Rigid display panel packaging device and packaging method thereof
By introducing a multi-function clamping and centering device and negative suction components into the OLED rigid display panel packaging device, the problem of assembly neutralization and initial pressing during the packaging process is solved, the processing quality and structural connection strength are improved, and the overall processing technology is optimized.
Patent Information
- Application Number
- CN202510762751.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-08-29
AI Technical Summary
In the packaging process of OLED rigid display panels, there is a lack of convenient and highly targeted technical means of press-fitting pretreatment, which leads to irreversible structural deviations of structural components during vacuum lamination processing, affecting the processing quality.
A rigid display panel packaging device is adopted, including a multi-function clamping and centering device composed of a base, a pressing platform, an adjustment transmission component, a clamping block, a power output component and a meshing transmission component, and a preliminary pressing of the neutralization is achieved through the meshing transmission and a lead screw transmission mechanism, and a multi-position pressing is carried out with the negative suction component and the linking gear component to ensure the stability and accuracy of the assembly.
It effectively solves the problem of neutralization and initial pressing of the assembly during packaging, improves the processing quality, ensures the structural connection strength of the assembly before laser welding, and optimizes the overall processing technology effect.
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Figure CN120569100A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of panel packaging devices, and in particular to a rigid display panel packaging device and a packaging method thereof. Background Art
[0002] OLED, also known as organic electro-laser display or organic light-emitting semiconductor, is a current-type organic light-emitting device. Its main principle is that under the influence of an electric field, holes generated at the anode and electrons generated at the cathode migrate, injecting into the hole transport layer and electron transport layer, respectively, and then migrating to the light-emitting layer. When the two meet in the light-emitting layer, energy excitons are generated, which excite the light-emitting molecules and ultimately produce visible light. The luminous intensity is proportional to the injected current, making it suitable for a wide range of applications.
[0003] At present, compared with LCD, the existing OLED rigid display panel has the advantages of being lighter, thinner, brighter, lower power consumption, faster response, higher clarity, better flexibility and higher luminous efficiency, which can meet consumers' new demands for display technology. In the production process of OLED rigid display panels, the packaging technology is usually laser welding packaging technology, which can fully guarantee the structural strength of the panel assembly and ensure the service life. However, in the actual packaging process, there is a lack of convenient and targeted centering and pressing pre-treatment technology between the panel assemblies in the OLED rigid display panel. In the subsequent vacuum lamination process, there is a certain probability of irreversible structural combination displacement deviation, which will adversely affect the processing quality of the overall process. Summary of the Invention
[0004] (1) Technical problems solved In view of the deficiencies in the prior art, the present invention provides a rigid display panel packaging device and a packaging method thereof, which solve the problems raised in the above background technology.
[0005] (2) Technical solution To achieve the above objectives, the present invention provides the following technical solution: a rigid display panel packaging device comprising a base, a door hingedly connected to a front structure of the base, a pressing platform and a composite bracket mounted on the top of the base, and adjustable transmission components that reciprocate under pressure are mounted on both sides of the top and the front and rear ends of the base, wherein the movable end of the adjustable transmission component located at the top of the second panel component is in transmission connection with a clamping block; The base is provided with a power output component, and the output end structure of the power output component is connected to the meshing transmission component, and the meshing transmission component can apply pressure to the adjustment transmission component set on the top of the base under the rotation transmission of the power output component, so that the two adjustment transmission components in relative positions drive their respective corresponding clamping blocks to clamp and center the top area of the pressing platform; A screw transmission mechanism is installed inside the top of the composite bracket, and a slide groove is provided at the front end of the top of the composite bracket, and a composite transmission cylinder connected to the output structure of the screw transmission mechanism is clamped in the slide groove, and a plurality of extruded rods perpendicular to the top surface of the pressing platform are installed at the bottom of the composite transmission cylinder.
[0006] Preferably, guide grooves are provided on both sides of the top and in the front and rear ends of the base, and the adjustment transmission component includes an I-shaped guide rod, a linkage curved plate and a second spring. The linkage curved plate specifically adopts a Z-shaped structure, and the middle portion of the linkage curved plate is respectively engaged with one end of the I-shaped guide rod and the guide groove, and the two ends of the second spring are respectively fixedly mounted on the middle surface of the I-shaped guide rod and the surface of the other end of the second spring; The middle portion of the clamping block is fixedly connected to the end of the I-shaped guide rod located outside the top of the base, and the I-shaped guide rod specifically adopts a T-shaped structure.
