Aluminum alloy cable production and processing equipment
By introducing a combined structure of conductor frame, lead reel, and stranding component into aluminum alloy cable production and processing equipment, and utilizing the linkage of the lead ball's built-in ratchet-tooth groove ring and the cooperation of the magnetic block, the problem of breakage caused by improper bending adjustment during cable stranding is solved, achieving tighter stranding and higher safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUXI LULI METAL TECHNOLOGY CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing technology, it is difficult to adjust the bending degree of the cable based on the distance between the first guide plate and the take-up plate, which can easily lead to problems such as loose twisting or breakage at the bend during the cable twisting process.
By setting up conductor frames, lead reels, and stranding components in aluminum alloy cable production and processing equipment, and utilizing the linkage between the built-in pawl and toothed ring of the lead ball, physical locking is achieved, the bending degree of the cable is adjusted, and the stability and safety of the single strand during the stranding process are ensured through the cooperation of the magnetic block and the pawl.
It effectively reduces the probability of loose stranding or breakage at bends during cable stranding, improves stranding uniformity, reduces deformation defects and safety hazards caused by wire breakage and springback, and adapts to different stranding process requirements.
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Figure CN120600419B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable manufacturing technology, and in particular to an aluminum alloy cable production and processing equipment. Background Technology
[0002] Aluminum alloy cables are increasingly widely used in the power transmission field due to their lightweight, high conductivity, and corrosion resistance. Their core manufacturing process involves twisting multiple single-strand aluminum alloy wires into a cable at a specific pitch using stranding equipment. The tension stability and breakage protection capability of the stranding process directly determine the cable's mechanical strength and electrical performance.
[0003] For example, Chinese invention patent CN116313302B discloses a cable stranding machine, including a base; the upper surface of the base is sequentially equipped with a stranding assembly, a winding plate, a first guide plate, and a second guide plate from front to back; the first guide plate and the second guide plate are fixedly connected by a connecting cylinder; both the first guide plate and the second guide plate have wire-separating holes on their surfaces; multiple wire-separating holes are provided, and a guide wheel is rotatably connected inside the wire-separating hole on the surface of the second guide plate. Under the action of the guide wheel on the surface of the second guide plate, not only can the positioning effect of the cable be improved, but also, under the action of the first guide plate and the second guide plate, the cable from the external coil can gradually move closer to the main cable, which also increases the bending transition length of the cable, reduces the bending degree of the cable during the stranding process, and avoids the problem of the cable breaking at the bending point due to excessive force during the stranding process.
[0004] The bending transition length and bending degree of the cable are actually affected by the distance between the first guide plate and the take-up plate, as well as the position of the branching hole on the surface of the second guide plate. If the first guide plate is far from the take-up plate, the bending transition length of the cable will be too long, the bending degree of the cable during the twisting process will be too low, and the cable will not be twisted tightly enough. If the first guide plate is close to the take-up plate, the bending transition length of the cable will be too short, the bending degree of the cable during the twisting process will be too high, and there will still be a risk of breakage at the bend. Therefore, it can be seen that the above device is difficult to adjust the bending degree of the cable according to the distance between the first guide plate and the take-up plate during use, and it is difficult to effectively avoid the problem of loose twisting or breakage at the bend during the cable twisting process, thus limiting its application scenarios. Summary of the Invention
[0005] This application provides an aluminum alloy cable production and processing equipment that solves the technical problem in the prior art that it is difficult to adjust the bending degree of the cable based on the distance between the first guide plate and the winding plate, and it is difficult to effectively avoid loose twisting or breakage at the bend during the cable twisting process; it achieves the technical effect of being able to adjust the bending degree of the cable based on the distance between the lead plate and the twisting component, thereby reducing the probability of loose twisting or breakage at the bend during the cable twisting process.
