provided on the frame, the driving mechanism includes a rotating shaft rotatably connected to the right side of the frame, a disc is connected to the rotating shaft, a groove wheel is connected to the right side of the rotating shaft, a shifting rod for shifting the groove wheel to rotate is connected to the eccentric position of the disc, a gear is connected to the rotating shaft through a one-way clutch, a rack is connected to the cylinder of the right lifting bracket, and the rack is engaged with the gear.
[0016] Preferably, a sealing strip is connected to a side of the rotating plate away from the rotating shaft, for sealing the gap between the rotating plate and the inner wall of the cylinder.
[0017] Preferably, a rubber block for cushioning and protecting the sample is connected to the bearing block, and rubber splints for cushioning and protecting the sample are connected at intervals to the clamping parts of the slotted splints.
[0018] Preferably, a telescopic sleeve 1 for covering the electric push rod is connected between the rotating plate and the slotted splint, and a telescopic sleeve 2 is connected to the top and bottom of the movable body on the rodless cylinder, and the telescopic sleeve 2 is fixedly connected in the aging box. The telescopic sleeve 2 covers the rodless cylinder, and a telescopic sleeve 4 is connected between the slider and the inner wall of the slide rail and between the two sliders. The telescopic sleeve 4 covers the bidirectional screw motor 2, and a telescopic sleeve 3 is connected between the clamping plate and the inner wall of the guide rail and between the two clamping plates. The telescopic sleeve 3 covers the bidirectional screw motor 1.
[0019] Compared with the prior art, the present invention has the following beneficial effects: 1. The belt conveyor can drive the carrying block to transport the silicon carbide composite ceramic material sample to align with the lifting bracket. The lifting bracket can lift the sample upward into the cylinder. The clamping mechanism can clamp the sample. The driving mechanism can drive the rotating shaft to drive the rotating plate to rotate, so as to transport the sample to be tested upward and transport the sample after testing downward. The grabbing mechanism can grab the sample and place it on the driven roller and the electric wheel. The electric wheel can drive the sample to rotate, ensuring that all parts of the sample can fully contact the ozone and avoid blind spots in the test. The camera can perform visual inspection on the sample after ozone aging test. The electric wheel can drive the sample to rotate to achieve comprehensive inspection of the sample. The rotating plate can block the cylinder to prevent the ozone in the aging box from being discharged. Therefore, the present invention not only does not need to empty the ozone in the aging box for sample removal and placement, but can also reduce ozone waste, reduce costs, shorten waiting time, and improve test efficiency. It can also support continuous testing, thereby improving the continuity and integrity of data collection and the accuracy of test results.
[0020] 2. The second cylinder can drive the seal to move and stamp the sample, realizing automatic distinction between qualified and unqualified products.
[0021] 3. The ozone recovery mechanism can transport the ozone brought out when the rotating plate rotates back into the aging box, so that the ozone can be recycled, further reducing the waste of ozone and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the aging box of the present invention.
[0024] Figure 3 Schematic diagram of the partial three-dimensional structure of the present invention Figure 1 .
[0025] Figure 4 Schematic diagram of the partial three-dimensional structure of the present invention Figure 2 .
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the lifting bracket of the present invention.
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the driving mechanism of the present invention.
[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention.
[0029] Figure 8 It is a schematic diagram of the three-dimensional structure of the grabbing mechanism of the present invention.
[0030] Figure 9 It is a schematic diagram of the three-dimensional structure of the ozone recovery mechanism of the present invention.
