Steel container pressure resistance test device and test method
Through the combined design of the pressure test frame, positioning mechanism and sealing mechanism, the rapid positioning and sealing of steel containers can be achieved by using automated equipment, which solves the problem of low efficiency in steel container testing in the existing technology, improves testing efficiency and reduces costs.
Patent Information
- Application Number
- CN202510785892.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-09-09
AI Technical Summary
Existing steel container testing devices are not convenient for rapid clamping and positioning when testing steel containers, resulting in reduced test efficiency and increased costs.
It adopts a combined design of pressure test frame, positioning mechanism, conveying mechanism and sealing mechanism, and uses automated equipment such as pneumatic lifting columns, electric telescopic rods and hydraulic telescopic rods to achieve rapid positioning and sealing of steel containers, and combines pressure sensors for pressure detection.
It achieves fast and stable positioning and sealing of steel containers, improves test efficiency, reduces test costs, and supports automated batch testing.
Smart Images

Figure CN120609658A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pressure vessel detection, in particular to a pressure test device and a test method for a steel vessel. Background Art
[0002] Steel containers are widely used in many fields such as petroleum, chemical industry, and electric power. Their pressure resistance is directly related to the safe operation and service life of the equipment.
[0003] In the prior art, for example, the patent application number CN202420754882.X, titled "A Steel Gas Cylinder Pressure Vessel Water Pressure Testing Device," includes a gas cylinder and a cylinder valve located on the top of the gas cylinder. After liquid is injected into the gas cylinder, a cylinder valve gas injection pre-tightening member is installed on the outside of the cylinder valve. The cylinder valve gas injection pre-tightening member includes a rectangular frame, a nitrogen connector is provided at one end of the rectangular frame, an injection pipe is connected to the nitrogen connector, a pressure gauge is installed on the injection pipe, and a pre-tightening assembly for sealing the cylinder valve outlet is installed at the other end of the rectangular frame. After liquid is injected into the gas cylinder, the present application can then inject nitrogen into the gas cylinder while simultaneously sealing the cylinder valve outlet. The present application utilizes a cylinder valve gas injection pre-tightening member and, through a gas-liquid coexistence mode, can raise the pressure to a predetermined test pressure within a few minutes, reducing the risk of the test process and facilitating operation. Furthermore, during the test, changes in the appearance of the gas cylinder can be observed at any time, allowing for timely knowledge of the results of the water pressure test.
[0004] Existing steel container testing devices are not convenient for quickly clamping and positioning steel containers when testing them, and require manual positioning, which results in reduced test efficiency and increased test costs.
[0005] Therefore, we propose a steel container pressure test device and test method to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a steel container pressure test device and test method to solve the problem that the steel container test device proposed in the above background technology is not convenient for quickly clamping and positioning the steel container when testing the steel container, and needs to be operated by manual positioning, which results in reduced test efficiency and increased test costs.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel container pressure test device, comprising a pressure test frame, a pressure test mechanism is provided on the top of the pressure test frame, a sealing mechanism is installed at the bottom of the pressure test mechanism, a positioning mechanism is symmetrically provided in the middle of the pressure test frame, a conveying mechanism is provided between the two positioning mechanisms, a controller is provided on the side of the pressure test frame, a steel container is provided on the top of the conveying mechanism, and the steel container is provided between the two positioning mechanisms, the pressure test frame comprises a frame body, a test bench is symmetrically installed in the middle of the frame body, the pressure test mechanism comprises a medium tank body, a bend is fixedly connected to one side of the medium tank body, one end of the bend is fixedly connected to a conveying pump, one end of the conveying pump is fixedly connected to a hose, one end of the hose is fixedly connected to an output pipe, the sealing mechanism comprises a compression disc, and the The output pipe runs through the inner side of the compression disc, and a number of sealing rings are distributed from the center to the outside at the bottom of the compression disc, and a sealing groove is opened between two adjacent sealing rings. The compression disc is pushed downward by a pneumatic lifting column so that the compression disc is sealed and pressed on the steel container. The sealing rings are distributed in different calibers, and the sealing groove facilitates the compression and sealing of steel containers with different calibers. After compression, the medium liquid loaded in the medium tank body is extracted through the delivery pump in conjunction with the elbow, and then the liquid medium is delivered to the output pipe through the delivery pump in conjunction with the hose. The liquid medium is input into the interior of the steel container through the output pipe to form pressure, and a pressure sensor is provided on the side of the output pipe to provide pressure detection, thereby facilitating the realization of the pressure test function. After the test is completed, the output pipe is connected to the extension pipe to pump back the medium liquid inside the steel container.
