An apparatus and method for automatically packaging a particulate snack
By designing lower and upper clamping blocks to open the edges of the packaging bag, and combining the coordinated design of cylinders and tracks, a highly efficient and precise packaging process for granular snack packaging equipment has been achieved. This solves the problems of insufficient speed, precision, and adaptability of existing equipment, and improves production efficiency and automation level.
Patent Information
- Application Number
- CN202511079592.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-08-04
AI Technical Summary
Existing granular snack packaging equipment is inadequate in terms of packaging speed, precision, and adaptability. Furthermore, frequent adjustments to the mechanical structure are required when switching between different packaging sizes, which affects production capacity.
An automatic packaging device for granular snacks was designed. It uses lower and upper clamping blocks to clamp and open the edges of the packaging bag. Combined with the rapid response of the cylinder and the smooth conveying of the track, it can efficiently complete processes such as bag picking, transfer, flipping, and opening. The device is heated and sealed by the sealing end shell, forming a seamless connection between automatic unloading and new bag supply.
It significantly improves production efficiency, is suitable for high-volume, high-paced production lines, reduces the risk of material contamination, improves packaging quality and production efficiency, reduces downtime between processes, and enhances automation and operational safety.
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Figure CN120589268B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of snack packaging, in particular to a granular snack automatic packaging equipment and method. BACKGROUND
[0002] With the rapid development of the food industry, the market demand for granular snacks (such as nuts, candies, puffed foods, etc.) continues to grow, and the traditional manual packaging method has been difficult to meet the production requirements of high efficiency and high hygiene standards. Although the existing semi-automatic packaging equipment can realize basic filling and sealing functions, there are still obvious deficiencies in packaging speed, precision and adaptability. In addition, frequent adjustment of mechanical structure is required when switching between multiple specifications of packaging, resulting in long downtime and seriously affecting productivity. In view of the above problems, it is urgent to develop a highly automated and flexible granular snack packaging equipment that can integrate bag taking, bag opening, accurate filling, heat sealing and finished product stacking functions.
[0003] Patent No. CN222876438U discloses an edge sealing device for a vertical snack packaging equipment, belonging to the technical field of packaging edge sealing. It includes a positioning assembly and an edge sealing assembly mounted on the vertical snack packaging equipment. The positioning assembly includes a positioning plate with a sliding slot in the middle. The outer wall of the positioning plate is fixedly assembled with a motor, and the output shaft of the motor is fixedly assembled with a turntable. The patent drives the turntable to rotate by the motor, thereby driving the moving rod to slide in the arc-shaped slot. Through the movement of the moving rod, the sliding rod is driven to move horizontally, thereby adjusting the distance between the two sliding rods, which can adapt to different sizes of packaging bags. Then, the top block is driven to move towards the positioning rod by the electric telescopic rod, and the positioning rod positions the snack packaging bag, so that it can not only adapt to different sizes of packaging bags, but also firmly position them, which is beneficial to improve the practicality and reliability of the device. However, the processing steps of this patent need to be performed gradually, which affects the packaging efficiency. Therefore, a granular snack automatic packaging equipment and method are proposed to solve the above problems. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a granular snack automatic packaging equipment and method to solve the above problems in the prior art.
[0005] To solve the above technical problems, the technical solution adopted by the present application is: a granular snack automatic packaging equipment, comprising a table plate, the front half of the top surface of the table plate is fixedly connected with four angle iron columns, and the rear half of the top surface of the table plate is provided with a bag supporting mechanism.
[0006] The bag supporting mechanism comprises a cylinder, a push plate fixedly connected to the front end of the cylinder, a sliding groove block fixedly connected to the bottom surface of the front end of the push plate, a telescopic rod slidingly connected to the inside of the sliding groove block, a steering tooth rotatably connected to the end of the telescopic rod away from the sliding groove block, a guide column fixedly connected to the outside surface of the telescopic rod, a guide rail block fixedly connected to the side of the steering tooth away from the telescopic rod, a lower clamping block fixedly connected to the side of the guide rail block away from the steering tooth, an upper clamping block arranged above the lower clamping block, an inclined block fixedly connected to the upper surface of the guide rail block, a guide rail strip fixedly connected to the upper surface of the table plate, and a tooth block fixedly connected to the side surface of the guide rail strip.
[0007] According to the above technical scheme, the top end of the four angle iron columns is fixedly connected with a feeding plate, the top surface of the feeding plate is fixedly connected with a lower hopper, the lower hopper is arranged directly below the control mechanism, the rear of the lower hopper is provided with a bag conveying mechanism, the front end of the guide rail strip is provided with a force relief groove, the front surface of the table plate is symmetrically provided with a guide column groove and a sliding block groove on both sides, and the inside of the table plate is provided with a plate slot.
[0008] According to the above technical scheme, the outside of the cylinder is provided with a mounting seat, the cylinder is fixed to the top surface of the table plate through the mounting seat, the inclined block is slidingly connected with the upper clamping block, the spring sheet is arranged between the upper clamping block and the lower clamping block, and the two ends of the spring sheet are fixedly connected with the upper clamping block and the lower clamping block respectively, and the tooth block is meshingly connected with the steering tooth. In the working state, the cylinder is in an extended state to push the connected push plate to move, the push plate moves to drive the sliding groove block to slide along the sliding block groove, the sliding block groove drives the connected telescopic rod to move, at this time, the steering tooth and the guide rail block connected with the telescopic rod move with the sliding groove block, the guide rail block moves to contact the guide rail strip, the upper clamping block slides along the inclined block to approach the guide rail block and press the spring sheet between the lower clamping block and the upper clamping block, so that the packaging bag passing between the lower clamping block and the upper clamping block is clamped, and then the clamped packaging bag is conveyed to the lower hopper directly below along the guide column groove. In the process of conveying the packaging bag to the lower hopper, the steering tooth is meshed with the tooth block on the side surface of the guide rail strip, so that the steering tooth drives the connected guide rail block to rotate the connected lower clamping block and upper clamping block together by 90 degrees around the telescopic rod, so that the packaging bag clamped by the lower clamping block and the upper clamping block has its bag opening upward, and the telescopic rod slides along the guide column groove with the guide column, so that the guide columns on both sides approach each other, the guide column drives the telescopic rod to pass through the plate slot in the sliding groove block to extend to push the lower clamping blocks and the upper clamping blocks on both sides to approach each other, and the edge of the packaging bag clamped by the lower clamping block and the upper clamping block is approached to open the bag opening.
