Production equipment for fertilizer processing
By introducing dual discharge ports and linkage components into fertilizer processing equipment, the low efficiency problem of a single discharge port is solved, an efficient mixing and discharging process is achieved, mixing uniformity is improved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202510892974.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-26
AI Technical Summary
The single discharge port of existing fertilizer mixing equipment has low efficiency and cannot meet the batch discharge requirements of large mixing drums.
A discharge mechanism with dual discharge ports is designed, and the arc plate is controlled to rotate in the mixing barrel through a drive mechanism and linkage components to realize the opening and closing of the discharge port. At the same time, the synchronous rotation of the stirring mechanism and the discharge mechanism is utilized to improve the mixing and discharging efficiency.
The discharging efficiency of fertilizer mixing is improved, the mixing uniformity is enhanced, and the energy consumption is reduced.
Smart Images

Figure CN120695682A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fertilizer processing, in particular to production equipment for fertilizer processing. Background Art
[0002] Fertilizer production requires multiple steps. Among them, mixed fertilizer is to transport different ingredients to a mixing mechanism through a conveying equipment for stirring and mixing to achieve the mixing of raw materials.
[0003] At present, the mixing drum used for fertilizer mixing is mainly provided with a single discharge port, and the discharge efficiency of the single discharge port is low. For large mixing drums, the single discharge port cannot meet the efficiency of batch discharge. Therefore, this application proposes a production equipment for fertilizer processing with dual discharge ports. Summary of the Invention
[0004] The purpose of the present invention is to address the deficiencies in the above-mentioned technology and to provide a fertilizer processing production equipment to solve the above-mentioned problems.
[0005] The present invention provides a production equipment for fertilizer processing, comprising: Conveyor; A mixing rack is provided with a mixing barrel; a feeder is tilted on the mixing rack to feed the premixed ingredients into the mixing barrel; A stirring mechanism is rotatably arranged in the mixing barrel; A driving mechanism is provided on the mixing frame and is transmission-connected to the stirring mechanism; The discharging mechanism is arranged at the bottom of the mixing frame and is connected to the two discharge ports at both ends of the mixing frame. The discharging mechanism is provided with two discharge ports. The discharging mechanism is connected to the driving mechanism through the transmission mechanism. The arc plate is rotatably arranged in the mixing barrel to close and open the discharge port; the arc plate is connected to the transmission mechanism through a linkage component.
[0006] Preferably, the stirring mechanism includes a stirring shaft, an outer spiral blade and an inner spiral blade. The stirring shaft is rotatable in the mixing barrel through the bearing seats at both ends of the outer side of the mixing barrel. The driving mechanism includes a driving motor and a reducer. The reducer is arranged on the mixing frame. The driving motor is arranged on the reducer and is transmission-connected to the reducer. The stirring shaft is transmission-connected to the output end of the reducer.
[0007] Preferably, the discharge mechanism includes a discharge frame, a discharge drum, a spiral pusher blade, and a rotating shaft. The discharge drum is connected to the discharge port. The discharge frame is provided with a bearing seat. The rotating shaft rotates on the bearing seat. The spiral pusher blade is mounted on the rotating shaft and is located within the discharge drum. The discharge port is located at the bottom of the discharge drum. The transmission mechanism includes a driving wheel, a driven wheel, and a transmission belt. The driving wheel is connected to the output end of the reducer, the driven wheel is connected to the rotating shaft, and the transmission belt is sleeved over the driving wheel and the driven wheel.
[0008] Preferably, the linkage assembly includes an outer ring gear, linkage gear 1, linkage gear 2 and a transmission shaft. The two ends of the arc plate are rotatably connected to the mixing drum through a rotating drum, and the outer ring gear is connected to one of the rotating drums; the transmission shaft is rotatably arranged at the upper end of the bearing seat, linkage gear 1 and linkage gear 2 are respectively connected to the two ends of the transmission shaft, and the outer ring gear is meshed with the linkage gear 1 for transmission; an inner ring gear is provided on one side of the driving wheel, and the linkage gear 2 is meshed with the inner ring gear for transmission.
