A device and method for grinding the rotating surface of a crankshaft

By designing a general-purpose crankshaft rotary surface grinding device that includes a cylinder-driven sliding seat and connecting components, the problem of inconvenient grinding wheel replacement was solved, and the automatic replacement and movement of the grinding wheel was realized, thereby improving processing efficiency.

CN120645062BActive Publication Date: 2026-02-06WUHAN BANGQICHUANG ENTERPRISE CONSULTING SERVICES CO LTD
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Patent Information

Application Number
CN202511003023.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2026-02-06
Estimated Expiration
2045-07-21

AI Technical Summary

Technical Problem

In existing general-purpose crankshaft rotary surface grinding devices, the grinding wheel is located in the middle of the machining table and is blocked by the crankshaft and clamping structure, which makes it inconvenient to replace the grinding wheel.

Method used

A rotary surface grinding device for general-purpose crankshafts was designed. The device uses a cylinder to drive a sliding seat and connecting components to achieve detachable and automated replacement of the grinding wheel. The movement and replacement of the grinding wheel are achieved using an elastic clamping plate and a conveyor belt system.

Benefits of technology

It facilitates the replacement of worn grinding wheels, improves processing efficiency, reduces operational difficulty, and minimizes equipment downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of crankshaft grinding, and discloses a rotating surface grinding device and method for a crankshaft of a general machine, which comprises a workbench, a machine base, a sliding seat, a grinding wheel, a first connecting piece, a second connecting piece, an elastic clamping plate, a cylinder, a side baffle and a connecting assembly. The machine base is arranged on the workbench and is used for clamping and driving the rotation of the crankshaft. The sliding seat is arranged on the workbench and is located on one side of the machine base. The cylinder is arranged on the sliding seat. The rotating surface grinding device for the crankshaft is characterized in that the elastic clamping plate is arranged to clamp the first connecting piece and the second connecting piece, the second connecting piece can be separated from the first connecting piece, the grinding wheel can be separated from the sliding seat, the separated grinding wheel can be carried and transported by the connecting assembly, the grinding wheel can be moved from between the sliding seat and the machine base to the side of the workbench far away from the machine base, and the grinding wheel can be conveniently replaced and processed by being moved to the side of the machine base, thereby being convenient to use.
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Description

Technical Field

[0001] This invention relates to the field of crankshaft grinding technology, and more particularly to a grinding apparatus and method for the rotating surface of a general-purpose crankshaft. Background Technology

[0002] The manufacturing process of general-purpose machine crankshafts involves grinding the crankshaft surface, primarily focusing on precision grinding of the main journals and connecting rod journals. Grinding the rotating surfaces of general-purpose machine crankshafts involves grinding the connecting rod diameter surfaces. Grinding the connecting rod diameters improves the surface finish, roundness, and fatigue life of the crankshaft. Existing grinding equipment for the rotating surfaces of general-purpose machine crankshafts typically employs CNC grinding, online monitoring, and adaptive compensation technologies to achieve high-precision, automated machining of the crankshaft's rotating surfaces.

[0003] The invention disclosed in CN101837559A proposes a crankshaft grinding method, comprising: the crankshaft rotating around its center of rotation, and the center of rotation of a grinding wheel moving along a preset motion trajectory curve, such that the high point of the grinding wheel always grinds the high point of the connecting rod journal. However, conventional grinding devices for crankshaft rotating surfaces are usually performed on a machining table. Besides the grinding wheel device for crankshaft grinding, they also include a clamping structure for clamping and carrying the crankshaft's rotation. In the specific implementation of crankshaft surface grinding, the grinding wheel will wear down over a long period of grinding. To ensure the grinding accuracy, it is necessary to regularly replace the worn grinding wheel. However, to ensure the convenience of crankshaft loading for users, the crankshaft clamping structure is usually located outside the machining table, while the crankshaft grinding wheel device is located in the middle of the machining table. The grinding wheel located in the middle of the machining table is blocked by the crankshaft and the crankshaft clamping structure, and the grinding wheel is connected to the grinding wheel drive device, which makes it inconvenient to replace the grinding wheel in the actual process. Therefore, this solution proposes a general-purpose crankshaft rotating surface grinding device and method to solve the above problems. Summary of the Invention

[0004] In view of this, the present invention proposes a grinding apparatus and method for grinding the rotating surface of a crankshaft, to solve the problem that the grinding wheel located in the middle of the machining table is blocked by the crankshaft and its clamping structure, and that the grinding wheel is connected to the grinding wheel...

[0005] The driving mechanism of the grinding wheel presents a technical problem that makes it inconvenient to replace the grinding wheel during actual operation.