[0006] This application provides an aluminum alloy cable production and processing equipment, including a base on which a conductor frame, a lead wire reel, and a stranding component are sequentially arranged. A driving component is provided on one side of the conductor frame, and the output shaft of the driving component is connected to a rotating shaft. The rotating shaft passes through the conductor frame and the lead wire reel sequentially, and the rotating shaft can drive the conductor frame and the lead wire reel to rotate. The driving component is located on the side of the conductor frame away from the lead wire reel. Multiple cable feeding rollers are evenly arranged in a ring on the conductor frame. Multiple mounting openings are evenly opened at equal angles on the lead wire reel, and two clamping components are symmetrically arranged in each mounting opening. The two clamping components are symmetrically arranged in each mounting opening and are located on the inner wall of the mounting opening on the side closer to and away from the rotating shaft, respectively. A lead wire ball is slidably arranged in the mounting opening, and the lead wire ball is provided with a wire passage hole.
[0007] As a preferred embodiment of the present invention, the output end of the clamping component may be provided with an arc-shaped abutment plate for abutting the lead ball.
[0008] As a preferred embodiment of the present invention, there are multiple lead wire reels, which are sequentially arranged between the conductor frame and the stranding component.
[0009] As a preferred embodiment of the present invention, the stranded wire component includes a bracket and a stranded wire spool; the bracket is mounted on a base, and the stranded wire spool is mounted on the bracket.
[0010] As a preferred embodiment of the present invention, the lead ball is internally embedded with an inner post and a pressure roller, and the inner post has a through hole; the inner post and the wire-passing hole are arranged perpendicularly, and the wire-passing hole and the inner hole are connected in the initial state; the pressure roller is located on one side of the inner post, and the side wall of the pressure roller can extend into the wire-passing hole and abut against the corresponding single strand of wire.
[0011] As a preferred embodiment of the present invention, the lead ball is further provided with a driven roller corresponding to the pressure roller, and the driven roller has the same structure as the pressure roller; the driven roller and the pressure roller are arranged opposite to each other, and the driven roller and the pressure roller are respectively located on both sides of the wire passage hole, so that a single strand of wire passes through between the pressure roller and the driven roller.
[0012] As a preferred embodiment of the present invention, a pawl is embedded on the side of the inner column near the pressure roller, and the pawl is offset from the inner hole; a toothed groove ring that cooperates with the pawl is provided on the pressure roller, the toothed groove ring including multiple toothed grooves, the multiple toothed grooves being formed in a ring on the pressure roller.
[0013] As a preferred embodiment of the present invention, a magnetic block one is embedded on the side wall of the inner column, and a corresponding magnetic block two is embedded inside the lead ball, and the magnetic block one and the magnetic block two are magnetically attracted and attached together.
[0014] As a preferred embodiment of the present invention, the contact plate may be embedded with a plurality of balls, which slide against the lead ball.
[0015] One or more technical solutions provided in this application have at least the following technical effects or advantages:
[0016] By connecting a wire guide, a lead reel, and a stranding component in series on a base; a drive component synchronously drives the wire guide and lead reel to rotate via a rotating shaft; symmetrically arranged clamping components are installed inside the mounting opening of the lead reel, and lead balls with wire passage holes are slidably embedded between their output ends; through the linkage of the lead ball's built-in pawl and toothed ring, the pressure roller rotates forward without triggering during normal stranding; when the wire breaks and springs back, it rotates in the opposite direction, driving the pawl to engage with the toothed groove, causing the inner column to rotate and cut off the wire passage channel, thus achieving physical locking; this effectively solves the technical problem in the prior art that it is difficult to adjust the bending degree of the cable based on the distance between the first guide plate and the take-up plate, and it is difficult to effectively avoid loose stranding or breakage at the bend during the cable stranding process; thus, it achieves the technical effect of being able to adjust the bending degree of the cable based on the distance between the lead reel and the stranding component, reducing the probability of loose stranding or breakage at the bend during the cable stranding process. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the aluminum alloy cable production and processing equipment of the present invention;
[0018] Figure 2 This is a schematic diagram of the lead reel of the aluminum alloy cable production and processing equipment of the present invention;
[0019] Figure 3 This is a schematic diagram showing the mating of the clamping component and the lead ball in the aluminum alloy cable production and processing equipment of the present invention;
[0020] Figure 4 This is a schematic diagram of the inner column position of the aluminum alloy cable production and processing equipment of the present invention;
[0021] Figure 5 This is a schematic diagram of the inner column of the aluminum alloy cable production and processing equipment of the present invention.
