A sensor full-automatic assembly test machine
By designing a cleaning and protection structure into the sensor testing machine for fully automatic assembly, the problems of O-ring deformation due to frictional heat and dust adhesion were solved, and the stability of the transmission track and assembly efficiency were improved.
Patent Information
- Application Number
- CN202511016642.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-23
AI Technical Summary
During the loading process of the existing sensor fully automatic assembly test machine, the O-ring is deformed due to frictional heat and dust adhesion, causing the track to get stuck and affecting the assembly effect.
A loading assembly including a vibrating plate, a conveying track, an O-ring, a fixing seat and an adjustment mechanism was designed. The cleaning structure and the protective structure were used to remove dust and spray dry lubricant to prevent the O-ring from generating heat due to friction with the track. The electric telescopic rod and baffle were used to control the unloading of the O-ring and protect the parts from collision.
It effectively prevents the O-ring from deformation and dust adhesion due to frictional heat, improves the efficiency and effect of assembly testing, protects precision parts, and ensures the stability and cleanliness of the transmission track.
Smart Images

Figure CN120534718B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of testing machines, and in particular relates to a testing machine for fully automatic assembly of sensors. Background Art
[0002] The fully automatic sensor assembly and testing machine is an automated device primarily used for automated sensor assembly, testing, and loading. Using mechanized operations, intelligent control systems, and sensor technology, the machine automatically assembles sensor components into finished products and performs performance testing. The process primarily involves parts supply and positioning, assembly and operation, quality inspection and adjustment, and finished product delivery and packaging.
[0003] In the existing technology, materials are automatically loaded through a loading mechanism (vibrating plate, conveyor belt or truss robot), and sensor components are transported to the designated workstation in an orderly manner according to the preset direction. A positioning platform driven by a servo motor is used in combination with visual system feedback to fix the parts in the assembly position with millimeter-level precision. The assembly and testing mechanism causes the robot arm to grab the parts according to the preset trajectory, completing actions such as welding, gluing, and screw fixing. The test module is automatically connected to the sensor and performs tests such as insulation resistance and signal output in sequence. The appearance and size are detected using a visual system. Finally, the finished products are sorted by the robot through a sorting mechanism, and a laser marking machine engraves a QR code on the sensor surface, and then the data is recorded and exported.
[0004] However, during use, when the O-ring is fed through the vibrating plate in the feeding mechanism, the rubber O-ring rubs against the track to generate electrostatic adsorption. The O-ring is deformed due to frictional heat, causing the track to get stuck, and dust and metal debris adhere to the surface of the O-ring, affecting the assembly effect. Summary of the Invention
[0005] The present invention aims to solve the problems in the prior art and proposes the following technical solutions: a fully automatic sensor assembly and testing machine, comprising a frame on which a loading component, an assembly and testing component, and a unloading component are arranged;
[0006] The loading assembly includes a vibration plate, a connecting block, a conveying track, an O-ring, a fixing seat, a mounting groove and an adjustment mechanism. The vibration plate is fixedly mounted on the frame, one end of the connecting block is fixedly connected to the vibration plate, and the other end of the connecting block is fixedly connected to the conveying track. The bottom of the conveying track is fixedly mounted with a fixing seat, and the bottom of the fixing seat is fixedly mounted to the frame. An O-ring is provided in the middle of the connecting block and the conveying track. Mounting grooves are provided on the inner walls on both sides of the conveying track, and an adjustment mechanism is provided inside the mounting groove.
[0007] As a preferred embodiment of the above technical solution, the adjustment mechanism includes a first motor, a rotating rod, a moving block, a rotating structure, a first fixed block, a second fixed block, a cleaning structure and a protective structure;
[0008] The first motor is fixedly installed on the inner wall of the mounting groove, one end of the rotating rod is fixedly connected to the output end of the first motor, and the other end of the rotating rod is rotatably connected to the inner wall of the mounting groove. The middle part of the moving block is threadedly connected to the rotating rod, and the upper and lower sides of the moving block are slidingly connected to the inner wall of the mounting groove. A rotating structure is provided on the side of the moving block close to the O-ring, and a first fixed block and a second fixed block are provided on the rotating structure. A cleaning structure and a protective structure are respectively provided inside the first fixed block and the second fixed block.