[0006] The technical solution of this invention is implemented as follows: This invention provides a grinding device for the rotating surface of a general-purpose crankshaft, including a worktable, a machine base, a sliding seat, a grinding wheel, a first connecting member, a second connecting member, an elastic clamping plate, a cylinder, a side baffle, and a connecting assembly, wherein,

[0007] A machine base is arranged on the workbench to clamp the crankshaft and drive the crankshaft to rotate;

[0008] A sliding base is arranged on the workbench and located at one side of the machine base, the cylinder is arranged on the sliding base, the sliding base is used to slide in the extension direction of the machine base clamping the crankshaft, and the telescopic end of the cylinder is telescoped towards or away from the machine base;

[0009] A first connecting piece is arranged on the telescopic end of the cylinder, and a second connecting piece is slidably connected to one side of the first connecting piece away from the cylinder, a grinding wheel is rotatably arranged on one side of the second connecting piece away from the first connecting piece, and the grinding wheel is used to grind the crankshaft;

[0010] An elastic clamping plate is arranged on the second connecting piece and clamped with the first connecting piece;

[0011] A side stop plate is arranged on one side of the sliding base, when the telescopic end of the cylinder is retracted, the side stop plate extrudes the elastic clamping plate and makes the elastic clamping plate disengage from the first connecting piece;

[0012] The connecting assembly is used to connect the first connecting piece and drive the first connecting piece to move.

[0013] On the basis of the above technical scheme, preferably, a plug-in slot is arranged on the first connecting piece, the plug-in slot is communicated to the top of the first connecting piece, the second connecting piece is plugged into the inner side of the plug-in slot, and the second connecting piece can only slide upwards along the plug-in slot to disengage from the first connecting piece.

[0014] On the basis of the above technical scheme, preferably, the elastic clamping plate comprises a clamping end and a connecting end, a clamping groove is arranged on the first connecting piece, the clamping end is plugged into the inner side of the clamping groove, the contact surface of the clamping end and the clamping groove is a plane, the side surface of the clamping end away from the clamping groove is an inclined surface, and the side stop plate is used to extrude the connecting end towards the side close to the second connecting piece.

[0015] On the basis of the above technical scheme, preferably, the connecting assembly comprises a conveying belt, a sliding rod and a sliding block, wherein,

[0016] The conveying belt is rotatably arranged on the workbench, and the two ends of the conveying belt are located on the opposite sides of the sliding base respectively,

[0017] A first tooth groove is arranged on the conveying belt;

[0018] A slide bar is arranged on one side of the second connecting piece, and a slide block is arranged at the end of the slide bar. A second tooth groove is arranged on the slide block. When the air cylinder is contracted, the slide block is engaged with the conveying belt. When the slide block is engaged with the conveying belt, the elastic clamping plate is separated from the first connecting piece, and the slide block slides in the rotating direction of the conveying belt.

[0019] On the basis of the above technical scheme, preferably, it further comprises a square frame, wherein,

[0020] The square frame is fixedly arranged relative to the sliding seat. A first sliding ring groove is arranged on the square frame, and a second sliding ring groove is arranged on the inner side of the first sliding ring groove. The first sliding ring groove and the second sliding ring groove are both communicated to one side of the square frame. The slide bar passes through the first sliding ring groove, and the slide block is slidingly connected to the inner side of the second sliding ring groove.

[0021] The inner side of the square frame is further provided with a matching ring groove, which is communicated with the second sliding ring groove. The conveying belt is rotatably arranged on the inner side of the matching ring groove.

[0022] On the basis of the above technical scheme, preferably, the conveying belt comprises two longitudinal conveying sections and two transverse conveying sections. The slide block is connected with the conveying belt at the longitudinal conveying section, and the length of the longitudinal conveying section is greater than the height of the second connecting piece.

[0023] On the basis of the above technical scheme, preferably, it further comprises a driving wheel and a second driving motor, wherein,

[0024] A plurality of driving wheels are rotatably arranged on the inner side of the square frame, for driving the conveying belt to rotate. The second driving motor is arranged on one side of the square frame, for driving the plurality of driving wheels to rotate.

[0025] On the basis of the above technical scheme, preferably, it further comprises a gantry, wherein,

[0026] The gantry is arranged on the workbench, and the sliding seat is slidingly arranged on the gantry. The conveying belt passes between the two ends of the gantry.

[0027] On the basis of the above technical scheme, preferably, it further comprises a mounting body and a first driving motor, wherein,

[0028] The mounting body is arranged on the second connecting piece, and a protection groove is arranged on the mounting body. The protection groove is communicated to the adjacent two sides of the mounting body. The grinding wheel is rotatably arranged on the inner side of the protection groove and extends out of the mounting body.

[0029] A first driving motor is arranged on the mounting body and used to drive the grinding wheel to rotate.

[0030] The application further provides a crankshaft rotating surface grinding method.

