Forming method of textile material

Abstract

The invention discloses a forming method of a textile material, and relates to the technical field of forming material treatment.The forming method of the textile material comprises the steps that a real-time monitoring system for forming of the textile material is generated, and corresponding raw materials and processing equipments.The real-time monitoring system for forming of the textile material is arranged, and the whole process is in system monitoring; according to the method, the textile material forming data and the corresponding analysis result are analyzed, so that a worker can conveniently access, inquire and manage any link, the abnormal textile material can be quickly positioned to a fault link and an accident link and can be timely processed, the textile material forming data and the corresponding analysis result are managed, visualized and stored, the textile material forming management can be realized through internet cloud management and control, and the working efficiency is improved. The intelligent management and operation level of textile material forming management is improved, by adding a swelling agent, a smoothing agent, a wool removing agent, a shaping agent and an aromatic in forming, the comfort effect during overall use is improved, meanwhile, the restless emotion of a user is pacified through heat dissipation fragrance, and the overall use value is improved.

Description

Technical Field

[0001] The invention relates to the technical field of molding material processing, in particular to a molding method for textile materials. Background Art

[0002] Textile materials refer to fibers and fiber products, specifically fibers, yarns, fabrics, and their composites. In modern textiles, the research and development of new textile materials, particularly the development and use of nanofibers, has transcended the traditional concept of textile materials. Textile materials have become an essential component of soft matter, with their fundamental characteristics being their shape and its composite forms.

[0003] In the existing technology, textile materials are mostly processed one by one in the form of a workshop, that is, each processing link requires the replacement of processing equipment and different staff to handle it, resulting in the inability to timely monitor and handle the overall process in real time. When an unexpected situation occurs in a certain link, it cannot be handled in time, affecting the overall intelligent management and operation level, and also affecting the molding cycle and overall quality of the textile material. Therefore, the present invention needs to design a molding method for textile materials to solve the above problems. Summary of the Invention The purpose of the present invention is to provide a method for forming textile materials in order to solve the above problems, which solves the problem mentioned in the background technology that most textile materials are processed one by one in the form of workshops, that is, each processing link requires replacement of processing equipment and replacement of different staff for processing, resulting in the inability to timely monitor and process the overall process in real time. When an unexpected situation occurs in a certain link, it cannot be handled in time, affecting the overall intelligent management and operation level, and also affecting the molding cycle and overall quality of the textile materials.

[0004] In order to solve the above problems, the present invention provides a technical solution: A method for forming a textile material comprises the following specific steps: S1. Create a real-time monitoring system for textile material forming and prepare the corresponding raw materials and processing equipment in advance; S2. Pre-process and fine-process the textile materials, record those that meet the standards and proceed to the next step, and scrap those that do not meet the standards; S3, performing a composition molding process, placing the double-treated raw materials into a molding device, adding a set proportion of water for heating treatment, sequentially adding different types of auxiliary agents to the molding device, stirring, standing, and drying the semi-finished textile material; S4. Customize the textile material to obtain a finished textile product.

[0005] Preferably, the processing equipment in S1 includes a loom, a control panel, a drying box, a cleaning tank, a temperature sensor, an infrared sensor, and a monitoring camera, and the raw materials in S1 include animal fibers and plant fibers.

[0006] Preferably, the personalized customization in S4 includes graphic customization, hole customization, color customization, and thickness customization.

[0007] Preferably, the pretreatment in S2 includes basic neatness and flatness processing; the fine treatment in S2 includes cleaning, drying, stretching, trimming and shaping of plant and animal fibers.

[0008] Preferably, S3 includes the following specific steps: S301, performing a composition molding process, placing the double-treated raw materials into a molding device, adding a set proportion of water for heating, the heating temperature is 100-150 degrees, and the heating time is 0.5-1h; S302, adding auxiliary agents to the molding equipment in sequence, stirring for 1-2 hours, and then allowing to stand for the first time after stirring, the first standing time being 0.5-1 hour; S303, drying the composition after the first standing for 0.3-0.5 h at a temperature of 90-110 degrees, briquetting the dried composition, and standing for a second time after the briquetting, the second standing time being 0.5-1 h to obtain a semi-finished textile material.