[0007] Preferably, the power output component includes a first brake servo motor and a linkage shaft, wherein the linkage shaft is transmission-connected to the output end of the first brake servo motor as the output structure of the power output component, and a support seat is installed between the housing surface of the first brake servo motor and the inner wall of the base; The meshing transmission component includes a first gear ring, a second gear ring, and a first arc-shaped electromagnet. The top of the first gear ring is meshed with the second gear ring. A first auxiliary bearing is sheathed on the top of the second gear ring, and a first support rod is installed between the outer ring surface of the first auxiliary bearing and the inner wall of the top of the base. The bottom of the first gear ring is a hollow cylindrical structure, and a second auxiliary bearing is sheathed on the bottom of the first gear ring, and a first limiting frame is installed between the surface of the second auxiliary bearing and the inner wall of the top of the base. The bottom side wall of the first gear ring is provided with a first arc-shaped electromagnet which is coplanar with its own inner wall. One end of the top of the linkage shaft is clamped on the inner side of the middle part of the first gear ring and can be magnetically connected to the arc-shaped magnetic surface of the first arc-shaped electromagnet. The surface of the middle part of the second gear ring is provided with four arc-shaped top-pressure curved rods arranged circumferentially along its own structure. The four arc-shaped top-pressure curved rods can synchronously squeeze and transmit the ends of the four linkage curved plates located inside the top of the base as the second gear ring rotates.
[0008] Preferably, the number of the extruded rods is not less than two and they are equidistantly arranged along the circumference of the composite transmission cylinder at the bottom structure of the composite transmission cylinder. The extruded rods include an I-shaped pressure rod, a first spring, and a first pressure sensor. A clearance space is provided at the bottom of the composite transmission cylinder. The top end of the I-shaped pressure rod and the first pressure sensor are both mounted in the clearance space. The two ends of the first spring are respectively fixed on the surface of the top end of the first spring and on the inner wall of the bottom of the clearance space.
[0009] Preferably, an installation space is provided at the top of the composite bracket, and the screw transmission mechanism includes a screw, a nut and a second brake servo motor. The nut is threadedly connected to the surface of the screw, and the top end of the screw passes through the top structure of the composite bracket and is transmitted to the output end of the second brake servo motor. A fixed seat is installed between the shell surface of the second brake servo motor and the top of the composite bracket. The nut serves as the output structure of the screw transmission mechanism and is aligned with the slide groove and is transmission-connected to the end of the composite transmission cylinder clamped in the slide groove.
[0010] Preferably, the pressing platform is sleeved in the top of the base through a bearing and is arranged coplanar with the top of the base, a negative suction component is provided at the bottom of the pressing platform, the negative suction component includes an annular tube, a negative pressure suction cup and a vacuum pump, a positioning plate is installed between the surface of the negative pressure suction cup and the bottom surface of the pressing platform, the output end of the vacuum pump is connected to the annular tube, the number of the negative pressure suction cups is not less than two and they are arranged equidistantly along the circumference of the annular tube, the top of the negative pressure suction cup is sleeved inside the pressing platform, the top port of the negative pressure suction cup is coplanar with the top surface of the pressing platform, and a fixing frame is installed between the shell surface of the vacuum pump and the bottom surface of the pressing platform.
[0011] Preferably, a third gear ring is installed at the bottom of the pressing platform, and there is a clearance space between the bottom of the third gear ring and the bottom of the second gear ring. The outer side of the third gear ring is meshed with a linkage gear component, and the top end of the linkage shaft passes through the inner side of the middle part of the first gear ring and can be transmission-connected with the linkage gear component. The linkage gear component includes a fourth gear ring, the top and bottom of the fourth gear ring are respectively engaged with the third gear ring for transmission and are equipped with a second limit frame through a bearing sleeve, one side of the second limit frame is fixed to the top inner wall of the base, and the side wall of the bottom of the fourth gear ring is equipped with a second arc-shaped electromagnet that is coplanar with its own inner wall. The top end of the linkage shaft is clamped on the middle inner wall of the fourth gear ring and can be magnetically connected to the arc-shaped magnetic surface of the second arc-shaped electromagnet.
[0012] Preferably, the clamping block is configured as a hollow structure, and the inner sides of the front and rear ends of the clamping block are both equipped with pressure detection devices, the pressure detection device includes a cross-shaped needle, a third spring and a second pressure sensor, the second pressure sensor is installed on the inner wall of the clamping block and aligned with the cross-shaped needle, one end of the cross-shaped needle is clamped through the side structure corresponding to the clamping block, and the two ends of the third spring are respectively fixed on the inner wall of the clamping block and the surface of the middle part of the cross-shaped needle.
[0013] Preferably, the top surface of the pressing platform carries a first panel component and a second panel component, and the first panel component and the second panel component are in an overlapping state aligned up and down, the first panel component is composed of a glass cover plate and a low-melting-point metal layer arranged on the glass cover plate, the second panel component is composed of a glass back plate and a TFT device, an OLED device, and a low-melting-point metal layer arranged on the glass back plate, and the integral connection between the first panel component and the second panel component can be formed by laser welding.
