Double filtration system for glue liquid used in production of glass carbon fiber material
By using a rotating filter ball and defoaming sleeve in a dual filtration system, the problem of clogging by feathers and yarns in the production of glass fiber carbon material was solved, achieving efficient filtration and stable production of the adhesive solution.
Patent Information
- Application Number
- CN202511135123.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-08-14
AI Technical Summary
In the existing technology, during the production of fiberglass carbon fiber materials, feathers and yarns easily adhere to the surface of the pipes, causing blockages. The screen filtration pressure is high and replacements are frequent, affecting production efficiency.
A dual filtration system is adopted, including a first filtration unit and a second filtration unit. The first filtration unit is set in the rubber tank, and the second filtration unit is set in the auxiliary tank. Combined with a rotating filter ball cover and a defoaming sleeve, the separation of feathers and air bubbles is achieved.
This improved the cleanliness of the adhesive solution, prevented clogging, reduced the filtration pressure of a single filter, decreased the frequency of filter replacement, and ensured production stability and efficiency.
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Figure CN120714317B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glue solution filtration, and more particularly, to a glue solution double filtration system for glass carbon fiber material production. BACKGROUND
[0002] In the production process of glass carbon fiber, the fiber needs to be treated with glue, and then the excess glue solution is removed through pultrusion. The resin glue solution fills the micro gaps between the fiber bundle and the fabric layer, which helps to stabilize the arrangement of the fiber and the shape of the preform. During the glue dipping process, due to the friction between the fiber and the yarn guide device, excessive fiber tension, insufficient glue penetration, etc., the fiber may break, resulting in hair and wool in the glue tank. When the glue solution circulates, the hair and wool will enter the pipeline and cause blockage.
[0003] In the prior art, a resin circulation filtration device is disclosed in Chinese Patent No. CN217745946U. The device includes a rack, a glue dipping frame with a glue dipping tank, a discharge hole in the bottom surface of the glue dipping frame, a transfer barrel with a transfer chamber below the discharge hole, a screen assembly in the transfer chamber, a glue outlet in the bottom surface of the transfer barrel, a glue pipe connected to the glue outlet, a diaphragm pump connected to the end of the glue pipe away from the transfer barrel, and a glue return pipe connected to the outlet of the diaphragm pump to return the resin to the glue dipping tank. The glue solution is transported to the transfer barrel through the pipe, and filtered by the screen assembly.
[0004] However, in actual use, the narrow pipe can easily cause blockage due to the adhesion of hair and wool to the surface of the pipe during glue return. The filter pressure of the screen is high when there is a large amount of hair and wool, and the screen needs to be replaced frequently, which affects production efficiency.
[0005] Therefore, it is necessary to provide a glue solution double filtration system for glass carbon fiber material production to at least partially solve the problems in the prior art. SUMMARY
[0006] A series of simplified concepts are introduced in the summary section, which will be further described in detail in the detailed description section. The summary section of the present application does not mean to attempt to limit the key features and necessary technical features of the claimed technical solution, nor to determine the protection scope of the claimed technical solution.
[0007] To at least partially solve the above problems, the present application provides a glue solution double filtration system for glass carbon fiber material production, which includes:
[0008] The first filtering unit is arranged in the glue barrel, a circulating pipeline is arranged between the glue barrel and the outer glue tank, and a diaphragm pump is arranged on the circulating pipeline;
[0009] The second filtering unit is arranged in a sub-tank on one side of the outer glue tank, the sub-tank is used for carrying glue liquid overflowing from the outer glue tank and flowing back in the fiber conveying process, and the sub-tank is connected with the circulating pipeline.
[0010] Preferably, the outer glue tank is detachably arranged in the impregnation tank body, the middle part of the outer glue tank is inwardly narrowed, an overflow tank is arranged on one side of the outer glue tank, and the maximum depth of the outer glue tank is less than the maximum depth of the impregnation tank body.
[0011] Preferably, a backflow plate is obliquely arranged on the yarn outlet side of the impregnation tank body, and glue liquid in the backflow plate flows back into the sub-tank.