[0022] Figure 6 This is a schematic diagram of the inner column and the pressure roller of the aluminum alloy cable production and processing equipment of the present invention;
[0023] Figure 7 This is a schematic diagram of the ratchet position of the aluminum alloy cable production and processing equipment of the present invention;
[0024] Figure 8 This is a schematic diagram of the pressure roller structure of the aluminum alloy cable production and processing equipment of the present invention;
[0025] Figure 9This is a schematic diagram of the interaction between magnetic block one and magnetic block two in the aluminum alloy cable production and processing equipment of the present invention.
[0026] In the diagram: 10, base; 20, wire guide; 30, drive component; 40, rotating shaft; 50, lead wire reel; 51, mounting port; 60, stranding component; 61, bracket; 62, stranding drum; 70, clamping component; 80, lead wire ball; 81, wire guide hole; 82, inner post; 821, inner hole; 822, pawl; 823, magnetic block one; 83, wire pressing roller; 831, toothed ring; 84, magnetic block two. Detailed Implementation
[0027] To facilitate understanding of the present invention, a more complete description of this application will be given below with reference to the accompanying drawings, which illustrate preferred embodiments of the invention. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to enable a more thorough and complete understanding of the disclosure of the present invention.
[0028] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] Example: Figures 1 to 9 As shown, the aluminum alloy cable production and processing equipment of this application includes a base 10, on which a conductor frame 20, a lead wire reel 50 and a stranding component 60 are arranged in sequence.
[0031] A drive component 30 is provided on one side of the conductor frame 20. The output shaft of the drive component 30 is connected to a rotating shaft 40. The rotating shaft 40 passes through the conductor frame 20 and the lead wire reel 50 in sequence, and the rotating shaft 40 can drive the conductor frame 20 and the lead wire reel 50 to rotate.
[0032] The drive component 30 is fixed on the base 10, and the drive component 30 can be located on the side of the lead frame 20 away from the lead plate 50.
[0033] The drive component 30 may be a motor.
[0034] It should be noted that the conductor frame 20 and the lead reel 50 are respectively mounted on the base 10 via support seats, and the conductor frame 20 and the lead reel 50 are respectively rotatably mounted on their respective support seats. The support seats are common structures in the prior art and will not be described in detail here.
[0035] It should be noted that the drive component 30 can be connected to the rotating shaft 40 by means of gear transmission or belt transmission. For details, please refer to the transmission connection method of the motor in Chinese invention patent with authorization announcement number CN119541955B. This transmission connection method is a conventional choice in the prior art and will not be described in detail here.
[0036] Multiple cable feeding rollers are evenly arranged in a ring on the conductor frame 20. The single strands on the multiple cable feeding rollers are twisted into a cable in the stranding component 60 through the lead reel 50.
[0037] It should be noted that the cable feeding roller is a common structure in existing technology and will not be described in detail here.
[0038] Multiple mounting holes 51 are evenly and uniformly opened at equal angles on the lead coil 50, and two clamping parts 70 are symmetrically arranged in the mounting holes 51.
[0039] Two abutting parts 70 are symmetrically arranged in the mounting port 51, located on the inner wall of the mounting port 51 on the side closer to and farther away from the rotating shaft 40, respectively.
[0040] The clamping component 70 can be a telescopic cylinder or an electric telescopic rod, and the output ends of the same set of clamping components 70 (two clamping components 70 in the same mounting port 51) are arranged opposite each other.
[0041] A lead ball 80 is slidably disposed inside the mounting port 51, and the lead ball 80 is provided with a wire passage hole 81.
[0042] The lead ball 80 is located between the two corresponding clamping parts 70.
[0043] It should be noted that, as Figure 3 As shown, the two sides of the mounting port 51 are arc-shaped grooves. The arc-shaped grooves are offset from the abutting component 70. The arc-shaped grooves slide against the outer wall of the lead ball 80, so that the lead ball 80 can slide in the mounting port 51 while rotating.