[0031] In the figure: 1-frame, 2-aging box, 20-box, 21-gas injection pipe, 22-exhaust pipe, 23-box door, 24-controller, 25-observation window, 3-belt conveyor, 31-bearing block, 32-rubber block, 4-cylinder, 41-camera, 5-rotating shaft, 6-rotating plate, 61-sealing strip, 7-lifting bracket, 71-cylinder 1, 72-L-shaped plate, 73-electric wheel, 74-driven wheel, 80-telescopic sleeve 1, 81-slotted splint, 82-electric push rod, 83-rubber splint, 90-telescopic sleeve 2, 91-rodless cylinder, 92-lifting plate, 93-guide rail, 94-clamping plate, 95-bidirectional screw motor one, 96-telescopic sleeve three, 10-slide rail, 11-slider, 111-telescopic sleeve four, 12-driven roller, 121-annular block, 13-motorized roller, 14-bidirectional screw motor two, 151-rotating shaft, 152-disc, 153-groove pulley, 154-shift lever, 155-rack, 156-gear, 16-cylinder two, 17-seal, 181-vacuum pump, 182-exhaust pipe, 183-intake pipe, 184-solenoid valve one, 185-exhaust pipe, 186-air supply pipe, 187-solenoid valve two, 188-activated carbon filter, 189-solenoid valve three. DETAILED DESCRIPTION
[0032] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0033] Example 1 See also Figures 1-6, an ozone aging box based on ceramic material testing, including a frame 1, the frame 1 is in a U-shape, an aging box 2 is installed on the top of the frame 1, the aging box 2 includes a box body 20 installed on the top of the frame 1, the upper right side of the box body 20 is connected to a gas injection pipe 21, the upper left side of the box body 20 is connected to an exhaust pipe 22, the front side of the box body 20 is hinged with a box door 23, a controller 24 is installed on the upper side of the box door 23, and an observation window 25 located below the controller 24 is embedded on the box door 23 for observing the test status of the sample in the box body 20, a belt conveyor 3 is provided in the frame 1, and the belt of the belt conveyor 3 is evenly spaced with supporting blocks 31 for carrying samples. The shape of the supporting blocks 31 is V-shaped, which can not only ensure the stability of the sample during transportation , and can adapt to samples of different sizes. A rubber block 32 for buffering and protecting the sample is connected to the carrying block 31. A cylinder 4 is embedded at the bottom of the box 20. A rotating shaft 5 is rotatably connected to the cylinder 4. The left and right ends of the rotating shaft 5 extend to the outside of the frame 1. Four rotating plates 6 located in the cylinder 4 are evenly spaced along the circumference of the rotating shaft 5. A sealing strip 61 is connected to the side of the rotating plate 6 away from the rotating shaft 5 for sealing the gap between the rotating plate 6 and the inner wall of the cylinder 4 to prevent ozone from leaking from the gap between the rotating plate 6 and the inner wall of the cylinder 4. Two lifting brackets 7 are symmetrically provided on the bottom surface of the frame 1 with the belt conveyor 3 as the symmetrical center. They are used to lift the sample into the cylinder 4. The lifting bracket 7 includes a cylinder 71 installed on the bottom surface of the frame 1. The cylinder An L-shaped plate 72 is connected to the piston rod of a 71, an electric wheel 73 is installed on the front side of the L-shaped plate 72, and a driven wheel 74 is rotatably installed on the rear side of the L-shaped plate 72. Cameras 41 are installed on the front outer wall of the cylinder 4 and the inner side of the L-shaped plate 72 of the lifting bracket 7. Clamping mechanisms for clamping samples are provided on the upper and lower sides of the rotating plate 6. A slide rail 10 is installed on the left inner wall of the box body 20. Two front and rear sliders 11 are slidably provided in the slide rail 10. A driven roller 12 is rotatably installed on the front slider 11, and a motorized roller 13 is installed on the rear slider 11. The rotating roller of the motorized roller 13 and the driven roller 12 are both connected with left and right annular stoppers 121 for blocking the sample. A protective cover for covering the motor of the motorized roller 13 is installed on the rear slider 11 to The motor of the electric roller 13 is covered and protected to prevent the motor of the electric roller 13 from being corroded by ozone. A bidirectional screw motor 14 is provided on the slide rail 10. The bidirectional screw on the bidirectional screw motor 14 is threadedly connected to the slider 11 to drive the two sliders 11 to move closer to and away from each other. A telescopic sleeve 4 111 is connected between the slider 11 and the inner wall of the slide rail 10 and between the two sliders 11. The telescopic sleeve 4 111 covers the bidirectional screw of the bidirectional screw motor 14 to cover and protect the bidirectional screw of the bidirectional screw motor 14 to prevent the bidirectional screw of the bidirectional screw motor 14 from being corroded by ozone. A protective cover for covering the motor of the bidirectional screw motor 14 is installed on the outer wall of the slide rail 10 to cover and protect the motor of the bidirectional screw motor 14.To prevent the motor of the bidirectional screw motor 2 14 from being corroded by ozone, a grabbing mechanism is provided in the box 20 for grabbing the sample on the rotating plate 6 and placing it on the driven roller 12 and the motorized roller 13.