[0009] According to the technical scheme, the material control mechanism comprises a push block, a linkage push rod is arranged above the push plate, a guide groove block is fixedly connected to the top end of the linkage push rod, an extension rod is fixedly connected to the top end side of the guide groove block, a thin push rod is slidably connected in the extension rod, a horizontally arranged push rod is fixedly connected to the end of the thin push rod away from the extension rod, a slanting groove plate is slidably connected to the outer surface of the horizontally arranged push rod, and a vertical moving rod is fixedly connected to the bottom surface of the slanting groove plate.
[0010] According to the technical scheme, the end of the vertical moving rod away from the slanting groove plate is fixedly connected with an extension material cylinder, the outer side of the extension material cylinder is slidably connected with a discharging pipe, the top end of the discharging pipe is fixedly connected with a fixed rod holder, the center of the fixed rod holder is fixedly connected with a material control cylinder, and the outer side of the material control cylinder is slidably connected with a material blocking disc.
[0011] According to the technical scheme, the surface of the feeding plate is provided with a groove for the sliding of the guide groove block, the guide groove block is slidably connected with the feeding plate through the groove, the slanting groove plate is slidably connected with the feeding plate, the outer surface of the thin push rod is provided with a reset spring, the two ends of the reset spring are fixedly connected with the thin push rod and the extension rod respectively, the vertical moving rod is slidably connected with the discharging pipe, the top end of the discharging pipe is fixedly connected with the discharging hopper, and the material blocking disc is fixedly connected with the inner wall of the extension material cylinder.
[0012] According to the technical scheme, the bag conveying mechanism comprises a packaging box, a bag turning wheel is rotatably connected in the packaging box, meshing teeth are fixedly connected to the end of the rotating shaft of the bag turning wheel, a rack is arranged below the meshing teeth, a guide plate is fixedly connected to the inner side of the packaging box, an edge sealing end shell is arranged on the top surface of the front end of the table plate, a sealing groove is arranged on the side surface of the edge sealing end shell, and a bag discharging groove is arranged on the surface of the table plate corresponding to the position of the packaging box.
[0013] According to the technical scheme, the rack and the push plate surface are fixedly connected, the edge sealing end shell is rotationally connected with the table plate, the electric heating wire is arranged in the edge sealing end shell, the packaging bag below the extending material cylinder continues to move together with the two side lower clamping blocks and the upper clamping block, the two side lower clamping blocks and the upper clamping block start to move away from each other, after the packaging bag bag opening is pulled closed by the two side lower clamping blocks and the upper clamping block, the edge sealing end shell is turned over as a whole by using the built-in motor of the edge sealing end shell, the edge sealing end shell is buckled on the packaging bag opening edge to perform heating and sealing, then when the sealed lower clamping block and the upper clamping block move to the relief groove, the relief groove does not bind the lower clamping block and the upper clamping block, the spring between the lower clamping block and the upper clamping block is released, the lower clamping block and the upper clamping block on the same side move away from each other, so that the sealed packaging bag is dropped, then the cylinder is reset to pull the push plate to move to the initial position, then the cylinder is extended again to pull the push plate, the rack fixed on the pull push plate is engaged with the engaging teeth, so that the engaging teeth are rotated to drive the bag turning wheel to rotate, the rubber strip on the outer side of the bag turning wheel pushes the contacted packaging bag from the bag outlet groove to the front, and the pushed bag passes between the lower clamping block and the upper clamping block, and the guide plate guides the packaging bag stacked in the packaging box to be inserted between the engaging teeth and the bag outlet groove.
[0014] A method for using a granular snack automatic packaging device, comprising the following steps:
[0015] S1: the cylinder is in an extended state to push the connected push plate to move, the push plate movement drives the sliding block to slide along the sliding groove, the sliding groove drives the connected telescopic rod to move, at this time, the steering tooth and the guide rail block connected with the telescopic rod move with the sliding block, after the guide rail block moves, the upper clamping block slides along the inclined block to the guide rail block and extrudes the spring sheet between the lower clamping block and the upper clamping block, so that the packaging bag passing between the lower clamping block and the upper clamping block is clamped;
[0016] S2: then the clamped packaging bag is conveyed to the directly below the discharge hopper along the guide column groove, in the process of conveying the packaging bag to the below the discharge hopper, the steering tooth is engaged with the tooth block on the side of the guide rail strip, the steering tooth drives the connected lower clamping block and upper clamping block together to turn ninety degrees around the telescopic rod through the connected guide rail block, the packaging bag bag opening clamped by the lower clamping block and the upper clamping block is upward, the telescopic rod slides along the guide column groove with the guide column, the two side guide columns move close to each other, the guide column drives the telescopic rod to extend through the plate slot in the sliding block to push the two side lower clamping blocks and upper clamping blocks to move close to each other, the bag opening is opened by the lower clamping block and the upper clamping block clamping the edge of the packaging bag close to each other;
[0017] S3: When the cylinder extends to push the push plate to move, the push plate pushes the linkage push rod through the push block, at this time, the linkage push rod synchronously pushes the guide groove block and the extension rod to slide along the groove opened on the surface of the feeding plate, the extension rod pulls the fine push rod to move under the action of the reset spring, and moves the transversely arranged push rod to push the chute plate, at this time, the chute plate moves downward and drives the connected vertical moving rod to drive the extension cylinder, the extension cylinder slides relative to the discharge pipe and drives the baffle disc on the inner wall to move;
[0018] S4: After the baffle disc slides relative to the control cylinder to a completely separated state, the material slowly falls through the gap between the baffle disc and the control cylinder, the material in the discharge hopper enters the extension cylinder through the gap between the baffle disc and the control cylinder, and finally enters the extension cylinder through the middle of the baffle disc, and the transversely arranged push rod is reset upward along the chute plate, the control cylinder is quickly retracted upward, and the baffle disc is reconnected to the control cylinder to prevent the material in the discharge hopper from continuously falling;
[0019] S5: The packaging bag located below the extension cylinder continues to move with the two side lower clamping blocks and the upper clamping block, the two side lower clamping blocks and the upper clamping block start to move away from each other, the packaging bag is closed by the two side lower clamping blocks and the upper clamping block, the edge sealing end shell is turned over by the built-in motor of the edge sealing end shell, and the edge sealing end shell is buckled on the packaging bag opening edge through the sealing groove for heating and sealing, then the sealed lower clamping block and upper clamping block are moved to the relief groove, the relief groove does not bind the lower clamping block and the upper clamping block, the spring releases the elastic force between the lower clamping block and the upper clamping block, and the lower clamping block and the upper clamping block on the same side move away from each other, so that the sealed packaging bag is dropped, and then the cylinder is reset to pull the push plate to the initial position;
[0020] S6: The cylinder extends again to push the push plate, so that the rack fixed on the push plate engages the engaging teeth, so that the engaging teeth rotate to drive the bag turning wheel to rotate, the rubber strip on the outside of the bag turning wheel pushes the contacted packaging bag forward from the bag outlet groove, and the pushed bag passes between the lower clamping block and the upper clamping block, the packaging bag stacked in the packaging box is guided by the guide plate to be inserted between the engaging teeth and the bag outlet groove in a single piece, and a new cycle is realized.
