Metal plate cutting device
Through the combination of negative pressure chip suction, liquid cooling components and countertop purge mechanism, the problem of inconvenient debris adhesion and cooling of metal sheets after cutting is solved, and the synchronous cleaning and cooling of debris during cutting is achieved.
Patent Information
- Application Number
- CN202510721131.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-22
AI Technical Summary
When cutting metal sheets with disc cutting knives, the cut plates will be covered with flying chips and are hot, making it difficult to clean directly, and the cleaning of the existing technology is inconvenient.
The cutting process is cooled and debris treated by negative pressure chip suction and liquid cooling components, combined with the countertop purge mechanism and the upper and lower surface cleaning device of the inclined plate to achieve synchronous cleaning and cooling of debris.
The cooling of the plate and the synchronous treatment of debris during the cutting process are achieved, reducing the adhesion of debris on the surface of the plate, and improving cleaning efficiency and safety.
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Figure CN120516481A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of disc cutter cutting devices, in particular to a metal plate cutting device. Background Art
[0002] The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
[0003] When cutting metal sheets, a disc cutter cutting device is often used. However, a large amount of flying chips will be generated during the cutting process of this type of cutting machine. In addition, when slicing some plates, the cut plates will be covered with flying chips. In addition, the hot plates after cutting are difficult to clean directly and need to be cooled before cleaning, which is very troublesome to clean. Summary of the Invention
[0004] The purpose of the present invention is to provide a metal plate cutting device, which has the advantages of cooling the plate during the cutting process and simultaneously processing the debris adhering to the outer wall of the plate, solving the technical problems that the plate cut by the disc cutting knife cutting device will be covered with flying chips, and the hot plate after cutting is difficult to clean directly and needs to be cooled before cleaning.
[0005] The present invention provides a metal plate cutting device, characterized by comprising:
[0006] A workbench is arranged horizontally, and a strip window is longitudinally opened in the middle of the upper surface of the workbench;
[0007] The front and rear side walls of the workbench are fixedly equipped with an arched lifting frame, and the bottom surface of the upper end is fixedly equipped with a lifting and cutting mechanism and a negative pressure chip suction and liquid cooling component;
[0008] The negative pressure input end and the coolant output end of the negative pressure chip suction and liquid cooling assembly are directed toward the cutting head of the lifting and cutting mechanism;
[0009] The inner wall of the workbench is symmetrically equipped with strip-shaped window purge structures on the left and right sides, and the inner ends thereof are connected to the strip windows;
[0010] The workbench is symmetrically and fixedly provided with a tabletop blowing mechanism on both sides of the upper surface, with the wind direction facing the strip-shaped window;
[0011] The right end of the workbench is fixedly equipped with an inclined plate upper and lower surface cleaning device.
[0012] As a further optimization solution, in order to use negative pressure suction to remove the debris generated by cutting, and to use the negative pressure airflow to assist in cooling, the cutting area is cooled by spraying coolant. The negative pressure chip suction and liquid cooling components include:
[0013] A mounting plate fixedly mounted on the bottom surface of the upper end of the arched lifting frame;
[0014] The mounting plate is equipped with a negative pressure chip suction pipe and a liquid cooling output pipe;
[0015] The input end of the negative pressure chip suction pipe and the output end of the liquid cooling output pipe are both close to and facing the cutting head of the lifting cutting mechanism;
[0016] The output end of the negative pressure dust suction pipe passes through the mounting plate and is fixedly connected to the external dust suction equipment;
[0017] The input end of the liquid cooling output pipeline passes through the mounting plate and is fixedly connected to an external cooling liquid supply device.
[0018] As a further optimization solution, in order to connect an external dust collection device, negative pressure is generated at the lower end of the gooseneck pipe to suck in the chips generated by cutting, thereby reducing the amount of chips adhering to the plate. The negative pressure chip suction pipe includes:
[0019] A first connecting elbow, the lower end of which is fixedly connected to a gooseneck pipe, and the lower end of the gooseneck pipe is close to and faces the cutting head of the lifting and cutting mechanism;
[0020] The upper end of the first connecting elbow is fixedly connected to a first connector, which passes through and is fixed on the mounting plate.