[0009] As a preferred embodiment of the above technical solution, a movable opening is provided at one end of the transmission track away from the vibration disk, the first fixed block and the second fixed block are both located at the movable opening, the first fixed block and the second fixed block are vertically arranged, and movable grooves are provided at the bottom ends of the first fixed block and the second fixed block, the cleaning structure and the protective structure are respectively located in the movable grooves, and the first fixed block and the second fixed block are symmetrically arranged with respect to the center of the transmission track.
[0010] As a preferred embodiment of the above technical solution, the cleaning structure includes a hair dryer and a cleaning tube. The hair dryer is fixedly installed on the movable groove of the first fixed block, and the cleaning tube is fixedly installed on the bottom of the hair dryer. One end of the cleaning tube passes through the movable groove and extends to the bottom of the first fixed block.
[0011] As a preferred embodiment of the above technical solution, the protective structure includes an electric push rod, a scraper, a connecting plate, a first rack, a gear, a movable rod, a second rack, a movable seat, a liquid storage tank and a nozzle;
[0012] The top of the electric push rod is fixedly installed with the inner wall of the movable groove of the second fixed block, the bottom of the electric push rod is fixedly installed with a scraper, the top of the scraper is fixedly installed with a connecting plate, one side of the connecting plate is fixedly installed with a first rack, one side of the first rack is engaged with a gear, a movable rod is fixedly installed in the middle of the gear, both ends of the movable rod are rotatably connected to the movable groove, one side of the gear is engaged with a second rack, a movable seat is fixedly installed on the second rack, the movable seat is slidably connected to the inner wall of the movable groove, a liquid storage tank is fixedly installed on the top of the movable seat, and a nozzle is fixedly installed on the bottom of the liquid storage tank.
[0013] As a preferred embodiment of the above technical solution, the bottom of the scraper is in contact with the inner wall of the conveying track, the side of the scraper away from the first rack is slidably connected to the inner wall of the movable groove, the interior of the liquid storage tank is provided with dry lubricant, one end of the nozzle passes through the movable seat and extends to the bottom of the movable groove, a control valve is fixedly installed at one end of the nozzle, there are multiple nozzles, and they are distributed in a linear array at the bottom of the movable seat.
[0014] As a preferred embodiment of the above technical solution, installation openings are provided on the top of the conveying track and the top of the second fixed block, and an elastic telescopic tube is fixedly installed on the top of the liquid storage tank, and the end of the elastic telescopic tube away from the liquid storage tank is located in the installation opening of the second fixed block.
[0015] As a preferred embodiment of the above technical solution, the rotating structure includes a mounting plate, a second motor, a rotating shaft and a fixed plate;
[0016] Two mounting plates are fixedly installed on one side of the movable block close to the second fixed block, a second motor is fixed on one side of the upper mounting plate, an output end of the second motor is fixedly connected to a rotating shaft, the bottom of the rotating shaft is rotatably connected to the top of the mounting plate below, fixed plates are fixedly installed on the upper and lower ends of the rotating shaft, and one end of the fixed plate is fixedly installed to the first fixed block.
[0017] As a preferred embodiment of the above technical solution, a fixing groove is provided on the side of the second fixed block away from the moving block, an electric telescopic rod is fixedly installed in the fixing groove, a baffle is fixedly installed at one end of the electric telescopic rod, two mounting plates are located on the upper and lower sides of the moving block, one side of the two mounting plates are slidably connected to the inner wall of the mounting groove, the fixed plates are located on the upper and lower sides of the second fixed block, and elastic buffer pads are fixedly connected on both sides of the first fixed block and the second fixed block, and the material of the elastic buffer pads is polyurethane.
