Electromagnetic valve connector with simple assembly and reliable connection

By employing a snap-fit ​​design for the insulator and contact components, the assembly complexity and connection reliability issues of solenoid valve connectors are resolved, resulting in simplified assembly, reduced contact resistance, and improved mechanical lifespan.

CN120497681BActive Publication Date: 2025-11-28SHENYANG XINGHUA HWA YICK RAIL-TRAFFIC-ELECTRICAL APPL
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Patent Information

Application Number
CN202510961797.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2025-11-28
Estimated Expiration
2045-07-14

AI Technical Summary

Technical Problem

Existing solenoid valve connectors suffer from problems such as complex assembly, poor connectivity and conductivity, low strength and easy deformation, high contact resistance and poor operation performance, especially in riveting and hot melt processes, which can easily lead to torsion.

Method used

The design employs insulators and contact components, using a snap-fit ​​method between the wire frame and the socket to eliminate riveting and heat-fusion steps, achieving direct contact, increasing the contact area and improving structural strength, and simplifying the assembly process.

Benefits of technology

It achieves a reliable electrical connection between the solenoid valve and the controller, reduces contact resistance, improves mechanical life and connection strength, simplifies assembly steps, reduces parts costs, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides an electromagnetic valve connector which is simple to assemble and reliable in connection. The connector comprises an insulator and a contact assembly. The contact assembly comprises a wire pressing frame and a jack. The insulator is provided with a first clamping groove and a second clamping groove. The wire pressing frame is clamped in the first clamping groove along a first direction. The jack is clamped in the second clamping groove along a second direction. The wire pressing frame is provided with a receiving portion in the middle. The jack comprises a connecting portion and a contact portion. The contact portion is bent from the end of the jack towards the position of the wire pressing frame, so that the end of the contact portion extends into the receiving portion and abuts against the wire pressing frame. The electromagnetic valve connector is novel in structure and simple in assembly and connection process. The contact piece is novel in structure and less in quantity, and can be assembled by using a universal tool. Since all the parts are molded by a mold, the cost of the parts is low, and the electromagnetic valve connector is suitable for batch production. The electromagnetic valve connector is convenient to assemble and high in connection reliability, and can be stably connected under various working conditions.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electromagnetic valve connector, and particularly relates to a simple-to-assemble electromagnetic valve connector with reliable connection. BACKGROUND

[0002] The electromagnetic valve connector mainly realizes electrical connection between an electromagnetic valve and a controller and other devices, transmits control signals and electric energy, ensures normal work of the electromagnetic valve, improves reliability and stability of a system, and is widely applied to a train braking system.

[0003] The existing electromagnetic valve connector has the following problems due to structural design: first, the existing electromagnetic valve contact usually adopts riveting of a jack in a machined conductive block, and the riveting process is complex, leading to complex overall assembly; second, the jack has small contact area between the jack and a pin due to the structural shape, and has poor connectivity and conductivity, and low strength and easy deformation; third, the existing wire is connected with the jack through the conductive block, leading to large contact resistance; fourth, the assembly process of the insulator needs to adopt a hot melting assembly process, the contact is first assembled on the insulator, and then hot melting is performed to fix the contact on the insulator, and such process is complex, assembly is cumbersome, and operation performance is poor. In addition, after assembly, the wire terminal is installed, and torsion occurs in the process of screw pressing the wire, the contact and the insulator are twisted due to torsion force after hot melting, and normal use is affected.

[0004] Therefore, it is necessary to design a simple-to-assemble electromagnetic valve connector with reliable connection to solve the above problems. SUMMARY

[0005] Therefore, in order to overcome the defects of the prior art, the present application provides a simple-to-assemble electromagnetic valve connector with reliable connection, which effectively solves the problems of complex overall assembly, poor connectivity and conductivity, low strength and easy deformation, large contact resistance, poor operation performance and torsion in the process of screw pressing the wire of the existing electromagnetic valve connector due to structural design.