[0044] It should be noted that the single strands on the cable feeding roller pass through the wire passage hole 81 on the corresponding lead ball 80 and are twisted into a cable in the stranding component 60.
[0045] Optionally, the output end of the clamping component 70 may be provided with an arc-shaped abutment plate to abut the lead ball 80. The abutment plate is a conventional choice in the prior art and will not be described in detail here.
[0046] It should be noted that a pressure sensor may be installed on the contact plate of the clamping component 70. The change in force of the two pressure sensors can reflect the change in tension of the single strand of wire during the cable twisting process.
[0047] Optionally, the aluminum alloy cable production and processing equipment of this application also includes a power component and a control unit. The power component is used to supply power for the operation of the equipment, preferably an AC power supply or a battery; the control unit is used to control the coordinated operation of various components of the equipment, preferably a programmable logic controller; both are prior art and will not be described in detail here.
[0048] It should be noted that the rotating shaft 40 is connected to the lead frame 20 and the lead reel 50 via a spline or flange to ensure synchronous rotation.
[0049] Optionally, multiple balls (not shown in the figure) may be embedded in the contact plate on the abutting component 70. The balls slide against the lead ball 80. When the tension of a single strand of wire changes, the lead ball 80 is pulled to roll and rotate within the mounting opening 51, reducing cable friction. The rotation of the lead ball 80 can adapt to changes in cable angle, reducing the risk of wire breakage due to path deviation.
[0050] It should be noted that the mechanism for embedding balls on the contact plate can be compared with the structure of a bullseye wheel, and will not be described in detail here.
[0051] In one embodiment of this application, such as Figure 1 As shown, the stranded wire component 60 includes a bracket 61 and a stranded wire spool 62.
[0052] The bracket 61 is mounted on the base 10, and the stranded wire spool 62 is mounted on the bracket 61.
[0053] Multiple single-strand wires are twisted together in strand 62 to form a cable.
[0054] It should be noted that the stranded wire component 60 is a common structure in the prior art, and will not be described in detail here.
[0055] Optionally, there may be multiple lead wire reels 50, which are arranged sequentially between the conductor frame 20 and the stranding component 60. For example, there may be two lead wire reels 50.
[0056] Specifically, in actual operation, personnel install aluminum alloy single-strand wire coils onto multiple cable feeding rollers of the conductor frame 20. Each single strand is then passed sequentially through the wire guide ball 80 through the wire hole 81 in the corresponding mounting opening 51, and finally converges into the stranding drum 62 of the stranding component 60. First, personnel control the clamping component 70 to adjust the position of the wire guide ball 80. Simultaneously, the wire guide ball 80 rotates under the pull of the single strand to adjust its position, thereby controlling the bending amplitude of the single strand at the corresponding position (or the position of the wire guide ball 80 can be controlled to prevent the single strand from bending; see reference). Figure 1 The drive component 30 drives the rotating shaft 40 to rotate, and the rotating shaft 40 synchronously drives the conductor frame 20 and the lead reel 50 to rotate. While the conductor frame 20 rotates, it releases single strands and applies initial torque. The lead reel 50 rotates synchronously, guiding the single strands to converge into the stranding drum 62 at a set angle. Multiple single strands enter the stranding drum 62 under the guidance of the rotating lead reel 50, and are stranded inside the drum to output the finished aluminum alloy cable.
[0057] It should be noted that when the tension of a single strand changes during the twisting process, relevant personnel can make minor adjustments to the position of the lead ball 80 to adapt to the cable tension.
[0058] It should be noted that in this embodiment, the bending degree of a single strand can also be adjusted according to the distance between the lead coil 50 and the stranding component 60 (e.g., the bending angle of a single strand relative to the rotating shaft 40 can be 30 to 60 degrees) to reduce the probability of loose stranding or breakage at the bend during cable stranding. The specific bending degree range can be selected according to actual needs, and will not be detailed here.