[0009] Preferably, the auxiliary agents in S3 include a bulking agent, a smoothing agent, a depilatory agent, a styling agent and a fragrance.

[0010] Preferably, the textile material forming real-time monitoring system in S1 includes a raw material management module, a temperature control module and a process synchronization monitoring module, and the raw material management module and the temperature control module are both in bidirectional communication connection with the process synchronization monitoring module.

[0011] Preferably, the raw material management module includes a raw material supply unit, a raw material preliminary processing unit and a raw material processing unit; The raw material supply unit is used to purchase, sort and install the corresponding plant and animal fibers according to the requirements of the textile materials to be formed; The raw material preliminary processing unit is used to perform surface pretreatment on the required plant and animal fibers, and to perform basic neatness and flatness processing; The raw material processing unit is used for cleaning, drying, stretching, trimming, shaping and finishing plant and animal fibers.

[0012] Preferably, the temperature control module includes a molding heating temperature monitoring unit, an equipment temperature monitoring unit and an ambient temperature monitoring unit; The heating temperature monitoring unit during molding is used to monitor the temperature changes of the material during the molding process of the textile material and to timely respond to the temperature control process; The equipment temperature monitoring unit is used to monitor the temperature changes of the equipment required for the textile material forming process and to timely respond to the temperature control process; The ambient temperature monitoring unit is used to monitor the temperature changes in the working environment of the textile material forming process and to perform corresponding temperature control in a timely manner.

[0013] Preferably, the process synchronization supervision module includes a textile material processing process control center, a sensor monitoring module and a synchronization backup module; The textile material processing process control center is used to monitor the process of forming fiber materials, gauze materials, fabric materials and composite materials and the actual operation data of the equipment used; The sensor monitoring module is used to conduct all-round monitoring of each link in the textile material forming process through the sensor operation mode; The synchronization backup module is used to synchronize the real-time data of the textile material forming process to the cloud, and also includes backing up the forming method and data after the subsequent forming is completed.

[0014] The beneficial effects of the present invention are as follows: the present invention sets up a real-time supervision system for textile material forming, prepares corresponding raw materials and processing equipment in advance, performs pre-treatment and fine treatment on textile materials, records the corresponding materials that meet the standards and proceeds to the next link, and records the materials that do not meet the standards and scraps them, performs composite forming treatment, puts the raw materials that have completed the double treatment into the forming equipment, adds a set proportion of water for heating treatment, adds different types of auxiliary agents to the forming equipment in turn, stirs, stands and dries the semi-finished textile materials, and obtains the finished textile materials by personalized customization of the textile materials. The entire process is under system supervision. It is convenient for staff to access, query and manage any link, quickly locate the fault and accident link when abnormal textile materials appear, and deal with them in time. It manages, visualizes and stores the textile material forming data and corresponding analysis results, which helps to realize the textile material forming management through Internet cloud management and control, improve the intelligent management and operation level of textile material forming management, and realize the combination of forming methods and system management. By adding fluffing agents, smoothing agents, depilators, setting agents and fragrances during forming, the overall comfort effect during use is improved. At the same time, the heat dissipation fragrance soothes the user's anxiety and improves the overall use value. BRIEF DESCRIPTION OF THE DRAWINGS For ease of explanation, the present invention is described in detail with reference to the following specific implementations and accompanying drawings.