[0006] The application provides a simple-to-assemble and reliable electromagnetic valve connector, which comprises an insulator and a contact assembly arranged in a shell, the contact assembly comprises a wire pressing frame and a jack, the insulator is provided with a first mounting portion and a second mounting portion which are communicated with each other, the first mounting portion is provided with a first clamping groove, the second mounting portion is provided with a second clamping groove, the wire pressing frame is clamped in the first clamping groove along a first direction, and the jack is clamped in the second clamping groove along a second direction, the middle portion of the wire pressing frame is provided with a receiving portion for accommodating a wire terminal, the jack comprises a connecting portion and a contact portion, the connecting portion penetrates through the insulator, the connecting portion comprises two connecting pieces which are arranged opposite to each other, and the contact portion is bent from the end portion of the jack towards the position of the wire pressing frame so that the end portion of the contact portion extends into the receiving portion and abuts against the wire pressing frame.

[0007] Preferably, the middle portion of the insulator is provided with an intermediate connecting hole, the simple-to-assemble and reliable electromagnetic valve connector further comprises an interface rubber pad, the middle portion of the interface rubber pad is provided with a connecting column, and the interface rubber pad is arranged on the insulator through the connecting column and the intermediate connecting hole; the interface rubber pad is provided with an arc-shaped through hole around the connecting column.

[0008] Preferably, the outer side wall of the connecting column is provided with a barb structure which protrudes outward, and the inner side wall of the intermediate connecting hole is provided with a barb groove for clamping the barb structure.

[0009] Preferably, the wire pressing frame is formed into a hollow square structure by bending a long strip-shaped material belt, the material belt comprises four bending portions and five component portions, one bending portion is arranged between two adjacent component portions, the first component portion and the fifth component portion are arranged at the two ends of the material belt respectively, the first component portion and the fifth component portion are overlapped, and the first component portion and the fifth component portion are provided with a first wire pressing hole for penetrating a wire pressing top pin.

[0010] Preferably, the bottom of the fifth component portion is provided with a first clamping block matched with the first clamping groove, the end of the first component portion away from the adjacent other component portion is provided with a third clamping block, the fourth component portion adjacent to the fifth component portion is provided with a third clamping groove, and the connection part of the third clamping block and the first component portion is bent so that the third clamping block is clamped in the third clamping groove.

[0011] Preferably, the jack further comprises a main body, and the connecting portion and the contact portion are arranged at the two opposite ends of the main body respectively; and the middle portion of the main body is provided with a second clamping block matched with the second clamping groove.

[0012] Preferably, the middle part of the two connecting pieces facing each other is bent towards the position between the two; the two inner walls of the second mounting part facing each other are provided with the second clamping groove; the main body comprises two second clamping blocks arranged obliquely, and the distance between the two second clamping blocks gradually decreases along the second direction.

[0013] Preferably, the simple and reliable electromagnetic valve connector comprises a plug and a socket which are connected to each other, the plug comprises the shell, the insulator and the contact assembly; the simple and reliable electromagnetic valve connector further comprises a through screw, the connecting end of the through screw is connected with the socket by penetrating the shell and the insulator.

[0014] Preferably, the through screw further comprises a manual end opposite to the connecting end, and the manual end is located outside the shell.

[0015] Preferably, the insulator comprises a first side face facing the socket, a second side face opposite to the socket, and a third side face connecting the first side face and the second side face, the first side face is provided with a butt joint hole for accommodating the connecting part, the pin of the socket is butted with the connecting part through the butt joint hole, the third side face is provided with the first mounting part, the second clamping groove and a second wire pressing hole for the through screw, and the second side face is provided with the second mounting part and a butt joint column for the through screw.

[0016] The electromagnetic valve connector which is simple to assemble and reliable in connection according to the application can realize reliable electrical connection between the electromagnetic valve and the controller and other devices through cooperation of the insulator and the contact assembly; the contact part of the jack can be arranged in the accommodating part of the crimping frame and abut against the crimping frame through direct contact of the crimping frame and the jack, so that the step of riveting the crimping frame and the jack in the original assembly process is omitted, the complexity of the riveting process is avoided, and the assembly steps are simplified; in addition, since the crimping frame and the jack adopt the direct contact connection form, the wire terminal mounted on the crimping frame can simultaneously contact the crimping frame and the jack, the problem of large contact resistance caused by the need for switching contact in the original technology is solved, the overall mechanical life is improved, and the part assembly is firm; the crimping frame and the jack are mounted on the insulator through separate clamping, which omits the hot melting step in the original assembly process on the basis of ensuring the installation and connection strength, so that the crimping frame and the jack can be integrated with the insulator, and the problem of torsion during subsequent screwing of the crimping top screw is avoided; the connecting pieces arranged opposite to each other of the jack can increase the contact area of the pin and the jack, solve the problem of poor connectivity and conductivity, and simultaneously, through the special shape design of the jack, the structural strength of the jack can be increased, and the risk of deformation of the jack is reduced. The electromagnetic valve connector which is simple to assemble and reliable in connection has novel structure and simple assembly and connection process, the contact piece used has novel structure form and fewer quantity, and the assembly can be completed by using common tools; since all the parts are molded by a mold, the part cost is low, and batch production is suitable; the electromagnetic valve connector which is simple to assemble and reliable in connection is convenient to assemble, has high connection reliability, and can be stably connected under various working conditions.