[0008] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0009] Preferably, the conveying mechanism includes a conveying frame, and a plurality of conveying shafts are evenly distributed on the inner side of the conveying frame. The outer wall of the conveying shaft is wrapped with a conveyor belt, and the conveying shafts distributed on the conveying frame conveniently provide the function of conveying transmission, driving the conveyor belt to achieve efficient conveying effect.
[0010] Preferably, a plurality of anti-slip strips are evenly distributed on the outer wall of the conveyor belt, a driving motor is provided at one end of a single conveyor shaft, and a support plate is symmetrically fixedly installed on the bottom of the conveyor frame. The steel container that needs to undergo a pressure test is placed on the input end surface of the conveyor belt, and then the driving motor drives the conveyor shaft to rotate, thereby driving the conveyor belt to move and transport, so as to facilitate the transportation of the steel container to the position of the positioning mechanism. During the transportation process, the anti-slip strips provide anti-slip treatment to ensure stable transportation.
[0011] Preferably, a support plate is fixedly mounted on the outer side of the sliding member, and an installation cavity is provided through the side of the support plate. The support plate provides support for installation and cooperates with the installation cavity to provide an installation space.
[0012] Preferably, a pneumatic push rod is rotatably connected to the inner side of the installation cavity, a connecting groove is provided on the outer side of the clamping member, the pneumatic push rod is movably connected to the inner side of the connecting groove, the pneumatic push rod is installed and supported by a support plate, and the clamping member is controlled to further clamp the steel container through telescopic adjustment of the pneumatic push rod, which is beneficial to improve the stability of the clamping, ensure the stable clamping of the steel container during the test, and achieve precise positioning.
[0013] Preferably, a sliding bar is symmetrically installed on the bottom of the positioning frame, and a sliding rail groove is symmetrically opened on the top of the test bench. The sliding bar is slidably connected to the inner side of the sliding rail groove. A bottom support frame is fixedly installed on the bottom of the test bench, which is slidably connected to the sliding rail groove through the sliding groove mouth, so as to provide sliding support during use, which is beneficial to improving the overall stability.
[0014] Preferably, the sealing mechanism also includes a mounting plate, and a plurality of pneumatic lifting columns are installed at the bottom of the mounting plate. The output ends of the pneumatic lifting columns are connected to the top of the compression plate. The mounting plate and the pneumatic lifting columns provide stable support to achieve the lifting and lowering adjustment function, and the compression plate facilitates the provision of a sealing function to achieve effective sealing.
[0015] Preferably, an injection port is provided on the top of the medium tank body, and a pressure sensor is provided on the bottom side of the output pipe. The pressure sensor is arranged on the inner side of the compression plate. The medium liquid is conveniently added to the interior of the medium tank body through the injection port, which is conducive to pressure testing. The pressure sensor facilitates the provision of pressure detection.
[0016] A test method for a steel container pressure test device comprises the following steps:
[0017] S1. Place the steel container that needs to undergo a pressure test on the input end surface of the conveyor belt. Then drive the motor to drive the conveyor shaft to rotate, thereby driving the conveyor belt to move and transport, so as to facilitate the conveying of the steel container to the position of the positioning mechanism. During the conveying process, the anti-slip strip provides anti-slip treatment to ensure stable transportation.
[0018] S2. When the steel container is transported between the two positioning mechanisms, the two sets of electric telescopic rods are used to synchronously push the positioning frames to move toward each other. During the movement, the steel container is scooped up by the shovel plate, and the sliding part is slid and installed through the slide groove. The two-way hydraulic telescopic rod is connected to the sliding part with the connecting part. The two-way hydraulic telescopic rod is used to adjust and control the sliding part, thereby driving the sliding part and the clamping part to open and close. The inner side of the sliding part is movably connected with the clamping part and is clamped with the clamping pad, which is conducive to positioning the steel container.
[0019] S3. The pneumatic push rod is supported by the support plate, and the clamping parts are controlled by the telescopic adjustment of the pneumatic push rod to further clamp the steel container, which is beneficial to improve the stability of the clamping, ensure the stable clamping of the steel container during the test, and achieve precise positioning.
