A smart air volume regulating device and drying oven
By designing an intelligent airflow adjustment device in the drying oven, and utilizing the air distribution box and air regulating mechanism to achieve uniform distribution and flow rate adjustment of hot air, the problem of not being able to accurately adjust the airflow at the air outlet in the existing technology is solved, thereby improving the drying effect and product quality.
Patent Information
- Application Number
- CN202511113449.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2045-08-11
AI Technical Summary
Existing exhaust air volume regulating devices can only adjust the overall air volume on the air supply duct, and cannot make precise adjustments to the air volume at the air outlet, resulting in poor drying effect.
An intelligent airflow regulation device was designed, comprising a first housing and a second housing. The housing is equipped with an air distribution box and an air adjustment mechanism. Through the cooperation of the air distribution hole and the air adjustment mechanism, the airflow of hot air at the air outlet can be controlled to ensure uniform distribution of hot air and regulation of airflow rate.
This method achieves uniform distribution and flow rate regulation of hot air on the adhesive film, improves the drying effect, and ensures the dryness and quality requirements of the product.
Smart Images

Figure CN120627614B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of oven technology, and in particular to an intelligent airflow regulating device and an oven. Background Technology
[0002] In the production of neoprene rubber, the washed rubber film is squeezed out of most of its water using an extrusion dewatering machine. The extruder consists of two rollers: the lower roller is driven by a rotating device, while the upper roller is pressed against the lower roller by an air compressor, and the roller gap can be adjusted. To prevent the rubber film from sticking to the rollers, both rollers are covered with rubber sheets, on top of which is a fabric layer. After extrusion, the rubber film, containing 30% moisture, enters an oven. The movement of the film within the oven is achieved by a transmission device made of aluminum or stainless steel tubing. Dry, hot air is introduced into the oven to maintain the temperature at approximately 130°C. The film remains in the oven for 4-6 minutes, and the moisture content of the dried film is below 1%.
[0003] However, during the production process, there are often situations where it is necessary to adjust the exhaust volume. Currently, the exhaust volume adjustment of this equipment is located on the air supply duct, which can only adjust the overall air supply volume and cannot adjust the air volume at the air outlet. Summary of the Invention
[0004] The purpose of this invention is to provide an intelligent air volume adjustment device and an oven, which solves the problem mentioned in the background art that the existing exhaust air volume adjustment is located on the air supply duct, which can only adjust the overall air supply volume and cannot adjust the air volume at the air outlet.
[0005] The technical solution adopted in this invention is as follows: An intelligent airflow regulating device includes a first box and a second box mounted on a film conveying mechanism. The first box is used to receive hot air, with its opening facing the film, and an air inlet pipe on its top surface. The second box is used to exhaust air, with its opening facing the film, and an exhaust pipe on its bottom surface. An air distribution box is mounted on the top surface of the first box, with its opening covering the air inlet pipe, and evenly distributed air distribution holes on its bottom surface. A first support plate is mounted in the middle of the air distribution box, and a partition is mounted on the first support plate. The partition divides the air distribution box into upper and lower air chambers, and through holes are evenly spaced on the partition. An air regulating mechanism is installed on the through holes to control the airflow at the air outlet.
[0006] The film conveying mechanism includes a base, with several bases arranged in a row. Two frames are mounted on the bases, symmetrically arranged, forming a film conveying channel between them. Each frame has a first bearing seat, and a first rotating shaft is rotatably connected to the opposite first bearing seat. Two symmetrically arranged first sprockets are mounted on the first rotating shaft, located within the film conveying channel. One of the first rotating shafts is connected to a first motor via a chain drive. The frame also has a first bearing seat for adjusting tension. A second rotating shaft is rotatably connected to the base, and two symmetrically arranged second sprockets are mounted on the second rotating shaft. The second sprockets are located within the film conveying channel. The second sprockets are identical to the first sprockets, and a closed-loop support chain meshes between the two second sprockets and the two first sprockets. The support chain is used to convey the film. Glue rollers are connected to the side walls of the first and second rotating shafts, and the two glue rollers are tumbledly connected to the support shaft of the support chain. The first housing is located on the frame and is positioned above the film, while the second housing is located on the frame and is positioned below the film.
[0007] The first housing is equipped with a fixed cover, which is in turn equipped with a box cover. The box cover is equipped with a sleeve. A pressure cap is fastened to the upper end of the sleeve. A first connecting rod is hinged to the pressure cap. A third bearing seat is hinged to the waist of the first connecting rod. The third bearing seat is located on the fixed cover. A pressure rod is hinged to the tail end of the first connecting rod. The side wall of the pressure rod is guided by a limiting plate so that the end of the pressure rod faces upward. A compression spring is provided on the bottom surface of the first connecting rod on the side equipped with the pressure rod. The compression spring uses the seesaw principle to make the first connecting rod continuously press the pressure cap downward.