[0017] In order to make the above objectives, characteristics and advantages of the present application more apparent and easy to understand, the following preferred embodiments are specifically described below, and the accompanying drawings are referred to, and the detailed description is as follows. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without paying creative labor on the premise of the drawings.

[0019] Figure 1 A structural schematic diagram of an electromagnetic valve connector according to an embodiment of the present application is shown;

[0020] Figure 2 A structural schematic diagram of a plug according to an embodiment of the present application is shown from a first perspective;

[0021] Figure 3 A structural schematic diagram of a plug according to an embodiment of the present application is shown from a second perspective;

[0022] Figure 4 An exploded view of a plug according to an embodiment of the present application is shown;

[0023] Figure 5 A cross-sectional view of a plug according to an embodiment of the present application is shown;

[0024] Figure 6 A partial cross-sectional view of a plug according to an embodiment of the present application is shown;

[0025] Figure 7 A structural schematic diagram of an interface gasket according to an embodiment of the present application is shown;

[0026] Figure 8 A structural schematic diagram of a pin and a through-hole abutment according to an embodiment of the present application is shown;

[0027] Figure 9 A structural schematic diagram of a first perspective of an insulator according to an embodiment of the present application is shown;

[0028] Figure 10 A structural schematic diagram of a second perspective of an insulator according to an embodiment of the present application is shown;

[0029] Figure 11 An assembly schematic diagram of a wire pressing frame and an insulator according to an embodiment of the present application is shown;

[0030] Figure 12 An assembly schematic diagram of a jack and an insulator according to an embodiment of the present application is shown;

[0031] Figure 13 A partial structural schematic diagram of a wire pressing frame and a jack disposed inside an insulator according to an embodiment of the present application is shown;

[0032] Figure 14 A structural schematic diagram of a first perspective of a wire pressing frame according to an embodiment of the present application is shown;

[0033] Figure 15 A structural schematic diagram of a second perspective of a wire pressing frame according to an embodiment of the present application is shown;

[0034] Figure 16 A structural schematic diagram of a first perspective of a jack according to an embodiment of the present application is shown;

[0035] Figure 17 A structural schematic diagram of a second perspective of a jack according to an embodiment of the present application is shown.

[0036] Fig. 1: 1-insulator; 101-first mounting part; 102-second mounting part; 103-first clamping groove; 104-second clamping groove; 105-intermediate connecting hole; 106-barb groove; 107-first side surface; 108-second side surface; 109-third side surface; 110-butting hole; 111-second wire pressing hole; 112-butting column; 2-wire pressing frame; 201-receiving part; 202-bending part; 203-constituting part; 204-first wire pressing hole; 205-first clamping block; 206-third clamping block; 207-third clamping groove; 3-jack; 301-contact part; 302-connecting sheet; 303-main body; 304-second clamping block; 305-welding hole; 4-interface rubber pad; 401-connecting column; 402-passing hole; 403-barb rib; 5-plug; 6-socket; 601-plug pin; 7-housing; 8-passing screw; 801-connecting end; 802-manual end; 9-cable joint; 901-gasket; 10-rubber pad; 11-wire pressing thumbscrew; S1-first direction; S2-second direction. DETAILED DESCRIPTION

[0037] In order to make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0038] In the description of the embodiments of the present application, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0039] Furthermore, the terms "horizontal", "vertical", and the like are used as terms of convenience and are not intended to limit the components oriented absolutely horizontally or vertically, but can be slightly inclined. For example, "horizontal" merely means that the direction thereof is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0040] In the description of the embodiments of the present application, it should also be noted that the terms "set", "mount", "communicate", "connect" should be understood broadly unless otherwise explicitly specified and limited, for example, can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, or can be the internal communication of two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0041] According to the present application, a simple-to-assemble and reliable electromagnetic valve connector is provided, as shown in Figures 1 to 17 The simple-to-assemble and reliable electromagnetic valve connector is used for electrical connection between an electromagnetic valve and a controller or the like, and comprises an insulator 1 and a contact assembly.