[0020] S4. After positioning is completed, the compression plate is pushed downward by the pneumatic lifting column so that the compression plate is sealed and pressed tightly on the steel container. The sealing rings of different calibers are distributed, and the sealing groove facilitates the compression and sealing of steel containers of different calibers.
[0021] S5. After compaction, the medium liquid loaded in the medium tank is extracted through the delivery pump and the elbow, and then the liquid medium is delivered to the output pipe through the delivery pump and the hose. The liquid medium is input into the interior of the steel container through the output pipe to form pressure. A pressure sensor is provided on the side of the output pipe to provide pressure detection, thereby facilitating the realization of the pressure test function. After the test is completed, the medium liquid inside the steel container can be withdrawn by connecting the output pipe to the extension pipe.
[0022] S6. After the pressure test is completed, the electric telescopic rod is retracted, and at the same time, the two-way hydraulic telescopic rod drives the clamping parts to expand and separate from the steel container, which is conducive to driving the conveyor shaft through the drive motor to drive the conveyor belt for transportation, making it easy to output the steel containers that have completed the test, realizing automated batch testing.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The pneumatic lifting column pushes the compression plate downward so that the compression plate is sealed and pressed against the steel container. The sealing rings of different calibers are distributed, and the sealing groove facilitates the compression and sealing of steel containers of different calibers. After compression, the medium liquid loaded inside the medium tank is extracted through the delivery pump in conjunction with the elbow, and then the liquid medium is delivered to the output pipe through the delivery pump in conjunction with the hose. The liquid medium is input into the interior of the steel container through the output pipe to form pressure, and a pressure sensor is provided on the side of the output pipe to provide pressure detection, thereby facilitating the realization of the pressure test function. After the test is completed, the medium liquid inside the steel container can be withdrawn by connecting the output pipe to the extension pipe;
[0025] 2. Two sets of electric telescopic rods are used to synchronously push the positioning frames to move toward each other. During the movement, the steel container is scooped up by the shovel plate, and the sliding part is slid and installed through the slide groove. The two-way hydraulic telescopic rod is connected to the sliding part with the connecting part. The two-way hydraulic telescopic rod is used to adjust and control the expansion and contraction of the sliding part, thereby driving the sliding part and the clamping part to open and close. The inner side of the sliding part is movably connected with the clamping part and is clamped with the clamping pad, which is conducive to positioning the steel container.
[0026] 3. The conveying shafts distributed on the conveyor frame provide convenient conveying transmission, driving the conveyor belt to achieve efficient conveying. The steel container that needs to undergo pressure resistance test is placed on the input end surface of the conveyor belt. Then the motor drives the conveying shaft to rotate, thereby driving the conveyor belt to move and convey, so as to facilitate the conveying of the steel container to the position of the positioning mechanism. During the conveying process, the anti-slip strips provide anti-slip treatment to ensure stable conveying and effectively improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of a pressure test device for steel containers according to the present invention;
[0028] Figure 2 This is a schematic structural diagram of a steel container pressure test device from another angle of the present invention;
[0029] Figure 3 For the present invention Figure 2 A in the figure shows the enlarged structural diagram;
[0030] Figure 4 This is a schematic structural diagram of a positioning mechanism of a steel container pressure test device according to the present invention;
[0031] Figure 5 This is a structural schematic diagram of a positioning mechanism of a steel container pressure test device according to the present invention from another angle;
[0032] Figure 6 For the present invention Figure 5 A schematic diagram of the structure at point B in FIG.
[0033] Figure 7 This is a structural schematic diagram of a sealing mechanism of a steel container pressure test device according to the present invention;
[0034] Figure 8 The figure is a schematic structural diagram of a conveying mechanism of a steel container pressure test device according to the present invention.
