Manufacturing process and method of luminous racket

Abstract

The invention discloses a manufacturing process and method of a light-emitting racket, and particularly relates to the technical field of racket manufacturing, and the manufacturing method of the light-emitting racket specifically comprises the following processing steps: hot-pressing shaping; extruding the lamp trough; the flexible light-emitting part is simply fixed; glue is poured into the lamp trough until the glue covers the flexible light-emitting part; and after the glue is solidified, the glue packaging position is ground and polished. According to the design, after the flexible light-emitting piece (the flexible lamp panel, the lamp strip or the lamp string) is placed in the lamp groove, glue is poured into the lamp strip and the lamp groove in a glue pouring mode, after the glue is solidified, the light-transmitting effect is achieved, sealing performance is better, water prevention is facilitated, the surface of the patting plate is free of protrusions, flatness is high, and the patting plate is more attractive; the formed glue is matched with the design of the anti-falling structure, so that subsequent falling is avoided; the racket plate and the lamp groove are integrally formed, the design structure is simpler, parts are saved, meanwhile, the racket assembling time is saved, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of racket manufacturing, and more particularly to a manufacturing process and method of a luminous racket. Background Art

[0002] For existing luminous rackets on the market, when installing the luminous parts, the racket board is cut or injection molded first, and then a CNC machine is used to groove the side of the racket board. A matching slot shell is installed in the slot, and then a light strip is installed in the slot shell. Finally, a light guide is added. This process is very cumbersome and increases labor and material costs. In addition, the racket board designed in this way has obvious protrusions, poor flatness, and lacks aesthetics.

[0003] When installing luminous parts on existing luminous rackets on the market, the existing rackets are grooved on the side of the racket board through CNC machines or cutting methods, and a matching slot shell is installed in the slot. The light strip is then installed in the slot shell, and finally a light guide is added. This process is very cumbersome and increases labor and material costs. In addition, the racket board designed in this way has obvious protrusions, poor flatness, and lacks aesthetics. Summary of the Invention

[0004] In order to overcome the above-mentioned defects of the prior art, embodiments of the present invention provide a process and method for manufacturing a luminous racket to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a process and method for manufacturing a luminous racket, wherein the manufacturing method of the luminous racket specifically includes the following processing steps: Step 1: Coat both sides of the honeycomb core with epoxy resin, then wrap the preform with glass fiber or carbon fiber. After the preform is completed, place the slab into a specific hot pressing mold; Step 2: During the heating and solidification process of the mold, the boss structure on the inner wall of the hot pressing mold will form a light groove of a certain depth and width on the side of the board. Under the action of the boss structure on the inner wall of the mold, an anti-drop structure is formed on the inner side of the light groove; Step 3: Push the flexible light-emitting element into the light trough at a certain angle to simply fix the flexible light-emitting element; Step 4: Fix the formed clapper board on the designated fixture and fill the light trough with glue until the glue covers the flexible light-emitting part; Step 5: After the glue solidifies, polish the glue-sealed area.

[0006] As a further improvement to the technical solution of the present invention, during the selection of the honeycomb panel core in step 1, reinforcing ribs distributed crisscrossly are provided in the honeycomb panel core, wherein a plurality of through holes are opened on the honeycomb panel core to make the outer covering connection more stable.

[0007] As a further improvement of the technical solution of the present invention, in the process of extruding the lamp trough in step 2, a variety of mold structures are provided to fit the periphery of the clapper board. Among them, hemispherical grooves are provided on both sides of the boss structure on the mold, and the corresponding anti-falling structure is arranged on the inner wall of the lamp trough, and the specific structure is a hemispherical inverted cone.

[0008] As a further improvement of the technical solution of the present invention, in step 2, during the extrusion molding of the lamp trough, a variety of mold structures are provided that fit in with the periphery of the clapper board. Rectangular grooves are provided on both sides of the boss structure on the mold, and the corresponding anti-falling structure is provided at the opening of the lamp trough, specifically two groups of symmetrical inverted bosses.

[0009] As a further improvement of the technical solution of the present invention, the flexible light-emitting component is specifically any one of a flexible light panel, a light strip, and a light string.

[0010] As a further improvement of the technical solution of the present invention, the width of the light trough is set to 0.1 cm-1.0 cm.