[0008] The upper end of the air inlet pipe is equipped with a valve body; the top surface of the valve body has a valve cavity communicating with the air inlet pipe; a support rod is provided inside the valve cavity, and an inner shell is provided between the two support rods. The inner shell is spherical in shape, and a sliding hole is provided on the end face of the inner shell; a sliding tube is slidably connected to the sliding hole; an air regulating hood is provided at the lower end of the sliding tube. The air regulating hood is shaped like an inverted barrel and is slidably adapted to the valve cavity; an air outlet is provided on the side wall of the air regulating hood. The air outlet is strip-shaped and evenly spaced; a second connecting rod is hinged to the top surface of the air regulating hood; an eccentric rod is hinged to the free end of the second connecting rod; a rotating rod is provided on the eccentric rod, which is rotatably connected to the inner shell and the valve body. A worm gear is provided on the side wall of the rotating rod outside the valve body; a gearbox is provided on the valve body, which is used to install the worm gear. A worm is rotatably connected to the gearbox, and the worm meshes with the worm gear. A handwheel is provided on the worm outside the gearbox.
[0009] An oven with an intelligent air volume regulation device includes an air collection pipe connected to a valve body. The main pipe end of the air collection pipe is equipped with an air inlet fan, and the air inlet end of the air inlet fan is equipped with a finned heat exchanger.
[0010] The beneficial effects of this invention are as follows: the air distribution hole structure on the air distribution box of this application can make the pressure and temperature distribution uniform when hot air is blown onto the film; by controlling the opening and closing degree of the air regulating mechanism, the pressure and flow rate of hot air blown onto the film can be adjusted, resulting in good drying effect and ensuring the required dryness and quality of the product. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the main view structure of this application.
[0012] Figure 2 This is a schematic diagram of the front cross-sectional structure of the equalization box.
[0013] Figure 3 This is a side view sectional structural diagram of the air distribution box.
[0014] Figure 4 This is a schematic diagram of the front cross-sectional structure of the air regulating mechanism.
[0015] Figure 5 This is a side view sectional diagram of the air regulating mechanism.
[0016] Figure 6 This is a schematic diagram of the main cross-sectional structure of the inner tube.
[0017] Figure 7 This is a three-dimensional structural diagram of the film conveying mechanism.
[0018] Figure 8 This is a top view of the structure of the first and second rotating shafts.
[0019] Figure 9 This is a three-dimensional structural diagram of the wind deflector.
[0020] Figure 10 This is a schematic diagram of the front cross-sectional structure of a perforated plate.
[0021] Figure 11 This is a side view cross-sectional diagram of a perforated plate.
[0022] Figure 12 This is a side view sectional structural diagram of the first shaft.
[0023] Figure 13 This is a schematic diagram of the front cross-sectional structure of the flow guide.
[0024] Figure 14 This is a schematic diagram of the main structure of the flow guide.
[0025] Figure 15 This is a side view of the fourth support plate.
[0026] Figure 16 This is a three-dimensional structural diagram of the guard bar.
[0027] Figure 17 This is a three-dimensional structural diagram of the first gear.
[0028] Figure 18 This is a schematic diagram of the front cross-sectional structure of the folded plate.
[0029] Figure 19 This is a schematic diagram of the three-dimensional structure of the folding plate.
[0030] Figure 20 This is a schematic diagram of the front cross-sectional structure of the telescopic rod and the guide component.
[0031] Figure 21 This is a schematic diagram of the main structure of the telescopic rod and the guide component.
[0032] Figure 22 This is a schematic diagram of the front sectional structure of the fixed cover.
[0033] Figure 23 This is a schematic diagram of the three-dimensional structure of the box lid.
[0034] Figure 24 This is a schematic diagram of the front cross-sectional structure of the shelf.
[0035] Figure 25 This is a top-view cross-sectional diagram of the gas distribution pipe.
[0036] Figure 26 This is a side view of the valve body.
[0037] Figure 27 This is a side view sectional structural diagram of the valve body.
[0038] Figure 28 This is a schematic diagram of the main cross-sectional structure of the valve body.
[0039] Figure 29 This is a schematic diagram of the three-dimensional structure of the rotating rod.
[0040] Figure 30 This is a top view schematic diagram of the air intake fan and finned heat exchanger.
[0041] Figure 31 This is a three-dimensional cross-sectional structural diagram of the first shaft and the first housing.