[0021] As a further optimization solution, in order to connect an external coolant supply device to spray coolant to the cutting part of the lifting and cutting mechanism, the liquid cooling output pipeline includes:
[0022] a second connecting elbow, the lower end of which is close to and faces the cutting head of the lifting and cutting mechanism;
[0023] The upper end of the second connecting elbow is fixedly connected with a second connector, which passes through and is fixed on the mounting plate.
[0024] As a further optimization solution, in order to purge and clean debris adhered to the surface of the device in the strip window, the strip window purge structure includes:
[0025] A rectangular chamber is provided at the upper end of the inner wall of the workbench;
[0026] The outer wall of the workbench is connected to the outer end of the rectangular chamber evenly and fixedly with a branch pipe along the length direction;
[0027] The outer ends of the branch pipes on the same side are fixedly connected to the main pipe, and both ends are sealed;
[0028] The middle portion of the outer side surface of the main pipe is fixedly connected with an air intake pipe;
[0029] A nozzle is provided at the inner end of the rectangular chamber along the length direction, and the inner end thereof is communicated with the strip-shaped window.
[0030] As a further optimization solution, in order to clean the debris adhered to the bottom and top surfaces of the plate placed and sliding up and down, the inclined plate upper and lower surface cleaning device includes:
[0031] an inclined plate, the upper end of which extends to the right end of the workbench;
[0032] A support frame is fixedly mounted between the inclined plate and the right end of the workbench;
[0033] Strip-shaped bristles are evenly fixed and assembled on the upper surface of the inclined plate along the length direction, and are arranged along the width direction of the inclined plate;
[0034] The strip-shaped bristles are composed of first bristles evenly distributed along the width direction of the upper surface of the inclined plate;
[0035] A lifting brush mechanism is evenly fixedly mounted above the front and rear side walls of the inclined plate along the length direction.
[0036] As a further optimization solution, in order to drive the strip plate and the second brush on its bottom surface to move up and down by the first electric push rod, and to clean the debris adhered to the upper surface of the plates of different thicknesses within a certain range, the lifting brush mechanism includes:
[0037] An arched frame, the lower ends of which are fixedly connected to the front and rear side walls of the inclined plate;
[0038] A first electric push rod is vertically fixedly mounted on the middle of the top surface of the arch frame, and a strip plate is fixedly mounted on the lower end of the first electric push rod passing through the top surface of the arch frame;
[0039] The second bristles are evenly adhered and fixed on the bottom surface of the strip plate.
[0040] As a further optimization solution, in order to blow air to the middle of the workbench through multiple cooling fans, so that the debris gathers in the middle and finally falls into the strip window and is discharged from the strip window, the table top blowing mechanism includes:
[0041] A strip-shaped mounting plate, the bottom surface of which is fixedly equipped with a connecting ear plate near the edge of one side of the workbench;
[0042] The connecting ear plate is fixedly assembled to the upper edge of the outer wall of the workbench end surface on the same side by bolts;
[0043] A cooling fan is embedded and assembled on the strip-shaped mounting plate along its length direction, with its wind output end facing the workbench.
[0044] As a further optimization solution, in order to support plates of different widths within a certain range by controlling the front and rear transverse support plates to move toward or in opposite directions, the middle part of the support is suspended in the air to facilitate cutting. A plate support structure is installed between the strip window and the upper surface of the workbench, which includes:
[0045] The upper end of the inner wall of the strip-shaped window is rotated in the length direction with a bidirectional screw rod;
[0046] A driving motor is fixedly mounted on the outer wall of the workbench corresponding to the end of the bidirectional screw rod, and its output end passes through the outer wall of the strip-shaped window and is fixedly connected to the end of the bidirectional screw rod on the same side;
[0047] The front and rear ends of the outer wall of the bidirectional screw are symmetrically screwed with mounting sliders, which are slidably fitted with the inner wall of the strip window;
[0048] A transverse support plate is fixedly mounted on the upper end of the mounting slide block.
[0049] As a further optimization solution, in order to drive the lifting and cutting mechanism to lift and move forward and backward, the lifting and cutting mechanism itself has a lifting function, and the arched lifting frame includes:
[0050] A connecting block, symmetrically fixed to the front wall of the workbench by bolts;
[0051] A second electric push rod is fixedly mounted on the upper end of the connecting block;
[0052] The upper ends of the second electric push rods are fixedly equipped with linear modules, and the sliders are arranged on the bottom surface of the linear modules;
[0053] The linear module is arranged along the width direction of the workbench and is located directly above the workbench;
[0054] The upper end of the lifting and cutting mechanism is fixedly connected to the bottom surface of the slider of the linear module;
[0055] The cutting head of the lifting and cutting mechanism is arranged horizontally.