[0035] In the picture:
[0036] 1. Pressure test frame; 101. Frame; 102. Test bench; 1021. Slide rail; 103. Bottom support frame; 2. Pressure test mechanism; 201. Medium tank; 202. Inlet; 203. Elbow; 204. Delivery pump; 205. Hose; 206. Output pipe; 207. Pressure sensor; 3. Sealing mechanism; 301. Mounting plate; 302. Pneumatic lifting column; 303. Pressing plate; 304. Sealing ring; 305. Sealing groove; 4. Steel container; 5. Positioning mechanism; 501. Fixing seat; 502 , electric telescopic rod; 503, positioning frame; 504, shovel plate; 505, sliding seat; 506, slide groove mouth; 507, sliding part; 508, clamping part; 509, clamping pad; 510, connecting part; 511, two-way hydraulic telescopic rod; 512, support plate; 513, installation cavity; 514, pneumatic push rod; 515, connecting groove; 516, sliding bar; 6, conveying mechanism; 601, conveying frame; 602, conveying shaft; 603, conveyor belt; 604, anti-slip strip; 605, driving motor; 7, controller. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0038] Example 1: Please refer to Figures 1-8The present invention provides a technical solution: a steel container pressure test device, comprising a pressure test frame 1, a pressure test mechanism 2 is provided on the top of the pressure test frame 1, a sealing mechanism 3 is installed at the bottom of the pressure test mechanism 2, a positioning mechanism 5 is symmetrically provided in the middle of the pressure test frame 1, a conveying mechanism 6 is provided between the two positioning mechanisms 5, a controller 7 is provided on the side of the pressure test frame 1, a steel container 4 is provided on the top of the conveying mechanism 6, and the steel container 4 is provided between the two positioning mechanisms 5, the pressure test frame 1 comprises a frame 101, a test bench 102 is symmetrically installed in the middle of the frame 101, the pressure test mechanism 2 comprises a medium tank body 201, a bend pipe 203 is fixedly connected to one side of the medium tank body 201, one end of the bend pipe 203 is fixedly connected to a conveying pump 204, one end of the conveying pump 204 is fixedly connected to a hose 205, one end of the hose 205 is fixedly connected to an output pipe 206, the sealing mechanism 3 comprises a compression disc 303, the output pipe 206 runs through the inner side of the compression disc 303, and the compression The bottom of the disc 303 is provided with a plurality of sealing rings 304 distributed from the center outward, and a sealing groove 305 is provided between two adjacent sealing rings 304. The pneumatic lifting column 302 pushes the compression disc 303 downward so that the compression disc 303 is sealed and pressed on the steel container 4. The sealing rings 304 are distributed in different calibers, and the sealing groove 305 facilitates the compression and sealing of steel containers 4 with different calibers. After compression, the medium liquid loaded in the medium tank 201 is extracted by the delivery pump 204 in cooperation with the elbow 203, and then the liquid medium is delivered to the output pipe 206 through the delivery pump 204 and the hose 205. The liquid medium is input into the interior of the steel container 4 through the output pipe 206 to form pressure, and a pressure sensor 207 is provided on the side of the output pipe 206 to provide pressure detection, thereby facilitating the realization of the pressure test function. After the test is completed, the output pipe 206 is connected to the extension pipe to pump back the medium liquid in the steel container 4.
[0039] The positioning mechanism 5 includes a fixed seat 501, an electric telescopic rod 502 is symmetrically installed on one side of the fixed seat 501, the output end of the electric telescopic rod 502 is connected to a positioning frame 503, a shovel plate 504 is fixedly installed on one end of the positioning frame 503, a sliding seat 505 is fixedly installed on the side of the positioning frame 503, a sliding groove 506 is opened on one side of the sliding seat 505, and a sliding member 507 is symmetrically slidably connected to the side of the sliding groove 506. A clamping member 508 is movably installed on the inner side of the sliding member 507, and a clamping pad 509 is provided on the inner side of the clamping member 508. The top of the sliding member 507 is fixedly connected to a connecting member 510. The two connecting members 5 10 is provided with a bidirectional hydraulic telescopic rod 511, and the positioning frame 503 is synchronously pushed toward each other by two sets of electric telescopic rods 502. During the movement, the steel container 4 is scooped up by the shovel plate 504, and the sliding member 507 is slid and installed through the slide groove 506. The bidirectional hydraulic telescopic rod 511 is connected to the sliding member 507 in conjunction with the connecting member 510. The bidirectional hydraulic telescopic rod 511 is used to adjust and control the expansion and contraction of the sliding member 507, thereby driving the sliding member 507 and the clamping member 508 to open and close. The inner side of the sliding member 507 is movably connected with the clamping member 508 and is clamped in conjunction with the clamping pad 509, which is beneficial to positioning the steel container 4.