[0034] See also Figure 6-Figure 8 The clamping mechanism includes a slotted splint 81 and an electric push rod 82 hinged on the rotating plate 6. The telescopic rod of the electric push rod 82 is hinged to the slotted splint 81. The slots on the two adjacent slotted splints 81 are staggered left and right to avoid mutual collision and obstruction of the clamping of the sample when swinging to clamp the sample. Rubber splints 83 are connected at intervals on the clamping parts of the slotted splints 81. The rubber splints 83 can not only increase the friction between the slotted splints 81 and the sample, ensuring that the slotted splints 81 clamp the sample more firmly, but also provide buffering protection for the sample to avoid the sample being directly squeezed and deformed by the slotted splints 81. A telescopic sleeve 80 for covering the electric push rod 82 is connected between the rotating plate 6 and the slotted splint 81 to cover and protect the electric push rod 82 to prevent the electric push rod 82 from being corroded by ozone.
[0035] See also Figure 3 and Figure 8 The gripping mechanism includes two rodless cylinders 91 installed on the right side of the box body 20. A lifting plate 92 is connected between the moving bodies of the two rodless cylinders 91. The bottom of the lifting plate 92 is connected to a guide rail 93. Two left and right clamping plates 94 are slidingly provided in the guide rail 93. A bidirectional screw motor 95 is provided on the guide rail 93. The bidirectional screw on the bidirectional screw motor 95 is threadedly connected to the clamping plate 94 to drive the two clamping plates 94 to move closer to and away from each other. The top and bottom of the moving body on the rodless cylinder 91 are connected with a telescopic sleeve 290, which is fixedly connected to the box body 20. The telescopic sleeve 290 covers the rodless cylinder Cylinder 91 is used to cover and protect the rodless cylinder 91 to prevent the rodless cylinder 91 from being corroded by ozone. Telescopic sleeve three 96 is connected between the clamping plate 94 and the inner wall of the guide rail 93 and between the two clamping plates 94. Telescopic sleeve three 96 covers the bidirectional screw of the bidirectional screw motor 95 to cover and protect the bidirectional screw of the bidirectional screw motor 95 to prevent the bidirectional screw of the bidirectional screw motor 95 from being corroded by ozone. A cover body for covering the motor of the bidirectional screw motor 95 is installed on the outer wall of the guide rail 93 to cover and protect the motor of the bidirectional screw motor 95 to prevent the motor of the bidirectional screw motor 95 from being corroded by ozone.
[0036] See also Figure 4 , a cylinder 2 16 is embedded in the left side of the frame 1, and a seal 17 located in the frame 1 is installed on the piston rod of the cylinder 2 16, and the seal 17 is engraved with the word "defective product".
[0037] First, the belt conveyor 3 is controlled to operate, driving the carrier block 31 to carry the silicon carbide composite ceramic material sample backward until it is aligned with the lifting bracket 7. Then, the cylinder 1 71 is controlled to drive the L-shaped plate 72 to drive the electric wheel 73 and the driven wheel 74 to move upward, thereby lifting the sample upward into the cylinder 4. The sample is then located between the two front and rear turntables 6 on the lower side. Next, the electric push rod 82 on the two front and rear turntables 6 on the lower side is controlled to operate to push the slotted clamping plate 81 on the two front and rear turntables 6 on the lower side to swing toward the sample, thereby clamping the sample. The rotating shaft 5 is then manually driven to drive the turntable 6 to rotate 180 degrees, thereby rotating the sample upward. Then, the rodless cylinder 91 is controlled to drive the lifting plate 92 downward, thereby driving the clamping plate 94 downward through the guide rail 93 into the cylinder 4 and aligning it with the sample. The electric push rod 82 is then controlled to work, pulling the slotted clamping plate 81 to swing back to release the sample. The bidirectional screw motor 1 95 is then controlled to drive the two clamping plates 94 to move closer together to clamp the sample. The rodless cylinder 91 is then controlled to drive the lifting plate 92 upward, thereby moving the sample above the driven roller 12 and the motorized wheel 73. The bidirectional screw motor 2 14 is then controlled to drive the two sliders 11 closer together, thereby bringing the driven roller 12 and the motorized wheel 73 closer together. The bidirectional screw motor 1 95 is then controlled to drive the two clamping plates 94 away from each other to release the sample, and the sample then falls onto the driven roller 12 and the motorized wheel 73.