[0056] The present invention provides a metal sheet cutting device through improvement, which has the following improvements and advantages compared with the prior art:
[0057] Negative pressure chip suction and liquid cooling components are used to spray coolant to cool the plate cutting process, reducing the splashing of debris, and using negative pressure to suck in the debris generated during the cutting process to reduce the amount of debris adhering to the surface of the plate. The negative pressure airflow acts on the cutting head to assist in cooling the temperature. Subsequently, wind blowing is performed toward the middle through the table blowing mechanisms on both sides to blow away some of the debris adhering to the surface of the workbench. These debris fall into the strip window and are discharged. Wind blowing is also an air cooling process. The cooling of the plate during the cutting process and the simultaneous treatment of debris adhering to the outer wall of the plate are achieved, and a strip window blowing structure is set corresponding to the strip window in the workbench to blow wind toward the internal components of the strip window to prevent debris from adhering to the outer wall of the internal components of the strip window. Finally, the cut plate slides down along the inclined plate upper and lower surface cleaning device, and the residual debris adhering to the upper and lower surfaces of the plate is removed during the sliding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0059] Figure 1 It is a schematic diagram of the structure of the present invention;
[0060] Figure 2 It is a schematic diagram of the local structure of the present invention;
[0061] Figure 3 This is a schematic diagram of the structure of the negative pressure chip suction and liquid cooling component of the present invention;
[0062] Figure 4 It is a schematic cross-sectional view of the strip window purge structure of the present invention;
[0063] Figure 5 This is a schematic structural diagram of the inclined plate upper and lower surface cleaning device of the present invention;
[0064] Figure 6 For the present invention Figure 5 A in the middle is an enlarged structural diagram;
[0065] Figure 7 This is a schematic diagram of the structure of the arched lifting frame of the present invention;
[0066] Figure 8 It is a structural schematic diagram of the lifting and cutting mechanism of the present invention.
[0067] Description of reference numerals:
[0068] 1- workbench, 2- bracket, 3- arched lifting frame, 31- second electric push rod, 32- connecting block, 33- linear module, 4- lifting and cutting mechanism, 41- third electric push rod, 42- disc cutter, 5- negative pressure suction, liquid cooling component, 51- mounting plate, 52- first connector, 53- first connecting elbow, 54- gooseneck, 55- second connector, 56- second connecting elbow, 6- inclined plate upper and lower surface cleaning device, 61- inclined plate, 62- support frame, 63- lifting brush mechanism , 631-arch frame, 632-first electric push rod, 633-strip plate, 634-second brush, 64-strip brush, 7-tabletop purge mechanism, 71-strip mounting plate, 72-cooling fan, 73-connecting ear plate, 8-strip window, 9-plate support structure, 91-transverse support plate, 92-drive motor, 93-bidirectional screw, 94-installation slider, 10-strip window purge structure, 101-rectangular chamber, 102-nozzle, 103-branch pipe, 104-main pipe, 105-intake pipe. DETAILED DESCRIPTION
[0069] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0070] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0071] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0072] See also Figure 1-8 The present invention provides a technical solution: a metal sheet cutting device, comprising:
[0073] The workbench 1 is arranged horizontally, and a strip window 8 is longitudinally opened in the middle of the upper surface of the workbench 1;
[0074] The front and rear side walls of the workbench 1 are fixedly equipped with an arched lifting frame 3, and the bottom surface of the upper end thereof is fixedly equipped with a lifting and cutting mechanism 4 and a negative pressure chip suction and liquid cooling component 5;
[0075] The negative pressure input end and the coolant output end of the negative pressure chip suction and liquid cooling component 5 are directed toward the cutting head of the lifting and cutting mechanism 4;
[0076] The inner wall of the workbench 1 is symmetrically equipped with strip window purge structures 10 on both sides, and the inner ends thereof are connected to the strip windows 8;
[0077] The upper surface of the workbench 1 is symmetrically fixed with a tabletop blowing mechanism 7 on both sides, with the wind direction facing the strip window 8;
[0078] An inclined plate upper and lower surface cleaning device 6 is fixedly mounted on the right end of the workbench 1 .