[0014] Preferably, the packaging method comprises the following steps: The first step is to prepare the ingredients; The first panel component and the second panel component are formed respectively through existing front-end processes, including IGZO technology, evaporation and etching, atomic layer deposition, etc.; The second step is preliminary pressing; The first panel component and the second panel component are stacked up and placed on the top surface of the pressing platform. Subsequently, the power output component is started, and the power output component drives the first gear ring inside the meshing transmission component, and then the first gear ring is used to mesh and drive the second gear ring, so that the four arc-surface pressing curved rods provided on the surface of the second gear ring respectively press and transmit the corresponding adjustment transmission components on their respective rotation trajectories, and then the four adjusting transmission components facing each other drive their corresponding clamping blocks to clamp and center the first panel component and the second panel component on the top surface of the pressing platform; Next, the second brake servo motor is started, and the output end of the second brake servo motor drives the lead screw, which then engages the transmission nut on the surface of the lead screw. Utilizing the lead screw transmission principle, the nut drives the composite transmission cylinder and multiple extruded rods to automatically move downward, and automatically press the aligned first and second panel components together. The third step is secondary pressing; The first panel component and the second panel component assembly after centering and pressing are placed in an existing vacuum laminating machine for secondary pressing, thereby making the first panel component and the second panel component tightly fit together while ensuring the appearance dimensional accuracy of the assembly and fully ensuring the structural strength of the first panel component and the second panel component assembly; The fourth step is molding; The pressed first panel component and the second panel component are laser-welded by using existing laser equipment, so that the first panel component and the second panel component are integrally formed and connected.
[0015] Beneficial effects The present invention provides a rigid display panel packaging device and a packaging method thereof, which have the following beneficial effects: 1. The rigid display panel packaging device forms a multifunctional clamping and centering device by providing a power output component, an engaging transmission component, four adjusting transmission components and four clamping blocks. After being used in combination with a preliminary pressing device composed of a composite transmission cylinder, multiple extrusion rods and a screw transmission mechanism, a pressing platform and a base, the power output component can drive the engaging transmission component to enable the four adjusting transmission components and the clamping blocks associated with the four adjusting transmission components to perform clamping and centering pre-processing on the assembly formed by the first panel component and the second panel component. Similarly, the screw transmission mechanism drives the composite transmission cylinder and the extrusion rods to perform preliminary pressing processing on the assembly formed by the first panel component and the second panel component, thereby creating very favorable conditions for the subsequent molding of the assembly formed by the first panel component and the second panel component, and fully ensuring the quality of subsequent processing.
[0016] 2. The rigid display panel packaging device is composed of a multifunctional auxiliary device through the negative suction component, the third gear ring and the linkage gear component. After being further combined with the multifunctional clamping and centering device and the preliminary pressing device, the third gear ring and the linkage gear component can link the kinetic energy output by the power output component to make the first panel component and the second panel component assembly set on the top surface of the pressing platform automatically rotate and adjust, thereby meeting the use requirements of multi-position preliminary pressing and fully ensuring the preliminary pressing effect.
[0017] 3. This packaging method performs a series of processes such as clamping and centering, preliminary pressing and secondary pressing on the assembly formed by the first panel component and the second panel component, which fully ensures the structural connection strength of the assembly formed by the first panel component and the second panel component before laser welding, and also creates favorable conditions for subsequent laser welding forming processing, fully ensures the processing quality of the assembly of the first panel component and the second panel component, and optimizes the operation effect of the overall processing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention; Figure 2 It is a front view schematic diagram of the meshing transmission components of the structure of the present invention; Figure 3 It is a cross-sectional schematic diagram of the meshing transmission components of the structure of the present invention; Figure 4 Schematic bottom view of the screw transmission mechanism of the present invention; Figure 5 It is a bottom view schematic diagram of the meshing transmission components of the structure of the present invention; Figure 6 It is a bottom view schematic diagram of the negative suction component of the structure of the present invention; Figure 7 It is an enlarged schematic diagram of the linkage gear component of the structure of the present invention; Figure 8 It is an enlarged schematic diagram of the structural pressure inspection device of the present invention.
