Processing technology of connector fisheye terminal formed at one time

Abstract

A stamping box is included, a stamping mechanism is arranged in the stamping box, the stamping mechanism comprises a lower stamping die fixedly connected to the bottom end of an inner cavity of the stamping box, and a clamping mechanism is arranged at the top end of the lower stamping die; the clamping mechanism comprises a top plate fixedly connected to the top end of the lower punching die. The invention relates to the technical field of fisheye terminal machining equipment. According to the one-time formed connector fisheye terminal processing technology, two groups of threads which are arranged in opposite directions are arranged at the outer end of a bidirectional screw rod, so that two groups of clamping plates can move oppositely at the top end of a guide rail, free adjustment according to the width of a substrate is facilitated, and meanwhile, in the substrate clamping process, the clamping plates can prevent the substrate from being damaged after the substrate is stamped; the substrate is bounced due to elastic force generated by deformation, and the two groups of clamping plates limit the position of the substrate, so that the substrate is prevented from inclining, the punching effect of the fisheye terminal is prevented from being influenced, and waste of materials is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of fisheye terminal processing equipment, in particular to a one-step forming connector fisheye terminal processing technology. Background Art

[0002] Fisheye terminals are electronic devices that achieve circuit connections through crimping, named for their resilient structure, which resembles a fisheye. They are widely used in automotive electronics, energy equipment, security monitoring, and smart home applications, and are particularly suitable for applications requiring high current and high reliability. They consist of a base, two arc-shaped springs, and a prong. The springs face each other to form a fisheye hole. When pressed into a PCB hole, the springs compress and contract, deforming elastically. This creates a tight connection with low contact resistance, eliminating the need for soldering for electromechanical interconnection. Fisheye terminals are punched into the substrate using a punch to create the fisheye hole.

[0003] During the stamping process, due to the thin thickness of the substrate, the punch knife squeezes the substrate to cause it to deform during the stamping process, accompanied by the generation of metal elasticity. At this time, the substrate bounces up when the upper die and the lower die are separated, causing the substrate to tilt between the upper die and the lower die, thereby affecting the stamping effect of the fisheye terminal and causing waste of material. At the same time, the clamping device of the existing stamping equipment is not convenient to adjust according to the width of the substrate, affecting the clamping effect of the substrate.

[0004] To this end, the present invention provides a one-step molding connector fisheye terminal processing technology to solve the above problems. Summary of the Invention

[0005] In view of the deficiencies of the prior art, the present invention provides a one-step molding process for processing connector fisheye terminals, which solves the above-mentioned problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a one-time forming connector fisheye terminal processing process, including a stamping box, a stamping mechanism is provided inside the stamping box, the stamping mechanism includes a lower punch fixedly connected to the bottom end of the inner cavity of the stamping box, the top of the lower punch is provided with a clamping mechanism, the clamping mechanism includes a top plate fixedly connected to the top of the lower punch, the top of the top plate is symmetrically fixedly connected to a guide rail, the top of the guide rail is symmetrically slidably connected to a splint, the internal rotation of the splint is connected to a guide wheel, and a bidirectional screw rod is symmetrically threaded between the two splints.

[0007] Preferably, the stamping mechanism also includes a connecting rod symmetrically fixedly connected to the top of the lower punch, the outer end of the connecting rod is slidingly connected to the upper punch, the stamping box is fixedly connected to the stamping cylinder, the output end of the stamping cylinder is fixedly connected to the stamping column, the stamping column is slidingly connected to the stamping box, and the stamping column is fixedly connected to the upper punch.

[0008] Preferably, the clamping mechanism also includes a shell fixedly connected to one side of the two guide rails, the interior of the shell is symmetrically connected to a support rod, one end of the support rod is fixedly connected to a transmission bevel gear, the outer end of the transmission bevel gear is engaged with a connecting bevel gear, the transmission bevel gear and the connecting bevel gear are rotatably connected to the interior of the shell, and the connecting bevel gear is fixedly connected to the bidirectional screw.