[0042] In the diagram: 1. Film conveying mechanism; 2. First housing; 3. Second housing; 4. Air inlet pipe; 5. Air outlet pipe; 6. Air distribution box; 7. Air distribution hole; 8. First support plate; 9. Partition plate; 10. Through hole; 11. Air regulating mechanism; 12. Outer pipe; 13. Air nozzle; 14. Air guide port; 15. Support; 16. Inner pipe; 17. Slide groove; 18. Slide core; 19. Guide sleeve; 20. Guide column; 21. Air injection chamber; 22. First air inlet; 23. Second air inlet; 24. Air push pipe; 25. Air compressor pipe; 26. Air sealing hood; 27. 28. Stepped groove; 29. Guide seat; 30. Tail cap; 31. Frame; 32. First bearing seat; 33. First shaft; 34. First sprocket; 35. Second shaft; 36. Second sprocket; 37. Support chain; 38. Rubber roller; 39. Wind baffle; 40. Second support plate; 41. Perforated plate; 42. Filter cloth; 43. Third support plate; 44. First shaft; 45. Flow guide; 46. Vertical plate; 47. Arc groove; 48. Flow guide head; 49. Bow-shaped part; 50. First shaft tube part; 51. Second shaft; 52. 53. Guide tail; 54. V-shaped part; 55. Second shaft tube part; 56. Third shaft; 57. Spring; 58. Barrier rod; 59. Flange; 60. Fourth support plate; 61. Second bearing seat; 62. Short shaft; 63. Cam; 64. First gear; 65. Second gear; 66. Second motor; 67. Folding plate; 68. First connecting plate; 69. Second connecting plate; 70. Fifth support plate; 71. Telescopic rod; 72. Cylinder seat; 73. Fixed cover; 74. Box cover; 75. Sleeve; 76. Pressure cap; 77. First connecting rod; 78. Third shaft; 79. Fourth shaft; 70. Fifth shaft; 71. Second shaft; 70. Third shaft; 71. Third shaft; 72. Fourth shaft; 73. Fifth shaft; 74. Fifth shaft; 75. Fifth shaft; 66. Third shaft; 77. Fifth shaft; 88. Fifth shaft; 99. Fifth shaft; 100. Fifth shaft; 11. Second shaft; 12. Third shaft; 13. Fifth shaft; 14. Fifth shaft; 15. Sixth shaft; 16. Fifth shaft; 17. Sixth shaft; 18. Fifth shaft; 19. Sixth shaft; 10. Sixth ... 78. Bearing seat; 79. Pressure rod; 80. Limiting plate; 81. Compression spring; 82. T-tube; 83. Air distribution hole; 84. Shelf plate; 85. Air distribution pipe; 86. Inclined groove; 87. Valve body; 88. Valve cavity; 89. Support rod; 90. Inner shell; 91. Sliding hole; 92. Sliding tube; 93. Air regulating hood; 94. Air outlet; 95. Second connecting rod; 96. Eccentric rod; 97. Rotating rod; 98. Worm gear; 99. Gearbox; 100. Worm; 101. Handwheel; 102. Air collection pipe; 103. Air inlet fan; 104. Finned heat exchanger. Detailed Implementation
[0043] The embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0044] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0045] Furthermore, the terms “first,” “second,” and “third” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.
[0046] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection", and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0047] like Figures 1-3As shown, an intelligent airflow regulating device includes a first housing 2 and a second housing 3 mounted on a film conveying mechanism 1. The first housing 2 is used for hot air intake and is located above the film. The first housing 2 has a trough-shaped structure, with its opening facing the film. An air inlet pipe 4 is installed on the top surface of the first housing 2. The second housing 3 is used for exhaust air and is located below the film. The second housing 3 also has a trough-shaped structure, with its opening facing the film. An exhaust pipe 5 is installed on the bottom surface of the second housing 3. A distribution box 6 is bolted to the top surface of the first housing 2. The distribution box 6 has a trough-shaped structure, with its opening covering the air inlet pipe 4. The bottom surface of the distribution box 6 has evenly arranged distribution holes 7, with a diameter greater than 5mm to prevent the formation of a gas cutting effect. The distribution holes 7 ensure that the hot air is evenly distributed within the first housing 2, avoiding the hot air from taking the shortest route and preventing heat loss. The air is concentrated on one part of the adhesive film; a first support plate 8 is welded to the middle of the air distribution box 6, specifically two first support plates 8 are arranged symmetrically, and a partition plate 9 is fixed to the first support plate 8 by bolts. The partition plate 9 divides the air distribution box 6 into upper and lower air chambers. The partition plate 9 has through holes 10 arranged at equal intervals. The surface of the through holes 10 is located directly below the air inlet pipe 4. An air regulating mechanism 11 is installed on the through holes 10. The air regulating mechanism 11 is used to control the air volume at the air outlet. Then, the hot air after adjusting the air volume is discharged from the air distribution hole 7 to dry the adhesive film. The structure of the air distribution hole 7 on the air distribution box 6 of this application can make the pressure and temperature distribution of the hot air blowing on the adhesive film uniform. By changing the opening and closing degree of the air regulating mechanism 11, the pressure and flow rate of the hot air blowing on the adhesive film can be adjusted, resulting in good drying effect and ensuring the required dryness and quality of the product.