[0079] Specifically in this embodiment, the workbench 1 is a tabletop of a cutting device, and a strip window 8 is longitudinally provided in the middle thereof for discharging falling debris downwards. A storage container can be placed below the strip window 8 to collect the discharged debris. The negative pressure chip suction and liquid cooling component 5 integrates two functions, namely, a negative pressure dust suction function and a coolant spraying function.
[0080] This device is equipped with a PLC controller to control the operation of electrical equipment;
[0081] Furthermore, the arched lifting frame 3 and the lifting and cutting mechanism 4 cooperate to cut plates of different thicknesses on the workbench 1. During the cutting process, the cutting area is cooled by negative pressure suction and the liquid cooling component 5 sprays cooling water to reduce the splashing of debris. At the same time, the splashing debris is sucked away by negative pressure to reduce the amount of debris adhering to the surface of the plate. The negative pressure airflow acts on the cutting head to provide an auxiliary cooling effect.
[0082] Then, the blowing mechanism 7 on both sides of the table is used to blow wind toward the middle to blow away some debris adhering to the surface of the workbench 1. These debris fall into the strip window 8 and are discharged. The wind blowing is also an air cooling process.
[0083] More specifically, a strip window purge structure 10 is provided in the workbench 1 corresponding to the strip window 8, for blowing air toward the internal components of the strip window 8 to prevent debris from adhering to the outer wall of the internal components of the strip window 8;
[0084] The cut plate slides down along the inclined plate upper and lower surface cleaning device 6, and the residual debris adhering to the upper and lower surfaces of the plate is removed during the sliding process;
[0085] It is understood that in actual use, a bracket 2 is provided at the lower end of the workbench 1. When necessary, a lifting device such as a pad of different thicknesses or a base can be placed at the lower end of the bracket 2 to ensure that there is sufficient space for removing the plate that slides down the upper and lower surface cleaning device 6 of the inclined plate.
[0086] When the inclined plate upper and lower surface cleaning device 6 is in use, the plate that has been cut and cooled synchronously to remove most of the surface debris needs to slide in along the upper and lower slopes of the inclined plate upper and lower surface cleaning device 6. The feeding of the plate can be operated by a robot or manually wearing heat-insulating gloves. Wearing heat-insulating gloves can avoid the influence of the residual temperature of the plate after cooling.
[0087] In some embodiments, the negative pressure chip suction and liquid cooling component 5 includes:
[0088] A mounting plate 51, which is fixedly mounted on the bottom surface of the upper end of the arched lifting frame 3;
[0089] The mounting plate 51 is equipped with a negative pressure chip suction pipe and a liquid cooling output pipe;
[0090] The input end of the negative pressure chip suction pipe and the output end of the liquid cooling output pipe are both close to and facing the cutting head of the lifting cutting mechanism 4;
[0091] The output end of the negative pressure dust suction pipe passes through the mounting plate 51 and is fixedly connected to the external dust collection equipment;
[0092] The input end of the liquid cooling output pipe passes through the mounting plate 51 and is fixedly connected to the external cooling liquid supply device.
[0093] Specifically in this embodiment, the mounting plate 51 is fixed to the bottom surface of the slider below the linear module 33, and the lifting and cutting mechanism 4 is also fixed to the bottom surface of the slider below the linear module 33. As the slider moves, the negative pressure chip suction, liquid cooling component 5 and the lifting and cutting mechanism 4 move, and the relative positions of the negative pressure chip suction, liquid cooling component 5 and the lifting and cutting mechanism 4 are fixed;
[0094] Furthermore, the external dust collection equipment is a combination of a negative pressure fan and a bag dust collector. The negative pressure fan is connected to the output end of the pulse bag dust collector to generate negative pressure. The negative pressure acts on the input end of the pulse bag dust collector to suck in the smoke and debris generated by the plate cutting. The smoke and debris are filtered out by the pulse bag dust collector. The pulse bag dust collector is cleaned by backwashing using a pulse device.
[0095] The coolant supply device consists of a coolant storage tank and a water pump. The water pump pumps the coolant in the coolant storage tank into the liquid cooling output pipe for output. The coolant storage tank needs to be replenished with coolant regularly.