[0042] In the following description, reference will be made to Figures 1 to 17 The detailed structure of the insulator 1 and the contact assembly of the simple-to-assemble and reliable electromagnetic valve connector will be described in detail.

[0043] As shown in Figures 1 to 5 and Figure 8 In the embodiment, the simple-to-assemble and reliable electromagnetic valve connector can comprise a plug 5, a socket 6, and a cable joint 9, a cable wire or a lead wire or the like cable is threaded through the cable joint 9 and connected with the contact assembly inside the plug 5, the socket 6 is provided with a pin 601, and the socket 6 and the plug 5 are butted through the pin 601 and the contact assembly.

[0044] Further, as shown in Figures 1 to 5 In the embodiment, the plug 5 can comprise a shell 7 and the insulator 1 arranged inside the shell 7, and the contact assembly is mounted on the insulator 1.

[0045] Specifically, as shown in Figure 5 , Figures 11 to 17 In the embodiment, the contact assembly can comprise a wire pressing frame 2 and a jack 3, the wire pressing frame 2 is used for the insertion and fastening of the terminal of the cable wire or the lead wire, and the jack 3 is used for butting the pin 601.

[0046] As shown in Figures 9 to 13As shown, the insulator 1 has a first mounting portion 101 and a second mounting portion 102 that are interconnected. The first mounting portion 101 and the second mounting portion 102 are used for mounting the wire clamping frame 2 and the socket 3, respectively. The first mounting portion 101 has a first slot 103, and the second mounting portion 102 has a second slot 104. In this embodiment, the wire clamping frame 2 and the socket 3 are snapped onto the insulator 1 through the first slot 103 and the second slot 104. Therefore, the heat fusion process in the original structure is no longer required, simplifying the installation steps. At the same time, the snap-fit ​​connection makes the assembled insulator 1, wire clamping frame 2, and socket 3 a single unit, resulting in higher connection strength. Therefore, when installing the terminals of cables or wires, the wire clamping screw 11 will not twist due to torque during the tightening process.

[0047] like Figure 11 As shown, in this embodiment, the wire clamping frame 2 is mounted on the first mounting portion 101 of the insulator 1 along the first direction S1, and can be snapped into the first slot 103 to achieve fixed installation of the wire clamping frame 2 and the insulator 1. The first direction S1 can be understood as the direction in which the wire clamping frame 2 faces the first mounting portion 101 of the insulator 1. Since the insulator 1 can have multiple first mounting portions 101 in this embodiment, multiple wire clamping frames 2 can be installed accordingly. Therefore, the first direction S1 of each wire clamping frame 2 is different, but it is always the direction in which each wire clamping frame 2 faces the first mounting portion 101 of the insulator 1. Figure 12 As shown, the socket 3 is installed on the second mounting part 102 of the insulator 1 along the second direction S2 and is snapped into the second slot 104. The second direction S2 is the direction in which the socket 3 faces the insulator 1. Since both the wire clamp 2 and the socket 3 are installed on the insulator 1 by snap-fit, the heat-fusion step in the original assembly process can be omitted while ensuring the connection strength. It is not necessary to fix the contact components to the insulator 1 by heat fusion. The wire clamp 2 and the socket 3 can also be assembled separately, simplifying the overall assembly steps.