[0048] like Figures 4-6As shown in the embodiment, as an optimization, the air regulating mechanism 11 includes an outer tube 12 disposed on the partition 9. The outer tube 12 is T-shaped, with its upper end corresponding to the through hole 10. An air nozzle 13 is fixed to the lower end of the outer tube 12 by screws. The air nozzle 13 has a funnel-shaped air guide vent 14 at its center. A support 15 is fixed inside the outer tube 12 by screws. There are two supports 15, symmetrically arranged. An inner tube 16 is fixedly connected to the air inlet 14 through a gap. A groove 17 is provided on the lower end face of the inner tube 16. A sliding core 18 adapted to the air inlet 14 is slidably connected in the groove 17. The sliding core 18 is conical in shape. A guide sleeve 19 is fixed in the middle of the inner tube 16. A guide post 20 is slidably connected to the guide sleeve 19. The lower end of the guide post 20 is connected to the sliding core 18. An air injection chamber 21 is provided at the upper end of the inner tube 16. The air injection chamber 21 is located on the upper side of the guide sleeve 19. A first air injection chamber is provided on the air injection chamber 21. Air inlet 22 and second air inlet 23 are provided. A pusher pipe 24 is installed on the first air inlet 22, and a compressor pipe 25 is installed on the second air inlet 23. A sealing shroud 26 is connected to the side wall of the guide post 20. The sealing shroud 26 is slidably fitted with the air injection chamber 21. The air injection chamber 21 has a stepped groove 27 that limits the downward movement of the sealing shroud 26. The stepped groove 27 is located above the first air inlet 22. A guide seat 28 is fixed to the upper end of the inner tube 16 by screws. The guide seat 28 slides against the guide post 20. The guide seat 28 is connected to a tail cap 29. The adjustment process is as follows: by injecting air into the first air inlet 22, the sealing cover 26 moves upward, and the guide post 20 makes the sliding core 18 move away from the air nozzle 13, thereby increasing the gap between the sliding core 18 and the air guide 14 and changing the air flow. By injecting air into the second air inlet 23, the sealing cover 26 moves downward, and the guide post 20 makes the sliding core 18 move toward the air nozzle 13, thereby decreasing the gap between the sliding core 18 and the air guide 14 and changing the air flow.
[0049] like Figure 7 and Figure 8As shown, as an optimization of the embodiment, the film conveying mechanism 1 includes a base, with several bases arranged in a row. Two frames 30 are mounted on the bases, arranged symmetrically, forming a film conveying channel between them. A first bearing seat 31 is mounted on each frame 30, and a first rotating shaft 32 is rotatably connected to the opposite first bearing seat 31. Two symmetrically arranged first sprockets 33 are mounted on the first rotating shaft 32, located within the film conveying channel. One of the first rotating shafts 32 is connected to a first motor 34 via a chain drive. The frame 30 also has an adjustable tension first bearing seat 31, with a first motor 34 rotatably connected to the opposite first bearing seat 34. The second rotating shaft 35 has two symmetrically arranged second sprockets 36 mounted on it, which are located within the film conveying channel. The second sprockets 36 are identical to the first sprockets 33. A closed-loop support chain 37 meshes between the two second sprockets 36 and the two first sprockets 33, and the support chain 37 is used to convey the film. Glue rollers 38 are connected to the side walls of the first rotating shaft 32 and the second rotating shaft 35, and the two glue rollers 38 are tactilely connected to the support shaft of the support chain 37. The first housing 2 is located on the frame 30, above the film, and the second housing 3 is located on the frame 30, below the film. This application, by setting up the film conveying mechanism 1, can convey the film. The chamber drying process of the adhesive film involves the drying medium (hot air) transferring heat to the wet adhesive film. Moisture on the surface of the wet film vaporizes and diffuses into the hot air through the surface vapor film. Simultaneously, the vaporization of moisture on the material surface creates a humidity difference between the inside and surface of the film. Therefore, moisture inside the material diffuses to the surface in either gaseous or liquid form, ultimately entering the hot air as a gas. Clearly, the hot air acts as both a heat carrier and a moisture carrier. It should be noted that a necessary condition for drying is that the pressure of the water vapor on the adhesive film surface must be greater than the partial pressure of water vapor in the hot air. The greater the pressure difference, the faster the drying process. Therefore, the hot air must promptly remove the vaporized water vapor to maintain a certain mass transfer driving force. Thus, drying is a process combining heat and mass transfer, and the drying rate is governed by both the heat transfer rate and the mass transfer rate.