[0009] Preferably, the transmission shaft includes a first transmission shaft, a second transmission shaft and a sliding shaft. The first transmission shaft is connected to the linkage gear 1, the second transmission shaft is connected to the linkage gear 2, and the sliding shaft is slidably sleeved on the rectangular rod at one end of the first transmission shaft; a circle of meshing teeth is provided at one end of the sliding shaft, and a meshing tooth groove is provided in the end portion of the second transmission shaft. An annular triangular block is provided on the sliding shaft, a telescopic component is provided on the upper part of the bearing seat, and a ball is provided on the output end of the telescopic component, and the ball rolls in contact with the inclined surface of the annular triangular block.
[0010] The roller sleeve is mounted on the sliding shaft and rolls against the annular member on the sliding shaft. A return spring is mounted on the roller sleeve, and one end of the return spring is connected to the end of the channel in the bearing seat. The telescopic component is a magnetic lock or an electric push rod.
[0011] Preferably, a plurality of stirring tubes are provided on the stirring shaft. The stirring shaft is a tubular structure, and one end of the stirring shaft is rotatably connected to the air pipe so that the gas enters the mixing barrel from the stirring tubes on the stirring shaft.
[0012] Compared with the existing technology, it has the following beneficial effects: 1. By setting discharge ports at the lower parts of both ends of the mixing barrel and relying on the discharge mechanism to secondary mix and transport the mixed fertilizer coming out of the discharge ports, the discharge efficiency of the fertilizer mixing can be improved.
[0013] 2. By arranging an arc plate inside the mixing barrel, the arc plate is rotated inside the mixing barrel to open and close the discharge port by relying on the driving mechanism and linkage components arranged outside the mixing barrel. The rotation of the arc plate can also disturb the fertilizer at the bottom, further improving the mixing efficiency.
[0014] 3. By setting up a transmission mechanism, the driving mechanism can synchronously drive the stirring mechanism and the discharging mechanism to rotate simultaneously, effectively reducing energy efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only preferred embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 A schematic diagram of a production equipment for fertilizer processing according to the present invention; Figure 2 This is a schematic structural diagram of the fertilizer processing production equipment of the present invention; Figure 3 A side view of a production device for fertilizer processing according to the present invention; Figure 4 for Figure 1 A magnified schematic diagram of the middle part A; Figure 5 This is a schematic diagram of the interior of the discharge mechanism of the present invention; Figure 6 for Figure 5 Enlarged schematic diagram of middle part B; Figure 7 Schematic diagram of the mixing drum and discharge mechanism of the present invention; Figure 8 for Figure 7 Enlarged schematic diagram of middle C part; Figure 9 Schematic diagram of the mixing drum and mixing rack of the present invention; Figure 10 This is a schematic diagram of the interior of the mixing barrel of the present invention; Figure 11 Schematic diagram of the structure of the curved plate of the present invention; Figure 12 for Figure 11 Enlarged schematic diagram of the middle D part; Figure 13 It is a schematic diagram of the linkage between the first transmission shaft and the second transmission shaft of the present invention.
[0017] In the figure, 1-feeder; 2-mixing frame; 3-stirring mechanism; 31-stirring shaft; 32-external spiral blade; 33-inner spiral blade; 34-stirring tube; 4-driving mechanism; 41-driving motor; 42-reducer; 5-discharging mechanism; 51-discharging frame; 52-discharging barrel; 53-spiral pushing blade; 54-rotating shaft; 53-discharging port; 6-arc plate; 7-mixing barrel; 71-discharging port; 8-transmission mechanism; 81-driving wheel; 82-driven wheel; 83-transmission belt; 84-inner ring gear; 9-linkage assembly; 91-outer ring gear; 92-linkage gear one; 93-linkage gear two; 94-transmission shaft; 941-first transmission shaft; 942-second transmission shaft; 943-sliding shaft; 944-rectangular rod; 945-meshing teeth; 946-meshing tooth grooves; 947-annular triangular block; 948-roller; 949-reset spring; 95-telescopic component; 10-bearing seat; 11-conveyor belt. DETAILED DESCRIPTION
[0018] In order to make it easier to understand the structure of the present invention and the functional features and advantages that can be achieved, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings: Example 1: like Figures 1 to 12 As shown, the present invention provides a production equipment for fertilizer processing, comprising: Two conveyors 1 for conveying ingredients; A mixing rack 2 is provided with a mixing barrel 7; a feeder 1 is tilted on the mixing rack, with its discharge end located above the mixing barrel 7 to deliver the premixed ingredients into the mixing barrel 7; The stirring mechanism 3 is rotatably arranged in the mixing barrel 7 to stir and mix the ingredients entering the mixing barrel 7; The driving mechanism 4 is provided on the mixing frame 2 and is in transmission connection with the stirring mechanism 3 to drive the stirring mechanism 3 to rotate in the mixing barrel 7; The discharge mechanism 5 is provided at the bottom of the mixing frame 2 and is connected to the two discharge ports 71 at both ends of the mixing frame 2. The discharge mechanism 5 is provided with two discharge ports 55. The discharge mechanism 5 is connected to the drive mechanism 4 through the transmission mechanism 8. The double discharge ports 71 and the double discharge ports 55 improve the discharge efficiency of the mixing drum 7. The arc plate 6 is rotatably arranged in the mixing barrel 7 to close and open the discharge port 71; the arc plate 6 is connected to the transmission mechanism 8 through the linkage component 9, so that the arc plate 6 is synchronously driven by the driving mechanism 4 to rotate to open and close the discharge port 71.