[0015] Figure 1 It is an overall flow chart of a method for forming a textile material according to the present invention. DETAILED DESCRIPTION like Figure 1 As shown, this specific embodiment adopts the following technical solutions: A method for forming a textile material comprises the following specific steps: S1. Build a real-time monitoring system for textile material forming. Prepare the corresponding raw materials and processing equipment in advance. The processing equipment includes looms, control panels, drying ovens, cleaning tanks, temperature sensors, infrared sensors, and surveillance cameras. The raw materials include animal fibers and plant fibers. S2. Pre-process and finish the textile materials. Pre-processing includes basic cleaning and smoothing. Finishing includes cleaning, drying, stretching, trimming, and shaping plant and animal fibers. Records are kept for those that meet the standards and proceed to the next stage. Records are kept for those that do not meet the standards and discard them. S3, carry out composition molding process, the raw material completing dual treatment is put into forming equipment, the water adding setting ratio is heat treated, and heating temperature is 100-150 degree, and heat-up time is 0.5-1h; In forming equipment, add leavening agent, smoothing agent, depilatory agent, setting agent and fragrance successively and use as adjuvant, carry out stirring process, and stirring duration is 1-2h, and after completing stirring, leave standstill for the first time, and the time of repose for the first time is 0.5-1h; The composition completing the first time standing is carried out drying process, and drying time is 0.3-0.5h, and drying temperature is 90-110 degree, and the composition completing drying process is carried out briquetting forming, and after completing briquetting, leave standstill for the second time, and the time of repose for the second time is 0.5-1h, obtains the textile material semi-finished product; S4. Personalized customization of textile materials, including graphic customization, hole customization, color customization, and thickness customization, to obtain finished textile materials.

[0016] Furthermore, the textile material forming real-time monitoring system in S1 includes a raw material management module, a temperature control module and a process synchronization monitoring module, and the raw material management module and the temperature control module are both bidirectionally connected to the process synchronization monitoring module.

[0017] Furthermore, the raw material management module includes a raw material supply unit, a raw material preliminary processing unit and a raw material processing unit; the raw material supply unit is used to purchase, sort and install the corresponding plant and animal fibers according to the requirements of the textile materials to be formed this time; the raw material preliminary processing unit is used to perform surface pre-treatment on the required plant and animal fibers, and perform basic neatness and flatness processing; the raw material processing unit is used to clean, dry, stretch, trim and shape the plant and animal fibers.

[0018] Furthermore, the temperature control module includes a heating temperature monitoring unit during molding, an equipment temperature monitoring unit and an ambient temperature monitoring unit; the heating temperature monitoring unit during molding is used to monitor the temperature changes of the material in the textile material molding process and respond to the temperature control treatment in time; the equipment temperature monitoring unit is used to monitor the temperature changes of the equipment required for the textile material molding process and respond to the temperature control treatment in time; the ambient temperature monitoring unit is used to monitor the temperature changes of the working environment of the textile material molding process and respond to the temperature control treatment in time.

[0019] Furthermore, the process synchronization supervision module includes a textile material processing process control center, a sensor monitoring module and a synchronization backup module; the textile material processing process control center is used to supervise the process of molding fiber materials, gauze materials, fabric materials and composite materials and the actual operation data of the equipment used; the sensor monitoring module is used to perform all-round monitoring of each link in the textile material molding through the sensor operation mode; the synchronization backup module is used to synchronize the real-time data of the textile material molding process to the cloud, and also includes the backup of the molding method and data after the subsequent molding is completed.