[0009] Preferably, the clamping mechanism further comprises a connecting bevel gear fixedly connected to the outer end of the support rod, a conducting bevel gear is meshed between the two connecting bevel gears, a rotating column is fixedly connected to the outer end of the conducting bevel gear, and the rotating column is rotatably connected to the outer shell.

[0010] Preferably, feeding holes are symmetrically provided on both sides of the stamping box, a groove is provided at the outer end of the stamping box, a box door is rotatably connected inside the groove, and a processing table is fixedly connected to the bottom end of the stamping box.

[0011] Preferably, a waste hole is provided at the bottom end of the lower punch, a ramp is provided inside the processing table, the waste hole is communicated with the ramp, and a conveyor belt is rotatably connected inside the ramp.

[0012] Preferably, a first connecting plate is symmetrically fixedly connected to the top of the processing table, an upper pressure roller is rotatably connected between the two first connecting plates, a slide groove is provided at the outer end of the first connecting plate, a slider is slidably connected inside the slide groove, a lower pressure roller is rotatably connected between the two sliders, a spring is fixedly connected between the slide groove and the slider, and the first connecting plate is arranged at the feed port position of the stamping box.

[0013] Preferably, a second connecting plate is symmetrically fixedly connected to the top of the processing table, a feed roller is rotatably connected between the two second connecting plates, the outer end of one of the second connecting plates is fixedly connected to a connecting shell, and the outer end of the connecting shell is fixedly connected to a servo motor.

[0014] Preferably, a driving spur gear and a driven spur gear are rotatably connected inside the connecting shell, the driving spur gear is meshed with the driven spur gear, and the driven spur gear is fixedly connected to one of the feeding rollers.

[0015] Preferably, the outer end of the other feed roller and the outer end of the transmission flat gear are fixedly connected with a pulley, the pulley at the outer end of the transmission flat gear is fixedly connected to the output end of the servo motor, and a connecting belt is provided between the two pulleys. Beneficial effects

[0016] The present invention provides a one-step molding process for connector fisheye terminals. Compared with the prior art, it has the following advantages: The one-time forming connector fisheye terminal processing technology uses two sets of oppositely arranged threads set at the outer end of the bidirectional lead screw to enable the two sets of clamping plates to move towards each other at the top end of the guide rail, which is convenient for free adjustment according to the width of the substrate. At the same time, during the process of clamping the substrate, the clamping plates can prevent the substrate from bouncing up due to the elastic force generated by the deformation after stamping. The two sets of clamping plates limit the position of the substrate to prevent the substrate from tilting, affecting the stamping effect of the fisheye terminal, and avoiding material waste.

[0017] This one-shot connector fisheye terminal processing technology clamps the substrate with upper and lower pressure rollers, flattening the substrate during feeding to prevent the curvature of the substrate from affecting the accuracy of fisheye terminal stamping. The two sets of feed rollers are set to the same speed to ensure smooth substrate feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the external structure of the present invention; Figure 2 It is a schematic diagram of the connection structure between the upper punch die and the punching column of the present invention; Figure 3 Schematic diagram of the connection structure between the top plate and the guide rail of the present invention; Figure 4 This is a schematic diagram of the connection structure between the splint and the bidirectional screw rod of the present invention; Figure 5 It is a schematic diagram of the connection structure between the transmission bevel gear and the connecting bevel gear of the present invention; Figure 6 It is a schematic diagram of the bottom structure of the lower punch die of the present invention; Figure 7 is a side view of the present invention; Figure 8 This is a schematic diagram of the connection structure between the first connecting plate and the lower pressing roller of the present invention; Figure 9 It is a schematic diagram of the connection structure between the second connecting plate and the feed roller of the present invention; Figure 10 It is a schematic diagram of the connection structure of the driving spur gear and the driven spur gear of the present invention.