[0059] Furthermore, in another embodiment of this application, such as Figure 4 , Figure 5 and Figure 6 As shown, the lead ball 80 is internally fitted with an inner post 82 and a pressure roller 83, and the inner post 82 is provided with an inner hole 821.
[0060] The inner hole 821 and the wire hole 81 have the same shape and size.
[0061] The inner column 82 and the wire hole 81 are set vertically, and the wire hole 81 and the inner hole 821 are connected in the initial state.
[0062] The pressure roller 83 is located on one side of the inner column 82, and the side wall of the pressure roller 83 can extend into the wire hole 81 and abut against the corresponding single strand of wire.
[0063] The pressure roller 83 and the inner column 82 are arranged in parallel.
[0064] It should be noted that the outer layer of the pressure roller 83 may be covered with a rubber layer to achieve adaptive deformation when in contact with the single strand, thereby reducing damage to the single strand while ensuring friction. In addition, the middle part of the pressure roller 83 may be set to an arc-shaped groove to increase the contact area between the pressure roller 83 and the single strand. This is existing technology and will not be described in detail here.
[0065] It should be noted that the lead ball 80 may have a placement cavity inside, and the inner column 82 may be rotatably placed in the placement cavity. The lead ball 80 may be composed of two hemispheres welded or bolted together, which facilitates the placement of the inner column 82 and the pressure roller 83 as well as the opening of the wire passage hole 81. This manufacturing method is a conventional choice in the prior art and will not be described in detail here.
[0066] Optional, such as Figure 6 As shown, the lead ball 80 is also equipped with a driven roller corresponding to the pressure roller 83, and the driven roller has the same structure as the pressure roller 83.
[0067] The driven roller and the pressure roller 83 are arranged opposite to each other, and the driven roller and the pressure roller 83 are located on both sides of the wire passage hole 81, so that a single strand of wire passes through the pressure roller 83 and the driven roller.
[0068] In another embodiment of this application, such as Figure 7 and Figure 8 As shown, a pawl 822 is embedded on the side of the inner column 82 near the pressure roller 83, and the pawl 822 is offset from the inner hole 821.
[0069] A spring (not shown in the figure) may be provided between the pawl 822 and the inner post 82 to support the pawl 822.
[0070] The pressure roller 83 is provided with a toothed ring 831 that engages with the pawl 822. The toothed ring 831 includes multiple toothed grooves, which are arranged in a ring on the pressure roller 83.
[0071] It should be noted that the pawl 822 is an arc-shaped pawl, and the pawl 822 is hinged to the inner column 82. The pawl 822 and the toothed ring 831 cooperate to form a one-way motion mechanism. When a single strand of wire passes through the wire hole 81 normally, only the pressure roller 83 rotates, and the pawl 822 will not insert into the toothed groove on the toothed ring 831. At this time, the inner column 82 will not rotate. When the single strand of wire breaks and drives the pressure roller 83 to rotate in the opposite direction, the pawl 822 can insert into the toothed groove on the toothed ring 831, and at this time, the inner column 82 can rotate.
[0072] It should be noted that the driven roller does not need to be equipped with a toothed ring 831, and the inner column 82 does not need to be equipped with a pawl 822 corresponding to the driven roller.
[0073] Optionally, the inner post 82 may be provided with multiple pawls 822, the number of pawls 822 being the same as the number of toothed rings 831 and corresponding one-to-one. For example, the inner post 82 may be provided with two pawls 822, which are symmetrically located on both sides of the inner post 82.
[0074] Understandably, when the single strand of wire moves forward, it drives the pressure roller 83 to rotate in the forward direction. The pawl 822 slides across the surface of the toothed ring 831 (without getting stuck in the toothed ring), and the inner post 82 remains stationary. The single strand of wire passes through the wire hole 81 normally. When the single strand of wire breaks, the single strand of wire rebounds and drives the pressure roller 83 to rotate in the reverse direction. The pawl 822 gets stuck in the toothed ring 831 under the action of the spring, rigidly connecting the pressure roller 83 and the inner post 82. The reverse rotational force drives the inner post 82, causing the inner hole 821 to be misaligned with the wire hole 81. The solid part of the misaligned inner post 82 cuts off the passage of the wire hole 81, forming a physical barrier. The rebounding single strand of wire is stuck inside the lead ball 80 and cannot fly out. Moreover, the greater the pulling force of the single strand of wire on the pressure roller 83, the greater the squeezing force of the single strand of wire on the inner post 82.