[0096] More specifically, the working status of the negative pressure fan and the water pump is controlled by the controller. The controlled quantities include the start and stop of the negative pressure fan and the water pump, which is the application of the basic function of the controller.
[0097] In some embodiments, the negative pressure debris suction duct comprises:
[0098] The first connecting elbow 53 has a gooseneck 54 fixedly connected to its lower end, and the lower end of the gooseneck 54 is close to and faces the cutting head of the lifting and cutting mechanism 4;
[0099] The upper end of the first connecting elbow 53 is fixedly connected to a first connector 52 , which passes through and is fixed on the mounting plate 51 .
[0100] Specifically in this embodiment, the first connecting elbow 53 is a metal pipe, and the gooseneck pipe 54 is an existing technology that can be bent and positioned arbitrarily, change direction and not rebound, so as to facilitate the adjustment of the lower end position of the negative pressure suction pipe;
[0101] Furthermore, the first connecting elbow 53 is bent at its lower end to connect to the gooseneck 54, so that the lower end of the gooseneck 54 is close to and faces the cutting head of the lifting and cutting mechanism 4;
[0102] It can be understood that the lower end of the cutting head of the lifting and cutting mechanism 4 is used for cutting the plate, and the lower end of the gooseneck tube 54 is close to the middle of the outer side of the cutting head.
[0103] In some embodiments, the liquid cooling output pipeline includes:
[0104] A second connecting elbow 56, the lower end of which is close to and faces the cutting head of the lifting and cutting mechanism 4;
[0105] The upper end of the second connecting elbow 56 is fixedly connected to a second connector 55 , which passes through and is fixed on the mounting plate 51 .
[0106] Specifically in this embodiment, the second connecting elbow 56 is a metal pipe, and its lower end surface is inclined toward the cutting head of the lifting and cutting mechanism 4;
[0107] Furthermore, the lower end of the second connecting elbow 56 is bent close to and toward the cutting head of the lifting and cutting mechanism 4;
[0108] It can be understood that the lower end of the cutting head of the lifting and cutting mechanism 4 is used for cutting the plate, and the lower end of the second connecting elbow 56 is close to the middle of the outer side of the cutting head.
[0109] In some embodiments, the strip window purge structure 10 includes:
[0110] A rectangular chamber 101 is provided at the upper end of the inner wall of the workbench 1;
[0111] The outer end of the rectangular chamber 101 on the outer wall of the workbench 1 is evenly fixed and connected with a branch pipe 103 along the length direction;
[0112] The outer end of the branch pipe 103 on the same side is fixedly connected to the main pipe 104, and both ends are sealed;
[0113] The middle part of the outer side of the main pipe 104 is fixedly connected with an air intake pipe 105;
[0114] A nozzle 102 is provided at the inner end of the rectangular chamber 101 along the length direction, and the inner end thereof is communicated with the strip-shaped window 8 .
[0115] Specifically in this embodiment, the air intake pipe 105 is used to connect to an external air pump for air supply;
[0116] Furthermore, the airflow enters the rectangular chamber 101 along the air inlet pipe 105, the air inlet pipe 105, and the branch pipe 103. The gas in the rectangular chamber 101 is sprayed from the nozzle 102 into the strip window 8 to purge and remove debris adhering to the outer wall of the device in the strip window 8.
[0117] More specifically, the components in the strip-shaped window 8 specifically refer to the bidirectional lead screw 93 and the mounting slider 94 .
[0118] In some embodiments, the inclined plate upper and lower surface cleaning device 6 includes:
[0119] Inclined plate 61, the upper end of which extends to the right end of the workbench 1;
[0120] A support frame 62 is fixedly mounted between the inclined plate 61 and the right end of the workbench 1;
[0121] Strip-shaped bristles 64 are evenly fixed and assembled on the upper surface of the inclined plate 61 along the length direction, and are arranged along the width direction of the inclined plate 61;
[0122] The strip-shaped bristles 64 are composed of first bristles evenly distributed along the width direction of the upper surface of the inclined plate 61;
[0123] A lifting brush mechanism 63 is evenly fixed and assembled on the upper side of the front and rear side walls of the inclined plate 61 along the length direction.