[0031] S1, the crankshaft is clamped on the machine base, the crankshaft is driven to rotate through the machine base, the grinding wheel is driven to move along the crankshaft through the sliding base, and the cylinder is driven to stretch and contract by a distance of one pitch interval, and the grinding wheel is used to complete the grinding process of the crankshaft rotating surface.

[0032] S2, when the grinding wheel needs to be replaced, the cylinder is controlled to contract by a distance exceeding one pitch interval, at this time, the side baffle abuts against the elastic clamping plate, and the elastic clamping plate is separated from the first connecting piece, the connecting assembly is connected with the second connecting piece.

[0033] S3, the second connecting piece is driven to move to the side of the workbench away from the machine base through the connecting assembly.

[0034] The crankshaft rotating surface grinding device and method have the following beneficial effects.

[0035] (1) The first connecting piece is separated from the second connecting piece by controlling the cylinder to contract by a distance exceeding one pitch interval, the second connecting piece is connected with the connecting assembly, the second connecting piece is driven to move to the side of the workbench away from the machine base through the connecting assembly, and the wear of the grinding wheel connected to the second connecting piece is replaced.

[0036] (2) The sliding block is inserted into and engaged with the conveying belt when sliding, the conveying belt is a circulating rotating structure, the rotating conveying belt can carry the sliding block to the side of the workbench away from the machine base, and then carry the grinding wheel to move, and the grinding wheel is connected and the displacement adjustment process is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0038] Fig. 1 is a perspective view of the crankshaft rotary surface grinding device of the engine of the present application;

[0039] Fig. 2 is a perspective view of the crankshaft rotary surface grinding device of the engine of the present application from the right side;

[0040] Fig. 3 is a perspective view of the crankshaft rotary surface grinding device of the engine of the present application from the back side;

[0041] Fig. 4 is a front view of the crankshaft rotary surface grinding device of the engine of the present application;

[0042] Fig. 5 is a perspective view of the structure of the crankshaft rotary surface grinding device of the engine of the present application;

[0043] Fig. 6 is a front view of the structure shown in Fig. 5 of the crankshaft rotary surface grinding device of the engine of the present application;

[0044] Fig. 7 is a sectional view of the structure shown in Fig. 6 at A-A of the crankshaft rotary surface grinding device of the engine of the present application;

[0045] Fig. 8 is an enlarged view of B shown in Fig. 7 of the crankshaft rotary surface grinding device of the engine of the present application;

[0046] Fig. 9 is a sectional view of the connection between the slide block and the frame of the crankshaft rotary surface grinding device of the engine of the present application;

[0047] Fig. 10 is a schematic view of the connection between the first connecting member and the second connecting member of the crankshaft rotary surface grinding device of the engine of the present application;

[0048] Fig. 11 is a perspective view of the first connecting member of the crankshaft rotary surface grinding device of the engine of the present application;

[0049] Fig. 12 is a perspective view of the transport belt of the crankshaft rotary surface grinding device of the engine of the present application.

[0050] In the figure: 1, workbench; 2, machine base; 21, head frame; 22, tail frame; 31, sliding seat; 32, gantry; 41, mounting body; 411, protection groove; 42, grinding wheel; 43, first driving motor; 51, first connecting piece; 511, clamping groove; 512, plug-in groove; 52, second connecting piece; 53, elastic clamping plate; 531, clamping end; 532, connecting end; 54, air cylinder; 55, side baffle; 6, connecting assembly; 61, conveying belt; 611, first tooth groove; 612, longitudinal conveying section; 613, transverse conveying section; 62, sliding rod; 63, sliding block; 631,

[0051] second tooth groove; 71, rectangular frame; 711, first sliding ring groove; 712, second sliding ring groove; 713, matching ring groove; 72, driving wheel; 73, second driving motor. DETAILED DESCRIPTION

[0052] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0053] As shown in FIGS. 1-12, the universal crankshaft rotating surface grinding device of the present application is characterized in that it comprises a workbench 1, a machine base 2, a sliding seat 31, a grinding wheel 42, a first connecting piece 51, a second connecting piece 52, an elastic clamping plate 53, an air cylinder 54, a side baffle 55, and a connecting assembly 6. The machine base 2 is arranged on the workbench 1 and is used to clamp and drive the rotation of the crankshaft. The sliding seat 31 is slidingly arranged on the workbench 1 and is located on the side of the machine base 2. The air cylinder 54 is arranged on the sliding seat 31. The sliding seat 31 is used to slide in the extension direction of the crankshaft clamped by the machine base 2, and the extension end of the air cylinder 54 extends towards or away from the machine base 2. The first connecting piece 51 is arranged on the extension end of the air cylinder 54, and the second connecting piece 52 is slidingly connected to the side of the first connecting piece 51 away from the air cylinder 54. The grinding wheel 42 is rotatably arranged on the side of the second connecting piece 52 away from the first connecting piece 51, and is used to grind the crankshaft. The elastic clamping plate 53 is arranged on the second connecting piece 52 and is connected to the first connecting piece 51.