[0019] In the figure, 1. punch box; 2. punch mechanism; 201. lower punch; 202. connecting rod; 203. upper punch; 204. punch cylinder; 205. punch column; 3. clamping mechanism; 301. top plate; 302. guide rail; 303. clamping plate; 304. guide wheel; 305. two-way screw; 306. housing; 307. support rod; 308. transmission bevel gear; 309. connecting bevel gear; 3010. connecting bevel Gear; 3011, conduction bevel gear; 3012, rotating column; 4, box door; 5, processing table; 6, ramp; 7, conveyor belt; 8, first connecting plate; 9, upper pressure roller; 10, chute; 11, slider; 12, lower pressure roller; 13, second connecting plate; 14, feed roller; 15, connecting shell; 16, servo motor; 17, driving flat gear; 18, driven flat gear; 19, pulley; 20, connecting belt. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0021] See also Figure 1-5 The one-time forming connector fisheye terminal processing technology includes a stamping box 1, a stamping mechanism 2 is provided inside the stamping box 1, the stamping mechanism 2 includes a lower punch 201 fixedly connected to the bottom end of the inner cavity of the stamping box 1, and a clamping mechanism 3 is provided at the top of the lower punch 201. The clamping mechanism 3 includes a top plate 301 fixedly connected to the top of the lower punch 201, and the top of the top plate 301 is symmetrically fixedly connected with a guide rail 302, and the top of the guide rail 302 is symmetrically slidably connected with a splint 303. The internal rotation of the splint 303 is connected to a guide wheel 304, and a bidirectional screw rod 305 is symmetrically threaded between the two splints 303. The purpose of this arrangement is that during the stamping process of the substrate, the two sets of clamps 303 clamp the substrate from both sides, preventing the substrate from being squeezed and deformed to generate elastic force during the stamping process, so that the substrate bounces up from the top of the lower punch 201, thereby avoiding the tilt of the bounced substrate, affecting the accuracy and effect of the fisheye terminal stamping, and preventing material waste. The guide wheel 304 inside the clamp 303 facilitates the movement of the substrate between the two sets of clamps 303.

[0022] The stamping mechanism 2 also includes a connecting rod 202 symmetrically fixedly connected to the top of the lower punch 201, the outer end of the connecting rod 202 is slidably connected to the upper punch 203, the punching box 1 is fixedly connected to a punching cylinder 204, the output end of the punching cylinder 204 is fixedly connected to a punching column 205, the punching column 205 is slidably connected to the punching box 1, and the punching column 205 is fixedly connected to the upper punch 203. The purpose of this arrangement is that during the stamping process, the punching cylinder 204 drives the punching column 205 to move up and down inside the punching box 1, thereby closing the upper punch 203 and the lower punch 201, thereby completing the stamping operation.

[0023] The clamping mechanism 3 also includes a shell 306 fixedly connected to one side of the two guide rails 302, and the interior of the shell 306 is symmetrically connected to a support rod 307 for rotation. One end of the support rod 307 is fixedly connected to a transmission bevel gear 308, and the outer end of the transmission bevel gear 308 is meshed with a connecting bevel gear 309. The transmission bevel gear 308 and the connecting bevel gear 309 are rotationally connected to the interior of the shell 306, and the connecting bevel gear 309 is fixedly connected to the bidirectional screw rod 305. The clamping mechanism 3 also includes a connecting bevel gear 3010 fixedly connected to the outer end of the support rod 307, and a conduction bevel gear 3011 is meshed between the two connecting bevel gears 3010. The outer end of the conduction bevel gear 3011 is fixedly connected to a rotating column 3012, and the rotating column 3012 is rotationally connected to the shell 306. The purpose of this setting is that when adjusting the spacing between the two sets of splints 303, a hexagonal bolt is used to drive the rotating column 3012 to rotate at the outer end of the outer shell 306. At this time, the rotating column 3012 drives the transmission bevel gear 3011 to rotate inside the outer shell 306. At the same time, the transmission bevel gear 3011 drives the two connecting bevel gears 3010 at its outer end to drive the transmission bevel gear 308 connected to the support rod 307 to rotate. At this time, the transmission bevel gear 308 drives the connecting bevel gear 309 to drive the bidirectional screw rod 305 to rotate, thereby causing the two sets of splints 303 to move at the top end of the guide rail 302. Example

[0024] See also Figure 1-10 This embodiment, based on the first embodiment, provides a one-step process for processing connector fisheye terminals: Feed holes are symmetrically formed on both sides of the punch box 1, and a groove is formed at the outer end of the punch box 1. A box door 4 is rotatably connected to the inner portion of the groove, and a processing table 5 is fixedly connected to the bottom end of the punch box 1. The purpose of this arrangement is to facilitate opening the punch box 1, thereby adjusting the distance between the two clamping plates 303 by rotating the rotating column 3012. At the same time, the box door 4 has the effect of sound insulation and noise reduction.