[0124] Specifically in this embodiment, there are two strip bristles 64 and two lifting bristle mechanisms 6; the inclined angle of the inclined plate 61 is 45 degrees;
[0125] Furthermore, as the cut plate slides down the inclined surface of the upper surface of the inclined plate 61, the bristles of the strip brush 64 clean the debris adhered to the bottom surface of the cut plate, and the bristles on the bottom surface of the lifting brush mechanism 6 clean the debris adhered to the top surface of the cut plate.
[0126] In some embodiments, the lifting bristle mechanism 63 includes:
[0127] The arched frame 631 has its lower ends fixedly connected to the front and rear side walls of the inclined plate 61;
[0128] A first electric push rod 632 is vertically fixedly mounted in the middle of the top surface of the arch frame 631, and a strip plate 633 is fixedly mounted on the lower end of the first electric push rod 632 which passes through the top surface of the arch frame 631;
[0129] Second bristles 634 are evenly adhered and fixed to the bottom surface of the strip plate 633 .
[0130] Specifically in this embodiment, the first electric push rod 632 is connected to the controller to adjust the extension amount, thereby controlling the height of the strip plate 633 and the second bristles 643 on the bottom surface;
[0131] Furthermore, by controlling the height of the second bristles 643 , within a certain range, the second bristles 643 can be fitted to the top surface of plates cut to different thicknesses, thereby improving practicality.
[0132] In some embodiments, the tabletop purge mechanism 7 includes:
[0133] The strip-shaped mounting plate 71 has a connecting ear plate 73 fixedly mounted on its bottom surface near the edge of one side of the workbench 1;
[0134] The connecting ear plate 73 is fixedly assembled to the upper edge of the outer wall of the end face of the workbench 1 on the same side by bolts;
[0135] A cooling fan 72 is embedded in the strip-shaped mounting plate 71 along its length, with its wind output end facing the workbench 1 .
[0136] Specifically in this embodiment, the plurality of cooling fans 72 are electrically connected to the controller, and the controller controls whether the cooling fans 72 are working or not;
[0137] Furthermore, the cooling fans 72 are selected according to the length of the workbench 1. In this embodiment, the length of the workbench 1 is three meters, and the wind strength of the cooling fans 72 on both sides is selected to blow the debris on the surface of the workbench 1 inward by 1-1.5 meters.
[0138] More specifically, the cooling fans 72 on both sides are controlled by the controller to work together, and the wind forces meet in the middle of the upper surface of the workbench 1. When the wind forces reach this point, they have weakened to some extent. After the wind forces meet and cancel each other out, the debris carried by the fans falls due to gravity, and some of the debris falls directly into the strip window 8. The debris that does not fall into the strip window 8 is swept into the strip window 8 by an external cleaning tool.
[0139] It can be understood that the debris swept by the cooling fan 72 is mainly the debris that falls on the surface of the workbench 1. During the cutting process of the plate and the process of removing the workbench 1 after cutting, the cooling fan 72 can also remove some of the debris adhering to the outer wall of the plate and cool the plate by air.
[0140] In some embodiments, a plate support structure 9 is installed between the strip window 8 and the upper surface of the workbench 1, which includes:
[0141] The upper end of the inner wall of the strip window 8 is rotated in the length direction with a bidirectional screw rod 93;
[0142] A driving motor 92 is fixedly mounted on the outer wall of the workbench 1 at the end of the bidirectional screw rod 93, and its output end passes through the outer wall of the strip-shaped window 8 and is fixedly connected to the end of the bidirectional screw rod 93 on the same side;
[0143] The outer wall of the bidirectional screw rod 93 is symmetrically screwed with mounting sliders 94 at both ends, which slide and fit with the inner wall of the strip window 8;
[0144] A transverse support plate 91 is fixedly mounted on the upper end of the mounting slide 94 .
[0145] Specifically in this embodiment, the bidirectional screw rod 93 is a conventional technology, and the threads on the front and rear sides of the screw rod are in opposite directions. The drive motor 92 is energized to drive the bidirectional screw rod 93 to rotate, driving the front and rear mounting sliders 94 to move toward or in opposite directions, thereby driving the transverse support plate 91 fixed at the upper end of the mounting slider 94 to move toward or in opposite directions. By adjusting the distance between the front and rear transverse support plates 91, plates of different sizes can be supported within a certain range.