[0050] like Figure 9 As shown, as an optimization of the embodiment, the bottom surface of the air distribution box 6 is fixed with a baffle plate 39 by bolts. The baffle plate 39 is U-shaped and corresponds one-to-one with the air distribution holes 7. The horizontal section of the baffle plate 39 changes the direction of the air discharged from the air distribution holes 7, disperses the small airflow again, and changes the downward airflow direction to a horizontal flow, so that the hot air can be quickly dispersed in the first box 2.
[0051] like Figure 10 and Figure 11As shown, as an optimization of the embodiment, a second support plate 40 is welded inside the first housing 2. The second support plate 40 is in the shape of a frame. A perforated plate 41, a filter cloth 42, and a third support plate 43 arranged from top to bottom are fixed to the bottom surface of the second support plate 40 by bolts. The third support plate 43 is the same as the second support plate 40. By setting the perforated plate 41 and the filter cloth 42, multiple streams of hot air are evenly transmitted to the membrane through the filter cloth 42. The sum of the cross-sectional areas of the small streams of air is equal to the cross-sectional area of a single stream of air. The small streams of air are less likely to form wind tunnels when passing through the breathable layer. In addition, the filter cloth 42 can separate impurities in the hot air, preventing impurities from adhering to the membrane and affecting the quality of the membrane. This drying method can prevent the membrane from shifting position on the support chain 37.
[0052] like Figures 12-14 As shown, as an optimization of the embodiment, considering that the hot air discharged by the air regulating mechanism 11 will blow directly onto the inner bottom surface of the air distribution box 6 without a guiding structure, a first shaft 44 is installed inside the air distribution box 6. Equally spaced guide members 45 are connected to the first shaft 44, and each guide member 45 corresponds to one of the air regulating mechanisms 11. Each guide member 45 includes a vertical plate 46, with the first shaft 44 located in the middle of the vertical plate 46. The top and bottom surfaces of the vertical plate 46 have arc-shaped grooves 47. A guide head 48 is fitted into the upper arc-shaped groove 47 with a clearance fit. The guide head 48 consists of an arc-shaped portion 49 and a first shaft tube portion 50. The arc-shaped portion 49 is opposite to the air regulating mechanism 11, and the first shaft tube portion 50 is fitted into the vertical plate 46 with a clearance fit. The rotation angle of the arc-shaped portion 49 is... The arc-shaped groove 47 defines the first shaft tube 50, which is rotatably connected to the second shaft rod 51. The arc-shaped groove 47 located on the lower side is fitted with a guide tail 52, which is composed of a V-shaped part 53 and a second shaft tube 54. The V-shaped part 53 is opposite to the bottom surface of the air distribution box 6. The second shaft tube 54 is fitted with the vertical plate 46. A third shaft rod 55 is rotatably connected to the second shaft tube 54. The two inclined surfaces of the V-shaped part 53 are fixed with springs 56. The free section of the springs 56 is connected to the bow-shaped part 49. The bow-shaped part 49, the two springs 56, and the V-shaped part 53 form a teardrop-shaped structure. By setting the guide member 45, the hot air discharged by the air regulating mechanism 11 can be divided into two streams. The hot air can quickly fill the air distribution box 6, and the air distribution effect is further improved.
[0053] like Figures 15-17 As shown, and Figure 31As shown, as an optimization of the embodiment, the first shaft 44 extends outside the first housing 2 and is rotatably connected to the first housing 2. A baffle rod 57 is installed on the side wall of the first shaft 44 outside the first housing 2. The baffle rod 57 has two flanges 58, and the surface of the flanges 58 is perpendicular to the surface of the vertical plate 46. A fourth support plate 59 is installed on the first housing 2, and a drive unit is installed on the fourth support plate 59. The drive unit drives the baffle rod 57 to reciprocate. The drive unit includes a second bearing seat 60 provided on the fourth support plate 59. There are two second bearing seats 60, which are symmetrically arranged. A short shaft 61 is rotatably connected to the second bearing seat 60, and a cam 6 is installed on the short shaft 61. 2. The tips of the two cams 62 face each other. The cams 62 are used to drive the baffle rod 57 to rotate, which in turn drives the first shaft 44 and the guide member 45 to reciprocate. A first gear 63 is installed on the short shaft 61. A second gear 64 meshes between the two first gears 63. The second gear 64 is driven by a second motor 65, which is connected to the fourth support plate 59. In the flow guiding process, the second motor 65 drives the two first gears 63 to rotate in the same direction. As a result, the two cams 62 reciprocate to lift the baffle rod 57, realizing the reciprocating swing of the first shaft 44 and the guide member 45. The swing process makes the hot air fill the air distribution box 6, which has a good air distribution effect. In addition, the spring 56 uses its own deformation energy to overcome the impact of the hot air.