[0021] The above technical scheme can bring the following beneficial effects:
[0022] The granular snack automatic packaging equipment clamps the edge of the packaging bag close to the bag opening through the lower clamp block and the upper clamp block to open the bag opening, facilitates material filling, and combines the rapid response of the air cylinder with the stable conveying of the track to complete the entire process (bag taking, material moving, overturning, and opening) in a very short time, greatly improves the production efficiency, is especially suitable for the production line demand of large batches and high rhythm, and simultaneously, the bidirectional air cylinder can act synchronously, uniformly opens the bag opening, avoids the problems of bag breaking or deformation caused by uneven stress, thereby providing stable and open bag opening conditions for subsequent material filling, and the cooperative design of the air cylinder and the track sliding groove not only can efficiently and accurately complete the preprocessing steps of the packaging bag, but also can improve the automation level of the overall production line, ensures the stability and reliability of the preparation work before material filling, and thereby improves the packaging quality and production efficiency.
[0023] The granular snack automatic packaging equipment reduces the contact of the material with the outside world and reduces the pollution risk through the closed material cylinder combined with the air cylinder driving, meets the high standard requirements of the food industry, simultaneously, the mechanized accurate feeding reduces the possibility of manual contact with dangerous materials, improves the operation safety, forms a continuous automatic process, greatly shortens the beat time, and compared with the traditional manual or semi-automatic feeding mode, the structure can significantly improve the production capacity.
[0024] The granular snack automatic packaging equipment controls the overall overturning of the edge sealing end shell through the built-in motor of the edge sealing end shell, and makes the edge sealing end shell buckle in the packaging bag opening edge through the sealing groove to heat and seal, guides the packaging bag stacked in the packaging box into the single sheet between the meshing teeth and the bag outlet groove through the guide plate, realizes the seamless connection of automatic unloading and new bag supply after sealing, significantly reduces the downtime between processes, and improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a whole front perspective structure schematic view of the present application;
[0026] Figure 2 It is a whole rear perspective structure schematic view of the present application;
[0027] Figure 3 It is a structure schematic view of the position distribution of the mechanism of the present application;
[0028] Figure 4 It is a structure schematic view of the bag opening mechanism of the present application;
[0029] Figure 5 It is a sliding groove block connection structure schematic view of the present application;
[0030] Figure 6 It is a structure schematic view of the control mechanism of the present application; Figure 4 It is an enlarged structure schematic view of A in the present application;
[0031] Figure 7 It is a structure schematic view of the control mechanism of the present application;
[0032] Figure 8 For the invention Figure 7 Amplification structure schematic diagram of B in the invention
[0033] Figure 9 For the invention bag conveying mechanism structure schematic diagram.
[0034] In the figure: 1, the table plate; 2, angle iron column; 3, feeding plate; 4, discharge hopper; 5, bag supporting mechanism; 51, air cylinder; 52, push plate; 53, sliding block; 54, telescopic rod; 55, guide column; 56, steering tooth; 57, guide rail block; 58, lower clamp block; 59, upper clamp block; 510, guide rail strip; 511, tooth block; 512, relief groove; 513, guide column groove; 514, sliding block groove; 515, inter-plate groove; 516, inclined way block; 6, material control mechanism; 61, push block; 62, linkage push rod; 63, guide groove block; 64, extension rod; 65, transversely placed push rod; 66, inclined chute plate; 67, thin push rod; 68, vertical moving rod; 69, discharge pipe; 610, extension material cylinder; 611, solid rod holder; 612, material control cylinder; 613, material blocking disc; 7, bag conveying mechanism; 71, packaging box; 72, guide plate; 73, bag turning wheel; 74, meshing tooth; 75, rack; 76, bag outlet groove; 77, edge sealing end shell; 78, sealing groove. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0036] Please refer to Figures 1-9 The embodiment of the present application is: an automatic packaging equipment for granular snacks, comprising a table plate 1, four angle iron columns 2 are fixedly connected to the top surface of the front half of the table plate 1, and a bag supporting mechanism 5 is arranged on the top surface of the rear half of the table plate 1.