[0018] The beneficial effects of the present invention are:
[0019] (1) The present invention can blow away the rubber dust on the conveyor track through the cleaning structure, remove the dust, and prevent the dust and metal debris from adhering to the surface of the O-ring. The dry lubricant is sprayed through the nozzle and the lubricant is evenly applied on the conveyor track by the scraper, so as to prevent the friction between the rubber O-ring and the track from generating static adsorption. The O-ring is deformed due to frictional heat, causing the conveyor track to jam and affecting the effect of assembly test.
[0020] (2) The present invention enables O-rings to be discharged one by one through the action of the electric telescopic rod and the baffle, further preventing the O-rings from piling up at the discharge port, and utilizes the elastic buffer pad to absorb the impact force of the O-ring conveying, thereby protecting the O-rings of the precision parts from collision damage, thereby facilitating the improvement of the assembly test effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 What is shown is a schematic diagram of the overall structure of the embodiment;
[0022] Figure 2 Shown is a structural diagram of a feeding assembly according to an embodiment;
[0023] Figure 3 Shown is a structural diagram of a transmission track and an O-ring according to an embodiment;
[0024] Figure 4 Shown is a structural diagram of a conveyor track according to an embodiment;
[0025] Figure 5 Shown is a diagram of the internal structure of the mounting slot of an embodiment;
[0026] Figure 6 Shown is a structural diagram of an embodiment of the adjustment mechanism;
[0027] Figure 7 Shown is a structural diagram of the rotating structure, the first fixed block, the second fixed block and the cleaning structure of the embodiment;
[0028] Figure 8 Shown is a cross-sectional view of the second fixing block of the embodiment;
[0029] Figure 9 Shown is a structural diagram of a protective structure according to an embodiment.
[0030] In the figure: 1. frame; 2. vibrating plate; 3. connecting block; 4. transmission track; 5. O-ring; 6. fixed seat; 7. first motor; 8. rotating rod; 9. moving block; 10. first fixed block; 11. second fixed block; 12. movable opening; 13. blower; 14. cleaning pipe; 15. electric push rod; 16. scraper; 17. connecting plate; 18. first rack; 19. gear; 20. second rack; 21. movable seat; 22. liquid storage tank; 23. nozzle; 24. mounting opening; 25. elastic telescopic tube; 26. mounting plate; 27. second motor; 28. fixed plate; 29. elastic buffer pad; 30. electric telescopic rod; 31. baffle. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0032] The present invention provides a sensor automatic assembly test machine, such as Figures 1 to 4 As shown, it includes a frame 1, on which a loading component, an assembly and testing component, and a unloading component are arranged;
[0033] The feeding assembly includes a vibration plate 2, a connecting block 3, a conveying rail 4, an O-ring 5, a fixing seat 6, a mounting groove and an adjustment mechanism. The vibration plate 2 is fixedly installed on the frame 1, one end of the connecting block 3 is fixedly connected to the vibration plate 2, and the other end of the connecting block 3 is fixedly connected to the conveying rail 4. The bottom of the conveying rail 4 is fixedly installed with a fixing seat 6, and the bottom of the fixing seat 6 is fixedly installed with the frame 1. An O-ring 5 is provided in the middle of the connecting block 3 and the conveying rail 4. Mounting grooves are provided on the inner walls on both sides of the conveying rail 4, and an adjustment mechanism is provided inside the mounting groove.
[0034] The feeding assembly facilitates automatic loading of sensor components and then screening and diversion into designated workstations. The assembly and testing assembly first assembles them and then tests their electrical and sealing properties. After assembly is completed, the finished products are collected by the unloading workstation on a plate and screened and packaged to separate them from good products. When the O-ring 5 is loaded through the feeding mechanism, the O-ring 5 is transported to the connecting block 3 and the conveying track 4 by starting the vibration plate 2, and the conveying track 4 is supported by the fixed seat 6 to improve the stability of the conveying track 4 during transmission. The conveying track 4 transports the O-ring 5 to the designated workstation for assembly and testing. When dust is generated on the conveying track 4, the adjustment mechanism is started to clean and protect the conveying track 4 to prevent the rubber O-ring 5 from rubbing against the track to generate electrostatic adsorption, and the O-ring 5 is deformed due to frictional heat, resulting in track jamming, and can prevent dust and metal debris from adhering to the surface of the O-ring 5, affecting the assembly effect.