[0020] Example 1 When the textile material forming real-time supervision system is linked to the fiber material management: S1. Prepare the appropriate raw materials and processing equipment in advance. Fiber material staff will conduct equipment-by-equipment inspections and, upon verification, activate the real-time monitoring system for textile material formation. The processing equipment includes looms, control panels, drying ovens, cleaning tanks, temperature sensors, infrared sensors, and surveillance cameras. Raw materials include animal and plant fibers. S2. Pre-process and fine-process animal and plant fibers. The raw material preliminary processing unit performs pre-processing, including basic cleanliness and flatness processing. The raw material processing unit performs fine processing, including cleaning, drying, stretching, trimming, and shaping of plant and animal fibers. Those that meet the standards are recorded and proceed to the next stage. Those that do not meet the standards are scrapped. S3, perform animal fiber and plant fiber composition molding treatment, the raw material that completes double treatment is placed in molding equipment, and water of set proportion is added for heating treatment, the heating temperature is 100 degrees, and the heating time is 0.5h; add fluffing agent, smoothing agent, depilatory agent, setting agent and fragrance to molding equipment in sequence as auxiliary agent, carry out stirring treatment, the stirring time is 1h, and after stirring, carry out first standing, the first standing time is 0.5h; the composition that completes first standing is dried, the drying time is 0.3h, and the drying temperature is 90 degrees, and the composition that completes drying treatment is briquetting molding, and after briquetting, carries out second standing, the second standing time is 0.5h, and obtains animal fiber and plant fiber semi-finished product, the heating temperature monitoring unit monitors the temperature change of material in textile material molding process, and promptly corresponds to temperature control treatment, the equipment temperature monitoring unit monitors the temperature change of equipment required for textile material molding, and promptly corresponds to temperature control treatment, the ambient temperature monitoring unit monitors the temperature change of working environment of textile material molding, and promptly corresponds to temperature control treatment; S4. Personalized customization of animal fibers and plant fibers. Personalized customization includes graphic customization, hole customization, color customization, and thickness customization to obtain finished animal fibers and plant fibers. The textile material processing process control center supervises the fiber material molding process and the actual equipment operation data. The sensor monitoring module monitors all aspects of the fiber material molding through the sensor operation mode. The synchronous backup module synchronizes the real-time data of the textile material molding process to the cloud, and also backs up the molding method and data after the subsequent molding is completed, realizing the combination of molding method and system management. By adding fluffing agents, smoothing agents, depilatory agents, setting agents and fragrances during molding, the overall comfort effect during use is improved. At the same time, the heat dissipation fragrance soothes the user's anxiety, thereby improving the overall use value.

[0021] Example 2 When the real-time supervision system for textile material forming is linked to the gauze material management: S1. Prepare the corresponding raw materials and processing equipment in advance. Gauze material staff will check each equipment one by one. After verification, the real-time monitoring system for textile material forming will be activated. The processing equipment includes a loom, control panel, drying box, cleaning tank, temperature sensor, infrared sensor, and surveillance camera. The raw material is gauze material; S2. Pre-process and fine-process the gauze materials. The raw material preliminary processing unit performs pre-processing, including basic neatness and flatness processing; the raw material processing unit performs fine processing, including cleaning, drying, stretching, trimming, and shaping the gauze materials. Those that meet the standards are recorded and proceed to the next step. Those that do not meet the standards are scrapped; S3, carry out gauze material composition molding process, the raw material completing dual treatment is put into molding equipment, the water adding setting ratio is heat treated, the heating temperature is 150 degrees, and the heating time is 1h; In molding equipment, add fluffing agent, smoothing agent, depilatory agent, setting agent and fragrance successively and use as adjuvant, carry out stirring process, the stirring time is 2h, and after completing stirring, leave standstill for the first time, and the first time of repose is 1h; Drying process is carried out to the composition completing the first time of standing, and drying time is 0.5h, and drying temperature is 110 degrees, and briquetting is carried out to the composition completing the drying process, and leave standstill for the second time after completing briquetting, and the second time of repose is 1h, obtain gauze material semi-finished product, heating temperature monitoring unit monitors the temperature change of material in textile material forming process in molding, and corresponding temperature control is handled in time, and the equipment temperature monitoring unit monitors the temperature change of equipment required for textile material forming process, and corresponding temperature control is handled in time, and the ambient temperature monitoring unit monitors the working environment temperature change of textile material forming process, and corresponding temperature control is handled in time; S4. Personalized customization of gauze materials, including graphic customization, hole customization, color customization, and thickness customization, to obtain finished gauze materials. The textile material processing process control center supervises the gauze material molding process and the actual equipment operation data. The sensor monitoring module monitors all aspects of the gauze material molding through the sensor operation mode. The synchronous backup module synchronizes the real-time data of the textile material molding process to the cloud, and also backs up the molding method and data after the subsequent molding is completed, realizing the combination of molding method and system management. By adding fluffing agents, smoothing agents, depilatory agents, setting agents and fragrances during molding, the overall comfort effect during use is improved. At the same time, the heat dissipation fragrance soothes the user's anxiety, thereby improving the overall use value.