[0025] A waste hole is provided at the bottom of the lower punch 201, and a ramp 6 is provided inside the processing table 5. The waste hole is connected to the ramp 6, and a conveyor belt 7 is rotatably connected inside the ramp 6. The purpose of this arrangement is that the waste generated during the stamping process of the substrate enters the ramp 6 from the waste hole at the bottom of the lower punch 201, and the conveyor belt 7 inside the ramp 6 transports the waste to the outer end of the processing table 5.

[0026] The top of the processing table 5 is symmetrically fixedly connected with a first connecting plate 8, an upper pressure roller 9 is rotatably connected between the two first connecting plates 8, a slide groove 10 is provided at the outer end of the first connecting plate 8, a slider 11 is slidably connected inside the slide groove 10, a lower pressure roller 12 is rotatably connected between the two sliders 11, a spring is fixedly connected between the slide groove 10 and the slider 11, and the first connecting plate 8 is arranged at the feed port of the stamping box 1. The purpose of this arrangement is that the substrate is arranged in a roll shape, and during the feeding process, the substrate bends with an arc, and the bent substrate affects the accuracy and effect of its stamping. During the feeding process, the elastic force generated by the spring causes the lower pressure roller 12 and the upper pressure roller 9 to squeeze the substrate, thereby flattening the substrate.

[0027] The top of the processing table 5 is symmetrically fixedly connected to a second connecting plate 13, and a feed roller 14 is rotatably connected between the two second connecting plates 13. The outer end of one of the second connecting plates 13 is fixedly connected to a connecting shell 15, and the outer end of the connecting shell 15 is fixedly connected to a servo motor 16. The interior of the connecting shell 15 is rotatably connected to a transmission flat gear 17 and a driven flat gear 18. The transmission flat gear 17 is meshed with the driven flat gear 18, and the driven flat gear 18 is fixedly connected to one of the feed rollers 14. The purpose of this setting is that during the feeding process, the servo motor 16 drives the pulley 19 fixed at its output end to rotate inside the connecting shell 15, and at the same time the connecting belt 20 drives another pulley 19 to rotate. During the rotation of the pulley 19 fixed at the output end of the servo motor 16, the transmission flat gear 17 at its outer end drives the driven flat gear 18 to rotate, so that the two sets of feeding rollers 14 rotate in opposite directions between the second connecting plate 13, thereby achieving the effect of feeding. Since the radius of the transmission flat gear 17 and the driven flat gear 18 are the same, the rotation speed of the two sets of feeding rollers 14 remains consistent, thereby improving the stability of the substrate transmission process.

[0028] The outer end of the other feeding roller 14 and the outer end of the transmission flat gear 17 are fixedly connected with a pulley 19. The pulley 19 at the outer end of the transmission flat gear 17 is fixedly connected to the output end of the servo motor 16. A connecting belt 20 is sleeved between the two pulleys 19.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A one-step forming connector fisheye terminal processing process, comprising a stamping box (1), characterized in that: A punching mechanism (2) is provided inside the punching box (1), the punching mechanism (2) comprises a lower punch (201) fixedly connected to the bottom end of the inner cavity of the punching box (1), a clamping mechanism (3) is provided at the top end of the lower punch (201), the clamping mechanism (3) comprises a top plate (301) fixedly connected to the top end of the lower punch (201), the top end of the top plate (301) is symmetrically fixedly connected to a guide rail (302), the top end of the guide rail (302) is symmetrically slidably connected to a clamping plate (303), the inside of the clamping plate (303) is rotatably connected to a guide wheel (304), and a bidirectional screw rod (305) is symmetrically threaded between the two clamping plates (303).