[0035] like Figures 3 to 6 As shown, the adjustment mechanism includes a first motor 7, a rotating rod 8, a moving block 9, a rotating structure, a first fixed block 10, a second fixed block 11, a cleaning structure and a protective structure;
[0036] The first motor 7 is fixedly installed on the inner wall of the mounting groove, one end of the rotating rod 8 is fixedly connected to the output end of the first motor 7, and the other end of the rotating rod 8 is rotatably connected to the inner wall of the mounting groove. The middle part of the moving block 9 is threadedly connected to the rotating rod 8, and the upper and lower sides of the moving block 9 are slidably connected to the inner wall of the mounting groove. The moving block 9 is provided with a rotating structure near the O-ring 5 side, and a first fixed block 10 and a second fixed block 11 are provided on the rotating structure. A cleaning structure and a protective structure are respectively provided inside the first fixed block 10 and the second fixed block 11. A movable opening 12 is opened at the end of the transmission track 4 away from the vibration disk 2, and the first fixed block 10 and the second fixed block 11 are both located at the movable opening 12. The first fixed block 10 and the second fixed block 11 are arranged vertically, and movable grooves are opened at the bottom ends of the first fixed block 10 and the second fixed block 11. The cleaning structure and the protective structure are respectively located in the movable grooves, and the first fixed block 10 and the second fixed block 11 are symmetrically arranged with the center of the transmission track 4.
[0037] The cleaning structure includes a blower 13 and a cleaning tube 14. The blower 13 is fixedly installed on the movable groove of the first fixed block 10. The cleaning tube 14 is fixedly installed on the bottom of the blower 13. One end of the cleaning tube 14 passes through the movable groove and extends to the bottom of the first fixed block 10.
[0038] The movable opening 12 facilitates the rotation structure to drive the first fixed block 10 and the second fixed block 11 to rotate, so that after the cleaning structure in the first fixed block 10 is cleaned, the protection structure in the second fixed block 11 can be used to protect the conveying track 4. The symmetrically arranged first fixed block 10 and the second fixed block 11 can correspond to the inner walls on both sides of the conveying track 4, thereby improving the cleaning and protection effects. When it is necessary to clean and protect the conveying track 4, first stop the vibration plate 2 to convey the O-ring 5, and expose the inner wall of the conveying track 4. The first fixed block 10 is rotated to the inner wall of the conveying track 4 through the rotation structure, and keeps it perpendicular to the conveying track 4, while the second fixed block 11 is rotated into the installation groove and keeps it parallel to the conveying track 4. The first motor 7 is started to drive the rotating rod 8 to rotate along the installation groove. The upper and lower sides of block 9 are slidably connected to the inner wall of the installation groove, so that the moving block 9 will not rotate when the rotating rod 8 rotates. The moving block 9 drives the rotating structure, the first fixed block 10 and the second fixed block 11 to move back and forth along the rotating rod 8 in the installation groove, and the hair dryer 13 is started at the same time. When the first fixed block 10 moves, it drives the hair dryer 13 and the cleaning tube 14 to move back and forth along the inner wall of the conveying track 4, so that the cleaning tube 14 blows away the dust and debris on the conveying track 4 to remove the dust. After the cleaning is completed, the first fixed block 10 and the second fixed block 11 are rotated to their original position through the rotating structure, and then the protective structure in the second fixed block 11 is started, and dry lubricant is applied to the inner wall of the conveying track 4 to reduce the friction between the O-ring 5 and the conveying track 4, prevent the conveying track 4 from getting stuck, thereby improving the efficiency of the conveying and facilitating assembly and testing.