[0019] Furthermore, it also includes a conveyor belt 11, which is arranged below the double discharge port 55 to transport the mixed fertilizer discharged from the double discharge port 55 to the next process.
[0020] See also Figure 10 The stirring mechanism 3 of the present invention includes a stirring shaft 31, an outer spiral blade 32, and an inner spiral blade 33. The stirring shaft 31 is rotated by the bearing seats 10 at both ends of the mixing barrel 7 and is arranged in the mixing barrel 7. The driving mechanism 4 includes a driving motor 41 and a reducer 42. The reducer 42 is arranged on the mixing frame 2. The driving motor 41 is arranged on the reducer 42 and is transmission-connected to the reducer 42. The stirring shaft 31 is transmission-connected to the output end of the reducer 42, so that the driving motor 41 drives the stirring shaft 31 through the reducer 42 to drive the outer spiral blade 32 and the inner spiral blade 33 to rotate in the mixing barrel to mix the ingredients. The outer spiral blade 32 and the inner spiral blade 33 are used to mix the fertilizer in the mixing barrel 7 so that the fertilizer in the mixing barrel 7 can be mixed evenly.
[0021] See also Figure 6The discharge mechanism 5 of the present invention includes a discharge frame 51, a discharge barrel 52, a spiral push blade 53 and a rotating shaft 54. The discharge barrel 52 is connected to the discharge port 55. The discharge frame 51 is provided with a bearing seat 10. The rotating shaft 54 is rotatably mounted on the bearing seat 10. The spiral push blade 53 is mounted on the rotating shaft 54. The spiral push blade 53 is located in the discharge barrel 52. The discharge port 55 is located at the bottom of the discharge barrel 52. The transmission mechanism 8 includes a driving wheel 81, a driven wheel 82 and a transmission belt 83. The driving wheel 81 is connected to the output end of the reducer 42. The driven wheel 82 is connected to the rotating shaft 54. The transmission belt 83 is sleeved on the driving wheel 81 and the driven wheel 82. When the driving motor 41 drives the driving wheel 81 to rotate, the driven wheel 82 can be driven to rotate by the transmission belt 83, so that the rotating shaft 54 drives the spiral push blade 53 to rotate in the discharge barrel 52, and the mixed fertilizer is discharged onto the conveyor belt 11 through the two discharge ports 55.
[0022] See also Figure 4 and Figure 12 The linkage assembly 9 of the present invention includes an outer ring gear 91, a linkage gear 1 92, a linkage gear 2 93 and a transmission shaft 94. The two ends of the arc plate 6 are rotatably connected to the mixing drum 7 through a rotating drum, and the outer ring gear 91 is connected to one of the rotating drums; the transmission shaft 94 is rotatably arranged on the upper end of the bearing seat 10, and the linkage gear 1 92 and the linkage gear 2 93 are respectively connected to the two ends of the transmission shaft 94, and the outer ring gear 91 is meshed with the linkage gear 1 92 for transmission; an inner ring gear 84 is provided on one side of the driving wheel 81, and the linkage gear 2 93 is meshed with the inner ring gear 84 for transmission.