[0054] like Figure 18 and Figure 19 As shown, as an optimization of the embodiment, a folding plate 66 is hinged to the third shaft 55. The folding plate 66 corresponds one-to-one with the guide member 45. There are two folding plates 66, which are symmetrically arranged on both sides of the guide member 45. Each folding plate 66 includes a first connecting plate 67 hinged to the third shaft 55. A second connecting plate 68 is hinged to the free end of the first connecting plate 67. The hinge point between the second connecting plate 68 and the first connecting plate 67 is located above the third shaft 55. The free end of the second connecting plate 68 is hinged to the inner bottom surface of the air distribution box 6. The guide member 45 is driven by the second motor 65 to reciprocate, and the third shaft 55 swings synchronously. The folding plates 66 on both sides expand or contract, expanding the air distribution range of the guide member 45 and improving the air distribution effect.
[0055] like Figure 20 and Figure 21As shown, as an optimization of the embodiment, considering the gap between the first housing 2 and the support chain 37, when the hot air dries the adhesive film, some wind may enter through this gap, or the hot air from adjacent housings may intrude into each other. A fifth support plate 69 is installed on the inner side wall of the first housing 2. A first shaft 44 is hinged to the fifth support plate 69. A guide 45 is installed on the first shaft 44. A telescopic rod 70 is hinged to the second shaft 51 of the guide 45. A cylinder seat 71 is hinged to the tail end of the telescopic rod 70. The cylinder seat 71 is connected to the first housing 2. By setting the telescopic rod 70, the tilt angle of the guide 45 can be adjusted, thereby changing the gap between the guide 45 and the adhesive film. This ensures that while the hot air dries the adhesive film, it prevents wind from entering the first housing 2 and prevents the hot air from intruding into each other from adjacent housings.
[0056] like Figure 22 and Figure 23 As shown, as an optimization of the embodiment, a fixed cover 72 is installed on the first housing 2, and an openable cover 73 is installed on the fixed cover 72. A sleeve 74 is installed on the cover 73. A pressure cap 75 is fastened to the upper end of the sleeve 74. A first connecting rod 76 is hinged to the pressure cap 75. A third bearing seat 77 is hinged to the waist of the first connecting rod 76. The third bearing seat 77 is located on the fixed cover 72. A pressure rod 78 is hinged to the tail end of the first connecting rod 76. The side wall of the pressure rod 78 is guided by a limiting plate 79, so that the pressure rod 78... With its end facing upwards, a compression spring 80 is installed on the bottom surface of the first connecting rod 76 on the side with the pressure rod 78. The compression spring 80 uses the seesaw principle to make the first connecting rod 76 continuously press the cover 75 downwards. Opening process: In the initial state, the cover 75 is fastened to the sleeve 74 and the sleeve 74 is in the closed state. When the hot air has poor passage through the filter cloth 42, the pressure inside the first chamber 2 increases, the compression spring 80 is squeezed, the cover 75 is disengaged from the sleeve 74, and the cover 75 opens to release pressure, which improves the safety of drying.
[0057] like Figure 24 and Figure 25As shown, as an optimization of the embodiment, the number of air inlet pipes 4 is at least one; in this embodiment, three air inlet pipes 4 are provided. A T-shaped pipe 81 is connected inside each air inlet pipe 4. The horizontal section of the T-shaped pipe 81 is adapted to the air inlet pipe 4. The vertical section of the T-shaped pipe 81 has air distribution holes 82 arranged at equal intervals from top to bottom. Two symmetrically arranged shelves 83 are connected to the vertical section of the T-shaped pipe 81. One shelf 83 is located above the highest air distribution hole 82, and the other shelf 83 is located below the lowest air distribution hole 82. A gas distribution pipe 84 is connected to the gap of the layer plate 83. The gas distribution pipe 84 is concentric with the T-shaped pipe 81 and there is a gap between the gas distribution pipe 84 and the T-shaped pipe 81. The side wall of the gas distribution pipe 84 is provided with inclined grooves 85 arranged at equal angles. The inclined grooves 85 penetrate the gas distribution pipe 84. By setting the gas distribution hole 82, the gas distribution hole 82 can divide the single airflow into multiple streams and flow out laterally. By setting the gas distribution pipe 84 with inclined grooves 85, the multiple streams of airflow in the side can be discharged in layers, accelerating the uniform distribution of airflow in the air distribution box 6.