[0019] In the figure: 1. Base; 2. First panel component; 3. Second panel component; 4. Pressing platform; 5. Power output component; 51. First brake servo motor; 52. Linkage shaft; 6. Engaging transmission component; 61. First gear ring; 62. Second gear ring; 63. First arc-surface electromagnet; 64. Arc-surface top pressure curved rod; 65. First limit frame; 7. Adjusting transmission component; 71. I-shaped guide rod; 72. Linkage curved plate; 73. Second spring; 8. Clamping block; 9. Composite bracket; 10. Second brake servo motor; 11. Screw; 12. Nut; 13. Composite transmission cylinder; 14. Extruded rod; 141. I-shaped pressure rod; 142. First spring; 143. First pressure sensor; 15. Negative suction component; 151. Annular tube; 152. Negative pressure suction cup; 153. Vacuum pump; 16. Third gear ring; 17. Interlocking gear component; 171. Fourth gear ring; 172. Second arc-surface electromagnet; 173. Second limit frame; 18. Box door; 19. Cross-shaped needle; 20. Third spring; 21. Second pressure sensor. DETAILED DESCRIPTION
[0020] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0021] See also Figure 1-Figure 5 , a rigid display panel packaging device, including a base 1, a box door 18 hingedly connected to the front end structure of the base 1, the top of the base 1 is respectively provided with a pressing platform 4 and a composite bracket 9, the top surface of the pressing platform 4 carries a first panel component 2 and a second panel component 3, and the first panel component 2 and the second panel component 3 are in an aligned and superimposed state, the first panel component 2 is composed of a glass cover plate and a low-melting-point metal layer arranged on the glass cover plate, the second panel component 3 is composed of a glass back plate and a TFT device, an OLED device, and a low-melting-point metal layer arranged on the glass back plate, and the integral connection between the first panel component 2 and the second panel component 3 can be formed by laser welding, and the top sides and front and rear ends of the base 1 are all provided with adjustment transmission components 7 that move back and forth under pressure, and the movable end of the adjustment transmission component 7 located at the top of the second panel component 3 is transmission-connected to a clamping block 8; When the cam 71 is in the unlock state, the locking cam 73 is locked, and the locking cam 73 is in the unlock state, so that the cam 71 can be unlocked easily. A power output component 5 is mounted inside the base 1, and the output end structure of the power output component 5 is connected to the meshing transmission component 6. Under the rotational transmission of the power output component 5, the meshing transmission component 6 can apply pressure to the adjustment transmission component 7 set on the top of the base 1, so that the two adjustment transmission components 7 in relative positions drive their respective clamping blocks 8 to clamp and center the top area of the pressing platform 4; The power output component 5 includes a first brake servo motor 51 and a linkage shaft 52. The linkage shaft 52, as the output structure of the power output component 5, is transmission-connected to the output end of the first brake servo motor 51, thereby serving as a power extension for the first brake servo motor 51. A support seat is installed between the housing surface of the first brake servo motor 51 and the inner wall of the base 1 to ensure the stability of the first brake servo motor 51. The meshing transmission component 6 includes a first gear ring 61, a second gear ring 62, and a first arc-surface electromagnet 63. The top of the first gear ring 61 is meshed with the second gear ring 62. A first auxiliary bearing is sheathed on the top of the second gear ring 62, and a first support rod is installed between the outer ring surface of the first auxiliary bearing and the inner wall of the top of the base 1. The bottom of the first gear ring 61 is a hollow cylindrical structure, and a second auxiliary bearing is sheathed on the bottom of the first gear ring 61, and a first limiting frame 65 is installed between the surface of the second auxiliary bearing and the inner wall of the top of the base 1. The bottom side wall of the first gear ring 61 is sheathed with a first arc-surface electromagnet 63 coplanar with its own inner wall. One end of the top of the linkage shaft 52 is clamped on the inner side of the middle part of the first gear ring 61 and can be magnetically connected to the arc-shaped magnetic surface of the first arc-surface electromagnet 63. Four arc-surface top-pressing curved rods 64 are installed on the surface of the middle part of the second gear ring 62 along the circumference of its own structure. These four arc-surface top-pressing curved rods 64 can synchronously squeeze and drive the ends of the four linkage curved plates 72 located inside the top of the base 1 as the second gear ring 62 rotates. A screw drive mechanism is mounted inside the top of the composite bracket 9, and a slide groove is provided at the front end of the top of the composite bracket 9. A composite transmission cylinder 13 connected to the output structure of the screw drive mechanism is clamped in the slide groove. The bottom of the composite transmission cylinder 13 is mounted with a plurality of extruded rods 14 perpendicular to the top surface of the pressing platform 4. An installation space is provided at the top of the composite bracket 9. The screw transmission mechanism includes a screw 11, a nut 12 and a second brake servo motor 10. The nut 12 is threadedly connected to the surface of the screw 11, and the top end of the screw 11 passes through the top structure of the composite bracket 9 and transmits power to the output end of the second brake servo motor 10. A fixing seat is installed between the housing surface of the second brake servo motor 10 and the top of the composite bracket 9. The nut 12, as the output structure of the screw transmission mechanism, is aligned with the slide groove and is transmission-connected to the end of the composite transmission cylinder 13 that is clamped in the slide groove. There are no less than two extrusion rods 14 and they are equidistantly arranged along the circumference of the composite transmission cylinder 13 at the bottom structure of the composite transmission cylinder 13. The extrusion rods 14 include an I-shaped pressure rod 141, a first spring 142, and a first pressure sensor 143. A clearance space is provided at the bottom of the composite transmission cylinder 13. The top end of the I-shaped pressure rod 141 and the first pressure sensor 143 are both mounted in the clearance space. The two ends of the first spring 142 are respectively fixed on the surface of the top end of the first spring 142 and on the inner wall of the bottom of the clearance space.