[0075] It should be noted that the lead ball 80 has a movable groove corresponding to the pawl 822. The movable groove is used to provide space for the movement of the pawl 822. The movable groove is a conventional choice in the prior art and will not be described in detail here.
[0076] In another embodiment of this application, such as Figure 6 and Figure 9 As shown, a magnetic block 823 is embedded on the side wall of the inner column 82, and a corresponding magnetic block 84 is embedded inside the lead ball 80. The magnetic block 823 and the magnetic block 84 are magnetically attracted and attached together.
[0077] Among them, both magnetic block 823 and magnetic block 84 are made of neodymium iron boron magnets.
[0078] Understandably, magnetic block 823 and magnetic block 84 are magnetically attracted to each other, so that when the single strand of wire passes through the lead ball 80 normally, the inner post 82 can remain relatively stable with the lead ball 80 and will not hinder the movement of the single strand of wire. When the single strand of wire breaks and drives the pressure roller 83 to rotate in the opposite direction, magnetic block 823 and magnetic block 84 are separated by force under the cooperation of pawl 822 and toothed ring 831. After the rebound force on the single strand of wire is released after the break, the single strand of wire tends to be static. The magnetic attraction between magnetic block 823 and magnetic block 84 is greater than the force of the single strand of wire pulling the pressure roller 83. The inner post 82 rotates and resets under the action of magnetic block 823 and magnetic block 84. At this time, the single strand of wire is no longer stuck and can be easily removed.
[0079] In addition, the cooperation of magnetic block 823 and magnetic block 84 can play a certain role in preventing accidental contact. When the cable is twisted, if a single wire vibrates slightly, the pressure roller 83 may rotate slightly in the opposite direction. At this time, under the magnetic force restriction between magnetic block 823 and magnetic block 84 (the magnetic force between magnetic block 823 and magnetic block 84 is greater than the torque on the inner column 82), accidental contact is avoided.
[0080] It should be noted that the magnetic force between magnet 823 and magnet 84 can be selected according to actual needs, which will not be detailed here.
[0081] The technical solutions described in the embodiments of this application have at least the following technical effects or advantages:
[0082] 1. It achieves the technical effect of adjusting the bending degree of a single strand of wire according to the distance between the lead coil 50 and the stranding component 60, thereby reducing the probability of loose stranding or breakage at the bend during the cable stranding process.
[0083] 2. Dynamic adjustment of single-strand tension improves stranding uniformity and reduces deformation defects in aluminum alloy cables;
[0084] 3. When a single strand of the cable breaks, a physical locking mechanism is automatically triggered to reduce the risk of injury from the rebound of the single strand;
[0085] 4. By adjusting the number of lead coils 50, the pressure of the clamping components 70, and the drive speed, it is possible to produce aluminum alloy cables with different diameters and stranding pitches.
[0086] 5. The lead ball 80 achieves fine-tuning of its position through the clamping parts 70 on both sides. Combined with the sliding rotation of the lead ball 80, it controls the path and bending state of the single strand. The path of the single strand can be adjusted to a straight line as needed to reduce the wear caused by bending. The tilt of the single strand before twisting can also be adjusted as needed to make the twisting process tighter.
[0087] 6. The contact plate of the clamping component 70 integrates a pressure sensor, which can provide feedback on changes in the tension of a single strand of wire, preventing breakage due to excessive tightness or uneven twisting due to excessive looseness;
[0088] 7. Supports multiple lead coils 50 connected in series between the conductor frame 20 and the stranding drum 62, providing segmented guidance function while allowing independent fine adjustment of the position and pressure of the lead ball 80 at each lead coil 50 by the clamping component 70, realizing segmented management of the tension of a single strand. It is particularly suitable for complex cable structures or occasions with extremely high requirements for tension uniformity, and adapts to different stranding process requirements.