[0012] Preferably, the impregnation tank body is further provided with a dark tank and a dark tank overflow port, the dark tank is arranged on the yarn outlet side of the impregnation tank body, the dark tank is obliquely arranged to guide the flow of glue liquid to the dark tank overflow port, and the dark tank overflow port guides the flow of glue liquid to the sub-tank.
[0013] Preferably, the first filtering unit is a first filter screen, and the first filter screen is detachably connected to the upper part of the glue barrel.
[0014] Preferably, the second filtering unit is a second filter screen, and the second filter screen is detachably connected to the sub-tank and located below the dark tank overflow port.
[0015] Preferably, the first filtering unit comprises:
[0016] The filter ball cover is rotatably arranged in the glue barrel, two filter hole areas are symmetrically arranged on the filter ball cover, and a plurality of filter holes are uniformly distributed in the filter hole areas;
[0017] The glue inlet pipe is rotatably arranged on the glue barrel cover plate and connected with the rotary driving mechanism, and the pipe opening of the glue inlet pipe is in communication with the circulating pipeline;
[0018] The yarn discharge pipe is connected to the bottom end of the filter ball cover and used for collecting the hair and yarn filtered out of the filter ball cover.
[0019] Preferably, the filter ball cover is rotatably arranged in the glue barrel, two filter hole areas are symmetrically arranged on the filter ball cover, and a plurality of filter holes are uniformly distributed in the filter hole areas;
[0020] Preferably, the defoaming convex structure comprises a plurality of pyramid convex parts, the pyramid convex parts are arranged in a pyramid structure and the pyramid tips thereof are directed to the outside of the defoaming sleeve, the structural sizes of the plurality of pyramid convex parts are different, and the plurality of pyramid convex parts are irregularly arranged on the outer wall of the defoaming sleeve.
[0021] Preferably, the defoaming convex structure comprises a plurality of groups of defoaming guide strips arranged radially along the defoaming sleeve; two first guide strips and two second guide strips are arranged in each group of defoaming guide strips, the first guide strips are arranged in a V-shaped bending structure, and the upper and lower first guide strips are symmetrically arranged with the bending points close to each other; the second guide strips are arranged obliquely, and the upper and lower second guide strips are symmetrically arranged with the ends close to the first guide strips far away from each other.
[0022] Preferably, the rotary driving mechanism comprises:
[0023] a first driving motor, the first driving motor being mounted on a motor support at the top end of the glue barrel;
[0024] a first pulley, the first pulley being mounted on an output shaft of the first driving motor;
[0025] a second pulley, the second pulley being mounted on the glue inlet pipe, and the second pulley being connected to the first pulley through a synchronous belt.
[0026] Preferably, the filter ball cover is provided with a partitioned filter assembly, and the partitioned filter assembly comprises:
[0027] a driving shaft, the driving shaft being rotationally arranged at the center of the filter ball cover and being arranged horizontally;
[0028] a second driving motor, the second driving motor being mounted on the filter ball cover, and an output end of the second driving motor being connected to the driving shaft;
[0029] a plurality of rotating sleeves, the plurality of rotating sleeves being rotationally arranged on the driving shaft and being arranged at intervals;
[0030] four partitioned baffles, the four partitioned baffles being connected to the four rotating sleeves respectively, and the four partitioned baffles being arranged uniformly along the circumferential direction of the rotating sleeves, the outer edges of the partitioned baffles being in contact with the inner wall of the filter ball cover; the partitioned baffles are at a preset angle relative to the vertical axis of the filter ball cover in the initial position, and the four partitioned baffles divide the inside of the filter ball cover into a first filter area, a second filter area, a yarn discharge area, and a buffer area, the first filter area, the second filter area, the yarn discharge area, and the buffer area being arranged in sequence along the rotation direction of the driving shaft; the first filter area is communicated with the glue inlet pipe, and the yarn discharge area is communicated with the yarn discharge pipe.