[0037] The bag supporting mechanism 5 comprises a cylinder 51, the front end of the cylinder 51 is fixedly connected with a push plate 52, the bottom surface of the front end of the push plate 52 is fixedly connected with a sliding groove block 53, the inside of the sliding groove block 53 is slidably connected with an extension rod 54, the end, away from the sliding groove block 53, of the extension rod 54 is rotatably connected with a steering gear 56, the outside surface of the extension rod 54 is fixedly connected with a guide column 55, the side, away from the extension rod 54, of the steering gear 56 is fixedly connected with a guide rail block 57, the side, away from the steering gear 56, of the guide rail block 57 is fixedly connected with a lower clamping block 58, the upper side of the lower clamping block 58 is provided with an upper clamping block 59, the upper surface of the guide rail block 57 is fixedly connected with an inclined block 516, the upper surface of the table plate 1 is fixedly connected with a guide rail strip 510, the side surface of the middle part of the guide rail strip 510 is fixedly connected with a gear block 511, the top end of the four angle iron columns 2 is fixedly connected with a feeding plate 3, the top surface of the feeding plate 3 is fixedly connected with a hopper 4, the directly lower side of the hopper 4 is provided with a material control mechanism 6, the rear side of the hopper 4 is provided with a bag conveying mechanism 7, the front end side of the guide rail strip 510 is provided with a force relief groove 512, the surface of the front section of the table plate 1 is symmetrically provided with a guide column groove 513 and a sliding block groove 514 on both sides, the inside of the table plate 1 is provided with a plate slot 515, the outside of the cylinder 51 is provided with a mounting seat, the cylinder 51 is fixed to the top surface of the table plate 1 through the mounting seat, the inclined block 516 is slidably connected with the upper clamping block 59, the spring sheet is arranged between the upper clamping block 59 and the lower clamping block 58, and the two ends of the spring sheet are fixedly connected with the upper clamping block 59 and the lower clamping block 58 respectively, the gear block 511 is meshingly connected with the steering gear 56, in the working state, the cylinder 51 is in the extended state to drive the movement of the connected push plate 52, the movement of the push plate 52 drives the sliding of the sliding groove block 53 along the sliding block groove 514, the sliding block groove 514 drives the movement of the connected extension rod 54, at this time, the steering gear 56 and the guide rail block 57, connected with the extension rod 54, move along with the sliding groove block 53, the movement of the guide rail block 57 makes the upper clamping block 59 slide along the inclined block 516 to approach the guide rail block 57 and press the spring sheet between the lower clamping block 58 and the upper clamping block 59, so that the packaging bag passing between the lower clamping block 58 and the upper clamping block 59 is clamped, then the clamped packaging bag is conveyed to the directly lower side of the hopper 4 along the guide column groove 513, in the process of conveying the packaging bag to the directly lower side of the hopper 4, the gear block 511 on the side surface of the guide rail strip 510 meshes with the steering gear 56, so that the steering gear 56 drives the lower clamping block 58 and the upper clamping block 59, connected with the guide rail block 57, to rotate ninety degrees around the extension rod 54, so that the packaging bag clamped by the lower clamping block 58 and the upper clamping block 59 has its bag opening upward, and the extension rod 54 slides along the guide column groove 513 with the guide column 55, so that the guide columns 55 on both sides approach each other, the extension rod 54 is driven by the guide columns 55 to pass through the plate slot 515 from the inside of the sliding groove block 53 to extend to drive the lower clamping block 58 and the upper clamping block 59 on both sides to approach each other, the approaching of the lower clamping block 58 and the upper clamping block 59 clamping the edge of the packaging bag makes the bag opening be expanded, which is convenient for filling materials, the quick response of the cylinder 51 and the stable conveying of the track are combined,The whole process of taking, moving, turning over and opening the bag can be completed in a very short time, greatly improving the production efficiency, especially suitable for large batch and high rhythm production line demand. At the same time, the bidirectional air cylinder 51 can act synchronously and evenly open the bag opening, avoiding the problem of bag breaking or deformation caused by uneven force, thereby providing stable and open bag opening conditions for subsequent material filling. The coordinated design of the air cylinder 51 and the track sliding groove not only can efficiently and accurately complete the pretreatment steps of the packaging bag, but also can improve the automation level of the whole production line, ensure the stability and reliability of the preparation work before material filling, and improve the packaging quality and production efficiency.
[0038] The material control mechanism 6 comprises a push block 61, a linkage push rod 62 arranged above the push plate 52, a guide groove block 63 fixedly connected to the top end of the linkage push rod 62, an extension rod 64 fixedly connected to the top end side of the guide groove block 63, a thin push rod 67 slidably connected in the extension rod 64, a horizontally arranged push rod 65 fixedly connected to one end of the thin push rod 67 away from the extension rod 64, a slanting chute plate 66 slidably connected to the outer surface of the horizontally arranged push rod 65, a vertical moving rod 68 fixedly connected to the bottom surface of the slanting chute plate 66, an extension material cylinder 610 fixedly connected to one end of the vertical moving rod 68 away from the slanting chute plate 66, a discharge pipe 69 slidably connected to the outer side of the extension material cylinder 610, a fixed rod holder 611 fixedly connected to the top end of the discharge pipe 69, a material control cylinder 612 fixedly connected to the center of the fixed rod holder 611, and a material blocking disc 613 slidably connected to the outer side of the material control cylinder 612. When the cylinder 51 extends to push the push plate 52 to move, the push plate 52 pushes the linkage push rod 62 through the push block 61. At this time, during the process that the packaging bag is turned over and moved to the lower side of the discharge hopper 4, the linkage push rod 62 synchronously pushes the guide groove block 63 and the extension rod 64 to slide along the groove formed on the surface of the feeding plate 3. The extension rod 64 pulls the thin push rod 67 to move under the action of the return spring, and drives the horizontally arranged push rod 65 to move and push the slanting chute plate 66. At this time, the slanting chute plate 66 moves downward and drives the connected vertical moving rod 68 to drive the extension material cylinder 610. The extension material cylinder 610 slides relative to the discharge pipe 69 and drives the material blocking disc 613 on the inner wall to move. When the material blocking disc 613 slides relative to the material control cylinder 612 to a completely separated state, the material is slowly discharged through the gap between the material blocking disc 613 and the material control cylinder 612. The material in the discharge hopper 4 is discharged through the two sides of the material control cylinder 612 and finally enters the extension material cylinder 610 from the middle of the material blocking disc 613. As the horizontally arranged push rod 65 continuously pushes along the slanting chute plate 66, the horizontally arranged push rod 65 quickly resets upward along the side groove of the slanting chute plate 66, which quickly collects the material control cylinder 612 upward and makes the material blocking disc 613 re-contact the material control cylinder 612, so as to avoid the continuous falling of the material in the discharge hopper 4. The closed material cylinder combined with the cylinder 51 can reduce the contact between the material and the outside, reduce the pollution risk, meet the high standard requirements of the food industry, and improve the operation safety by reducing the possibility of manual contact with dangerous materials. A continuous automatic process is formed, which greatly shortens the beat time. Compared with the traditional manual or semi-automatic feeding mode, the structure can significantly improve the production capacity.