[0022] Specifically: prepare the corresponding raw materials and processing equipment in advance, and the fiber material staff will check the equipment one by one. After verification, the real-time supervision system for textile material forming will be started. The processing equipment includes looms, control panels, drying boxes, cleaning pools, temperature sensors, infrared sensors, and monitoring cameras. The raw materials include animal fibers and plant fibers; pre-treatment and fine processing of animal fibers and plant fibers are carried out. The preliminary processing unit of raw materials performs pre-treatment including basic neatness and flatness processing; the fine processing of raw materials processing unit includes cleaning, drying, stretching, trimming, and shaping of plant and animal fibers. Corresponding records are made for those that meet the standards and the next link is carried out. Those that do not meet the standards are reported. Waste records; perform molding of the animal fiber and plant fiber composition, place the double-treated raw materials into a molding device, add a set proportion of water and heat the mixture at 100 degrees Celsius for 0.5 hours; sequentially add a bulking agent, a smoothing agent, a depilatory agent, a setting agent, and a fragrance into the molding device as auxiliary agents, stir the mixture for 1 hour, and after stirring, allow the mixture to stand for 0.5 hours; dry the mixture after the first standing for 0.3 hours at 90 degrees Celsius, press the dried mixture into briquette, and after briquetting, allow the mixture to stand for 0.5 hours, animal fiber and plant fiber semi-finished products are obtained. The heating temperature monitoring unit in the molding process monitors the temperature changes of the materials during the textile material molding process and responds to temperature control measures in a timely manner. The equipment temperature monitoring unit monitors the temperature changes of the equipment required for textile material molding and responds to temperature control measures in a timely manner. The ambient temperature monitoring unit monitors the temperature changes of the working environment of the textile material molding process and responds to temperature control measures in a timely manner. Animal fiber and plant fiber are personalized and customized. Personalized customization includes graphic customization, hole customization, color customization, and thickness customization to obtain finished animal fiber and plant fiber products. The textile material processing process control center supervises the fiber material molding process and the actual equipment operation data. The sensor monitoring module monitors the operation mode of each link in the fiber material molding process through the sensor. The synchronous backup module synchronizes the real-time data of the textile material molding process to the cloud, and also backs up the molding method and data after the subsequent molding is completed, realizing the combination of molding method and system management. By adding fluffing agents, smoothing agents, depilatories, setting agents and fragrances during molding, the overall comfort effect during use is improved. At the same time, the heat dissipation fragrance soothes the user's anxiety, improving the overall use. This invention provides a real-time monitoring system for textile material forming, pre-preparing the corresponding raw materials and processing equipment, performing pre-treatment and finishing on the textile materials. Those that meet the standards are recorded and moved to the next stage, while those that do not meet the standards are scrapped. The combined materials are then placed in a forming device, heated with a set ratio of water, and various auxiliary agents are sequentially added to the forming device. The semi-finished textile materials are then stirred, allowed to stand, and dried. Through personalized processing of the textile materials, the finished textile materials are obtained. The entire process is monitored by the system, making it easy for staff to access, query, and manage any link. Any abnormalities in the textile materials can be quickly located at the faulty or unexpected link and promptly addressed. The textile material forming data and corresponding analysis results are managed, visualized, and stored, facilitating the management of textile material forming through internet cloud management and control, improving the intelligent management and operation level of textile material forming management. The addition of bulking agents, smoothing agents, depilatories, setting agents, and fragrances during the forming process enhances overall comfort during use. The heat-dissipating fragrance also soothes the user's anxiety, enhancing the overall value of use.

[0023] Those skilled in the art will appreciate that the modules and method steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of the present invention.

[0024] Those skilled in the art will clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described devices, equipment and modules can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.

[0025] The modules serving as the remote monitoring, on-site communication, and construction management and control platforms may or may not be physically separate, and the components displayed as modules may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected based on actual needs to achieve the objectives of this embodiment.

[0026] It should be noted that the above examples are merely specific embodiments of the present invention. Obviously, the present invention is not limited to the above examples, and many similar variations are possible. All variations directly derived from or associating with the present invention by those skilled in the art are intended to fall within the scope of protection of the present invention.