[0040] like Figure 8 As shown, the conveying mechanism 6 includes a conveying frame 601, and a number of conveying shafts 602 are evenly distributed on the inner side of the conveying frame 601. The outer wall of the conveying shaft 602 is wrapped and connected with a conveyor belt 603. The conveying shafts 602 distributed on the conveying frame 601 conveniently provide the function of conveying transmission, driving the conveyor belt 603 to achieve the effect of efficient conveying.
[0041] like Figure 8 As shown, a number of anti-slip strips 604 are evenly distributed on the outer wall of the conveyor belt 603, a driving motor 605 is provided at one end of a single conveying shaft 602, and a support plate is symmetrically fixedly installed on the bottom of the conveying frame 601. The steel container that needs to undergo a pressure test is placed on the input end surface of the conveyor belt 603, and then the driving motor 605 drives the conveying shaft 602 to rotate, thereby driving the conveyor belt 603 to move and transport, so as to facilitate the transportation of the steel container to the position of the positioning mechanism 5. During the transportation process, the anti-slip strip 604 provides anti-slip treatment to ensure stable transportation.
[0042] like Figure 4 and Figure 5 As shown, a support plate 512 is fixedly installed on the outer side of the sliding member 507, and a mounting cavity 513 is opened through the side of the support plate 512. The support plate 512 provides support for installation and cooperates with the mounting cavity 513 to provide installation space.
[0043] like Figure 6As shown, the inner side of the installation cavity 513 is rotatably connected with a pneumatic push rod 514, and the outer side of the clamping member 508 is provided with a connecting groove 515. The pneumatic push rod 514 is movably connected to the inner side of the connecting groove 515. The pneumatic push rod 514 is installed and supported by the support plate 512. The clamping member 508 is further clamped on the steel container 4 by the telescopic adjustment of the pneumatic push rod 514, which is beneficial to improve the stability of the clamping, ensure the stable clamping of the steel container 4 during the test, and achieve precise positioning.
[0044] like Figure 5 As shown, a sliding bar 516 is symmetrically installed at the bottom of the positioning frame 503, and a sliding rail groove 1021 is symmetrically opened at the top of the test bench 102. The sliding bar 516 is slidably connected to the inner side of the sliding rail groove 1021. The bottom of the test bench 102 is fixedly installed with a bottom support frame 103, which is slidably connected to the sliding rail groove 1021 through the sliding groove mouth 506, so as to provide a sliding support function during use, which is beneficial to improving the overall stability.
[0045] like Figure 7 As shown, the sealing mechanism 3 also includes a mounting plate 301, and a plurality of pneumatic lifting columns 302 are installed at the bottom of the mounting plate 301. The output ends of the pneumatic lifting columns 302 are connected to the top of the compression plate 303. The mounting plate 301 and the pneumatic lifting columns 302 provide stable support to achieve the lifting and lowering adjustment function. The compression plate 303 facilitates the provision of a cover to achieve effective sealing.
[0046] like Figure 7 As shown, an injection port 202 is provided on the top of the medium tank body 201, and a pressure sensor 207 is provided on the bottom side of the output pipe 206. The pressure sensor 207 is arranged on the inner side of the compression plate 303. The injection port 202 facilitates the addition of medium liquid into the interior of the medium tank body 201, which is conducive to pressure testing. The pressure sensor 207 facilitates the provision of pressure detection.