[0039] The surface of the feeding plate 3 is provided with a groove for sliding of the guide groove block 63, and the guide groove block 63 is slidably connected to the feeding plate 3 through the groove. The slanting chute plate 66 is slidably connected to the feeding plate 3. The outer surface of the thin push rod 67 is provided with a return spring, and the two ends of the return spring are fixedly connected to the thin push rod 67 and the extension rod 64, respectively. The vertical moving rod 68 is slidably connected to the discharge pipe 69. The top end of the discharge pipe 69 is fixedly connected to the discharge hopper 4. The material blocking disc 613 is fixedly connected to the inner wall of the extension material cylinder 610.
[0040] The bag conveying mechanism 7 comprises a packaging box 71, the inside of the packaging box 71 is rotationally connected with a bag turning wheel 73, the rotation shaft end of the bag turning wheel 73 is fixedly connected with a meshing tooth 74, the lower side of the meshing tooth 74 is provided with a rack 75, the inner side of the packaging box 71 is fixedly connected with a guide plate 72, the front end top surface of the table plate 1 is provided with an edge sealing end shell 77, the side of the edge sealing end shell 77 is opened and provided with a sealing groove 78, the surface of the table plate 1 corresponding to the position where the packaging box 71 is located is provided with a bag discharging groove 76, the rack 75 is fixedly connected with the surface of the push plate 52, the edge sealing end shell 77 is rotationally connected with the table plate 1, the inside of the edge sealing end shell 77 is built-in with an electric heating wire, the packaging bag located below the extended material cylinder 610 continues to move together with the two side lower clamping blocks 58 and the upper clamping blocks 59, the two side lower clamping blocks 58 and the upper clamping blocks 59 start to move away from each other, after the packaging bag opening is pulled closed by the two side lower clamping blocks 58 and the upper clamping blocks 59, the edge sealing end shell 77 is controlled to turn over as a whole by the built-in motor of the edge sealing end shell 77, and the edge sealing end shell 77 is buckled on the packaging bag opening edge through the sealing groove 78 to heat and seal, then when the sealed lower clamping blocks 58 and the upper clamping blocks 59 move to the relief groove 512, the relief groove 512 does not bind the lower clamping blocks 58 and the upper clamping blocks 59, so that the lower clamping blocks 58 and the upper clamping blocks 59 release the elastic force through the spring, so that the lower clamping blocks 58 and the upper clamping blocks 59 on the same side move away from each other, so as to drop the sealed packaging bag, then the cylinder 51 is reset to pull the push plate 52 to move to the initial position, then the cylinder 51 is extended again to pull the push plate 52, so that the rack 75 fixedly connected with the push plate 52 meshes with the meshing tooth 74, so that the meshing tooth 74 rotates to drive the bag turning wheel 73 to rotate, the packaging bag contacted by the rubber strip outside the bag turning wheel 73 is pushed out from the bag discharging groove 76 to the front, and the pushed out bag passes between the lower clamping blocks 58 and the upper clamping blocks 59, the packaging bag stacked in the packaging box 71 is guided by the guide plate 72 to be inserted into between the meshing tooth 74 and the bag discharging groove 76 in single sheet, realizing the seamless connection of automatic unloading and new bag feeding after sealing, significantly reducing the downtime between processes, and improving the production efficiency.
[0041] Working principle: in working state, the cylinder 51 is in the extended state to push the connected push plate 52 to move, the push plate 52 moves to drive the sliding block 53 to slide along the sliding block groove 514, and the sliding block groove 514 drives the connected telescopic rod 54 to move, at this time, the steering tooth 56 and the guide rail block 57 connected with the telescopic rod 54 move with the sliding block 53, the guide rail block 57 moves to contact the guide rail strip 510, so that the upper clamp block 59 slides along the inclined block 516 to approach the guide rail block 57 and extrude the spring sheet between the lower clamp block 58 and the upper clamp block 59, so that the packaging bag passing through the lower clamp block 58 and the upper clamp block 59 is clamped, and then the clamped packaging bag is conveyed along the guide column groove 513 to the lower side of the hopper 4, in the process of conveying the packaging bag to the lower side of the hopper 4, the steering tooth 56 is engaged with the tooth block 511 on the side of the guide rail strip 510, so that the steering tooth 56 drives the connected guide rail block 57 to drive the connected lower clamp block 58 and upper clamp block 59 to rotate ninety degrees around the telescopic rod 54, so that the packaging bag bag opening clamped by the lower clamp block 58 and the upper clamp block 59 is upward, and the telescopic rod 54 slides along the guide column groove 513 with the guide column 55, so that the guide columns 55 on both sides approach each other, the guide columns 55 drive the telescopic rod 54 to extend through the plate slot 515 inside the sliding block 53 to push the lower clamp block 58 and the upper clamp block 59 on both sides to approach each other, and the bag opening is opened by clamping the packaging bag edge by the lower clamp block 58 and the upper clamp block 59, which facilitates filling material. The fast response of the cylinder 51 and the stable conveying of the track are combined to complete the bag taking, moving, turning and opening in a very short time, which greatly improves the production efficiency, especially suitable for large batch and high rhythm production line demand. At the same time, the bidirectional cylinder 51 can act synchronously, evenly open the bag opening, avoid the problem of bag breaking or deformation caused by uneven stress, so as to provide stable and open bag opening condition for subsequent material filling. The cooperative design of the cylinder 51 and the track sliding groove not only can efficiently and accurately complete the pretreatment steps of the packaging bag, but also can improve the automation level of the whole production line, ensure the stability and reliability of the preparation work before material filling, so as to improve the packaging quality and production efficiency;
[0042] When the cylinder 51 extends to push the push plate 52 to move, the push plate 52 pushes the linkage push rod 62 through the push block 61, at this time, the packaging bag is turned over and moved to the lower hopper 4 below, the linkage push rod 62 synchronously pushes the guide groove block 63 and the extension rod 64 to slide along the groove opened on the surface of the feeding plate 3, the extension rod 64 pulls the fine push rod 67 to move under the action of the return spring, and the fine push rod 67 drives the transversely arranged push rod 65 to move and push the inclined chute plate 66, at this time, the inclined chute plate 66 moves downward and drives the connected vertical moving rod 68 to drive the extension cylinder 610, the extension cylinder 610 slides relative to the discharge pipe 69 and drives the baffle disc 613 on the inner wall to move, when the baffle disc 613 and the control cylinder 612 slide relative to each other to a completely separated state, the material is slowly lowered through the gap between the baffle disc 613 and the control cylinder 612, the material in the lower hopper 4 will pass through the control cylinder 612 on both sides and finally enter the extension cylinder 610 from the middle of the baffle disc 613, and is discharged, along with the transversely arranged push rod 65 continuously pushing along the inclined chute plate 66, the transversely arranged push rod 65 quickly resets upward along the side sliding groove of the inclined chute plate 66, the control cylinder 612 is quickly retracted upward at the same time, so that the baffle disc 613 recontacts the control cylinder 612, avoiding the continuous falling of the material in the lower hopper 4, the closed cylinder combined with the cylinder 51 can reduce the contact of the material with the outside world, reduce the pollution risk, meet the high standard requirements of the food industry, at the same time, the mechanized precise feeding reduces the possibility of manual contact with dangerous materials, improves the operation safety, forms a continuous automatic process, greatly shortens the beat time, compared with the traditional manual or semi-automatic feeding mode, the structure can significantly improve the production capacity;