[0038] Ozone is injected into the box 20 through the gas injection pipe 21. Ozone contacts the silicon carbide composite ceramic material sample, and the silicon carbide composite ceramic material sample is subjected to ozone aging testing. The electric roller 13 is controlled to drive the sample to rotate, ensuring that all parts of the sample can fully contact the ozone and avoid detection blind spots. During the detection process, the rodless cylinder 91 is controlled to drive the clamping plate 94 downward to contact the sample, and then the bidirectional screw motor 95 is controlled to drive the two clamping plates 94 toward and away from each other to rub the sample, thereby realizing the detection of the silicon carbide composite ceramic material sample in contact with ozone in the friction state, thereby improving the detection range of the silicon carbide composite ceramic material sample. The sample can be blocked by the annular block 121 to prevent the sample from falling from the electric roller 13 and the driven roller 12.
[0039] After the ozone aging test of the sample is completed, the bidirectional screw motor 1 95 is first controlled to drive the two clamping plates 94 to clamp the sample, and then the bidirectional screw motor 2 14 is controlled to drive the two sliders 11 away from each other, so that the driven roller 12 and the electric roller 13 move away from each other to avoid the sample. Next, the rodless cylinder 91 is controlled to drive the lifting plate 92 to move downward, thereby driving the sample to move down between the front and rear turntables 6 located on the upper side. Then, the electric push rod 82 is controlled to drive the slotted clamp 81 to clamp the sample. Then, the rotating shaft 5 is manually driven to drive the turntable 6 to rotate 180 degrees, thereby rotating the tested sample downward. Then, the electric push rod 82 is controlled to drive the slotted clamp 81 to release the sample. The sample is then placed on the electric wheel 73 and the driven wheel 74. Then, the cylinder 1 71 is controlled to drive the L-shaped plate 72 to drive the electric wheel 73 and the driven wheel 74 downward, thereby driving the sample down to the carrier block 31. During this process, the camera 41 on the cylinder 4 and the L-shaped plate 72 captures the inspected sample, which is then transmitted to the backend terminal for display and analysis, thereby achieving visual inspection of the silicon carbide composite ceramic material sample after ozone aging testing. Simultaneously, the motorized wheel 73 is controlled to rotate the sample, achieving comprehensive inspection of the sample. When the backend terminal detects that the sample is unqualified, the backend terminal sends a signal to the controller 24. After receiving the signal, the controller 24 controls the cylinder 2 16 to drive the seal 17 to move back and forth to the right and left. The seal 17 moves to the right to contact the sample, imprinting the word "defective product" on the sample to automatically distinguish between qualified and unqualified products, facilitating subsequent differentiation between qualified and unqualified products.
[0040] By repeating the above operation, the next round of silicon carbide composite ceramic material sample testing can be carried out. The cylinder 4 can be sealed by the rotating plate 6 to prevent the discharge of ozone in the box 20. In this way, the device not only does not need to empty the ozone in the box 20 for taking and placing samples, thereby reducing ozone waste, reducing costs, shortening waiting time, and improving test efficiency, but also supports continuous testing, thereby improving the continuity and integrity of data collection and improving the accuracy of test results.
[0041] See also Figure 3 、 Figure 4 and Figure 6The frame 1 is provided with a driving mechanism for driving the rotating shaft 5 to rotate. The driving mechanism includes a rotating shaft 151 rotatably connected to the right side of the frame 1, and a disc 152 located on the outside of the frame 1 is connected to the rotating shaft 151. A grooved wheel 153 is connected to the right side of the rotating shaft 5, and a lever 154 for driving the grooved wheel 153 to rotate is connected to the eccentric position of the disc 152. The rotating shaft 151 is connected to a gear 156 located in the frame 1 through a one-way clutch, and a rack 155 is connected to the piston rod of the cylinder 71 of the right lifting bracket 7. The rack 155 meshes with the gear 156, and a guide rod is connected to the right side of the bottom surface of the frame 1. A sliding sleeve is slidably connected to the guide rod, and the sliding sleeve is fixedly connected to the rack 155. The cooperation of the guide rod and the sliding sleeve can guide the lifting and lowering of the rack 155 to ensure that the rack 155 can be lifted and lowered smoothly.