[0039] like Figures 4 to 9 As shown, the protective structure includes an electric push rod 15, a scraper 16, a connecting plate 17, a first rack 18, a gear 19, a movable rod, a second rack 20, a movable seat 21, a liquid storage tank 22 and a nozzle 23;
[0040] The top of the electric push rod 15 is fixedly installed with the inner wall of the movable groove of the second fixed block 11, the bottom of the electric push rod 15 is fixedly installed with a scraper 16, the top of the scraper 16 is fixedly installed with a connecting plate 17, one side of the connecting plate 17 is fixedly installed with a first rack 18, one side of the first rack 18 is engaged with a gear 19, a movable rod is fixedly installed in the middle of the gear 19, both ends of the movable rod are rotatably connected to the movable groove, one side of the gear 19 is engaged with a second rack 20, the second rack 20 is fixedly installed with a movable seat 21, and the movable seat 21 is connected to the movable groove. The inner wall of the movable groove is slidably connected, a liquid storage tank 22 is fixedly installed on the top of the movable seat 21, and a nozzle 23 is fixedly installed on the bottom of the liquid storage tank 22. The bottom of the scraper 16 is in contact with the inner wall of the conveying track 4, and the scraper 16 is slidably connected to the inner wall of the movable groove on the side away from the first rack 18. Dry lubricant is provided inside the liquid storage tank 22. One end of the nozzle 23 passes through the movable seat 21 and extends to the bottom of the movable groove. A control valve is fixedly installed on one end of the nozzle 23. There are multiple nozzles 23, and they are distributed in a linear array at the bottom of the movable seat 21.
[0041] When the cleaning is completed, after the second fixed block 11 moves to its original position, the electric push rod 15 is first started to drive the scraper 16 to move into the movable groove. When the scraper 16 moves, it drives the connecting plate 17 and the first rack 18 to move, so that the gear 19 drives the movable rod to rotate along the inner wall of the movable groove. The second rack 20 engaged with the gear 19 drives the movable seat 21 to move downward, so that the liquid storage pipe and the nozzle 23 move toward the inner wall of the conveying track 4. When the scraper 16 moves into the movable groove, one end of the nozzle 23 moves to the bottom of the second fixed block 11, and the control valve is started to make the nozzle 23 on the inner wall of the liquid storage tank 22 spray dry lubricant, and is driven to rotate by the first motor 7. The action of the rod 8 and the moving block 9 enables the rotating structure to drive the second fixed block 11 to move back and forth along the inner wall of the conveying track 4, spraying the dry lubricant on the conveying track 4. After the spraying is completed, the electric push rod 15 drives the scraper 16 to move downward. Under the action of the first rack 18, the gear 19 and the second rack 20, the nozzle 23 moves into the movable groove, and the scraper 16 moves to the inner wall of the conveying track 4. When the second fixed block 11 drives the scraper 16 to move, the dry lubricant can be evenly applied. The dry lubricant is made of polytetrafluoroethylene and can form a film on the inner wall of the conveying track 4, reducing friction and adhesion, thereby improving the effect of assembly and testing.
[0042] like Figures 6 to 8 As shown, mounting openings 24 are provided on the top of the conveying track 4 and the top of the second fixed block 11 , and an elastic telescopic tube 25 is fixedly installed on the top of the liquid storage tank 22 , and the end of the elastic telescopic tube 25 away from the liquid storage tank 22 is located in the mounting opening 24 of the second fixed block 11 .
[0043] The installation port 24 and the elastic telescopic tube 25 facilitate the delivery of dry lubricant to the interior of the liquid storage tank 22. When the liquid storage tank 22 moves downward, the elastic telescopic tube 25 stretches, making it easier for the nozzle 23 to move to the inner wall of the conveying track 4 to spray the dry lubricant, thereby improving the protection effect of the conveying track 4, preventing the conveying track 4 from being damaged, and facilitating the improvement of the efficiency of conveying the O-ring 5.