[0048] like Figure 14 and Figure 15 As shown, in this embodiment, the wire clamping frame 2 has a receiving portion 201 in the middle for receiving the terminal of a cable or wire. Figure 16 As shown, in this embodiment, the socket 3 may include a connecting portion and a contact portion 301. An insulator 1 passes through the connecting portion, which includes two facing connecting pieces 302. When the socket 6 and plug 5 are mated, the pin 601 can mate with the connecting pieces 302 to achieve electrical connection. The two facing connecting pieces 302 increase the contact area with the pin 601 and have a specially designed bending shape, which enhances the strength of the socket 3 and makes it less prone to deformation. Figure 17As shown, in the embodiment, the contact part 301 is bent by the end of the jack 3 towards the position where the crimping frame 2 is located, so that the end of the contact part 301 extends into the accommodating part 201 and abuts against the crimping frame 2. In this way, the contact assembly of the solenoid valve connector is in the form of direct abutment, so that the wire terminal can directly contact the crimping frame 2 and the jack 3 directly, and the wire terminal does not need to contact the crimping frame 2 and the jack 3 through the crimping frame 2, which simplifies the connection and reduces the contact resistance. In addition, through the direct abutment form of the crimping frame 2 and the jack 3, the step of riveting the two in the original assembly process is omitted, avoiding the complexity of the riveting process and simplifying the assembly steps.

[0049] The assembly simple and reliable solenoid valve connector can realize reliable electrical connection between the solenoid valve and the controller and other devices through the cooperation of the insulator 1 and the contact assembly; through the direct contact of the crimping frame 2 and the jack 3, the contact part 301 of the jack 3 can be arranged in the accommodating part 201 of the crimping frame 2 and abut against the crimping frame 2, thereby omitting the step of riveting the crimping frame 2 and the jack 3 in the original assembly process, avoiding the complexity of the riveting process, and simplifying the assembly steps; in addition, due to the direct contact connection form of the crimping frame 2 and the jack 3, the wire terminal mounted on the crimping frame 2 can contact the crimping frame 2 and the jack 3 at the same time, thereby solving the problem of large contact resistance caused by the need for relay contact in the prior art, improving the overall mechanical life, and firmly assembling the parts; through the separate clamping of the crimping frame 2 and the jack 3 on the insulator 1, the hot melting step in the original assembly process is omitted on the basis of ensuring the installation and connection strength, so that the crimping frame 2 and the jack 3 can be integrated with the insulator 1, and the problem of torsion during subsequent screwing of the crimping top screw 11 is also avoided; through the connection sheet 302 arranged opposite to each other on the jack 3, the contact area of the pin 601 and the jack 3 can be increased, thereby solving the problems of poor connectivity and conductivity, and at the same time, through the special shape design of the jack 3, the structural strength of the jack 3 can be increased, and the risk of deformation of the jack 3 can be reduced. The assembly simple and reliable solenoid valve connector has novel structure and simple assembly and connection process, the contact piece structure used is novel and the number is small, and the assembly can be completed by using a universal tool; since each part is molded by a mold, the cost of the parts is low, and batch production is suitable; the assembly simple and reliable solenoid valve connector is convenient to assemble, has high connection reliability, and can be stably connected under various working conditions.

[0050] Preferably, as Figures 1 to 9 As shown, in the embodiment, the middle part of the insulator 1 is provided with an intermediate connecting hole 105, and the assembly simple and reliable solenoid valve connector further comprises an interface rubber pad 4, the middle part of the interface rubber pad 4 is provided with a connecting column 401, and the interface rubber pad 4 is arranged on the insulator 1 through the connecting column 401 and the intermediate connecting hole 105; the interface rubber pad 4 is provided with an arc-shaped through hole 402 around the connecting column 401. As Figure 8As shown, the arched through hole 402 is used for the insertion of the pin 601. The arched through hole 402 can be adapted to pins 601 of various specifications, and has good adaptability.

[0051] Preferably, as shown in the embodiment, the outer side wall of the connecting column 401 is provided with a structure of outwardly protruding barb ribs 403, and the inner side wall of the middle connecting hole 105 is provided with a barb groove 106 for clamping the barb ribs 403. Through the cooperation of the barb ribs 403 and the barb groove 106, the interface rubber pad 4 can be stably installed on the insulator 1. Figures 5 to 7