[0042] When the piston rod of right cylinder 171 extends, it drives rack 155 upward. Due to the one-way clutch, the upward movement of rack 155 pushes gear 156 to idle without rotating shaft 151. When the piston rod of right cylinder 171 retracts, it drives rack 155 downward. Rack 155's downward movement pushes gear 156, which in turn rotates shaft 151. Rotation of shaft 151 drives disk 152 to rotate lever 154. The lever 154 rotates the grooved wheel 153 90 degrees, thereby driving shaft 5 to rotate rotating plate 6 90 degrees, thereby transporting samples to be tested upward and samples after testing downward. This eliminates the need for manual rotation of shaft 5, enabling automatic sample transport, improving automation, reducing manual operations, lowering labor intensity, and improving work efficiency.
[0043] See also Figure 8-Figure 9 An ozone recovery mechanism is provided on the frame 1, and the ozone recovery mechanism includes a vacuum pump 181 installed on the left outer wall of the frame 1. The vacuum pump 181 is connected to the cylinder 4 through an exhaust pipe 182. The right side of the cylinder 4 is connected to an air inlet pipe 183, and an electromagnetic valve 184 is installed on the air inlet pipe 183. An air supply pipe 186 is installed on the vacuum pump 181, and the air supply pipe 186 is connected to the box 20 through an air outlet pipe 185. An electromagnetic valve 2 187 is installed on the air outlet pipe 185. An activated carbon filter 188 located above the air outlet pipe 185 is installed on the air supply pipe 186 by bolts, and an electromagnetic valve 3 189 located above the activated carbon filter 188 is installed on the air supply pipe 186.
[0044] When the rotating plate 6 rotates, ozone is carried out to the area in the cylinder 4 connected to the exhaust pipe 182. Initially, the solenoid valve 1 184 and the solenoid valve 3 189 are closed, and the solenoid valve 2 187 is open. The vacuum pump 181 is controlled to operate, and the ozone in the area in the cylinder 4 connected to the exhaust pipe 182 can be transported back to the housing 20 to prevent ozone leakage, thereby recycling the ozone, further reducing ozone waste and improving safety. Subsequently, the solenoid valve 1 184 and the solenoid valve 3 189 are controlled to open, and the solenoid valve 2 187 is controlled to close. External gas enters the area in the cylinder 4 connected to the exhaust pipe 182. The external gas is blocked by the rotating plate 6 and cannot enter the housing 20. A small amount of ozone is discharged from the air supply pipe 186 and filtered and decomposed by the activated carbon filter 188. When ozone needs to be recycled again, the solenoid valve 1 184 and the solenoid valve 3 189 are controlled to close, and the solenoid valve 2 187 is controlled to open.
[0045] The above-described embodiments merely represent preferred embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous modifications, improvements, and substitutions without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. An ozone aging box for ceramic material testing, comprising a frame (1), an aging box (2) mounted on the top of the frame (1), characterized in that: A belt conveyor (3) is provided in the frame (1), and a bearing block (31) for carrying a sample is connected to the belt conveyor (3) at intervals. A cylinder (4) is embedded in the bottom of the aging box (2), and a rotating shaft (5) is rotatably connected to the cylinder (4). Four rotating plates (6) located in the cylinder (4) are connected to the rotating shaft (5) at intervals along the circumferential direction. The bottom surface of the frame (1) is provided with left and right lifting brackets (7) for lifting the sample into the cylinder (4). A clamping mechanism for clamping the sample is provided on both the upper and lower sides of the rotating plate (6). A slide rail (10) is installed on the inner wall of the left side of the aging box (2). The slide rail (10) Two front and rear sliders (11) are provided inside the aging box, and a driven roller (12) and a motorized roller (13) are respectively installed on the two sliders (11). The motorized roller (13) and the driven roller (12) are both connected with two left and right annular blocks (121) for blocking the sample. A bidirectional screw motor (14) is provided on the slide rail (10) for driving the two sliders (11) to move toward and away from each other. A grabbing mechanism is provided inside the aging box (2) for grabbing the sample on the rotating plate (6) and placing it on the driven roller (12) and the motorized roller (13). Cameras (41) are installed on the outer wall of the cylinder (4) and the lifting bracket (7).