[0044] like Figures 6 to 9 As shown, the rotating structure includes a mounting plate 26, a second motor 27, a rotating shaft and a fixing plate 28;
[0045] Two mounting plates 26 are fixedly installed on the side of the moving block 9 close to the second fixed block 11, and a second motor 27 is fixed on one side of the upper mounting plate 26. The output end of the second motor 27 is fixedly connected to a rotating shaft, and the bottom of the rotating shaft is rotatably connected to the top of the mounting plate 26 located below. Fixed plates 28 are fixedly installed on the upper and lower ends of the rotating shaft, and one end of the fixed plate 28 is fixedly installed on the first fixed block 10. The second fixed block 11 is provided with a fixing groove on the side away from the moving block 9, and an electric telescopic rod 30 is fixedly installed in the fixing groove. A baffle 31 is fixedly installed on one end of the electric telescopic rod 30. The two mounting plates 26 are located on the upper and lower sides of the moving block 9, and one side of the two mounting plates 26 is slidably connected to the inner wall of the mounting groove. The fixed plate 28 is located on the upper and lower sides of the second fixed block 11, and elastic buffer pads 29 are fixedly connected on both sides of the first fixed block 10 and the second fixed block 11. The elastic buffer pads 29 are made of polyurethane.
[0046] By starting the second motor rotating shaft and the fixed plate 28 to rotate, the first fixed block 10 and the second fixed block 11 respectively rotate the inner wall of the conveying track 4, and the cleaning structure and the protective structure respectively perform cleaning and protection functions. When the O-ring 5 moves to the movable opening 12 of the conveying track 4, the electric telescopic rod 30 is started to drive the baffle 31 to move to the middle of the conveying track 4 to block the O-ring 5. The elastic buffer pad 29 absorbs the impact force during transportation to protect the O-ring 5 from collision damage. When the O-ring 5 on one side of the second fixed plate 28 moves to the end of the conveying track 4 for unloading, the electric telescopic rod 30 is started again to drive the baffle 31 to move into the installation groove, so that the subsequent O-ring 5 continues to move. The intermittent movement of the baffle 31 allows the O-rings 5 to be unloaded one by one at the end of the conveying track 4, thereby preventing the O-rings 5 from accumulating on the conveying track 4, avoiding excessive transportation and affecting the efficiency of assembly and testing.
[0047] Working principle: in use, start the vibrating disc 2 to transport the O-ring 5 to the connecting block 3 and the conveying track 4, when the O-ring 5 moves to the movable port 12 of the conveying track 4, the movable baffle 31 is driven by the electric telescopic rod 30 to move to the middle of the conveying track 4, the O-ring 5 is shielded, the impact force during transportation is absorbed by the elastic buffer pad 29, the O-ring 5 is protected from collision damage, when the O-ring 5 on one side of the second fixed plate 28 moves to the end of the conveying track 4, the movable baffle 31 is driven by the electric telescopic rod 30 to move into the mounting groove, so that the subsequent O-ring 5 continues to move to the end of the conveying track 4, the O-ring 5 can be discharged one by one at the end of the conveying track 4 through the intermittent movement of the movable baffle 31, and the O-ring 5 is transported to the designated work station for assembly and detection.