[0043] The packaging bag located below the extending material cylinder 610 continues to move with the two side lower clamping blocks 58 and the upper clamping block 59, and the two side lower clamping blocks 58 and the upper clamping block 59 start to move away from each other. After the packaging bag opening is pulled closed by the two side lower clamping blocks 58 and the upper clamping block 59, the edge sealing end shell 77 is controlled to overturn as a whole by the built-in motor, and the edge sealing end shell 77 is buckled on the packaging bag opening edge through the sealing groove 78 for heating and sealing. After the sealed lower clamping block 58 and the upper clamping block 59 are moved to the relief groove 512, the relief groove 512 does not bind the lower clamping block 58 and the upper clamping block 59, so that the spring releases the elastic force between the lower clamping block 58 and the upper clamping block 59, and the lower clamping block 58 and the upper clamping block 59 on the same side move away from each other, so as to drop the sealed packaging bag. Then the cylinder 51 is reset to pull the moving plate 52 to the initial position, and then the cylinder 51 is extended again to pull the moving plate 52, so that the rack 75 fixed on the moving plate 52 engages the engaging teeth 74, so that the engaging teeth 74 rotate to drive the bag turning wheel 73 to rotate. The rubber strip on the outside of the bag turning wheel 73 pushes the contacted packaging bag from the bag outlet groove 76 to the front, and the pushed bag passes between the lower clamping block 58 and the upper clamping block 59. The packaging bag stacked in the packaging box 71 is guided by the guide plate 72 to be inserted between the engaging teeth 74 and the bag outlet groove 76 in single sheet, realizing automatic unloading after sealing and seamless connection of new bag supply, significantly reducing the downtime between processes, and improving production efficiency.
[0044] A use method of a granular snack automatic packaging equipment, comprising the following steps:
[0045] S1: The cylinder 51 is in the extended state to push the connected moving plate 52 to move, the moving plate 52 moves to drive the sliding block 53 to slide along the sliding block groove 514, and the sliding block groove 514 drives the connected telescopic rod 54 to move. At this time, the steering gear 56 and the guide rail block 57 connected with the telescopic rod 54 move with the sliding block 53. After the guide rail block 57 moves, it contacts the guide rail strip 510, so that the upper clamping block 59 slides along the inclined block 516 to approach the guide rail block 57 and press the spring sheet between the lower clamping block 58 and the upper clamping block 59, so that the packaging bag passing between the lower clamping block 58 and the upper clamping block 59 is clamped;
[0046] S2: The packaging bag that is clamped subsequently is transported along the guide column groove 513 to the directly below the discharge hopper 4, in the process of transporting the packaging bag to the below the discharge hopper 4, the deflection tooth 56 is engaged with the tooth block 511 of the side of the guide rail strip 510, make the deflection tooth 56 drive the lower clamp block 58 and the upper clamp block 59 that are connected together with the connected guide rail block 57 turn over 90 degrees around the telescopic rod 54, make the lower clamp block 58 and the upper clamp block 59 clamped the packaging bag bag mouth upward, and let the telescopic rod 54 slide along with the guide column 55 along the guide column groove 513, let the guide column 55 of both sides approach each other, drive the telescopic rod 54 from the inside of the sliding groove block 53 through the inter-plate groove 515 and extend to push the lower clamp block 58 and the upper clamp block 59 of both sides approach each other, through the lower clamp block 58 and the upper clamp block 59 clamped the packaging bag edge close to make the bag mouth open;
[0047] S3: When the cylinder 51 extends and pushes the push plate 52 to move, the push plate 52 pushes the linkage push rod 62 through the push block 61, at this time the packaging bag is turned over and moves to the below the discharge hopper 4, the linkage push rod 62 synchronously pushes the guide groove block 63 and the extension rod 64 to slide along the groove opened on the surface of the feeding plate 3, the extension rod 64 pulls the fine push rod 67 to move under the action of the reset spring, and moves the horizontally placed push rod 65 through the fine push rod 67 to push the inclined chute plate 66, at this time the inclined chute plate 66 is downward and drives the vertical moving rod 68 connected to it to drive the extension cylinder 610, the extension cylinder 610 slides relative to the discharge pipe 69 and drives the baffle disc 613 on the inner wall to move;
[0048] S4: After the baffle disc 613 slides relative to the control cylinder 612 to the completely separated state, the material is slowly dropped through the gap between the baffle disc 613 and the control cylinder 612, the material in the discharge hopper 4 will pass through the both sides of the control cylinder 612 and finally enter the extension cylinder 610 from the middle of the baffle disc 613, along with the horizontally placed push rod 65 continuously pushing along the inclined chute plate 66, the horizontally placed push rod 65 is quickly reset upward along the side sliding groove of the inclined chute plate 66, the control cylinder 612 is quickly retracted upward at the same time, so that the baffle disc 613 recontacts the control cylinder 612, avoiding the material in the discharge hopper 4 from continuously falling;
[0049] S5: The packaging bag under the extension barrel 610 continues to move with the two lower clamping blocks 58 and the upper clamping block 59, and the two lower clamping blocks 58 and the upper clamping block 59 start to move away from each other. After the packaging bag is pulled closed by the two lower clamping blocks 58 and the upper clamping block 59, the edge sealing end shell 77 is controlled to flip over as a whole by the built-in motor, and the edge sealing end shell 77 is buckled on the packaging bag opening edge through the sealing groove 78 for heating and sealing. After the sealed lower clamping block 58 and the upper clamping block 59 are moved to the relief groove 512, the relief groove 512 does not bind the lower clamping block 58 and the upper clamping block 59, so that the lower clamping block 58 and the upper clamping block 59 are separated from each other by the spring release force, so that the lower clamping block 58 and the upper clamping block 59 on the same side are separated from each other, thereby dropping the sealed packaging bag. Subsequently, the cylinder 51 is reset to pull the push plate 52 to move to the initial position.