2. The ozone aging chamber for ceramic material testing according to claim 1, characterized in that: The lifting bracket (7) includes a cylinder (71) mounted on the inner bottom surface of the frame (1), an L-shaped plate (72) is connected to the cylinder (71), a motorized wheel (73) and a driven wheel (74) are mounted on the L-shaped plate (72), and the camera (41) is mounted on the L-shaped plate (72).
3. The ozone aging chamber for ceramic material testing according to claim 2, characterized in that: The left side of the frame (1) is provided with a cylinder 2 (16), and the cylinder 2 (16) is provided with a seal (17) located in the frame (1).
4. The ozone aging chamber for ceramic material testing according to claim 3, characterized in that: An ozone recovery mechanism is provided on the frame (1), and the ozone recovery mechanism includes a vacuum pump (181) installed on the left side of the frame (1), the vacuum pump (181) is connected to the cylinder (4) through an exhaust pipe (182), an air inlet pipe (183) is connected to the right side of the cylinder (4), an electromagnetic valve 1 (184) is installed on the air inlet pipe (183), an air delivery pipe (186) is installed on the vacuum pump (181), the air delivery pipe (186) is connected to the aging box (2) through an air outlet pipe (185), an electromagnetic valve 2 (187) is installed on the air outlet pipe (185), an activated carbon filter (188) located above the air outlet pipe (185) is installed on the air delivery pipe (186), and an electromagnetic valve 3 (189) located above the activated carbon filter (188) is installed on the air delivery pipe (186).
5. The ozone aging chamber for ceramic material testing according to claim 4, characterized in that: The gripping mechanism includes a rodless cylinder (91) installed on the right side of the aging box (2), a lifting plate (92) is connected to the movable body of the rodless cylinder (91), a guide rail (93) is connected to the lifting plate (92), two left and right clamping plates (94) are provided in the guide rail (93), and a bidirectional screw motor (95) is provided on the guide rail (93) for driving the two clamping plates (94) to move toward and away from each other.
6. The ozone aging chamber for ceramic material testing according to claim 5, characterized in that: The clamping mechanism comprises a slotted clamping plate (81) and an electric push rod (82) hinged on the rotating plate (6), and a telescopic rod of the electric push rod (82) is hinged to the slotted clamping plate (81).
7. The ozone aging chamber for ceramic material testing according to claim 6, characterized in that: The frame (1) is provided with a driving mechanism for driving the rotating shaft (5) to rotate. The driving mechanism includes a rotating shaft (151) rotatably connected to the right side of the frame (1), a disc (152) is connected to the rotating shaft (151), a groove wheel (153) is connected to the right side of the rotating shaft (5), an eccentric position of the disc (152) is connected to a lever (154) for driving the groove wheel (153) to rotate, a gear (156) is connected to the rotating shaft (151) via a one-way clutch, and a rack (155) is connected to the cylinder 1 (71) of the right lifting bracket (7), and the rack (155) is meshed with the gear (156).
8. The ozone aging chamber for ceramic material testing according to claim 7, characterized in that: A sealing strip (61) is connected to the side of the rotating plate (6) away from the rotating shaft (5) and is used to seal the gap between the rotating plate (6) and the inner wall of the cylinder (4).
9. The ozone aging chamber for ceramic material testing according to claim 8, characterized in that: A rubber block (32) for buffering and protecting the sample is connected to the bearing block (31), and rubber splints (83) for buffering and protecting the sample are connected at intervals to the clamping portion of the slotted splint (81).
10. An ozone aging chamber for ceramic material testing according to claim 9, characterized in that: A telescopic sleeve 1 (80) for covering the electric push rod (82) is connected between the rotating plate (6) and the slotted clamping plate (81), and a telescopic sleeve 2 (90) is connected to the top and bottom of the movable body on the rodless cylinder (91). The telescopic sleeve 2 (90) is fixedly connected in the aging box (2). The telescopic sleeve 2 (90) covers the rodless cylinder (91). A telescopic sleeve 4 (111) is connected between the slider (11) and the inner wall of the slide rail (10) and between the two sliders (11). The telescopic sleeve 4 (111) covers the bidirectional screw motor 2 (14). A telescopic sleeve 3 (96) is connected between the clamping plate (94) and the inner wall of the guide rail (93) and between the two clamping plates (94). The telescopic sleeve 3 (96) covers the bidirectional screw motor 1 (95).
Citation Information
Patent Citations
Ozone aging oven for ceramic material
CN119023553A