[0052] Preferably, as shown in the embodiment, the outer side wall of the connecting column 401 is provided with a structure of outwardly protruding barb ribs 403, and the inner side wall of the middle connecting hole 105 is provided with a barb groove 106 for clamping the barb ribs 403. Through the cooperation of the barb ribs 403 and the barb groove 106, the interface rubber pad 4 can be stably installed on the insulator 1. Figure 14 Figure 15 As shown in the embodiment, the crimping frame 2 is formed into a hollow quadrilateral structure by bending a long strip-shaped material strip. The material strip can be made of a metal material with conductivity, such as copper, iron, gold, etc. The material strip can include four bending parts 202 and five constituent parts 203. One bending part 202 is arranged between two adjacent constituent parts 203. The five constituent parts 203 can be a first constituent part, a second constituent part, a third constituent part, a fourth constituent part, and a fifth constituent part. The first constituent part and the fifth constituent part are respectively located at the two ends of the material strip, and are overlapped. The first constituent part and the fifth constituent part are provided with a first crimping hole 204 for the insertion of the crimping terminal pin 11. The connection strength at the overlapping position is high, and is suitable for the insertion of the crimping terminal pin 11, so that the crimping terminal pin 11 can be stably installed.

[0053] Preferably, as shown in the embodiment, the outer side wall of the connecting column 401 is provided with a structure of outwardly protruding barb ribs 403, and the inner side wall of the middle connecting hole 105 is provided with a barb groove 106 for clamping the barb ribs 403. Through the cooperation of the barb ribs 403 and the barb groove 106, the interface rubber pad 4 can be stably installed on the insulator 1. Figure 14 Figure 15 As shown in the embodiment, the bottom of the fifth constituent part is provided with a first clamping block 205 matched with the first clamping groove 103. The end of the first constituent part away from the other constituent part is provided with a third clamping block 206. The fourth constituent part adjacent to the fifth constituent part is provided with a third clamping groove 207. The connection position of the third clamping block 206 and the first constituent part is bent so that the third clamping block 206 is clamped in the third clamping groove 207. Through the third clamping block 206 and the third clamping groove 207, the crimping frame 2 formed therearound can have sufficient stability and will not be easily deformed.

[0054] Preferably, as shown in the embodiment, the outer side wall of the connecting column 401 is provided with a structure of outwardly protruding barb ribs 403, and the inner side wall of the middle connecting hole 105 is provided with a barb groove 106 for clamping the barb ribs 403. Through the cooperation of the barb ribs 403 and the barb groove 106, the interface rubber pad 4 can be stably installed on the insulator 1. Figure 16 Figure 17 As shown in the embodiment, the jack 3 can further include a main body 303. The connecting part and the contact part 301 are respectively arranged at the opposite two ends of the main body 303. The middle part of the main body 303 is provided with a second clamping block 304 matched with the second clamping groove 104. The main body 303 can also be formed into a sheet structure, and is configured to have two middle connecting members bent towards the direction where the contact part 301 is located. The connecting sheet 302 and the second clamping block 304 are both arranged on the middle connecting members.

[0055] ​​​​Preferably, such as Figure 16 and Figure 17 As shown, in this embodiment, the middle portions of the two facing connecting pieces 302 are bent towards the position between them to facilitate better contact with the pin 601; the two facing inner walls of the second mounting portion 102 are provided with second slots 104, and the main body 303 includes two inclined second locking blocks 304, the distance between the two second locking blocks 304 gradually decreasing along the second direction S2. The extension line of the center line of the two connecting pieces 302 can be formed into a V shape, and the two connecting pieces 302 can be locked in the two second slots 104 of the insulator 1.

[0056] Preferably, such as Figure 16 and Figure 17 As shown, in the embodiment, the end of the main body 303 near the contact portion 301 is provided with a welding hole 305 for connecting components such as diodes to protect the circuit.

[0057] Preferably, such as Figures 1 to 5 As shown in the embodiment, the simple-to-assemble and reliable-connection solenoid valve connector may further include a through screw 8. The connecting end 801 of the through screw 8 passes through the housing 7 and the insulator 1 and connects to the socket 6. The through screw 8 can fasten the plug 5 and the socket 6, ensuring the stability of the connection between the two. Specifically, the socket 6 has a connecting hole in the middle for threaded connection of the connecting end 801. The through screw 8 passes through the plug 5, so that the connecting end 801 is located outside the plug 5 and can mate with the socket 6.