[0031] Preferably, the partitioned filter assembly further comprises:
[0032] three groups of toggle pieces, the three groups of toggle pieces being connected to the driving shaft, the groups of toggle pieces being arranged at intervals with the rotating sleeves, each group of toggle pieces comprising four toggle pieces, and the four toggle pieces being arranged uniformly along the circumferential direction of the driving shaft;
[0033] a lock ring assembly, first lock rings being arranged on both sides of the toggle pieces, second lock rings being arranged on both sides of the partitioned baffles correspondingly, and springs being connected between the first lock rings and the second lock rings;
[0034] Limiting groove, limiting groove is arranged on one side of filter ball cover and is same direction with driving shaft rotation direction;
[0035] Limiting block, limiting block is slidably connected in limiting groove, and spring is connected between limiting block and bottom of limiting groove, and limiting block is arranged on side of partition baffle.
[0036] Compared with prior art, the present application at least includes the following beneficial effects:
[0037] The glue liquid double filtration system for glass carbon fiber material production provided by the application is applied to a glue tank for glue liquid circulation, and a glue liquid reflux channel is formed by a sub-tank and other structures arranged in the glue tank.A first filtration unit and a second filtration unit are arranged on the equipment, the second filtration unit is arranged on the glue liquid reflux channel, and the second filtration unit can preliminarily filter out the hair and wool during the flow of the glue liquid; the first filtration unit is arranged in the glue tank, and the glue liquid entering the glue tank is filtered to filter out the hair and wool again, thereby improving the cleanliness of the reflux glue liquid, avoiding the blockage of the circulation pipeline by the glue liquid, and reducing the filtration pressure of a single filter screen compared with the mode of arranging a filter screen on the glue tank, and the filter screen does not need to be frequently replaced.
[0038] The glue liquid double filtration system for glass carbon fiber material production provided by the application, other advantages, objects and features of the application will be partly embodied through the following description, and will be partly understood by those skilled in the art through research and practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0039] The accompanying drawings are used to provide further understanding of the application, and constitute a part of the specification, and are used to explain the application together with embodiments of the application, and do not constitute a limitation on the application.In the drawings:
[0040] Figure 1 It is a structural schematic view of the application;
[0041] Figure 2 It is a structural schematic view of the glue tank in the application;
[0042] Figure 3 It is a sectional structural schematic view of the glue tank in the application;
[0043] Figure 4 It is a sectional structural schematic view of the defoaming sleeve in the application;
[0044] Figure 5 It is a partial structural schematic view of the pyramid protruding part on the surface of the defoaming sleeve in the application;
[0045] Figure 6 It is a partial structural schematic view of the flow guide strip on the surface of the defoaming sleeve in the application;
[0046] Figure 7 It is a structural schematic view of the filter ball cover in the application;
[0047] Figure 8 The cross-sectional structure diagram of the filtering ball cover in the application (initial state) is shown in the figure.
[0048] Figure 9 The cross-sectional structure diagram of the filtering ball cover in the application (partition baffle rotating state) is shown in the figure.
[0049] In the figure: 1. impregnation tank body; 2. outer glue tank; 3. overflow tank; 4. glue barrel; 5. reflux plate; 6. auxiliary tank; 7. hidden tank; 8. hidden tank overflow port; 15. first filter screen; 16. second filter screen; 21. filtering ball cover; 22. filter hole area; 23. glue inlet pipe; 24. yarn discharge pipe; 25. defoaming sleeve; 26. pyramid protruding part; 27. first flow guide strip; 28. second flow guide strip; 30. synchronous belt; 31. first drive motor; 32. motor support; 33. first pulley; 34. second pulley; 35. drive shaft; 36. second drive motor; 37. rotating sleeve; 38. partition baffle; 41. first filtering area; 42. second filtering area; 43. yarn discharge area; 44. buffer area; 45. shifting piece; 46. first locking ring; 47. second locking ring; 48. limiting groove; 49. limiting block. DETAILED DESCRIPTION
[0050] The application will be further described in detail below with reference to the accompanying drawings and examples, so that those skilled in the art can implement the application according to the description.
[0051] It should be understood that the terms such as "have", "contain" and "include" used herein do not exclude the presence or addition of one or more other elements or combinations thereof.
[0052] Example 1:
[0053] As shown in Figure 1 , Figure 2 , the application provides a glue solution double filtering system for glass fiber material production, which comprises:
[0054] A first filtering unit is arranged in the glue barrel 4, a circulating pipeline is arranged between the glue barrel 4 and the outer glue tank 2, and a diaphragm pump is arranged on the circulating pipeline.