[0022] When in use, the pre-processing operations for centering and preliminary pressing of the first panel component 2 and the second panel component 3 during the packaging process are as follows: The first panel component 2 and the second panel component 3 are stacked up and placed on the top surface of the pressing platform 4. Then, the first arc-surface electromagnet 63 is turned on, so that the magnetic surface of the first arc-surface electromagnet 63 is magnetically connected with the surface of the linkage shaft 52. Subsequently, the first brake servo motor 51 is started, and the output end of the first brake servo motor 51 is driven by the linkage shaft 52 to engage the first gear ring 61 inside the transmission component 6, and then the first gear ring 61 is used to engage the second gear ring 62. At the same time, the four arc-surface pressing curved rods 64 provided on the surface of the second gear ring 62 respectively press the corresponding linkage curved plates 72 in the adjusting transmission components 7 on their respective rotation trajectories, and then the four opposing linkage curved plates 72 in the adjusting transmission components 7 drive their corresponding clamping blocks 8 to clamp and center the first panel component 2 and the second panel component 3 on the top surface of the pressing platform 4. Next, the second brake servo motor 10 is started, and the output end of the second brake servo motor 10 transmits the lead screw 11, which then engages the surface of the lead screw 11 with the transmission nut 12. By utilizing the lead screw transmission principle, the nut 12 drives the composite transmission cylinder 13 and multiple extrusion rods 14 to automatically move downward, and automatically press the first panel component 2 and the second panel component 3 after centering. The specific pressing force of the extrusion rod 14 can be exerted on the first pressure sensor 143 by the reaction force of the I-shaped pressure rod 141 inside the extrusion rod 14, so that the first pressure sensor 143 outputs pressure data for disguised feedback.
[0023] See also Figure 3 、 Figure 6 The pressing platform 4 is mounted on the top of the base 1 through a bearing sleeve and is coplanar with the top of the base 1. A negative suction component 15 is provided at the bottom of the pressing platform 4. The negative suction component 15 includes an annular tube 151, a negative pressure suction cup 152 and a vacuum pump 153. A positioning plate is installed between the surface of the negative pressure suction cup 152 and the bottom surface of the pressing platform 4. The output end of the vacuum pump 153 is connected to the annular tube 151. The number of negative pressure suction cups 152 is not less than two and is equidistantly arranged along the circumference of the annular tube 151. The top of the negative pressure suction cup 152 is mounted inside the pressing platform 4, and the top port of the negative pressure suction cup 152 is coplanar with the top surface of the pressing platform 4, and a fixing frame is installed between the shell surface of the vacuum pump 153 and the bottom surface of the pressing platform 4.
[0024] During use, considering the stability of the initial assembly of the first panel component 2 and the second panel component 3 on the top surface of the pressing platform 4, the negative suction component 15 is used to negatively suction and limit the second panel component 3 as the bottom support. The specific operation is as follows: After the second panel component 3 is placed on the top surface of the pressing platform 4, the vacuum pump 153 is started. The input end of the vacuum pump 153 sucks the air between the top ports of multiple negative pressure suction cups 152 and the bottom surface of the second panel component 3 through the annular tube 151, and then the multiple negative pressure suction cups 152 perform negative suction connection on the second panel component 3, providing favorable conditions for the subsequent centering and preliminary pressing of the first panel component 2 and the second panel component 3.
[0025] See also Figure 6-Figure 7 A third gear ring 16 is installed at the bottom of the pressing platform 4, and there is a clearance space between the bottom of the third gear ring 16 and the bottom of the second gear ring 62. The outer side of the third gear ring 16 is meshed with a linkage gear component 17. The top end of the linkage shaft 52 passes through the inner middle part of the first gear ring 61 and can be transmission-connected to the linkage gear component 17. The linkage gear component 17 includes a fourth gear ring 171. The top and bottom of the fourth gear ring 171 are respectively engaged with the third gear ring 16 for transmission and are equipped with a second limit frame 173 through a bearing sleeve. One side of the second limit frame 173 is fixed to the top inner wall of the base 1. The side wall of the bottom of the fourth gear ring 171 is equipped with a second arc-shaped electromagnet 172 that is coplanar with its own inner wall. The top end of the linkage shaft 52 is clamped on the middle inner wall of the fourth gear ring 171 and can be magnetically connected to the arc-shaped magnetic surface of the second arc-shaped electromagnet 172.
[0026] When in use, considering the processing requirements for multi-position pressing of the components of the first panel component 2 and the second panel component 3, the kinetic energy output by the power output component 5 can be linked by the assembly of the third gear ring 16 and the linkage gear component 17 to perform corresponding conditions. The specific operation is as follows; Maintain the closed state of the first arc surface electromagnet 63, turn on the second arc surface electromagnet 172, and make the magnetic surface of the second arc surface electromagnet 172 magnetically connected to the surface of the linkage shaft 52. Then, start the first brake servo motor 51, and the output end of the first brake servo motor 51 drives the fourth gear ring 171 and the second arc surface electromagnet 172 to rotate synchronously through the linkage shaft 52, and then make the fourth gear ring 171 engage and transmit the third gear ring 16 to drive the pressing platform 4 and the first panel component 2 and the second panel component 3 assembly placed on the top surface of the pressing platform 4 to rotate and adjust, thereby meeting the use requirements of multi-position preliminary pressing of the first panel component 2 and the second panel component 3 assembly, and optimizing the processing effect.