[0023] Further, see Figure 12 Circular plates are provided at both ends of the arc-shaped plate 6, which are connected to the rotating drum so that the stirring shaft 31 can pass through the circular plates to connect to the driving mechanism 4. The rotating drum is rotatably connected to the side walls of the mixing drum 7 at both ends through bearings, so that the outer ring gear 91 can drive the arc-shaped plate 6 to rotate inside the mixing drum 7 under the drive of the linkage gear 1 92.
[0024] Example 2: As another embodiment of the present invention, Figure 13As shown, the transmission shaft 94 includes a first transmission shaft 941, a second transmission shaft 942 and a sliding shaft 943. The first transmission shaft 941 is connected to the linkage gear 1 92, and the second transmission shaft 942 is connected to the linkage gear 2 93. The sliding shaft 943 is slidably sleeved on the rectangular rod 944 at one end of the first transmission shaft 941; a circle of meshing teeth 945 is provided at one end of the sliding shaft 943, and a meshing tooth groove 946 is provided in the end of the second transmission shaft 942. An annular triangular block 947 is provided on the sliding shaft 943, and a bearing seat 10 is provided on the upper part. The telescopic component 95 has a rolling ball at its output end, and the ball rolls against the inclined surface of the annular triangular block 947 so that when the telescopic component 95 is extended, the ball pushes the annular triangular block 947 to move forward to drive the sliding shaft 943 to move forward, and relies on the engagement of the meshing teeth 945 and the meshing tooth grooves 946 to make the rotating second transmission shaft 942 mesh with the first transmission shaft 941 for transmission, thereby driving the outer ring gear 91 to rotate through the linkage gear 1 92, and driving the rotating drum to rotate, thereby driving the arc plate 6 to rotate.
[0025] See also Figure 13 , also includes a roller sleeve, the roller 948 is sleeved on the sliding shaft 943, and rolls against the annular member on the sliding shaft 943; the roller sleeve is sleeved on the reset spring 949, and one end of the reset spring 949 is in contact with the end of the channel in the bearing seat 10.
[0026] See also Figure 13 The telescopic component 95 is a magnetic lock or an electric push rod, which establishes a transmission connection between the first transmission shaft 941 and the second transmission shaft 942 through electrical control.
[0027] Specifically, the telescopic component 95 controls the movement of the sliding shaft 943 through telescopic movement to make the meshing teeth 945 engage with the meshing tooth grooves 946 to realize the connection between the first transmission shaft 941 and the second transmission shaft 942, so that the driving wheel 81 can rotate to drive the first transmission shaft 941 to drive the linkage gear 1 92 to rotate, thereby driving the outer ring gear 91 to rotate to drive the arc plate 6 to rotate in the mixing barrel 7 to control the opening and closing of the discharge port 71.
[0028] Example 3: As another embodiment of the present invention, Figure 10 As shown, the mixing shaft 31 is provided with multiple mixing tubes 34, which are used to agitate and mix the mixed fertilizer. The mixing shaft 31 is a tubular structure, one end of which is rotatably connected to an air pipe, allowing air to enter the mixing barrel 7 through the mixing tubes 34 on the mixing shaft 31. By providing the mixing tubes 34, the fertilizer in the mixing barrel 7 is blown by air through the external air pipe. The material rises along the barrel wall with the compressed air, forming a fluidized mixing state, further improving mixing efficiency.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, use the above technical content to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent embodiment with equivalent changes. Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments based on the technology of the present invention without departing from the content of the technical solution of the present invention shall fall within the scope of protection of the present technical solution.
Claims
1. A fertilizer processing equipment, characterized in that ,include: Feeder (1); A mixing rack (2) is provided with a mixing barrel (7); the feeder (1) is tiltedly arranged on the mixing rack to feed the premixed ingredients into the mixing barrel (7); A stirring mechanism (3) is rotatably disposed in the mixing barrel (7); A driving mechanism (4) is provided on the mixing frame (2) and is in driving connection with the stirring mechanism (3); A discharge mechanism (5) is provided at the bottom of the mixing rack (2) and is in communication with two discharge ports (71) at both ends of the mixing rack (2). Two discharge ports (55) are provided on the discharge mechanism (5); the discharge mechanism (5) is in transmission connection with the drive mechanism (4) via a transmission mechanism (8); An arc-shaped plate (6) is rotatably disposed in the mixing barrel (7) to close and open the discharge port (71); the arc-shaped plate (6) is transmission-connected to the transmission mechanism (8) via the linkage assembly (9).