[0055] A second filtering unit is arranged in the auxiliary tank 6 on one side of the outer glue tank 2, the auxiliary tank 6 is used to carry the glue solution overflowed from the outer glue tank 2 and returned during the fiber conveying process, and the auxiliary tank 6 is connected with the circulating pipeline.
[0056] The working principle and beneficial effects of the above technical solution are as follows:
[0057] This invention provides a dual filtration system for adhesive in the production of fiberglass carbon fiber materials. It is applied to an adhesive tank where the adhesive circulates. The adhesive tank has an adhesive return channel formed by a secondary tank 6 and other structures. A diaphragm pump drives the adhesive circulation. The system simultaneously includes a first filtration unit and a second filtration unit. The second filtration unit is located in the adhesive return channel, where it initially filters out feathers and lint during the adhesive flow. The first filtration unit is located inside the adhesive tank 4, filtering the adhesive entering the tank and further removing feathers and lint, thus improving the cleanliness of the returned adhesive and preventing clogging of the circulation pipeline. Compared to a system that only uses a filter screen on the adhesive tank 4, this reduces the filtration pressure of a single filter screen and eliminates the need for frequent filter screen replacements.
[0058] Example 2:
[0059] like Figure 1 As shown, based on the above embodiment 1, the outer glue tank 2 is detachably installed inside the glue impregnation tank body 1, and the middle of the outer glue tank 2 narrows inward; an overflow groove 3 is provided on one side of the outer glue tank 2; the maximum depth of the outer glue tank 2 is less than the maximum depth of the glue impregnation tank body 1.
[0060] The working principle and beneficial effects of the above technical solution are as follows:
[0061] An external glue tank 2 is added to the existing glue-dipping tank body 1. The glue-dipping tank body 1 is existing technology. The external glue tank 2 is set as a conical tank, and its two ends are installed on the glue-dipping tank body 1. The depth of the external glue tank 2 is less than the depth of the glue-dipping tank body 1. The middle of the external glue tank 2 is recessed to adapt to the yarn arrangement design of different products, thereby reducing the volume of the glue tank and improving the utilization rate of glue. The glue in the external glue tank 2 flows to the secondary tank 6 through the overflow tank 3, and then the glue is collected in the glue bucket 4. The glue is then returned to the external glue tank 2 by a diaphragm pump, so as to realize the continuous circulation of glue during the wetting process and ensure the stability of the glue quantity in the glue-dipping tank.
[0062] Example 3:
[0063] like Figure 1 As shown, based on the above embodiment 1, a return plate 5 is inclinedly provided on the yarn outlet side of the impregnation tank body 1, and the adhesive liquid in the return plate 5 flows back to the secondary tank 6.
[0064] The working principle and beneficial effects of the above technical solution are as follows:
[0065] After the fibers are impregnated, they need to be transported to a curing and molding equipment for curing. During the transport process, the adhesive on the fibers will drip off due to gravity. Therefore, a return plate 5 is installed between the yarn outlet side of the impregnation tank 1 and the curing and molding equipment. The dripping adhesive falls onto the return plate 5. Because the return plate 5 is inclined, the adhesive flows along the return plate 5 to the lower end and flows into the adhesive tank 4, realizing the recovery of the dripping adhesive during the transport process and further improving the utilization rate of the adhesive.
[0066] Example 4:
[0067] like Figure 1 As shown, based on the above embodiment 3, the impregnation tank body 1 is further provided with: a hidden trough 7 and a hidden trough overflow port 8. The hidden trough 7 is installed on the yarn outlet side of the impregnation tank body 1. The hidden trough 7 is inclined to guide the glue liquid to the hidden trough overflow port 8. The hidden trough overflow port 8 guides the glue liquid to the auxiliary trough 6.
[0068] The working principle and beneficial effects of the above technical solution are as follows:
[0069] The dark trough 7 is located on the yarn outlet side of the impregnation tank body 1. The adhesive liquid that flows back through the return plate 5 flows into the dark trough 7, and then enters the secondary trough 6 through the dark trough overflow port 8 at one end. All the returned adhesive liquid enters the adhesive bucket 4 through the secondary trough 6, realizing the recycling of adhesive liquid.