[0047] The working principle of the whole mechanism is as follows: the steel container that needs to be pressure-resistant is placed on the input end surface of the conveyor belt 603, and then the driving motor 605 drives the conveying shaft 602 to rotate, thereby driving the conveyor belt 603 to move and transport, so as to facilitate the conveying of the steel container to the position of the positioning mechanism 5. During the conveying process, the anti-slip strip 604 provides anti-slip treatment to ensure stable conveying. When the steel container is conveyed between the two positioning mechanisms 5, the two sets of electric telescopic rods 502 synchronously push the positioning frame 503 to move toward each other. During the movement, the steel container 4 is scooped up by the shovel plate 504, and the sliding groove 506 is used to slide the steel container 4. The movable part 507 is slidably installed, and the two-way hydraulic telescopic rod 511 is connected to the sliding part 507 in conjunction with the connecting part 510. The two-way hydraulic telescopic rod 511 is used to adjust and control the expansion and contraction of the sliding part 507 and the clamping part 508, thereby driving the sliding part 507 and the clamping part 508 to open and close. The inner side of the sliding part 507 is movably connected with the clamping part 508 and is clamped in conjunction with the clamping pad 509, which is beneficial to positioning the steel container 4. The pneumatic push rod 514 is installed and supported by the support plate 512. The clamping part 508 is further clamped to the steel container 4 by the expansion and contraction adjustment of the pneumatic push rod 514, thereby improving the stability of the clamping and ensuring the stability of the steel container. 4 is clamped stably during the test to achieve precise positioning. After positioning is completed, the pneumatic lifting column 302 pushes the compression plate 303 downward, so that the compression plate 303 is sealed and pressed on the steel container 4. The sealing ring 304 is distributed in different calibers, and the sealing groove 305 facilitates the compression and sealing of steel containers 4 with different calibers. After compression, the medium liquid loaded in the medium tank 201 is extracted through the delivery pump 204 in conjunction with the elbow 203, and then the liquid medium is delivered to the output pipe 206 through the delivery pump 204 and the hose 205. The liquid medium is input into the interior of the steel container 4 through the output pipe 206. , forming pressure, and a pressure sensor 207 is provided on the side of the output pipe 206, which can provide pressure detection, thereby facilitating the realization of the pressure test function. After the test is completed, the extension tube is connected through the output pipe 206 to withdraw the medium liquid inside the steel container 4. When the pressure test is completed, the electric telescopic rod 502 is retracted, and at the same time, the two-way hydraulic telescopic rod 511 drives the clamping part 508 to expand and separate from the steel container 4, which is conducive to driving the conveying shaft 602 through the drive motor 605 to drive the conveyor belt 603 for transportation, so as to facilitate the output of the steel container 4 that has completed the test, thereby realizing automated batch testing.
[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pressure test device for a steel container, comprising a pressure test frame (1), characterized in that: The pressure test frame (1) is provided with a pressure test mechanism (2) on the top, a sealing mechanism (3) is installed on the bottom of the pressure test mechanism (2), a positioning mechanism (5) is symmetrically provided in the middle of the pressure test frame (1), a conveying mechanism (6) is provided between the two positioning mechanisms (5), a controller (7) is provided on the side of the pressure test frame (1), a steel container (4) is provided on the top of the conveying mechanism (6), and the steel container (4) is provided between the two positioning mechanisms (5), the pressure test frame (1) includes a frame body (101), a test bench (102) is symmetrically installed in the middle of the frame body (101), and the pressure test mechanism (2) includes a medium tank A body (201) is provided, one side of the medium tank body (201) is fixedly connected to a bend pipe (203), one end of the bend pipe (203) is fixedly connected to a delivery pump (204), one end of the delivery pump (204) is fixedly connected to a hose (205), one end of the hose (205) is fixedly connected to an output pipe (206), the sealing mechanism (3) comprises a compression disc (303), the output pipe (206) runs through the inner side of the compression disc (303), a plurality of sealing rings (304) are distributed from the center to the outside at the bottom of the compression disc (303), and a sealing groove (305) is provided between two adjacent sealing rings (304); The positioning mechanism (5) comprises a fixed seat (501), an electric telescopic rod (502) is symmetrically mounted on one side of the fixed seat (501), an output end of the electric telescopic rod (502) is connected to a positioning frame (503), a shovel plate (504) is fixedly mounted on one end of the positioning frame (503), a sliding seat (505) is fixedly mounted on the side of the positioning frame (503), a sliding groove opening (506) is provided on one side of the sliding seat (505), a sliding member (507) is symmetrically slidably connected to the side of the sliding groove opening (506), a clamping member (508) is movably mounted on the inner side of the sliding member (507), a clamping pad (509) is provided on the inner side of the clamping member (508), a connecting member (510) is fixedly connected to the top of the sliding member (507), and a bidirectional hydraulic telescopic rod (511) is provided between the two connecting members (510).
2. The steel container pressure test device according to claim 1, characterized in that: The conveying mechanism (6) comprises a conveying frame (601), a plurality of conveying shafts (602) are evenly distributed on the inner side of the conveying frame (601), and a conveying belt (603) is wound around the outer wall of the conveying shaft (602).
3. The steel container pressure test device according to claim 2, characterized in that: The outer wall of the conveyor belt (603) is evenly distributed with a plurality of anti-slip strips (604), one end of a single conveying shaft (602) is provided with a driving motor (605), and a support plate is symmetrically fixedly installed at the bottom of the conveying frame (601).