2. The fertilizer processing production equipment according to claim 1, characterized in that: The stirring mechanism (3) includes a stirring shaft (31), an outer spiral sheet (32) and an inner spiral sheet (33); the stirring shaft (31) is rotatably arranged in the mixing barrel (7) through bearing seats (10) at both ends of the mixing barrel (7); the driving mechanism (4) includes a driving motor (41) and a reducer (42); the reducer (42) is arranged on the mixing frame (2); the driving motor (41) is arranged on the reducer (42) and is transmission-connected to the reducer (42); the stirring shaft (31) is transmission-connected to the output end of the reducer (42).
3. The fertilizer processing production equipment according to claim 2, characterized in that: The discharging mechanism (5) includes a discharging frame (51), a discharging barrel (52), a spiral pushing blade (53) and a rotating shaft (54); the discharging barrel (52) is connected to the discharging port (55); a bearing seat (10) is provided on the discharging frame (51); the rotating shaft (54) is rotatably provided on the bearing seat (10); the spiral pushing blade (53) is provided on the rotating shaft (54); the spiral pushing blade (53) is located in the discharging barrel (52); and the discharging port (55) is provided at the bottom of the discharging barrel (52).
4. The fertilizer processing production equipment according to claim 3, characterized in that: The transmission mechanism (8) includes a driving wheel (81), a driven wheel (82) and a transmission belt (83), wherein the driving wheel (81) is connected to the output end of the reducer (42), the driven wheel (82) is connected to the rotating shaft (54), and the transmission belt (83) is sleeved on the driving wheel (81) and the driven wheel (82).
5. The fertilizer processing production equipment according to claim 4, characterized in that: The linkage assembly (9) includes an outer ring gear (91), a linkage gear 1 (92), a linkage gear 2 (93) and a transmission shaft (94). The two ends of the arc plate (6) are rotatably connected to the mixing drum (7) through a rotating drum, and the outer ring gear (91) is connected to one of the rotating drums; the transmission shaft (94) is rotatably arranged on the upper end of the bearing seat (10), the linkage gear 1 (92) and the linkage gear 2 (93) are respectively connected to the two ends of the transmission shaft (94), and the outer ring gear (91) is meshed with the linkage gear 1 (92) for transmission; an inner ring gear (84) is provided on one side of the driving wheel (81), and the linkage gear 2 (93) is meshed with the inner ring gear (84) for transmission.
6. The fertilizer processing production equipment according to claim 5, characterized in that: The transmission shaft (94) includes a first transmission shaft (941), a second transmission shaft (942) and a sliding shaft (943), wherein the first transmission shaft (941) is connected to the linkage gear 1 (92), and the second transmission shaft (942) is connected to the linkage gear 2 (93), and the sliding shaft (943) is slidably sleeved on a rectangular rod (944) at one end of the first transmission shaft (941); a circle of meshing teeth (945) is provided at one end of the sliding shaft (943), and a meshing tooth groove (946) is provided in the end of the second transmission shaft (942); an annular triangular block (947) is provided on the sliding shaft (943), and a telescopic component (95) is provided on the upper part of the bearing seat (10), and a ball is provided on the output end of the telescopic component (95), and the ball rolls and abuts against the inclined surface of the annular triangular block (947).
7. The fertilizer processing production equipment according to claim 2, characterized in that: It also includes a roller sleeve, wherein the roller (948) is sleeved on the sliding shaft (943) and rolls against the annular member on the sliding shaft (943); a return spring (949) is sleeved on the roller sleeve, and one end of the return spring (949) is in contact with the end of the channel inside the bearing seat (10).
8. The fertilizer processing equipment according to claim 2, characterized in that: A plurality of stirring tubes (34) are provided on the stirring shaft (31).
9. The fertilizer processing equipment according to claim 8, characterized in that: The stirring shaft (31) is a tubular structure, and one end of the stirring shaft (31) is rotatably connected to an air pipe, so that gas enters the mixing barrel (7) from the stirring pipe (34) on the stirring shaft (31).
10. The fertilizer processing equipment according to claim 7, characterized in that: The telescopic component (95) is a magnetic lock or an electric push rod.