[0048] When the dust is generated on the conveying track 4, the vibration disc 2 stops conveying the O-shaped ring 5 first, and when the unloading of the O-shaped ring 5 on the conveying track 4 is completed, the conveying track 4 is emptied, the rotating shaft and the fixed plate 28 are driven to rotate by starting the second motor 27, so that the first fixed block 10 is rotated to the inner wall of the conveying track 4 and keeps a vertical state with the conveying track 4, and the second fixed block 11 is rotated to the mounting groove and keeps a parallel state with the conveying track 4, the rotating rod 8 is driven to rotate along the mounting groove by starting the first motor 7, and since the upper and lower sides of the moving block 9 are slidably connected with the inner wall of the mounting groove, the moving block 9 does not rotate when the rotating rod 8 rotates, the moving block 9 drives the rotating structure, the first fixed block 10 and the second fixed block 11 to move back and forth in the mounting groove along the rotating rod 8, and the air blower 13 is started at the same time, the air blower 13 and the cleaning pipe 14 are moved back and forth along the inner wall of the conveying track 4 when the first fixed block 10 moves, so that the cleaning pipe 14 blows away the dust and debris on the conveying track 4, removes the dust, and after cleaning is completed, the first fixed block 10 and the second fixed block 11 are rotated to the original position by the rotating structure, and after cleaning is completed, the second fixed block 11 moves to the original position, the scraper 16 is moved into the movable groove first by starting the electric push rod 15, the connecting plate 17 and the first rack 18 are moved when the scraper 16 moves, the gear 19 drives the rotating rod 8 to rotate along the inner wall of the movable groove, the second rack 20 engaged with the gear 19 drives the movable seat 21 to move downward, so that the liquid storage pipe and the spray pipe 23 move to the inner wall direction of the conveying track 4, when the scraper 16 moves into the movable groove, one end of the spray pipe 23 moves to the bottom of the second fixed block 11, the control valve is started to make the spray pipe 23 on the inner wall of the liquid storage tank 22 spray dry lubricant, and the rotating rod 8 and the moving block 9 are driven by the first motor 7, and the rotating structure can drive the second fixed block 11 to move back and forth along the inner wall of the conveying track 4, so that the dry lubricant is sprayed on the conveying track 4, after spraying is completed, the scraper 16 is moved downward by the electric push rod 15, and the spray pipe 23 is moved into the movable groove under the action of the first rack 18, the gear 19 and the second rack 20, the scraper 16 moves to the inner wall of the conveying track 4, and the movement of the second fixed block 11 drives the scraper 16 to evenly smear the dry lubricant, and then the vibration disc 2, the connecting block 3 and the conveying track 4 continue to convey the O-shaped ring 5 for assembly and testing.
[0049] The above examples are only used to illustrate the technical solutions of the present application, but not limit it.
Claims
1. A sensor fully automatic assembly test machine, characterized in that: It comprises a frame (1), on which a loading component, an assembly and testing component, and a unloading component are arranged; The feeding assembly includes a vibration plate (2), a connecting block (3), a transmission track (4), an O-ring (5), a fixing seat (6), a mounting groove and an adjustment mechanism, wherein the vibration plate (2) is fixedly mounted on the frame (1), one end of the connecting block (3) is fixedly connected to the vibration plate (2), the other end of the connecting block (3) is fixedly connected to the transmission track (4), the bottom of the transmission track (4) is fixedly mounted with a fixing seat (6), the bottom of the fixing seat (6) is fixedly mounted with the frame (1), an O-ring (5) is provided in the middle of the connecting block (3) and the transmission track (4), the inner walls on both sides of the transmission track (4) are provided with mounting grooves, and the adjusting mechanism is provided inside the mounting grooves; The regulating mechanism comprises a first motor (7), a rotating rod (8), a moving block (9), a rotating structure, a first fixed block (10), a second fixed block (11), a cleaning structure and a protective structure; The first motor (7) is fixedly mounted on the inner wall of the mounting groove, one end of the rotating rod (8) is fixedly connected to the output end of the first motor (7), the other end of the rotating rod (8) is rotatably connected to the inner wall of the mounting groove, the middle portion of the moving block (9) is threadedly connected to the rotating rod (8), the upper and lower sides of the moving block (9) are both slidably connected to the inner wall of the mounting groove, the moving block (9) is provided with a rotating structure on the side close to the O-ring (5), the rotating structure is provided with a first fixed block (10) and a second fixed block (11), the