[0054] The side baffle 55 is arranged on the second connecting piece 52 and is used to prevent the elastic clamping plate 53 from moving away from the first connecting piece 51. The connecting assembly 6 is arranged on the workbench 1 and is used to drive the rotation of the first connecting piece 51 and the second connecting piece 52.

[0055] The first connecting piece 51 is arranged on the extension end of the air cylinder 54, and the second connecting piece 52 is slidingly connected to the side of the first connecting piece 51 away from the air cylinder 54.

[0056] The grinding wheel 42 is rotatably arranged on the side of the second connecting piece 52 away from the first connecting piece 51, and is used to grind the crankshaft.

[0057] The elastic clamping plate 53 is arranged on the second connecting piece 52 and is connected to the first connecting piece 51.

[0058] The side baffle 55 is arranged on the second connecting piece 52 and is used to prevent the elastic clamping plate 53 from moving away from the first connecting piece 51. The connecting assembly 6 is arranged on the workbench 1 and is used to drive the rotation of the first connecting piece 51 and the second connecting piece 52.

[0059] 51 elastic clamping plate 55 side stop plate arranged on one side of the sliding seat 31, when the telescopic end of the cylinder 54 is retracted, the side stop plate 55 presses the elastic clamping plate 53 and makes the elastic clamping plate 53 disengage from the first connecting piece 51; the connecting assembly 6 is used for connecting the first connecting piece 51 and driving the first connecting piece 51 to move.

[0060] The first connecting piece 51 and the second connecting piece 52 are both square plate pieces, and the end portions of the first connecting piece 51 and the second connecting piece 52 are flush, and the height of the second connecting piece 52 is slightly lower than the height of the first connecting piece 51.

[0061] The end portions of the first connecting piece 51 and the second connecting piece 52 are flush, which facilitates clamping of the elastic clamping plate 53.

[0062] The first connecting piece 51 and the second connecting piece 52 are both square plate pieces, and the end portions of the first connecting piece 51 and the second connecting piece 52 are flush, and the height of the second connecting piece 52 is slightly lower than the height of the first connecting piece 51.

[0063] The end portions of the first connecting piece 51 and the second connecting piece 52 are flush, which facilitates clamping of the elastic clamping plate 53.

[0064] The elastic clamping plate 53 is an elastic plastic plate or a metal plate that can be deformed by itself.

[0065] Preferably, the side stop plate 55 is a square plate, and one side of the side stop plate 55 is used to abut against the elastic clamping plate 53.

[0066] In specific implementation, one side of the table top of the workbench 1 extends a maintenance area, when the grinding wheel 42 needs to be maintained, the grinding wheel 42 is moved to the maintenance area by the connecting assembly 6 for maintenance.

[0067] The maintenance area is arranged, so that the user can conveniently maintain and replace the grinding wheel 42 in a certain area, and the maintenance area can selectively accommodate other components in addition to the grinding wheel 42.

[0068] The maintenance area is arranged to protrude from one side of the workbench 1, so that the user can conveniently position and maintain, and the occupied space of the maintenance area can be as small as possible to reduce the design cost.

[0069] In specific implementation, the machine base 2 includes a head frame 21 and a tail frame 22, the crankshaft is clamped between the head frame 21 and the tail frame 22, and the crankshaft is driven to rotate by the head frame 21.

[0070] In specific implementation, the machine base 2 includes a head frame 21 and a tail frame 22, the crankshaft is clamped between the head frame 21 and the tail frame 22, and the crankshaft is driven to rotate by the head frame 21.

[0071] In specific implementation, the machine base 2 includes a head frame 21 and a tail frame 22, the crankshaft is clamped between the head frame 21 and the tail frame 22, and the crankshaft is driven to rotate by the head frame 21.

[0072] In specific implementation, the machine base 2 includes a head frame 21 and a tail frame 22, the crankshaft is clamped between the head frame 21 and the tail frame 22, and the crankshaft is driven to rotate by the head frame 21.

[0073] In specific implementation, the machine base 2 includes a head frame 21 and a tail frame 22, the crankshaft is clamped between the head frame 21 and the tail frame 22, and the crankshaft is driven to rotate by the head frame 21.

[0074] In practice, the crankshaft is clamped onto the base 2, and the base 2 drives the crankshaft to rotate.

[0075] The moving base 31 drives the grinding wheel 42 to move along the crankshaft and drives the cylinder 54 to extend and retract over a distance of one pitch.

[0076] The grinding process on the rotating surfaces of the crankshaft is completed using grinding wheel 42. When grinding wheel 42 needs to be replaced due to wear,

[0077] When the regulating cylinder 54 retracts more than one section, the side baffle 55 presses against the elastic retaining plate 53, and...