[0027] See also Figure 8 The clamping block 8 is set to a hollow structure, and the inner sides of the front and rear ends of the clamping block 8 are both equipped with pressure detection devices, the pressure detection device includes a cross-shaped needle 19, a third spring 20 and a second pressure sensor 21, the second pressure sensor 21 is installed on the inner wall of the clamping block 8 and aligned with the cross-shaped needle 19, one end of the cross-shaped needle 19 is clamped through the corresponding side structure of the clamping block 8, and the two ends of the third spring 20 are respectively fixed on the inner wall of the clamping block 8 and the surface of the middle part of the cross-shaped needle 19.
[0028] During use, the first panel component 2 and the second panel component 3 are required to be assembled with high precision, and the pressure detection device provided on the clamping block 8 is used to perform real-time detection of the centering. The specific operation is as follows: During the process of clamping and centering the first panel component 2 and the second panel component 3 by the two relative clamping blocks 8, the two cross-shaped needles 19 inside the clamping block 8 will respectively contact the side surfaces of the first panel component 2 and the side surfaces of the second panel component 3 and make corresponding displacements, and then respectively press the corresponding second pressure sensors 21, so that the two second pressure sensors 21 output corresponding pressure data, and perform difference processing on the pressure data values of the two second pressure sensors 21. If the difference is within the standard range, it means that the appearance dimensions of the first panel component 2 and the second panel component 3 when stacked are qualified. On the contrary, if the difference is not within the standard range, it means that the appearance dimensions of the first panel component 2 and the second panel component 3 when stacked are qualified, and the first panel component 2 and the second panel component 3 need to be repaired.
[0029] The packaging method comprises the following steps: The first step is to prepare the ingredients; The first panel component 2 and the second panel component 3 are formed respectively through existing front-end processes, including IGZO technology, evaporation and etching, atomic layer deposition, etc.; The second step is preliminary pressing; The first panel component 2 and the second panel component 3 are stacked up and placed on the top surface of the pressing platform 4. Then, the first arc-surface electromagnet 63 is turned on, so that the magnetic surface of the first arc-surface electromagnet 63 is magnetically connected with the surface of the linkage shaft 52. Subsequently, the first brake servo motor 51 is started, and the output end of the first brake servo motor 51 is driven by the linkage shaft 52 to engage the first gear ring 61 inside the transmission component 6, and then the first gear ring 61 is used to engage the second gear ring 62. At the same time, the four arc-surface pressing curved rods 64 provided on the surface of the second gear ring 62 respectively press the corresponding linkage curved plates 72 in the adjusting transmission components 7 on their respective rotation trajectories, and then the four opposing linkage curved plates 72 in the adjusting transmission components 7 drive their corresponding clamping blocks 8 to clamp and center the first panel component 2 and the second panel component 3 on the top surface of the pressing platform 4. Next, the second brake servo motor 10 is started, and the output end of the second brake servo motor 10 drives the lead screw 11, which then engages the transmission nut 12 on the surface of the lead screw 11. By utilizing the lead screw transmission principle, the nut 12 drives the composite transmission cylinder 13 and the multiple extrusion rods 14 to automatically move downward, and automatically press the first panel component 2 and the second panel component 3 after centering. The specific pressing force of the extrusion rod 14 can be exerted on the first pressure sensor 143 by the reaction force of the I-shaped pressure rod 141 inside the extrusion rod 14, so that the first pressure sensor 143 outputs pressure data for disguised feedback. The third step is secondary pressing; The first panel component 2 and the second panel component 3 after centering and pressing are placed in an existing vacuum laminating machine for secondary pressing, thereby making the first panel component 2 and the second panel component 3 tightly fit together while ensuring the appearance dimensional accuracy of the assembly and fully ensuring the structural strength of the assembly of the first panel component 2 and the second panel component 3; The fourth step is molding; The pressed first panel component 2 and the second panel component 3 are laser-welded by using existing laser equipment, so that the first panel component 2 and the second panel component 3 are integrally formed and connected.