[0070] The overflow trough 3, return plate 5, secondary trough 6, dark trough 7, and dark trough overflow port 8 constitute a return assembly, and each structure is equipped with an inclined trough plate to form a plate-type return surface, replacing the separate return pipeline structure in the prior art. When the adhesive flows on the plate structure, it can be dispersed and spread out, so that some of the feathers in the adhesive can better adhere to the trough plate. The feathers are filtered out by the plate-type return surface itself, preventing the feathers from clogging the pipeline.
[0071] Example 5:
[0072] like Figure 1 As shown, based on the above embodiment 1, the first filter unit is configured as a first filter screen 15, which is detachably connected to the upper part of the glue tank 4.
[0073] The working principle and beneficial effects of the above technical solution are as follows:
[0074] The first filter unit is configured as a detachable first filter screen 15. The adhesive enters the adhesive tank 4 through the circulation pipeline and flows onto the first filter screen 15 to filter out the feathers and yarn mixed in the adhesive, ensuring the cleanliness of the circulating adhesive. After a period of use, the first filter screen 15 can be disassembled and replaced to prevent the first filter screen 15 from becoming clogged and affecting the flow rate of the adhesive return.
[0075] Example 6:
[0076] like Figure 1 As shown, based on the above embodiment 1, the second filter unit is configured as a second filter screen 16, which is detachably connected to the sub-slot 6 and located below the overflow port 8 of the dark slot.
[0077] The working principle and beneficial effects of the above technical solution are as follows:
[0078] A second filter screen 16 is arranged at one end of the auxiliary groove 6 to preliminarily filter the glue liquid flowing into the hidden groove 7, so that the hair and wool in the glue liquid are filtered out, the difficulty of manual cleaning is reduced, the filtering pressure of the first filter screen 15 is reduced, and the first filter screen 15 does not need to be frequently replaced.
[0079] Embodiment 7:
[0080] As shown in Figure 3 , based on the above-mentioned embodiment 1, the first filtering unit comprises:
[0081] A filtering ball cover 21 is rotationally arranged in the glue bucket 4, two filter hole areas 22 are symmetrically arranged on the filtering ball cover 21, and a plurality of filter holes are uniformly distributed in the filter hole areas 22.
[0082] A glue inlet pipe 23 is arranged at the top end of the filtering ball cover 21, the glue inlet pipe 23 is rotationally arranged on the cover plate of the glue bucket 4 and connected with the rotary driving mechanism, and the pipe opening of the glue inlet pipe 23 is communicated with the circulating pipeline.
[0083] A yarn discharge pipe 24 is connected to the bottom end of the filtering ball cover 21 and used for collecting the hair and wool filtered out from the filtering ball cover 21.
[0084] The working principle and beneficial effects of the above technical solution are as follows:
[0085] The first filtering unit is arranged in the form of the filtering ball cover 21, when the first filtering unit is used, the rotary driving mechanism is started to drive the glue inlet pipe 23 to rotate, and the glue inlet pipe 23 drives the filtering ball cover 21 to rotate; the glue liquid is injected into the glue inlet pipe 23 through the circulating pipeline and flows downward into the filtering ball cover 21, with the rotation of the filtering ball cover 21, the glue liquid flows outward under the action of centrifugal force, flows outward through the filter holes of the filter hole areas 22, the hair and wool are blocked in the filtering ball cover 21 and fall into the yarn discharge pipe 24 for collection. A cleaning port can be arranged at the bottom of the yarn discharge pipe 24. Through the above structural design, the filtering ball cover 21 is rotationally arranged, the glue liquid is input into the filtering ball cover 21 for centrifugal separation, the separated hair and wool are collected, the blockage of the filter holes is reduced, and then the flow rate of the glue liquid during the filtering and separating process is ensured, so that the glue liquid circulation process can be continuously and stably carried out.