[0078] The flexible plate 53 detaches from the first connector 51, and the connecting assembly 6 connects to the second connector 52, via a connection...

[0079] The connecting component 6 moves the second connecting piece 52 to the side of the worktable 1 away from the machine base 2 to facilitate connection.

[0080] Wear replacement of grinding wheel 42 at the second connector 52.

[0081] The crankshaft rotary surface grinding device of this application uses an elastic clamping plate 53 to engage the first connecting member 51 and the second connecting member 52, allowing the second connecting member 52 to detach from the first connecting member 51. This, in turn, allows the grinding wheel 42 to detach from the sliding seat 31. The detached grinding wheel 42 can then be carried and transported by the connecting assembly 6, thus enabling the grinding wheel 42 to...

[0082] To move the grinding wheel from between the sliding seat 31 and the machine base 2 to the side of the worktable 1 away from the machine base 2,

[0083] 42 is moved to one side of the machine base 2, which facilitates the replacement of worn grinding wheel 42 and makes it convenient to use.

[0084] In a preferred embodiment, the first connector 51 is provided with a insertion groove 512.

[0085] The first connector 51 is connected to the top of the first connector 51. The second connector 52 is inserted into the inside of the insertion slot 512 and can only slide upward along the insertion slot 512 until it is disengaged from the first connector 51.

[0086] Specifically, when the second connector 52 is inserted into the insertion slot 512, the wall of the insertion slot 512 from the first

[0087] The front and one side of the second connector 52 are blocked and limited, while the other side is held in place by an elastic plate.

[0088] 53 blocking and clamping.

[0089] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0090] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0091] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0092] The elastic clamping plate 53 includes a clamping end 531 and a connecting end 532, and the first connecting piece 51 is provided with a clamping slot 511, and the clamping end 531 is inserted into the inner side of the clamping slot 511.

[0093] The contact surface between the clamping end 531 and the clamping slot 511 is a plane, and the side surface of the clamping end 531 away from the clamping slot 511 is an inclined surface, and the side blocking plate 55 is used to extrude the connecting end 532 to the side close to the second connecting piece 52.

[0094] In specific implementation, the elastic clamping plate 53 is inclined relative to the first connecting piece 51 and the second connecting piece 52, and the connecting end 532 is farther away from the connecting piece than the clamping end 531. In this way, when the air cylinder 54 is contracted, the side blocking plate 55 can first contact the connecting end 532 and make the elastic clamping plate 53 deform and bend.

[0095] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0096] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0097] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0098] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0099] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0100] In this way, when the second connecting piece 52 is connected with the first connecting piece 51, the connecting piece 52 is inserted into the inner side of the insertion slot 512, and the slot wall of the insertion slot 512 can increase the connection stability between the second connecting piece 52 and the first connecting piece 51 and reduce the positioning burden of the elastic clamping plate 53.

[0101] As a preferred embodiment, the connecting assembly 6 includes a conveying belt 61, a sliding rod 62 and a sliding block 63, wherein the conveying belt 61 is rotationally arranged on the workbench 1, and the two ends of the conveying belt 61 are respectively located in the sliding seats 621 of the sliding rod 62.

[0102] The first tooth groove 611 is arranged on the conveying belt 61 at the opposite side of the slide seat 31; the slide rod 62 is arranged on the second connecting piece 52

[0103] The second tooth groove 631 is arranged on the slide block 63 at one side of the slide block 63, and the slide block 63 is arranged at the end of the slide rod 62

[0104] When the cylinder 54 is contracted, the slide block 63 is engaged with the conveying belt 61, and when the slide block 63 is engaged with the conveying belt 61,

[0105] The elastic clamping plate 53 is separated from the first connecting piece 51, and the slide block 63 slides in the rotating direction of the conveying belt 61.

[0106] In the embodiment, the conveying belt 61 is in a rectangular shape, and the conveying belt 61 includes two longitudinal conveying sections 612

[0107] and two transverse conveying sections 613; the slide block 63 is connected with the conveying belt 61 at the longitudinal conveying section 612, and the length of the longitudinal conveying section 612 is greater than the height of the second connecting piece 52.

[0108] When the second connecting piece 52 is adjusted to move, the second connecting piece 52 needs to be first adjusted to slide to be separated from the plug-in groove 512.

[0109] By setting the length of the longitudinal conveying section 612 to be greater than the height of the second connecting piece 52, when the second connecting piece 52 is connected with the conveying belt 61 at the longitudinal conveying section 612,

[0110] the conveying belt 61 can drive the second connecting piece 52 to move to be separated from the plug-in groove 512, so as to drive the second connecting piece 52 to move in the circumferential direction.