[0050] S6: The cylinder 51 is extended again to drive the push plate 52, so that the rack 75 fixed on the push plate 52 engages the engaging teeth 74, so that the engaging teeth 74 rotate to drive the bag turning wheel 73 to rotate. The rubber strip on the outer side of the bag turning wheel 73 pushes the contacted packaging bag from the bag outlet slot 76 to the front, and the pushed bag passes between the lower clamping block 58 and the upper clamping block 59. The guide plate 72 guides the packaging bag stacked in the packaging box 71 to be inserted between the engaging teeth 74 and the bag outlet slot 76 in a single sheet, so as to realize a new cycle.
[0051] The present application provides a kind of granular snack automatic packaging equipment and method, the method and approach of many specific implementation this technical scheme, above-mentioned only it is preferred embodiment of the present application, it should be pointed out, for the ordinary skill in the art of this technical field, without departing from the principle of the present application, can also make several improvements and refinements, these improvements and refinements also should be considered as the protection scope of the present application. The components not explicitly described in the embodiment can be realized by existing technology.
Claims
1. An apparatus for the automatic packaging of a snack in the form of particles, comprising a table (1), characterised in that: The front half top surface of the table plate (1) is fixedly connected with four angle iron columns (2), and the rear half top surface of the table plate (1) is provided with a bag supporting mechanism (5); The bag supporting mechanism (5) comprises a gas cylinder (51), the front end of the gas cylinder (51) is fixedly connected with a push plate (52), the bottom surface of the front end of the push plate (52) is fixedly connected with a sliding groove block (53), the inside of the sliding groove block (53) is slidably connected with an extension rod (54), the end, away from the sliding groove block (53), of the extension rod (54) is rotatably connected with a steering gear (56), the outside surface of the extension rod (54) is fixedly connected with a guide column (55), the side, away from the extension rod (54), of the steering gear (56) is fixedly connected with a guide rail block (57), the side, away from the steering gear (56), of the guide rail block (57) is fixedly connected with a lower clamping block (58), the upper side of the lower clamping block (58) is provided with an upper clamping block (59), the upper surface of the guide rail block (57) is fixedly connected with an inclined path block (516), the upper surface of the table plate (1) is fixedly connected with a guide rail strip (510), the middle part of the side surface of the guide rail strip (510) is fixedly connected with a gear block (511); The top end of the four angle iron columns (2) is fixedly connected with a feeding plate (3), the top surface of the feeding plate (3) is fixedly connected with a lower hopper (4), the lower side of the lower hopper (4) is provided with a material control mechanism (6), the rear side of the lower hopper (4) is provided with a bag conveying mechanism (7), the front end side surface of the guide rail strip (510) is provided with a force relief groove (512), the front surface of the table plate (1) is symmetrically provided with a guide column groove (513) and a sliding block groove (514) on both sides, and the inside of the table plate (1) is provided with a plate slot (515); The material control mechanism (6) comprises a push block (61), the upper side of the push plate (52) is provided with a linkage push rod (62), the top end of the linkage push rod (62) is fixedly connected with a guide groove block (63), the top end side surface of the guide groove block (63) is fixedly connected with an extension rod (64), the inside of the extension rod (64) is slidably connected with a thin push rod (67), the end, away from the extension rod (64), of the thin push rod (67) is fixedly connected with a horizontally arranged push rod (65), the outer surface of the horizontally arranged push rod (65) is slidably connected with an inclined chute plate (66), and the bottom surface of the inclined chute plate (66) is fixedly connected with a vertical moving rod (68); The end, away from the inclined chute plate (66), of the vertical moving rod (68) is fixedly connected with an extended material cylinder (610), the outer side of the extended material cylinder (610) is slidably connected with a discharging pipe (69), the top end of the discharging pipe (69) is fixedly connected with a fixed rod frame (611), the center of the fixed rod frame (611) is fixedly connected with a material control cylinder (612), and the outer side of the material control cylinder (612) is slidably connected with a material blocking disc (613). The bag feeding mechanism (7) comprises a packaging box (71), the inside of the packaging box (71) is rotationally connected with a bag turning wheel (73), the rotation shaft end of the bag turning wheel (73) is fixedly connected with a meshing tooth (74), the lower side of the meshing tooth (74) is provided with a rack (75), the inner side of the packaging box (71) is fixedly connected with a guide plate (72), the front end top surface of the table plate (1) is provided with an edge sealing end shell (77), the side surface of the edge sealing end shell (77) is provided with a sealing groove (78), and the surface of the table plate (1) corresponding to the position where the packaging box (71) is located is provided with a bag discharging groove (76).
2. An apparatus for automatically packaging a particulate snack according to claim 1, wherein: The outer side of the air cylinder (51) is provided with a mounting seat, and the air cylinder (51) is fixed to the top surface of the table plate (1) through the mounting seat, the inclined way block (516) is slidably connected with the upper clamping block (59), the spring sheet is arranged between the upper clamping block (59) and the lower clamping block (58), and the two ends of the spring sheet are fixedly connected with the upper clamping block (59) and the lower clamping block (58) respectively, and the tooth block (511) is in meshing connection with the steering tooth (56).