[0030] In summary, the packaging method performs a series of processes such as clamping and centering, preliminary pressing and secondary pressing on the assembly formed by the first panel component 2 and the second panel component 3, which fully ensures the structural connection strength of the assembly formed by the first panel component 2 and the second panel component 3 before laser welding, and also creates favorable conditions for subsequent laser welding forming processing, fully ensuring the processing quality of the assembly of the first panel component 2 and the second panel component 3.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A rigid display panel packaging device, comprising a base (1), a door (18) hingedly connected to a front end structure of the base (1), and characterized in that: The top of the base (1) is respectively provided with a pressing platform (4) and a composite bracket (9), and both sides of the top and the front and rear ends of the base (1) are provided with an adjusting transmission component (7) that moves back and forth under pressure, and the movable end of the adjusting transmission component (7) located at the top of the second panel component (3) is connected to a clamping block (8); The base (1) is provided with a power output component (5), and the output end of the power output component (5) is connected to a meshing transmission component (6), and the meshing transmission component (6) can apply pressure to the adjustment transmission component (7) provided on the top of the base (1) under the rotational transmission of the power output component (5), so that the two adjustment transmission components (7) in relative positions drive their respective corresponding clamping blocks (8) to clamp and center the top area of the pressing platform (4); A screw transmission mechanism is mounted inside the top of the composite bracket (9), and a slide groove is provided at the front end of the top of the composite bracket (9), and a composite transmission cylinder (13) connected to the output structure of the screw transmission mechanism is clamped in the slide groove, and a plurality of extrusion rods (14) are mounted on the bottom of the composite transmission cylinder (13) perpendicular to the top surface of the pressing platform (4).
2. The rigid display panel packaging device according to claim 1, wherein: Guide grooves are provided on both sides of the top and the front and rear ends of the base (1). The adjustment transmission component (7) includes an I-shaped guide rod (71), a linkage curved plate (72) and a second spring (73). The linkage curved plate (72) specifically adopts a Z-shaped structure, and the middle of the linkage curved plate (72) is respectively connected to one end of the I-shaped guide rod (71) and the guide groove. The two ends of the second spring (73) are respectively fixedly mounted on the middle surface of the I-shaped guide rod (71) and the surface of the other end of the second spring (73); The middle portion of the clamping block (8) is fixedly connected to the end of the I-shaped guide rod (71) located outside the top of the base (1), and the I-shaped guide rod (71) specifically adopts a T-shaped structure.
3. The rigid display panel packaging device according to claim 1, wherein: The power output component (5) includes a first brake servo motor (51) and a linkage shaft (52); the linkage shaft (52) serves as an output structure of the power output component (5) and is transmission-connected to the output end of the first brake servo motor (51); and a support seat is installed between the housing surface of the first brake servo motor (51) and the inner wall of the base (1); The meshing transmission component (6) includes a first gear ring (61), a second gear ring (62), and a first arc-surface electromagnet (63); the top of the first gear ring (61) is meshed with the second gear ring (62); a first auxiliary bearing is sheathed on the top of the second gear ring (62); a first support rod is installed between the outer ring surface of the first auxiliary bearing and the inner wall of the top of the base (1); the bottom of the first gear ring (61) is a hollow cylindrical structure; a second auxiliary bearing is sheathed on the bottom of the first gear ring (61); and a first limiting frame (65) is installed between the surface of the second auxiliary bearing and the inner wall of the top of the base (1); The bottom side wall of the first gear ring (61) is provided with a first arc-shaped electromagnet (63) coplanar with its inner wall, one end of the top of the linkage shaft (52) is clamped on the inner side of the middle of the first gear ring (61) and can be magnetically connected to the arc-shaped magnetic surface of the first arc-shaped electromagnet (63), and the surface of the middle of the second gear ring (62) is provided with four arc-shaped top-pressing curved rods (64) arranged along the circumference of its own structure, and the four arc-shaped top-pressing curved rods (64) can synchronously squeeze and drive the end heads of the four linkage curved plates (72) located inside the top of the base (1) as the second gear ring (62) rotates.
4. The rigid display panel packaging device according to claim 1, wherein: The extrusion rods (14) are provided in a number not less than two and are arranged equidistantly on the bottom structure of the composite transmission cylinder (13) along the circumference of the composite transmission cylinder (13). The extrusion rods (14) include an I-shaped pressure rod (141), a first spring (142), and a first pressure sensor (143). A clearance space is provided at the bottom of the composite transmission cylinder (13). The top end of the I-shaped pressure rod (141) and the first pressure sensor (143) are both mounted in the clearance space. The two ends of the first spring (142) are respectively fixed on the surface of the top end of the first spring (142) and on the inner wall of the bottom of the clearance space.
5. The rigid display panel packaging device according to claim 1, wherein: The top of the composite bracket (9) is provided with an installation space, and the screw transmission mechanism includes a screw (11), a nut (12) and a second brake servo motor (10), the nut (12) is threadedly connected to the surface of the screw (11), and the top end of the screw (11) passes through the top structure of the composite bracket (9) and is transmitted to the output end of the second brake servo motor (10), and a fixed seat is installed between the shell surface of the second brake servo motor (10) and the top of the composite bracket (9), and the nut (12) as the output structure of the screw transmission mechanism is aligned with the slide groove and is connected to the end of the composite transmission cylinder (13) that is clamped in the slide groove.