[0058] Preferably, such as Figures 1 to 5 As shown, in this embodiment, the through-screw 8 may also include a manual end 802 opposite to the connecting end 801, and the manual end 802 is located outside the housing 7. This simple-to-assemble and reliable solenoid valve connector places the manual end 802 of the through-screw 8 outside the housing 7, allowing operators to manually adjust the through-screw 8 and tighten the plug 5 and socket 6 without the need for tools. Existing solenoid valve connections require tools to tighten screws because the screws are located inside the housing. In space-constrained conditions, this makes it impossible to tighten the screws, necessitating disassembly and repositioning of the connector. However, with the manual end 802 of the through-screw 8, operators are not limited by the working environment and can adjust the connection strength of the plug 5 and socket 6 according to the usage.

[0059] Preferably, such as Figure 9 and Figure 10As shown, in the embodiment, the insulator 1 comprises a first side 107 facing the socket 6, a second side 108 facing away from the socket 6, and a third side 109 connecting the first side 107 and the second side 108, the first side 107 is provided with a hole 110 for accommodating the connecting part, the pin 601 of the socket 6 is connected with the connecting part through the hole 110, the third side 109 is provided with the first mounting part 101, the second clamping groove 104 and a second wire pressing hole 111 for passing the wire pressing top 11, and the second side 108 is provided with the second mounting part 102 and a hole 112 for passing the screw 8. Figure 5 As shown, in order to ensure the sealing and stability of the connection, the screw 8 passes through the rubber pad 10 to pass through the shell 7.

[0060] Preferably, as shown, Figures 9 to 13 As shown, in the embodiment, the insulator 1 is formed as a cuboid structure, and four contact assemblies are arranged at the four corners of the cuboid structure, which can be used for the connection of four cable lines.

[0061] Preferably, as shown, Figures 1 to 5 As shown, in the embodiment, the lower end of the shell 7 is provided with the cable joint 9, and in order to ensure the sealing and connection, the cable joint 9 is installed on the shell 7 through the washer 901 and the rubber pad 10.

[0062] The assembly process of the electromagnetic valve connector with simple assembly and reliable connection is as follows: four wire pressing frames 2 are respectively installed in the first mounting part 101 along the first direction S1, and the first clamping block 205 of the wire pressing frame 2 is clamped in the first clamping groove 103, then four jack plugs 3 are installed in the second mounting part 102 along the second direction S2, and the second clamping block 304 is clamped in the second clamping groove 104, and the contact part 301 can be arranged in the accommodating part 201 and abut against the wire pressing frame 2. The wire terminal is installed in the accommodating part 201 of the wire pressing frame 2 and is pressed by the wire pressing top 11. The insulator 1 is installed in the shell 7, and the wire passes through the shell 7 and the cable joint 9. Then install the interface rubber pad 4, and the plug 5 and the socket 6 can be connected, and finally screw the screw 8 to tightly connect the plug 5 and the socket 6.

[0063] The assembly simple and reliable electromagnetic valve connector can realize reliable electrical connection between the electromagnetic valve and the controller and other devices through cooperation of the insulator and the contact assembly; through direct contact of the wire pressing frame and the jack, the contact part of the jack can be arranged in the accommodating part of the wire pressing frame and abut against the wire pressing frame, so that the step of riveting the wire pressing frame and the jack in the original assembly process is omitted, the complexity of the riveting process is avoided, and the assembly step is simplified; in addition, since the wire pressing frame and the jack adopt the direct contact connection form, the wire terminal arranged on the wire pressing frame can simultaneously contact the wire pressing frame and the jack, the problem of large contact resistance caused by the original technology is solved, the overall mechanical life is improved, and the part assembly is firm; the wire pressing frame and the jack are arranged on the insulator through separate clamping, so that the hot melting step in the original assembly process is omitted on the basis of ensuring the installation and connection strength, the wire pressing frame and the jack can be integrated with the insulator, and the problem of torsion during subsequent screwing of the wire pressing top screw is avoided; through the connecting pieces arranged opposite to each other of the jacks, the contact area of the pin and the jack can be increased, the problems of poor connectivity and conductivity are solved, and through the special shape design of the jack, the structural strength of the jack can be increased, and the risk of deformation of the jack is reduced. The assembly simple and reliable electromagnetic valve connector has novel structure and simple assembly and connection process, the contact piece structure form used is novel and the number is small, and the assembly can be completed by using a universal tool; since all the parts are molded by a mold, the part cost is low, and batch production is suitable; the assembly simple and reliable electromagnetic valve connector is convenient to assemble, has high connection reliability, and can be suitable for stable connection under various working conditions.