[0011] As a further improvement of the technical solution of the present invention, the thickness of the lamp trough is set to 0.1 cm-0.5 cm.

[0012] As a further improvement of the technical solution of the present invention, the lamp trough is adapted to the flexible light-emitting member, wherein the lamp trough is a structure with a certain arc shape.

[0013] Technical effects and advantages of the present invention: The present invention improves the previous racket structure. The racket plate and the light trough are integrally formed, which increases the strength and durability of the racket and effectively improves production efficiency. The present invention places the flexible light-emitting element (flexible light panel, light strip or light string) into the light trough, and then uses a glue pouring method to pour glue on the light strip and the light trough. After the glue solidifies, it has a light-transmitting effect and better airtightness, which is conducive to waterproofing. In addition, the surface of the board has no protrusions, high flatness, and is more beautiful. The glue after molding is combined with the design of an anti-shedding structure to prevent subsequent shedding. A reinforced mesh layer made of carbon fiber or glass fiber is added to the middle of the hot pressing mold cavity, making the entire racket tougher and more flexible during exercise; The patented structure of the present invention is simpler, better ensures the integrity of the hot-pressed racket, and also saves racket assembly time and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the processing flow of the present invention.

[0015] Figure 2 Schematic diagram of the luminous racket of the present invention.

[0016] The accompanying drawings are marked as: 1 clapper, 2 lamp trough, 3 flexible light-emitting member. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] Example 1: As attached Figure 1 and attached Figure 2 The manufacturing process and method of a luminous racket shown in the figure specifically includes the following processing steps: Step 1: Coat both sides of the honeycomb core with epoxy resin material, then wrap the preform with glass fiber or carbon fiber material. After the preform is completed, place the slab into a specific hot pressing mold; Step 2: During the forming process of the clapper 1, the boss structure on the inner wall of the mold is used to extrude the clapper 1. By this extrusion method, the side of the clapper 1 is squeezed into a lamp trough 2 of a certain depth and width, and an anti-falling structure is formed on the inner side of the lamp trough under the action of the boss structure on the inner wall of the mold; Step 3: Push the flexible light-emitting element into the lamp trough 2 at a certain angle to simply fix the flexible light-emitting element 3; Step 4: Fix the formed clapper board 1 on the designated fixture and pour glue into the light trough 2 until the glue covers the flexible light-emitting element 3; Step 5: After the glue solidifies, polish the glue-sealed area.

[0019] In step one, during the selection of the honeycomb panel core, crisscrossing reinforcement ribs are provided in the honeycomb panel core, wherein a plurality of through holes are opened on the honeycomb panel core to make the outer covering connection more stable.

[0020] In the process of extruding the lamp trough in step 2, there are a variety of mold structures that fit with the outer periphery of the clapper board. Among them, hemispherical grooves are opened on both sides of the boss structure on the mold, and the corresponding anti-falling structure is arranged on the inner wall of the lamp trough. The specific structure is a hemispherical inverted cone.

[0021] The flexible light-emitting element 3 is specifically any one of a flexible light panel, a light strip, and a light string.

[0022] The width of the light trough 2 is set to 0.1 cm-1.0 cm.

[0023] The thickness of the lamp trough 2 is set to 0.1 cm-0.5 cm.

[0024] The lamp trough 2 is adapted to the flexible light-emitting member 3 , wherein the lamp trough is a certain arc-shaped structure.

[0025] Example 2: As attached Figure 1 and attached Figure 2 The manufacturing process and method of a luminous racket shown in the figure specifically includes the following processing steps: Step 1: Coat both sides of the honeycomb core with epoxy resin material, then wrap the preform with glass fiber or carbon fiber material. After the preform is completed, place the slab into a specific hot pressing mold; Step 2: During the forming process of the clapper 1, the boss structure on the inner wall of the mold is used to extrude the clapper 1. By this extrusion method, the side of the clapper 1 is squeezed into a lamp trough 2 of a certain depth and width, and an anti-falling structure is formed on the inner side of the lamp trough under the action of the boss structure on the inner wall of the mold; Step 3: Push the flexible light-emitting element into the lamp trough 2 at a certain angle to simply fix the flexible light-emitting element 3; Step 4: Fix the formed clapper board 1 on the designated fixture and pour glue into the light trough 2 until the glue covers the flexible light-emitting element 3; Step 5: After the glue solidifies, polish the glue-sealed area.