[0146] Furthermore, the transverse support plate 91 is specifically a horizontally arranged strip-shaped rectangular shell, the interior of the strip-shaped rectangular shell is a cavity, and the top surface of the strip-shaped rectangular shell is uniformly provided with through holes along the length direction. The left side of the strip-shaped rectangular shell is fixedly connected to an exhaust pipe, and the exhaust pipe is connected to an external vacuum pump. The negative pressure suction force generated at the through hole adsorbs and fixes the plate placed on the top surface of the front and rear transverse support plates 91;
[0147] It can be understood that after the front and rear transverse support plates 91 are manufactured, the height of the plate is higher than the height of the tabletop blowing mechanism 7, and the wind force acting on the plate is located at the bottom surface of the plate.
[0148] In some embodiments, the arched lifting frame 3 includes:
[0149] The connecting block 32 is symmetrically fixed to the front wall of the workbench 1 by bolts;
[0150] The second electric push rod 31 is fixedly mounted on the upper end of the connecting block 32;
[0151] A linear module 33 is fixedly mounted on the upper end of the front and rear second electric push rods 31, and a slider is provided on the bottom surface of the linear module 33;
[0152] The linear module 33 is arranged along the width direction of the workbench 1 and is located directly above the workbench 1;
[0153] The upper end of the lifting and cutting mechanism 4 is fixedly connected to the bottom surface of the slider of the linear module 33;
[0154] The cutting head of the lifting and cutting mechanism 4 is arranged horizontally.
[0155] Specifically in this embodiment, the second electric push rod 31 is connected to the controller, and the controller controls the extension and contraction amount of the second electric push rod 31, thereby controlling the height of the lifting and cutting mechanism 4;
[0156] Furthermore, the linear module 33 can drive the lowering and cutting mechanism 4 to move forward and backward. Due to the limitation of the forward and backward movement distance of the linear module 33, this solution is suitable for the case where the length of the cut plate in the width direction of the workbench 1 is limited. The length of the cut plate in the width direction of the workbench 1 will not exceed the width of the workbench 1.
[0157] It is understandable that if the length of the plate to be cut is long in the width direction of the workbench 1 and the rear end extends a long distance beyond the rear side transverse support plate 91, auxiliary support can be provided at the rear end of the plate, and the support surface needs to be flat.
[0158] In some embodiments, the descending cutting mechanism 4 includes a third electric push rod 41, the upper end of which is fixed to the bottom surface of the lower end slider of the linear module 33, and a disc cutter 42 is fixed to the telescopic lower end of the third electric push rod 41. The cutting head is disc-shaped and can be replaced. When necessary, a head with a larger outer diameter can be replaced.
[0159] The third electric push rod 41 is connected to the controller to control the extension and contraction amount, and cooperates with the extension and contraction of the second electric push rod 31 to perform multi-level lifting control on the position of the disc cutter 42, and flexibly adjust the height of the disc cutter 42.
[0160] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A metal sheet cutting device, characterized in that: include: A workbench is arranged horizontally, and a strip window is longitudinally opened in the middle of the upper surface of the workbench; The front and rear side walls of the workbench are fixedly equipped with an arched lifting frame, and the bottom surface of the upper end is fixedly equipped with a lifting and cutting mechanism and a negative pressure chip suction and liquid cooling component; The negative pressure input end and the coolant output end of the negative pressure chip suction and liquid cooling assembly are directed toward the cutting head of the lifting and cutting mechanism; The inner wall of the workbench is symmetrically equipped with strip-shaped window purge structures on the left and right sides, and the inner ends thereof are connected to the strip windows; The workbench is symmetrically and fixedly provided with a tabletop blowing mechanism on both sides of the upper surface, with the wind direction facing the strip-shaped window; The right end of the workbench is fixedly equipped with an inclined plate upper and lower surface cleaning device.
2. The metal sheet cutting device according to claim 1, characterized in that: The negative pressure chip suction and liquid cooling components include: A mounting plate fixedly mounted on the bottom surface of the upper end of the arched lifting frame; The mounting plate is equipped with a negative pressure chip suction pipe and a liquid cooling output pipe; The input end of the negative pressure chip suction pipe and the output end of the liquid cooling output pipe are both close to and facing the cutting head of the lifting cutting mechanism; The output end of the negative pressure dust suction pipe passes through the mounting plate and is fixedly connected to the external dust suction equipment; The input end of the liquid cooling output pipeline passes through the mounting plate and is fixedly connected to an external cooling liquid supply device.