[0089] 8. The cooperation between the pawl 822 and the toothed ring 831 not only achieves instantaneous locking when the wire is broken, but also avoids production interruption caused by accidental triggering through the magnetic attraction reset of magnetic block 1 823 and magnetic block 2 84, thus balancing safety and continuity.
[0090] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. An aluminum alloy cable manufacturing and processing equipment, characterized in that, Includes a base (10), on which a wire frame (20), a lead wire reel (50) and a stranded wire component (60) are sequentially arranged. A drive component (30) is provided on one side of the conductor frame (20). The output shaft of the drive component (30) is connected to a rotating shaft (40). The rotating shaft (40) passes through the conductor frame (20) and the lead wire reel (50) in sequence, and the rotating shaft (40) can drive the conductor frame (20) and the lead wire reel (50) to rotate. The drive component (30) is located on the side of the lead frame (20) away from the lead coil (50); The conductor frame (20) is provided with multiple cable feeding rollers arranged in a ring shape; The lead wire disc (50) has multiple mounting holes (51) evenly spaced at equal angles, and two clamping parts (70) are symmetrically arranged in the mounting holes (51). Two abutting parts (70) are symmetrically arranged in the mounting port (51) and are located on the inner wall of the mounting port (51) on the side closer to and farther away from the rotating shaft (40), respectively; A lead ball (80) is slidably disposed in the mounting port (51), and a wire hole (81) is provided on the lead ball (80). The lead ball (80) is internally embedded with an inner post (82) and a pressure roller (83), and an inner hole (821) is provided through the inner post (82). The inner column (82) and the wire hole (81) are arranged vertically, and the wire hole (81) and the inner hole (821) are connected in the initial state; The pressure roller (83) is located on one side of the inner column (82), and the side wall of the pressure roller (83) can extend into the wire hole (81) and abut against the corresponding single strand of wire; The inner column (82) is provided with a pawl (822) on the side near the pressure roller (83), and the pawl (822) is offset from the inner hole (821); The pressure roller (83) is provided with a toothed ring (831) that cooperates with the pawl (822). The toothed ring (831) includes multiple toothed grooves, which are arranged in a ring on the pressure roller (83).
2. The aluminum alloy cable production and processing equipment as described in claim 1, characterized in that, The output end of the clamping component (70) may be provided with an arc-shaped abutment plate for abutting the lead ball (80).
3. The aluminum alloy cable production and processing equipment as described in claim 1, characterized in that, There are multiple lead wire reels (50), and multiple lead wire reels (50) are arranged sequentially between the conductor frame (20) and the stranded wire component (60).
4. The aluminum alloy cable production and processing equipment as described in claim 1, characterized in that, The stranded wire component (60) includes a bracket (61) and a stranded wire spool (62). The bracket (61) is mounted on the base (10), and the twisted wire drum (62) is mounted on the bracket (61).
5. The aluminum alloy cable production and processing equipment as described in claim 1, characterized in that, The lead ball (80) is also equipped with a driven roller corresponding to the pressure roller (83), and the driven roller has the same structure as the pressure roller (83); The driven roller and the pressure roller (83) are arranged opposite to each other, and the driven roller and the pressure roller (83) are located on both sides of the wire hole (81), so that a single strand of wire passes between the pressure roller (83) and the driven roller.
6. The aluminum alloy cable production and processing equipment as described in claim 5, characterized in that, A magnetic block 1 (823) is embedded on the side wall of the inner column (82), and a corresponding magnetic block 2 (84) is embedded inside the lead ball (80), and the magnetic block 1 (823) and the magnetic block 2 (84) are magnetically attracted and attached together.
7. The aluminum alloy cable production and processing equipment as described in claim 2, characterized in that, The contact plate may be embedded with multiple balls, which slide against the lead ball (80).
Citation Information
Patent Citations
A cable core stranding device
CN116313302B
Cable stranding machine and cable stranding method
CN119541955B
Multi-strand cable harness stranding forming machinery and method
CN111739698A
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CN112271036A