[0111] In addition, the rectangular frame 71 is arranged on the slide seat 31 in a fixed manner, the first sliding ring groove 711 is arranged on the rectangular frame 71, the second sliding ring groove 712 is arranged on the inner side of the first sliding ring groove 711,

[0112] the first sliding ring groove 711 and the second sliding ring groove 712 are both communicated to one side of the rectangular frame 71, the slide rod 62 passes through the first sliding ring groove 711,

[0113] and the slide block 63 is slidably connected to the inner side of the second sliding ring groove 712; the rectangular frame 71 is arranged on the slide seat 31 in a fixed manner,

[0114] the first sliding ring groove 711 and the second sliding ring groove 712 are both communicated to one side of the rectangular frame 71, the slide rod 62 passes through the first sliding ring groove 711,

[0115] and the slide block 63 is slidably connected to the inner side of the second sliding ring groove 712; the rectangular frame 71 is arranged on the slide seat 31 in a fixed manner,

[0116] The inner side is also provided with a matching ring groove 713 which is in communication with the second sliding ring groove 712. The transport belt

[0117] 61 is arranged on the inner side of the matching ring groove 713.

[0118] In specific implementation, the sliding block 63 is a square block. This design is to make the sliding block 63 unable to rotate relative to the second sliding ring groove 712 when sliding along the second sliding ring groove 712. At the same time, it is convenient for the sliding block 63 to be connected with the transport belt 61.

[0119] In specific implementation, the sliding block 63 is a square block. This design is to make the sliding block 63 unable to rotate relative to the second sliding ring groove 712 when sliding along the second sliding ring groove 712. At the same time, it is convenient for the sliding block 63 to be connected with the transport belt 61.

[0120] The sliding block 63 is connected with the transport belt 61 in the vertical direction and engaged with the transport belt 61.

[0121] In specific implementation, after the regulating cylinder 54 is contracted by more than one pitch distance, the sliding block 63 is connected with the transport belt 61 and engaged with the transport belt 61. By arranging the transport belt 61 which is a circular rotating structure, the rotating transport belt 61 can carry the sliding block 63 to move to the side of the workbench 1 away from the base 2, and then carry the grinding wheel 42 to move, which is convenient for connecting the grinding wheel 42 and adjusting the displacement of the grinding wheel 42.

[0122] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0123] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0124] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0125] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0126] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0127] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0128] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0129] In specific implementation, when the regulating cylinder 54 is contracted, the sliding block 63 slides from one side of the rectangular frame 71 to the inside of the second sliding ring groove 712. When the sliding block 63 slides to be engaged with the transport belt 61, the elastic clamping plate 53 is pressed by the side baffle 55 to be separated from the first connecting piece 51. At this time, the transport belt 61 can carry the sliding block 63 to move circumferentially, so as to complete the displacement adjustment of the sliding block 63.

[0130] The transport belt 61 is set to rotate back and forth, which is used to realize the automatic material taking of the grinding wheel 42 and the maintenance

[0131] The automatic feeding reset process of the rear grinding wheel 42. The sliding block 53 is matched with the transport belt 61,

[0132] The crankshaft rotation surface grinding device of the universal machine of the application does not need to set the clamping parts such as the mechanical hand of the grinding wheel 42, which is convenient to use.

[0133] It also includes a driving wheel 72 and a second driving motor 73, wherein the plurality of driving wheels 72 are rotationally arranged

[0134] The inner side of the rectangular frame 71 is used to drive the transport belt 61 to rotate, and the second driving motor 73 is arranged on one side of the rectangular frame 71

[0135] For driving the plurality of driving wheels 72 to rotate.

[0136] In specific implementation, one side of the rectangular frame 71 is provided with a mounting plate, and the second driving motor 73 is arranged on the mounting plate, and the plurality of driving wheels 72 are driven through the driving belt.

[0137] Since the rectangular frame 71 is set to be a square frame, the four driving wheels 72 are arranged at the four opposite corners of the rectangular frame 71 to drive the transport belt 61, so that the transmission state of the transport belt 61 is more stable.

[0138] As a preferred embodiment, it also includes a gantry 32, wherein the gantry 32 is arranged on the workbench 1, and the sliding seat 31 is slidingly arranged on the gantry 32, and the transport belt 61 passes between the two ends of the gantry 32.

[0139] In specific implementation, the middle section of the gantry 32 is provided with a sliding rail, and the sliding seat 31 is slidingly connected to the sliding rail

[0140] The middle section of the gantry 32 passes through the inner side of the rectangular frame 71 to be connected with the rectangular frame 71.

[0141] The gantry 32 is set to match the rectangular frame 71. Since the middle part of the rectangular frame 71 has a hole structure, and the rectangular frame 71 needs to extend between the working area and the maintenance area, the gantry 32 is arranged to pass through the rectangular frame 71

[0142] The rectangular frame 71 can be connected with the rectangular frame 71.