[0027] The above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A method for forming a textile material, characterized in that: The specific steps include: S1. Create a real-time monitoring system for textile material forming and prepare the corresponding raw materials and processing equipment in advance; S2. Pre-process and fine-process the textile materials, record those that meet the standards and proceed to the next step, and scrap those that do not meet the standards; S3, performing a composition molding process, placing the double-treated raw materials into a molding device, adding a set proportion of water for heating treatment, sequentially adding different types of auxiliary agents to the molding device, stirring, standing, and drying the semi-finished textile material; S4. Customize the textile material to obtain a finished textile product.

2. The method for forming a textile material according to claim 1, wherein: The processing equipment in S1 includes a loom, a control panel, a drying box, a cleaning tank, a temperature sensor, an infrared sensor, and a monitoring camera. The raw materials in S1 include animal fibers and plant fibers.

3. The method for forming a textile material according to claim 1, wherein: The personalized customization in the S4 includes graphic customization, hole customization, color customization, and thickness customization.

4. The method for forming a textile material according to claim 2, wherein: The pretreatment in S2 includes basic neatness and flatness processing; the fine treatment in S2 includes cleaning, drying, stretching, trimming and shaping of plant and animal fibers.

5. The method for forming a textile material according to claim 1, wherein: The S3 includes the following specific steps: S301, performing a composition molding process, placing the double-treated raw materials into a molding device, adding a set proportion of water for heating, the heating temperature is 100-150 degrees, and the heating time is 0.5-1h; S302, adding auxiliary agents to the molding equipment in sequence, stirring for 1-2 hours, and then allowing to stand for the first time after stirring, the first standing time being 0.5-1 hour; S303, drying the composition after the first standing for 0.3-0.5 h at a temperature of 90-110 degrees, briquetting the dried composition, and standing for a second time after the briquetting, the second standing time being 0.5-1 h to obtain a semi-finished textile material.

6. The method for forming a textile material according to claim 1, wherein: The auxiliary agents in S3 include a fluffing agent, a smoothing agent, a depilatory agent, a styling agent and a fragrance.

7. The method for forming a textile material according to claim 2, wherein: The textile material forming real-time monitoring system in S1 includes a raw material management module, a temperature control module and a process synchronization monitoring module. Both the raw material management module and the temperature control module are in bidirectional communication connection with the process synchronization monitoring module.

8. The method for forming a textile material according to claim 7, characterized in that: The raw material management module includes a raw material supply unit, a raw material preliminary processing unit and a raw material processing unit; The raw material supply unit is used to purchase, sort and install the corresponding plant and animal fibers according to the requirements of the textile materials to be formed; The raw material preliminary processing unit is used to perform surface pretreatment on the required plant and animal fibers, and to perform basic neatness and flatness processing; The raw material processing unit is used for cleaning, drying, stretching, trimming, shaping and finishing plant and animal fibers.

9. The method for forming a textile material according to claim 7, wherein: The temperature control module includes a molding heating temperature monitoring unit, an equipment temperature monitoring unit and an ambient temperature monitoring unit; The heating temperature monitoring unit during molding is used to monitor the temperature changes of the material during the molding process of the textile material and to timely respond to the temperature control process; The equipment temperature monitoring unit is used to monitor the temperature changes of the equipment required for the textile material forming process and to timely respond to the temperature control process; The ambient temperature monitoring unit is used to monitor the temperature changes in the working environment of the textile material forming process and to perform corresponding temperature control in a timely manner.

10. The method for forming a textile material according to claim 9, characterized in that: The process synchronization supervision module includes a textile material processing process control center, a sensor monitoring module and a synchronization backup module; The textile material processing process control center is used to monitor the process of forming fiber materials, gauze materials, fabric materials and composite materials and the actual operation data of the equipment used; The sensor monitoring module is used to conduct all-round monitoring of each link in the textile material forming process through the sensor operation mode; The synchronization backup module is used to synchronize the real-time data of the textile material forming process to the cloud, and also includes backing up the forming method and data after the subsequent forming is completed.

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