3. An apparatus for automatically packaging a particulate snack according to claim 2, wherein: The surface of the feeding plate (3) is provided with a groove for sliding of the guide groove block (63), the guide groove block (63) is slidably connected with the feeding plate (3) through the groove, the inclined groove plate (66) is slidably connected with the feeding plate (3), the outer surface of the thin push rod (67) is provided with a return spring, the two ends of the return spring are fixedly connected with the thin push rod (67) and the extension rod (64) respectively, the vertical moving rod (68) is slidably connected with the discharging pipe (69), the top end of the discharging pipe (69) is fixedly connected with the discharging hopper (4), and the material blocking disc (613) is fixedly connected with the extension material cylinder (610) inner wall.
4. An apparatus for automatically packaging a particulate snack according to claim 3, wherein: The rack (75) is fixedly connected with the surface of the push plate (52), the edge sealing end shell (77) is rotationally connected with the table plate (1), and the inside of the edge sealing end shell (77) is internally provided with an electric heating wire.
5. A method of automatically packaging a snack food pellet using the apparatus of any one of claims 1 to 4, wherein: The method comprises the following steps: S1: the air cylinder (51) is in an extended state to drive the connected push plate (52) to move, the push plate (52) moves to drive the sliding groove block (53) to slide along the sliding block groove (514), the sliding block groove (514) drives the connected extension rod (54) to move, at this time, the steering tooth (56) and the guide rail block (57) connected with the extension rod (54) are driven to move along with the sliding groove block (53), the guide rail block (57) moves to contact the guide rail strip (510), the upper clamping block (59) slides along the inclined way block (516) to approach the guide rail block (57) and press the spring sheet between the lower clamping block (58) and the upper clamping block (59), so that the packaging bag passing through the lower clamping block (58) and the upper clamping block (59) is clamped; S2: The packaging bag that is clamped subsequently is transported along the guide column groove (513) to directly below the discharge hopper (4). During the process of transporting the packaging bag to below the discharge hopper (4), the turning tooth (56) is engaged with the tooth block (511) on the side of the guide rail strip (510), so that the turning tooth (56) drives the connected lower clamping block (58) and upper clamping block (59) to turn 90 degrees around the telescopic rod (54) through the connected guide rail block (57), so that the packaging bag mouth clamped by the lower clamping block (58) and the upper clamping block (59) is upward, and the telescopic rod (54) slides along the guide column groove (513) with the guide column (55), so that the guide columns (55) on both sides are close to each other, and the telescopic rod (54) is driven by the guide column (55) to extend from the sliding groove block (53) to pass through the plate slot (515) to push the lower clamping blocks (58) and the upper clamping blocks (59) on both sides to be close to each other, and the bag mouth is opened by the close of the lower clamping blocks (58) and the upper clamping blocks (59) clamping the edge of the packaging bag; S3: When the cylinder (51) extends to drive the push plate (52) to move, the push plate (52) drives the linkage push rod (62) through the push block (61). At this time, the packaging bag is moved to below the discharge hopper (4) during the process of being turned over, the linkage push rod (62) synchronously drives the guide groove block (63) and the extension rod (64) to slide along the groove on the surface of the feeding plate (3), the extension rod (64) drives the fine push rod (67) to move under the action of the return spring, and drives the transversely arranged push rod (65) to move through the fine push rod (67) to push the inclined chute plate (66), at this time, the inclined chute plate (66) is downward and drives the connected vertical moving rod (68) to drive the extension cylinder (610), the extension cylinder (610) slides relative to the discharge pipe (69) and drives the baffle disc (613) on the inner wall to move together; S4: After the baffle disc (613) slides relative to the control cylinder (612) to a completely separated state, the material slowly falls through the gap between the baffle disc (613) and the control cylinder (612), the material in the discharge hopper (4) enters the extension cylinder (610) through the gap between the control cylinder (612) and the baffle disc (613) and is finally discharged, and the transversely arranged push rod (65) continuously pushes along the inclined chute plate (66), the transversely arranged push rod (65) is quickly reset upward along the sliding groove on the side of the inclined chute plate (66), the control cylinder (612) is quickly retracted upward at the same time, and the baffle disc (613) recontacts the control cylinder (612), so that the material in the discharge hopper (4) is prevented from continuously falling; S5: The packaging bag under the extension barrel (610) continues to move with the lower clamping block (58) and the upper clamping block (59) on both sides, and the lower clamping block (58) and the upper clamping block (59) start to move away from each other. After the bag opening of the packaging bag is closed by the lower clamping block (58) and the upper clamping block (59) on both sides, the edge sealing end shell (77) is flipped as a whole by using the built-in motor of the edge sealing end shell (77), and the edge sealing end shell (77) is buckled through the sealing groove (78) to seal the bag opening. After that, the sealed lower clamping block (58) and the upper clamping block (59) are moved to the relief groove (512), and the relief groove (512) does not bind the lower clamping block (58) and the upper clamping block (59), so that the spring releases the elastic force between the lower clamping block (58) and the upper clamping block (59), and the lower clamping block (58) and the upper clamping block (59) on the same side move away from each other, so as to drop the sealed packaging bag. Subsequently, the cylinder (51) is reset to pull the push plate (52) to move to the initial position; S6: The cylinder (51) is extended again to drive the push plate (52), so that the rack (75) fixed on the push plate (52) engages the engaging teeth (74), so that the engaging teeth (74) rotate to drive the bag turning wheel (73) to rotate. The rubber strip on the outer side of the bag turning wheel (73) pushes the contacted packaging bag from the bag outlet groove (76) to the front, and the pushed bag passes between the lower clamping block (58) and the upper clamping block (59). The guide plate (72) guides the packaging bag stacked in the packaging box (71) to be inserted between the engaging teeth (74) and the bag outlet groove (76) in a single piece, so as to realize a new cycle.
Citation Information
Patent Citations
Edge sealing device for vertical snack packaging equipment
CN222876438U
Full-automatic quantitative packaging device for polycrystalline silicon
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Gripper device for a bag filling and packaging machine
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