[0086] Embodiment 8:
[0087] As shown in Figure 3 , Figure 4 , based on the above-mentioned embodiment 7, a defoaming sleeve 25 is connected to the bottom end of the filtering ball cover 21, the defoaming sleeve 25 is sleeved outside the yarn discharge pipe 24, the bottom end of the defoaming sleeve 25 is rotationally connected with the bottom of the glue bucket 4, and the outer wall of the defoaming sleeve 25 is provided with a defoaming convex structure.
[0088] The working principle and beneficial effects of the above technical solution are as follows:
[0089] When the dual filtration system is in use, the filter ball cover 21 and the second filter screen 16 filter the wool yarn and filter out some of the air bubbles generated during the impregnation process. However, some air bubbles still flow back into the glue tank 4. The circulation pipeline provides the glue liquid return power through a diaphragm pump. The diaphragm pump adjusts the output flow rate and pressure through corresponding pressure feedback. When there are too many air bubbles in the glue liquid, it will lead to inaccurate glue liquid pressure control. Therefore, a defoaming sleeve 25 is set at the bottom of the filter ball cover 21. On the one hand, the defoaming sleeve 25 can provide support for the filter ball cover 21. On the other hand, the defoaming sleeve 25 generates eddies as the filter ball cover 21 rotates, increasing the flow velocity near the defoaming sleeve 25 and forming a low-pressure zone. This draws the air bubbles toward the defoaming sleeve 25, where they come into contact with the defoaming protrusions, breaking up and venting large air bubbles, reducing the air bubble content in the returned glue liquid, and improving the accuracy of pressure control.
[0090] Example 9:
[0091] like Figure 5 As shown, based on the above embodiment 8, the defoaming protrusion structure includes multiple pyramidal protrusions 26. The pyramidal protrusions 26 are configured as pyramidal structures with the tips of the pyramids facing the outside of the defoaming sleeve 25. The structural dimensions of the multiple pyramidal protrusions 26 are different and they are irregularly arranged on the outer wall of the defoaming sleeve 25.
[0092] The working principle and beneficial effects of the above technical solution are as follows:
[0093] The defoaming protrusion structure is configured as multiple pyramidal protrusions 26. The pyramidal protrusions 26 can be configured as triangular or quadrangular pyramids with sharp pyramidal tips. When bubbles gather at the defoaming sleeve 25, large bubbles come into contact with the pyramidal tips and burst them. Due to the irregular arrangement of the multiple pyramidal protrusions 26, when the adhesive rotates at the defoaming sleeve 25, it can flow along the channels between the pyramidal protrusions 26, frequently changing the flow direction of the adhesive near the defoaming sleeve 25, causing the bubbles to move up and down, making more sufficient contact with the pyramidal tips, and promoting the dispersion of large bubbles into small bubbles or microbubbles, thereby reducing the bubble content in the adhesive.
[0094] Example 10:
[0095] like Figure 6 As shown, based on the above embodiment 8, the defoaming protrusion structure includes multiple sets of defoaming guide strips arranged radially along the defoaming sleeve 25; each set of defoaming guide strips is provided with two first guide strips 27 and two second guide strips 28. The first guide strip 27 is configured as a V-shaped bending structure, with the upper and lower first guide strips 27 arranged symmetrically and the bending points close to each other; the second guide strip 28 is inclined, with the upper and lower second guide strips 28 arranged symmetrically, and the ends close to the first guide strip 27 are far apart.
[0096] The working principle and beneficial effects of the above technical solutions are:
[0097] The defoaming convex structure is arranged as multiple groups of defoaming flow guide strips, two first flow guide strips 27 and two second flow guide strips 28 in each group form staggered flow paths on the side wall of the defoaming sleeve 25, when the glue solution rotates at the defoaming sleeve 25, part of the glue solution flows along the inner wall of the defoaming sleeve 25, and part of the glue solution moves upward or downward under the action of the flow guide strips, the flow direction of the glue solution near the defoaming sleeve 25 is frequently changed, the bubbles move upward and downward, and the bubbles are broken under the extrusion of the edges of the flow guide strips when moving, which promotes large bubbles to disperse into small bubbles or micro-bubbles and reduces the bubble content in the glue solution.