2. The one-step forming connector fisheye terminal processing process according to claim 1, characterized in that: The punching mechanism (2) further comprises a connecting rod (202) symmetrically fixedly connected to the top end of the lower punch (201); the outer end of the connecting rod (202) is slidably connected to the upper punch (203); the punching box (1) is fixedly connected to a punching cylinder (204); the output end of the punching cylinder (204) is fixedly connected to a punching column (205); the punching column (205) is slidably connected to the punching box (1); and the punching column (205) is fixedly connected to the upper punch (203).

3. The one-step forming connector fisheye terminal processing process according to claim 1, characterized in that: The clamping mechanism (3) further comprises a housing (306) fixedly connected to one side of the two guide rails (302); a support rod (307) is symmetrically rotatably connected inside the housing (306); one end of the support rod (307) is fixedly connected to a transmission bevel gear (308); an outer end of the transmission bevel gear (308) is meshed with a connecting bevel gear (309); the transmission bevel gear (308) and the connecting bevel gear (309) are rotatably connected to the inside of the housing (306); and the connecting bevel gear (309) is fixedly connected to the bidirectional screw rod (305).

4. The one-step forming connector fisheye terminal processing process according to claim 3 is characterized in that: The clamping mechanism (3) further comprises a connecting bevel gear (3010) fixedly connected to the outer end of the support rod (307), a conducting bevel gear (3011) meshing between the two connecting bevel gears (3010), a rotating column (3012) fixedly connected to the outer end of the conducting bevel gear (3011), and the rotating column (3012) is rotatably connected to the housing (306).

5. The one-step forming connector fisheye terminal processing process according to claim 1, characterized in that: Feeding holes are symmetrically provided on both sides of the punching box (1), a groove is provided at the outer end of the punching box (1), a box door (4) is rotatably connected to the inside of the groove, and a processing table (5) is fixedly connected to the bottom end of the punching box (1).

6. The one-step forming connector fisheye terminal processing process according to claim 5, characterized in that: A waste hole is provided at the bottom end of the lower punch (201), a ramp (6) is provided inside the processing table (5), the waste hole is connected to the ramp (6), and a conveyor belt (7) is rotatably connected inside the ramp (6).

7. The one-step forming connector fisheye terminal processing process according to claim 5, characterized in that: The top of the processing table (5) is symmetrically fixedly connected with a first connecting plate (8), an upper pressure roller (9) is rotatably connected between the two first connecting plates (8), a sliding groove (10) is provided at the outer end of the first connecting plate (8), a slider (11) is slidably connected inside the sliding groove (10), a lower pressure roller (12) is rotatably connected between the two sliders (11), a spring is fixedly connected between the sliding groove (10) and the slider (11), and the first connecting plate (8) is arranged at the feed port position of the punching box (1).

8. The one-step forming connector fisheye terminal processing process according to claim 5, characterized in that: The top of the processing table (5) is symmetrically and fixedly connected to a second connecting plate (13), a feeding roller (14) is rotatably connected between the two second connecting plates (13), the outer end of one of the second connecting plates (13) is fixedly connected to a connecting shell (15), and the outer end of the connecting shell (15) is fixedly connected to a servo motor (16).

9. The one-step forming connector fisheye terminal processing process according to claim 8, characterized in that: A driving flat gear (17) and a driven flat gear (18) are rotatably connected inside the connecting shell (15), the driving flat gear (17) and the driven flat gear (18) are meshed, and the driven flat gear (18) is fixedly connected to one of the feeding rollers (14).

10. The one-step forming connector fisheye terminal processing process according to claim 9, characterized in that: The outer end of the other feeding roller (14) and the outer end of the transmission flat gear (17) are fixedly connected to a pulley (19), the pulley (19) at the outer end of the transmission flat gear (17) is fixedly connected to the output end of the servo motor (16), and a connecting belt (20) is sleeved between the two pulleys (19).

Images