[0058] like Figures 26-29 As shown in the embodiment, as an optimization, the upper end of the air inlet pipe 4 is fixed with a valve body 86 by countersunk bolts. The valve body 86 has a split structure. The top surface of the valve body 86 has a valve cavity 87 that communicates with the air inlet pipe 4. The valve cavity 87 is spherical. Two support rods 88 are installed inside the valve cavity 87. An inner shell 89 is installed between the two support rods 88. The inner shell 89 is spherical, and a sliding hole 90 is opened on the end face of the inner shell 89. A sliding tube 91 is slidably connected to the sliding hole 90. An air regulating hood 92 is connected to the lower end of the sliding tube 91. The air regulating hood 92 is inverted barrel-shaped and slides to fit the valve cavity 87. An air outlet 93 is opened on the side wall of the air regulating hood 92. The air outlet 93 is strip-shaped and is evenly spaced. Preferably, the gaps between adjacent air outlets 93 have the same type of air outlet 93. 3. The positions of the two air outlets 93 are staggered; the top surface of the air regulating cover 92 is hinged to a second connecting rod 94; the free end of the second connecting rod 94 is hinged to an eccentric rod 95; a rotating rod 96 is installed on the eccentric rod 95, the rotating rod 96 is rotatably connected to the inner shell 89, the rotating rod 96 is rotatably connected to the valve body 86, and a worm gear 97 is installed on the side wall of the rotating rod 96 outside the valve body 86; a gearbox 98 is installed on the valve body 86, the gearbox 98 is used to install the worm gear 97, a worm 99 is rotatably connected to the gearbox 98, the worm 99 meshes with the worm gear 97, and a handwheel 100 is installed on the worm 99 outside the gearbox 98; by rotating the handwheel 100, the worm gear 97 is driven to rotate, and then the rotating rod 96 drives the second connecting rod 94 to pull the air regulating cover 92, the opening size of the air outlet 93 changes, and the gas flow rate of the air inlet pipe 4 is adjusted.
[0059] like Figure 30As shown, further, an oven using the above-mentioned intelligent air volume adjustment device is proposed, including an air collection pipe 101, which is connected to a valve body 86. The main pipe end of the air collection pipe 101 is connected to an air inlet fan 102, and the air inlet end of the air inlet fan 102 is equipped with a finned heat exchanger 103. The finned heat exchanger 103 is a device that heats air using steam as a heat source. By setting the air inlet fan 102, the heat collected by the finned heat exchanger 103 is sent into the first chamber 2 in the form of hot air to dry the wet adhesive film on the adhesive film conveying mechanism 1.
[0060] Although the present invention has been described in detail with reference to the foregoing examples, those skilled in the art can still make and modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An intelligent airflow regulating device, characterized in that: Includes a first housing (2) and a second housing (3) mounted on the film conveying mechanism (1). The first housing (2) is used to receive hot air, with its opening facing the film. An air inlet pipe (4) is provided on the top surface of the first housing (2). The second housing (3) is used to exhaust air, with its opening facing the film. An exhaust pipe (5) is provided on the bottom surface of the second housing (3). An air distribution box (6) is provided on the top surface of the first housing (2), and air distribution holes (7) are provided on the bottom surface of the air distribution box (6). A first support plate (8) is provided in the middle of the air distribution box (6), and a partition (9) is provided on the first support plate (8). The partition (9) divides the air distribution box (6) into two air chambers, upper and lower. The outer tube (12) has through holes (10) arranged at equal intervals, and an air regulating mechanism (11) is installed on the through holes (10). The air regulating mechanism (11) includes an outer tube (12), and an air nozzle (13) is provided at the lower end of the outer tube (12). The air nozzle (13) has a funnel-shaped air guide (14) at its center. A support (15) is provided inside the outer tube (12). An inner tube (16) is provided between the two supports (15). A groove (17) is provided on the lower end face of the inner tube (16). A sliding core (18) adapted to the air guide (14) is slidably connected in the groove (17). A guide sleeve (19) is provided in the middle of the inner tube (16). A guide post (20) is slidably connected on the guide sleeve (19). The lower end of the inner tube (16) is connected to the sliding core (18); the upper end of the inner tube (16) has an air injection chamber (21), which is located on the upper side of the guide sleeve (19). The air injection chamber (21) has a first air inlet (22) and a second air inlet (23). The first air inlet (22) has a push pipe (24), and the second air inlet (23) has a pressure pipe (25). The side wall of the guide post (20) is provided with a sealing cover (26), which is slidably adapted to the air injection chamber (21). The air injection chamber (21) has a stepped groove (27) that limits the downward movement of the sealing cover (26). The stepped groove (27) is located above the first air inlet (22). The upper end of the inner tube (16) is provided with a guide sleeve (19). The column (20) is slidably connected to the guide seat (28), and the guide seat (28) is provided with a tail cap (29); the air distribution box (6) is provided with a first