4. The steel container pressure test device according to claim 3, characterized in that: A support plate (512) is fixedly mounted on the outer side of the sliding member (507), and a mounting cavity (513) is provided through the side of the support plate (512).
5. The steel container pressure test device according to claim 4, characterized in that: The inner side of the installation cavity (513) is rotatably connected to a pneumatic push rod (514), the outer side of the clamping member (508) is provided with a connecting groove (515), and the pneumatic push rod (514) is movably connected to the inner side of the connecting groove (515).
6. The steel container pressure test device according to claim 5, characterized in that: The bottom of the positioning frame (503) is symmetrically installed with a sliding bar (516), the top of the test bench (102) is symmetrically opened with a sliding rail groove (1021), the sliding bar (516) is slidably connected to the inner side of the sliding rail groove (1021), and the bottom of the test bench (102) is fixedly installed with a bottom support frame (103).
7. The steel container pressure test device according to claim 6, characterized in that: The sealing mechanism (3) further comprises a mounting plate (301), a plurality of pneumatic lifting columns (302) being mounted on the bottom of the mounting plate (301), and the output ends of the pneumatic lifting columns (302) are all connected to the top of the compression plate (303).
8. The steel container pressure test device according to claim 7, characterized in that: The top of the medium tank (201) is provided with an injection port (202), the bottom side of the output pipe (206) is provided with a pressure sensor (207), and the pressure sensor (207) is provided on the inner side of the compression plate (303).
9. A test method for a steel container pressure test device, characterized in that: The steel container pressure test device according to claim 8 is used, comprising the following steps: S1. A steel container to be subjected to a pressure test is placed on the input end surface of the conveyor belt (603). The motor (605) is then driven to rotate the conveyor shaft (602), thereby driving the conveyor belt (603) to move and transport the steel container to the position of the positioning mechanism (5). During the transportation process, the anti-slip strip (604) provides anti-slip treatment to ensure stable transportation. S2. When the steel container is transported between the two positioning mechanisms (5), the positioning frame (503) is synchronously pushed to move toward each other by two sets of electric telescopic rods (502). During the movement, the steel container (4) is scooped up by the shovel plate (504). At the same time, the sliding member (507) is slidably installed through the sliding groove (506). The bidirectional hydraulic telescopic rod (511) is connected to the sliding member (507) in conjunction with the connecting member (510). The bidirectional hydraulic telescopic rod (511) is used for telescopic adjustment control, thereby driving the sliding member (507) and the clamping member (508) to open and close. The inner side of the sliding member (507) is movably connected to the clamping member (508) and is clamped in conjunction with the clamping pad (509), which is conducive to positioning the steel container (4); S3. The pneumatic push rod (514) is supported by the support plate (512), and the clamping member (508) is further clamped on the steel container (4) by adjusting the pneumatic push rod (514) to be extended and adjusted, thereby improving the clamping stability, ensuring stable clamping of the steel container (4) during the test, and achieving precise positioning; S4. After positioning is completed, the pressing plate (303) is pushed downward by the pneumatic lifting column (302), so that the pressing plate (303) is tightly sealed on the steel container (4). The sealing ring (304) is distributed in different calibers, and the sealing groove (305) facilitates the compression and sealing of steel containers (4) of different calibers; S5. After compaction, the medium liquid loaded in the medium tank (201) is extracted through the delivery pump (204) in cooperation with the elbow (203), and then the liquid medium is delivered to the output pipe (206) through the delivery pump (204) in cooperation with the hose (205). The liquid medium is input into the interior of the steel container (4) through the output pipe (206) to form pressure. A pressure sensor (207) is provided on the side of the output pipe (206) to provide pressure detection, thereby facilitating the realization of the pressure test function. After the test is completed, the output pipe (206) is connected to the extension pipe to withdraw the medium liquid in the steel container (4); S6. After the pressure test is completed, the electric telescopic rod (502) is retracted, and the bidirectional hydraulic telescopic rod (511) drives the clamping member (508) to expand, and the steel container (4) is separated. This facilitates the conveying shaft (602) driven by the driving motor (605) to drive the conveyor belt (603) for conveying, and facilitates the output of the tested steel container (4), thereby realizing automated batch testing.
Citation Information
Patent Citations
Hydraulic test device for steel gas storage cylinder type pressure vessel
CN222105018U