3. The metal sheet cutting device according to claim 2, characterized in that: The negative pressure chip suction pipeline comprises: A first connecting elbow, the lower end of which is fixedly connected to a gooseneck pipe, and the lower end of the gooseneck pipe is close to and faces the cutting head of the lifting and cutting mechanism; The upper end of the first connecting elbow is fixedly connected to a first connector, which passes through and is fixed on the mounting plate.
4. The metal sheet cutting device according to claim 2, characterized in that: The liquid cooling output pipeline includes: a second connecting elbow, the lower end of which is close to and faces the cutting head of the lifting and cutting mechanism; The upper end of the second connecting elbow is fixedly connected with a second connector, which passes through and is fixed on the mounting plate.
5. The metal sheet cutting device according to claim 1, characterized in that: The strip window purge structure includes: A rectangular chamber is provided at the upper end of the inner wall of the workbench; The outer wall of the workbench is connected to the outer end of the rectangular chamber evenly and fixedly with a branch pipe along the length direction; The outer ends of the branch pipes on the same side are fixedly connected to the main pipe, and both ends are sealed; The middle portion of the outer side surface of the main pipe is fixedly connected with an air intake pipe; A nozzle is provided at the inner end of the rectangular chamber along the length direction, and the inner end thereof is communicated with the strip-shaped window.
6. The metal sheet cutting device according to claim 1, characterized in that: The inclined plate upper and lower surface cleaning device comprises: an inclined plate, the upper end of which extends to the right end of the workbench; A support frame is fixedly mounted between the inclined plate and the right end of the workbench; Strip-shaped bristles are evenly fixed and assembled on the upper surface of the inclined plate along the length direction, and are arranged along the width direction of the inclined plate; The strip-shaped bristles are composed of first bristles evenly distributed along the width direction of the upper surface of the inclined plate; A lifting brush mechanism is evenly fixedly mounted above the front and rear side walls of the inclined plate along the length direction.
7. The metal sheet cutting device according to claim 6, characterized in that: The lifting brush mechanism comprises: An arched frame, the lower ends of which are fixedly connected to the front and rear side walls of the inclined plate; A first electric push rod is vertically fixedly mounted in the middle of the top surface of the arched frame, and a strip plate is fixedly mounted on the lower end of the first electric push rod passing through the top surface of the arched frame; The second bristles are evenly adhered and fixed on the bottom surface of the strip plate.
8. The metal sheet cutting device according to claim 1, characterized in that: The table top purge mechanism comprises: A strip-shaped mounting plate, the bottom surface of which is fixedly equipped with a connecting ear plate near the edge of one side of the workbench; The connecting ear plate is fixedly assembled to the upper edge of the outer wall of the workbench end surface on the same side by bolts; A cooling fan is embedded and assembled on the strip-shaped mounting plate along its length direction, with its wind output end facing the workbench.
9. The metal sheet cutting device according to claim 1, characterized in that: A plate support structure is installed between the strip window and the upper surface of the workbench, which includes: The upper end of the inner wall of the strip-shaped window is rotated in the length direction with a bidirectional screw rod; A driving motor is fixedly mounted on the outer wall of the workbench corresponding to the end of the bidirectional screw rod, and its output end passes through the outer wall of the strip-shaped window and is fixedly connected to the end of the bidirectional screw rod on the same side; The front and rear ends of the outer wall of the bidirectional screw are symmetrically screwed with mounting sliders, which are slidably fitted with the inner wall of the strip window; A transverse support plate is fixedly mounted on the upper end of the mounting slide block.
10. The metal sheet cutting device according to claim 1, characterized in that: The arched lifting frame comprises: A connecting block, symmetrically fixed to the front wall of the workbench by bolts; A second electric push rod is fixedly mounted on the upper end of the connecting block; The upper ends of the second electric push rods are fixedly equipped with linear modules, and the sliders are arranged on the bottom surface of the linear modules; The linear module is arranged along the width direction of the workbench and is located directly above the workbench; The upper end of the lifting and cutting mechanism is fixedly connected to the bottom surface of the slider of the linear module; The cutting head of the lifting and cutting mechanism is arranged horizontally.