[0064] Finally, it should be noted that: the above-described embodiments are only specific embodiments of the present application, used to illustrate the technical solutions of the present application, and are not limiting, the protection scope of the present application is not limited thereto, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art in the technical field can modify or easily think of changes to the technical solutions recorded in the foregoing embodiments within the technical range disclosed by the present application, or make equivalent replacement to part of the technical features; and these modifications, changes or replacements do not make the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and all should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A solenoid valve connector that is simple to assemble and has reliable connection, characterized in that, The simple assembly and reliable connection of the solenoid valve connector includes an insulator and a contact assembly disposed inside the housing. The contact assembly includes a wire clamp and a socket. The insulator has a first mounting portion and a second mounting portion that are connected to each other. The first mounting portion has a first slot, and the second mounting portion has a second slot. The wire clamp is engaged in the first slot along a first direction, and the socket is engaged in the second slot along a second direction, so that the wire clamp and the socket can be assembled separately. The middle part of the wire clamp is provided with a receiving portion for accommodating a wire terminal. The socket includes a connecting portion and a contact portion. The connecting portion passes through the insulator and includes two connecting pieces arranged facing each other. The contact portion is bent from the end of the socket toward the position of the wire clamp so that the end of the contact portion extends into the receiving portion and abuts against the wire clamp. The socket also includes a main body, with the connecting portion and the contact portion respectively disposed at opposite ends of the main body; a second locking block is disposed in the middle of the main body to cooperate with the second locking slot; The middle portions of the two facing connecting pieces are bent toward the position between them; the two facing inner walls of the second mounting part are provided with the second slots, and the main body includes two inclined second blocks, the distance between the two second blocks gradually decreasing along the second direction.

2. The solenoid valve connector according to claim 1, characterized in that, is simple to assemble and has reliable connection. The insulator has a central connecting hole in the middle. The solenoid valve connector, which is easy to assemble and has reliable connection, also includes an interface gasket. A connecting post is provided in the middle of the interface gasket. The interface gasket is disposed in the insulator through the connecting post and the central connecting hole. The interface pad has arched through holes around the connecting post.

3. The solenoid valve connector according to claim 2, characterized in that, is simple to assemble and has reliable connection. The outer side wall of the connecting post is provided with an outwardly protruding barb structure, and the inner side wall of the middle connecting hole is provided with a barb groove for the barb structure to engage.

4. The solenoid valve connector according to claim 1, characterized in that, is simple to assemble and has reliable connection. The pressure frame is formed by bending a long strip of material into a hollow square structure. The strip includes four bending parts and five component parts. A bending part is provided between two adjacent component parts. The first component part and the fifth component part are located at the two ends of the strip, respectively. The first component part and the fifth component part overlap. The first component part and the fifth component part are provided with a first pressure hole for the pressure wire to pass through.

5. The solenoid valve connector according to claim 4, characterized in that, (The assembly is simple and the connection is reliable) The bottom of the fifth component is provided with a first card block that cooperates with the first card slot; The first component has a third locking block at its end away from the adjacent component, and the fourth component adjacent to the fifth component has a third locking slot. The connection between the third locking block and the first component is bent so that the third locking block is locked in the third locking slot.

6. The solenoid valve connector according to claim 1, characterized in that, is simple to assemble and has reliable connection. The simple-to-assemble and reliable-connection solenoid valve connector includes a plug and a socket that mat with each other, the plug including the housing, the insulator and the contact assembly; The simple assembly and reliable connection of the solenoid valve connector also includes a through screw, the connecting end of which passes through the housing and the insulator and connects to the socket.

7. The solenoid valve connector according to claim 6, characterized in that, is simple to assemble and has reliable connection. The through screw also includes a manual end opposite to the connecting end, the manual end being located outside the housing.

8. The solenoid valve connector according to claim 6, characterized in that, is simple to assemble and has reliable connection. The insulator includes a first side facing the socket, a second side facing away from the socket, and a third side connecting the first side and the second side. The first side is provided with a mating hole for accommodating the connecting part, and the socket pins are mated with the connecting part through the mating hole. The third side is provided with a first mounting part, a second slot, and a second crimping hole for the crimping screw to pass through. The second side is provided with a second mounting part and a mating post for the passing screw to pass through.

Citation Information

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