[0026] In step one, during the selection of the honeycomb panel core, crisscrossing reinforcement ribs are provided in the honeycomb panel core, wherein a plurality of through holes are opened on the honeycomb panel core to make the outer covering connection more stable.

[0027] In the process of extruding the lamp trough in step 2, there are a variety of mold structures that fit the outer periphery of the clapper board. Rectangular grooves are opened on both sides of the boss structure on the mold, and the corresponding anti-falling structure is set at the opening of the lamp trough, specifically two groups of symmetrical inverted bosses.

[0028] The flexible light-emitting element 3 is specifically any one of a flexible light panel, a light strip, and a light string.

[0029] The width of the light trough 2 is set to 0.1 cm-1.0 cm.

[0030] The thickness of the lamp trough 2 is set to 0.1 cm-0.5 cm.

[0031] The lamp trough 2 is adapted to the flexible light emitting element 3, wherein the lamp trough 2 is a certain arc-shaped structure Working principle of the present invention: The manufacturing process and method of the luminous racket designed in the present invention specifically include the following steps: Step 1: Coat both sides of the honeycomb core with epoxy resin material, then wrap the preform with glass fiber or carbon fiber material. After the preform is completed, place the slab into a specific hot pressing mold; Step 2: During the forming process of the clapper 1, the boss structure on the inner wall of the mold is used to extrude the clapper 1. By this extrusion method, the side of the clapper 1 is squeezed into a lamp trough 2 of a certain depth and width, and an anti-falling structure is formed on the inner side of the lamp trough under the action of the boss structure on the inner wall of the mold; Step 3: Push the flexible light-emitting element into the lamp trough 2 at a certain angle to simply fix the flexible light-emitting element 3; Step 4: Fix the formed clapper board 1 on the designated fixture and pour glue into the light trough 2 until the glue covers the flexible light-emitting element 3; Step 5: After the glue solidifies, polish the glue-sealed area.

[0032] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict. Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A process and method for manufacturing a luminous racket, characterized by: The manufacturing method of the luminous racket specifically includes the following processing steps: Step 1: Coat both sides of the honeycomb core with epoxy resin material, then wrap the preform with glass fiber or carbon fiber material. After the preform is completed, place the slab into a specific hot pressing mold; Step 2: During the heating and solidification process of the mold, the boss structure on the inner wall of the hot pressing mold will form a light groove of a certain depth and width on the side of the board. Under the action of the boss structure on the inner wall of the mold, an anti-drop structure is formed on the inner side of the light groove; Step 3: Push the flexible light-emitting element into the light trough at a certain angle to simply fix the flexible light-emitting element; Step 4: Fix the formed clapper board on the designated fixture and pour glue into the light trough until the glue covers the flexible light-emitting part; Step 5: After the glue solidifies, polish the glue-sealed area.

2. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: In the step 1, during the selection of the honeycomb panel core, crisscrossing reinforcement ribs are provided in the honeycomb panel core. A plurality of through holes are opened on the honeycomb panel core to make the outer covering layer connection more stable.

3. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: In the process of extruding the lamp trough in step 2, there are a variety of mold structures that fit with the outer periphery of the clapper board. Among them, hemispherical grooves are opened on both sides of the boss structure on the mold, and the corresponding anti-falling structure is arranged on the inner wall of the lamp trough. The specific structure is a hemispherical inverted cone.

4. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: In the process of extruding the lamp trough in step 2, there are a variety of mold structures that fit the outer periphery of the clapper board. Rectangular grooves are opened on both sides of the boss structure on the mold, and the corresponding anti-falling structure is set at the opening of the lamp trough, specifically two groups of symmetrical inverted bosses.

5. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: The flexible light-emitting element is specifically any one of a flexible light panel, a light strip, and a light string.

6. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: The width of the light trough is set to 0.1cm-1.0cm.

7. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: The thickness of the lamp trough is set to 0.1cm-0.5cm.

8. The manufacturing process and method of a luminous racket according to claim 1, characterized in that: The lamp trough is adapted to the flexible light-emitting element, wherein the lamp trough is a structure with a certain arc shape.

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