6. The rigid display panel packaging device according to claim 1, wherein: The pressing platform (4) is sleeved on the top of the base (1) through a bearing and is arranged coplanar with the top of the base (1). A negative suction component (15) is provided at the bottom of the pressing platform (4). The negative suction component (15) includes an annular tube (151), a negative pressure suction cup (152) and a vacuum pump (153). A positioning plate is installed between the surface of the negative pressure suction cup (152) and the bottom surface of the pressing platform (4). The output end of the vacuum pump (153) is connected to the annular tube (151). The number of the negative pressure suction cups (152) is not less than two and they are arranged equidistantly along the circumference of the annular tube (151). The top of the negative pressure suction cup (152) is sleeved inside the pressing platform (4). The top port of the negative pressure suction cup (152) is coplanar with the top surface of the pressing platform (4), and a fixing frame is installed between the shell surface of the vacuum pump (153) and the bottom surface of the pressing platform (4).
7. The rigid display panel packaging device according to claim 3, wherein: A third gear ring (16) is installed at the bottom of the pressing platform (4), and there is a clearance space between the bottom of the third gear ring (16) and the bottom of the second gear ring (62). The outer side of the third gear ring (16) is meshedly connected with a linkage gear component (17). The top end of the linkage shaft (52) passes through the inner side of the middle part of the first gear ring (61) and can be transmission-connected with the linkage gear component (17). The linkage gear component (17) includes a fourth gear ring (171), the top and bottom of the fourth gear ring (171) are respectively meshed with the third gear ring (16) for transmission and are provided with a second limit frame (173) through a bearing sleeve, one side of the second limit frame (173) is fixed on the top inner wall of the base (1), the side wall of the bottom of the fourth gear ring (171) is provided with a second arc-shaped electromagnet (172) coplanar with the inner wall thereof, and the top end of the linkage shaft (52) is clamped on the middle inner wall of the fourth gear ring (171) and can be magnetically connected to the arc-shaped magnetic surface of the second arc-shaped electromagnet (172).
8. The rigid display panel packaging device according to claim 1, wherein: The clamping block (8) is configured as a hollow structure, and the inner sides of the front and rear ends of the clamping block (8) are both provided with pressure detection devices, the pressure detection device comprising a cross-shaped needle (19), a third spring (20) and a second pressure sensor (21), the second pressure sensor (21) being mounted on the inner wall of the clamping block (8) and aligned with the cross-shaped needle (19), one end of the cross-shaped needle (19) being clamped and penetrating the corresponding side structure of the clamping block (8), and the two ends of the third spring (20) being fixed on the inner wall of the clamping block (8) and on the surface of the middle part of the cross-shaped needle (19), respectively.
9. The rigid display panel packaging device according to claim 1, wherein: The top surface of the pressing platform (4) carries a first panel component (2) and a second panel component (3), and the first panel component (2) and the second panel component (3) are in an aligned and stacked shape, the first panel component (2) is composed of a glass cover plate and a low-melting-point metal layer arranged on the glass cover plate, the second panel component (3) is composed of a glass back plate and a TFT device, an OLED device, and a low-melting-point metal layer arranged on the glass back plate, and the first panel component (2) and the second panel component (3) can be integrally connected by laser welding.
10. A packaging method for a rigid display panel packaging device according to claim 1, characterized in that: The following steps are involved: The first step is to prepare the ingredients; The first panel component (2) and the second panel component (3) are formed respectively through existing front-end processes, including IGZO technology, evaporation and etching, atomic layer deposition, etc.; The second step is preliminary pressing; The first panel component (2) and the second panel component (3) are stacked up and placed on the top surface of the pressing platform (4), and then the power output component (5) is started, and the power output component (5) drives the first gear ring (61) inside the meshing transmission component (6), and then the first gear ring (61) is used to mesh and drive the second gear ring (62), so that the four arc-shaped top-pressing curved rods (64) provided on the surface of the second gear ring (62) respectively press and transmit the corresponding adjustment transmission components (7) on their respective rotation trajectories, and then the four opposing adjustment transmission components (7) drive their respective corresponding clamping blocks (8) to clamp and center the first panel component (2) and the second panel component (3) on the top surface of the pressing platform (4); Next, the second brake servo motor (10) is started, and the output end of the second brake servo motor (10) drives the lead screw (11), and then the surface of the lead screw (11) engages the transmission nut (12). By utilizing the lead screw transmission principle, the nut (12) drives the composite transmission cylinder (13) and the plurality of extruded rods (14) to automatically move downward, and automatically press the first panel component (2) and the second panel component (3) after centering; The third step is secondary pressing; The first panel component (2) and the second panel component (3) after centering and pressing are placed in an existing vacuum laminating machine for secondary pressing, thereby making the first panel component (2) and the second panel component (3) closely fit together while ensuring the appearance dimensional accuracy of the assembly and fully ensuring the structural strength of the assembly of the first panel component (2) and the second panel component (3); The fourth step is molding; The pressed first panel component (2) and the second panel component (3) are laser-welded using existing laser equipment, so that the first panel component (2) and the second panel component (3) are integrally formed and connected.