shaft (44), and the first shaft (44) is provided with a guide (45). The guide (45) corresponds one-to-one with the air adjustment mechanism (11). The guide (45) includes a vertical plate (46). The first shaft (44) is located in the middle of the vertical plate (46). The top and bottom surfaces of the vertical plate (46) have arc grooves (47). The arc groove (47) on the upper side is fitted with a guide head (48). The guide head (48) is composed of an arc-shaped part (49) and a first shaft tube part (50). A second shaft (51) is rotatably connected to the first shaft tube part (50).The lower arc-shaped groove (47) is fitted with a guide tail (52), which is composed of a V-shaped part (53) and a second shaft tube part (54). A third shaft rod (55) is rotatably connected to the second shaft tube part (54). The two inclined surfaces of the V-shaped part (53) are provided with springs (56). The free section of the springs (56) is connected to the bow-shaped part (49). The bow-shaped part (49), the two springs (56), and the V-shaped part (53) form a teardrop-shaped structure. The first shaft rod (44) extends to the outside of the first housing (2). The first shaft rod (44) is rotatably connected to the first housing (2). The side wall of the first shaft rod (44) located outside the first housing (2) is provided with a baffle rod (57). The baffle rod (57) has two flanges (58). The flanges (58) are located on the side wall of the first shaft rod (44). The surface is perpendicular to the plane of the vertical plate (46); a fourth support plate (59) is provided on the first box (2), and a driving part is provided on the fourth support plate (59). The driving part drives the baffle rod (57) to reciprocate; a folding plate (66) is hinged on the third shaft (55). The folding plate (66) corresponds one-to-one with the guide (45). Two folding plates (66) are symmetrically arranged on both sides of the guide (45). The folding plate (66) includes a first connecting plate (67) hinged to the third shaft (55). A second connecting plate (68) is hinged to the free end of the first connecting plate (67). The hinge point between the second connecting plate (68) and the first connecting plate (67) is located above the third shaft (55). The free end of the second connecting plate (68) is hinged to the inner bottom surface of the wind distribution box (6).
2. The intelligent airflow regulating device according to claim 1, characterized in that: The bottom surface of the air distribution box (6) is provided with a baffle plate (39), and the baffle plate (39) corresponds one-to-one with the air distribution hole (7).
3. The intelligent airflow regulating device according to claim 1, characterized in that: The first box (2) is provided with a second support plate (40), and the bottom surface of the second support plate (40) is provided with a perforated plate (41), a filter cloth (42) and a third support plate (43) arranged from top to bottom.
4. The intelligent airflow regulating device according to claim 1, characterized in that: The drive unit includes a second bearing seat (60) mounted on a fourth support plate (59). A short shaft (61) is rotatably connected to the two second bearing seats (60). A cam (62) is mounted on the short shaft (61). The tips of the two cams (62) face each other. The cams (62) are used to drive the guard lever (57) to rotate, thereby driving the first shaft (44) and the guide (45) to reciprocate. A first gear (63) is mounted on the short shaft (61). A second gear (64) meshes between the two first gears (63). The second gear (64) is driven by a second motor (65).
5. The intelligent airflow regulating device according to claim 1, characterized in that: The inner side wall of the first box (2) is provided with a fifth support plate (69), a first shaft (44) is hinged on the fifth support plate (69), a guide (45) is provided on the first shaft (44), a telescopic rod (70) is hinged on the second shaft (51) of the guide (45), a cylinder seat (71) is hinged at the tail end of the telescopic rod (70), and the cylinder seat (71) is connected to the first box (2).
6. The intelligent airflow regulating device according to claim 1, characterized in that: The number of air inlet pipes (4) is at least one. A T-shaped pipe (81) is provided inside the air inlet pipe (4). The horizontal section of the T-shaped pipe (81) is adapted to the air inlet pipe (4). The vertical section of the T-shaped pipe (81) has air distribution holes (82) arranged at equal intervals from top to bottom. The vertical section of the T-shaped pipe (81) has two symmetrically arranged shelves (83). One shelf (83) is located above the highest air distribution hole (82), and the other shelf (83) is located below the lowest air distribution hole (82). A distribution pipe (84) is provided between the two shelves (83). The distribution pipe (84) is concentric with the T-shaped pipe (81). There is a gap between the distribution pipe (84) and the T-shaped pipe (81). The side wall of the distribution pipe (84) is provided with oblique grooves (85) arranged at equal angles. The oblique grooves (85) penetrate the distribution pipe (84).
7. An oven using the intelligent airflow regulating device according to any one of claims 1-6, characterized in that: It includes an air collection pipe (101), which is connected to the valve body (86). The main pipe end of the air collection pipe (101) is equipped with an air inlet fan (102), and the air inlet end of the air inlet fan (102) is equipped with a finned heat exchanger (103).
Citation Information
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