[0143] The gantry 32 is set to match the rectangular frame 71. Since the middle part of the rectangular frame 71 has a hole structure, and the rectangular frame 71 needs to extend between the working area and the maintenance area, the gantry 32 is arranged to pass through the rectangular frame 71

[0144] The rectangular frame 71 can be connected with the rectangular frame 71.

[0145] The through connection is made between the gantry 32 and the rectangular frame 71, and the assembly of the sliding seat 31

[0146] The gantry body does not need to be arranged outside the rectangular frame 71, thereby reducing the assembly space required by the crankshaft rotary surface grinding device of the universal machine.

[0147] As a preferred embodiment, the mounting body 41 and the first driving motor 43 are further included, wherein the mounting body 41 is arranged on the second connecting piece 52, and the protective groove 411 is arranged on the mounting body 41, the protective groove 411

[0148] The grinding wheel 42 is arranged on the inner side of the protective groove 411 and extends

[0149] out of the mounting body 41; the first driving motor 43 is arranged on the mounting body 41 and is used for driving the grinding wheel 42 to rotate.

[0150] In specific implementation, the grinding wheel 42 is arranged on the inner side of the protective groove 411 and is connected with the mounting body 41, so that the grinding wheel 42 is convenient

[0151] to be shielded and protected by the mounting body 41, and the second connecting piece 52 and the grinding wheel 42 are convenient

[0152] to be connected.

[0153] In specific implementation, the gantry 32 is connected with the rectangular frame 71 through the first connecting rod, and the rectangular frame 71 is connected with the mounting body 41 through the second connecting rod.

[0154] In specific implementation, the gantry 32 is connected with the rectangular frame 71 through the first connecting rod, and the rectangular frame 71 is connected with the mounting body 41 through the second connecting rod.

[0155] The application further provides a crankshaft rotary surface grinding method, which is completed by the crankshaft rotary surface grinding device and includes the following steps.

[0156] S1, the crankshaft is clamped on the machine base 2, the machine base 2 is driven to rotate the crankshaft, the sliding seat 31 is driven to move the grinding wheel 42 along the crankshaft, and the cylinder 54 is driven to stretch and contract at a distance of one section.

[0157] The grinding wheel 42 is driven to rotate along the connecting rod journal of the crankshaft, and the grinding wheel 42 is driven to move along the connecting rod journal of the crankshaft.

[0158] The grinding wheel 42 is driven to rotate along the connecting rod journal of the crankshaft, and the grinding wheel 42 is driven to move along the connecting rod journal of the crankshaft.

[0159] The grinding wheel 42 is driven to rotate along the connecting rod journal of the crankshaft, and the grinding wheel 42 is driven to move along the connecting rod journal of the crankshaft.

[0160] During the movement of the grinding wheel 42, the slider 63 cannot be in contact with the conveying belt 61;

[0161] S2, when the grinding wheel 42 needs to be replaced, the cylinder 54 is controlled to contract more than one pitch interval, at this time, the side baffle 55 pushes against the elastic clamping plate 53, and the elastic clamping plate 53 is separated from the first connecting piece 51, the connecting assembly 6 is connected with the second connecting piece 52, and the slider 63 can be moved to be connected with the conveying belt 61 by setting the cylinder 54 to contract more than one pitch interval

[0162] S2, when the grinding wheel 42 needs to be replaced, the cylinder 54 is controlled to contract more than one pitch interval, at this time, the side baffle 55 pushes against the elastic clamping plate 53, and the elastic clamping plate 53 is separated from the first connecting piece 51, the connecting assembly 6 is connected with the second connecting piece 52, and the slider 63 can be moved to be connected with the conveying belt 61 by setting the cylinder 54 to contract more than one pitch interval

[0163] S3, the second connecting piece 52 is moved to the side of the workbench 1 away from the base 2 through the connecting assembly 6,

[0164] Specifically, the conveying belt 61 drives the second connecting piece 52 to move through the slider 63;

[0165] S4, the grinding wheel 42 on one side of the workbench 1 is replaced.