first fixed block (10) is provided with a cleaning structure inside, and the second fixed block (11) is provided with a protective structure inside; The cleaning structure comprises a blower (13) and a cleaning tube (14), wherein the blower (13) is fixedly mounted on the movable groove of the first fixed block (10), and the cleaning tube (14) is fixedly mounted on the bottom of the blower (13), and one end of the cleaning tube (14) passes through the movable groove and extends to the bottom of the first fixed block (10); The protective structure includes an electric push rod (15), a scraper (16), a connecting plate (17), a first rack (18), a gear (19), a movable rod, a second rack (20), a movable seat (21), a liquid storage tank (22) and a nozzle (23); The top of the electric push rod (15) is fixedly mounted on the inner wall of the movable groove of the second fixed block (11); a scraper (16) is fixedly mounted on the bottom of the electric push rod (15); a connecting plate (17) is fixedly mounted on the top of the scraper (16); a first rack (18) is fixedly mounted on one side of the connecting plate (17); a gear (19) is meshed on one side of the first rack (18); a movable rod is fixedly mounted on the middle of the gear (19); both ends of the movable rod are rotatably connected to the movable groove; a second rack (20) is meshed on one side of the gear (19); a movable seat (21) is fixedly mounted on the second rack (20); the movable seat (21) is slidably connected to the inner wall of the movable groove; a liquid storage tank (22) is fixedly mounted on the top of the movable seat (21); a nozzle (23) is fixedly mounted on the bottom of the liquid storage tank (22); The rotating structure comprises a mounting plate (26), a second motor (27), a rotating shaft and a fixing plate (28); Two mounting plates (26) are fixedly mounted on one side of the movable block (9) close to the second fixed block (11); a second motor (27) is fixed on one side of the mounting plate (26) located above; an output end of the second motor (27) is fixedly connected to a rotating shaft; the bottom of the rotating shaft is rotatably connected to the top of the mounting plate (26) located below; fixed plates (28) are fixedly mounted on both upper and lower ends of the rotating shaft; one end of the fixed plate (28) is fixedly mounted to the first fixed block (10); A fixing groove is provided on the side of the second fixing block (11) away from the moving block (9), an electric telescopic rod (30) is fixedly installed in the fixing groove, and a baffle (31) is fixedly installed at one end of the electric telescopic rod (30).
2. The sensor fully automatic assembly test machine according to claim 1, characterized in that: The transmission track (4) is provided with a movable opening (12) at one end away from the vibration plate (2), the first fixed block (10) and the second fixed block (11) are both located at the movable opening (12), the first fixed block (10) and the second fixed block (11) are vertically arranged, the bottom ends of the first fixed block (10) and the second fixed block (11) are both provided with movable grooves, the cleaning structure and the protective structure are respectively located in the movable grooves, and the first fixed block (10) and the second fixed block (11) are both symmetrically arranged with respect to the center of the transmission track (4).
3. The sensor fully automatic assembly test machine according to claim 1, characterized in that: The bottom of the scraper (16) is in contact with the inner wall of the conveying track (4), and the scraper (16) is slidably connected to the inner wall of the movable groove on the side away from the first rack (18). A dry lubricant is provided inside the liquid storage tank (22). One end of the nozzle (23) passes through the movable seat (21) and extends to the bottom of the movable groove. A control valve is fixedly installed at one end of the nozzle (23). There are multiple nozzles (23), and they are distributed in a linear array at the bottom of the movable seat (21).
4. The sensor fully automatic assembly test machine according to claim 1, characterized in that: The top of the conveying track (4) and the top of the second fixed block (11) are both provided with mounting openings (24), and an elastic telescopic tube (25) is fixedly installed on the top of the liquid storage tank (22), and one end of the elastic telescopic tube (25) away from the liquid storage tank (22) is located in the mounting opening (24) of the second fixed block (11).
5. The sensor fully automatic assembly test machine according to claim 1, characterized in that: The two mounting plates (26) are located on the upper and lower sides of the moving block (9), and one side of the two mounting plates (26) is slidably connected to the inner wall of the mounting groove. The fixed plate (28) is located on the upper and lower sides of the second fixed block (11). Elastic buffer pads (29) are fixedly connected to both sides of the first fixed block (10) and the second fixed block (11), and the material of the elastic buffer pads (29) is polyurethane.
Citation Information
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