[0166] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A grinding device for the rotating surface of a general-purpose crankshaft, characterized in that: The system includes a worktable, a base, a sliding seat, a grinding wheel, a first connecting member, a second connecting member, a flexible clamping plate, a cylinder, side baffles, and a connecting assembly. The connecting assembly includes a conveyor belt, a slide bar, and a slider. A base, mounted on the worktable, is used to clamp the crankshaft and drive it to rotate; A sliding seat is slidably disposed on the worktable and located on one side of the machine base. The cylinder is disposed on the sliding seat. The sliding seat is used to slide in the extension direction of the machine base clamping the crankshaft, and the telescopic end of the cylinder extends or retracts in the direction of approaching or away from the machine base. A first connecting member is disposed on the telescopic end of the cylinder, and a second connecting member is slidably connected to the first connecting member on the side away from the cylinder. The grinding wheel is rotatably disposed on the side of the second connecting member away from the first connecting member. The grinding wheel is used to grind the crankshaft. An elastic plate is disposed on the second connector and engages with the first connector; A side baffle is provided on one side of the sliding seat. When the telescopic end of the cylinder retracts, the side baffle presses against the elastic plate and causes the elastic plate to disengage from the first connecting member. The connecting component is used to connect to the first connector and drive the first connector to move; A conveyor belt is rotatably mounted on the worktable, with both ends of the conveyor belt located on opposite sides of the sliding seat, and a first toothed groove is provided on the conveyor belt; A sliding rod is disposed on one side of the second connecting member, and the slider is disposed at the end of the sliding rod. The slider has a second toothed groove. When the cylinder retracts, the slider engages with the conveyor belt. When the slider engages with the conveyor belt, the elastic plate disengages from the first connecting member, and the slider slides in the rotation direction of the conveyor belt.

2. The grinding device for the rotating surface of a general-purpose crankshaft as described in claim 1, characterized in that: The first connector has a insertion slot that connects to the top of the first connector. The second connector is inserted into the inside of the insertion slot and can only slide upward along the insertion slot until it disengages from the first connector.

3. The grinding device for the rotating surface of a general-purpose crankshaft as described in claim 1, characterized in that: The elastic plate includes a snap-fit ​​end and a connecting end. A slot is provided on the first connecting member, and the snap-fit ​​end is inserted into the slot. On the inner side of the card slot, the contact surface between the card slot and the card end is a plane, and the side of the card end away from the card slot is an inclined surface. The side baffle is used to press the connecting end towards the side closer to the second connector.

4. The grinding device for the rotating surface of a general-purpose crankshaft as described in claim 1, characterized in that: It also includes rectangular frames, among which, A rectangular frame is fixed relative to the sliding seat. A first sliding ring groove is provided on the rectangular frame, and a second sliding ring groove is provided on the inner side of the first sliding ring groove. Both the first sliding ring groove and the second sliding ring groove are connected to one side of the rectangular frame. The sliding rod passes through the first sliding ring groove, and the slider is slidably connected to the inner side of the second sliding ring groove. The inner side of the rectangular frame is also provided with a mating ring groove, which is connected to the second sliding ring groove, and the conveyor belt is rotatably disposed inside the mating ring groove.

5. The grinding device for the rotating surface of a general-purpose crankshaft as described in claim 1, characterized in that: The conveyor belt includes two longitudinal transmission sections and two transverse transmission sections. The slider is connected to the conveyor belt at the longitudinal transmission section, and the length of the longitudinal transmission section is greater than the height of the second connector.

6. The grinding device for the rotating surface of a general-purpose crankshaft as described in claim 4, characterized in that: It also includes drive wheels and a second drive motor, wherein, Multiple drive wheels are rotatably mounted on the inner side of the rectangular frame to drive the conveyor belt to rotate, and the second drive motor is mounted on one side of the rectangular frame to drive the multiple drive wheels to rotate.

7. The grinding device for the rotating surface of a general-purpose crankshaft as described in claim 1, characterized in that: It also includes gantry cranes, among which, A gantry frame is mounted on the workbench, and the sliding seat is slidably mounted on the gantry frame. The conveyor belt passes between the two ends of the gantry frame.

8. The grinding apparatus for the rotating surface of a general-purpose crankshaft as described in claim 1, characterized in that: It also includes a mounting body and a first drive motor, wherein, A mounting body is disposed on the second connector, and a protective groove is formed on the mounting body, the protective groove communicating with adjacent sides of the mounting body, and the grinding wheel is rotatably disposed inside the protective groove. And the mounting body extends outwards; A first drive motor is mounted on the mounting body and is used to drive the grinding wheel to rotate.

9. A method for grinding the rotating surfaces of a general-purpose crankshaft, characterized in that: The grinding of the rotating surface of a crankshaft, as described in any one of claims 1 to 8, is accomplished by the following steps: S1. Clamp the crankshaft on the machine base, drive the crankshaft to rotate through the machine base, drive the grinding wheel to move along the crankshaft through the sliding seat, and drive the cylinder to extend and retract within a section distance. The grinding wheel completes the grinding process on the rotating surface of the crankshaft. S2. When the grinding wheel needs to be replaced due to wear, the control cylinder retracts more than one section. At this time, the side baffle presses against the elastic plate and causes the elastic plate to disengage from the first connecting piece, and the connecting assembly connects with the second connecting piece. S3. The second connector is moved to the side of the worktable away from the machine base by the connecting component; S4. Replace the worn grinding wheel located on one side of the worktable.

Citation Information

Patent Citations

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