[0098] Embodiment 11:
[0099] As shown in the above embodiment 7, the rotary drive mechanism comprises: Figure 3
[0100] The first drive motor 31 is installed on the motor support 32 at the top end of the glue bucket 4;
[0101] The first pulley 33 is installed on the output shaft of the first drive motor 31;
[0102] The second pulley 34 is installed on the glue inlet pipe 23, and the second pulley 34 is connected with the first pulley 33 through the synchronous belt 30.
[0103] The working principle and beneficial effects of the above technical solutions are:
[0104] When the rotary drive mechanism is used, the first drive motor 31 is started to drive the first pulley 33 to rotate, the first pulley 33 drives the second pulley 34 to rotate through the synchronous belt 30, the second pulley 34 is integrally arranged on the glue inlet pipe 23, and then the glue inlet pipe 23 is driven to rotate, thereby realizing the rotary drive of the filter ball cover 21.
[0105] Embodiment 12:
[0106] As shown in the above embodiment 11, a partitioned filtering assembly is arranged in the filter ball cover 21, and the partitioned filtering assembly comprises: Figures 7-9
[0107] The drive shaft 35 is rotationally arranged at the center of the filter ball cover 21 and horizontally arranged;
[0108] The second drive motor 36 is installed on the filter ball cover 21, and the output end of the second drive motor 36 is connected with the drive shaft 35;
[0109] The four rotating sleeves 37 are rotationally arranged on the drive shaft 35, and the multiple rotating sleeves 37 are arranged at intervals.
[0110] The partition baffle 38 is connected with the four rotating sleeves 37 respectively, and the four partition baffles 38 are arranged uniformly along the circumferential direction of the rotating sleeve 37, and the outer edge of the partition baffle 38 is in contact with the inner wall of the filter ball cover 21; in the initial position, the partition baffle 38 is at a preset angle relative to the vertical axis of the filter ball cover 21, and the four partition baffles 38 divide the inside of the filter ball cover 21 into a first filtering area 41, a second filtering area 42, a yarn discharging area 43 and a buffer area 44, which are arranged in sequence along the rotating direction of the driving shaft 35; the first filtering area 41 is communicated with the glue inlet pipe 23, and the yarn discharging area 43 is communicated with the yarn discharging pipe 24.
[0111] The partition filtering assembly further comprises:
[0112] The three dial piece groups are connected to the driving shaft 35, and the dial piece groups are arranged at intervals between the rotating sleeves 37, each dial piece group comprising four dial pieces 45, and the four dial pieces 45 being arranged uniformly along the circumferential direction of the driving shaft 35;
[0113] The lock ring assembly is provided with a first lock ring 46 on both sides of the dial piece 45, and a second lock ring 47 is correspondingly provided on both sides of the partition baffle 38, and a spring is connected between the first lock ring 46 and the second lock ring 47;
[0114] The limiting groove 48 is provided on one side of the filter ball cover 21 and is in the same direction as the rotating direction of the driving shaft 35;
[0115] The limiting block 49 is slidingly connected in the limiting groove 48, and a spring is connected between the limiting block 49 and the groove bottom of the limiting groove 48, and the limiting block 49 blocks the partition baffle 38 provided on the side surface.
[0116] The working principle and beneficial effects of the above technical solution are:
[0117] In the initial state, the spring is connected with the first lock ring 46 and the second lock ring 47, so that the partition baffle 38 is located between the two adjacent dial pieces 45 in the same group; the limiting block 49 is extended under the action of the spring, and the partition baffle 38 on one side of the first filtering area 41 is limited, and the partition baffle 38 on the other side is higher than the horizontal plane of the center of the filter ball cover 21. When the glue is fed through the glue inlet pipe 23, the glue liquid falls into the first filtering area 41, and flows to one side of the filter hole area 22 under the action of centrifugal force as the filter ball cover 21 rotates, and the glue liquid flows out after being filtered through the filter hole, and the hair and yarn are intercepted. As the amount of glue liquid increases, the partition baffle 38 on one side is kept stationary by limiting, and the partition baffle 38 on the other side is pressed to rotate downward, and the rotation angle is limited by the limiting block 49; at the same time, as the amount of glue liquid increases, the weight in the first filtering area 41 increases, and the centrifugal force generated when the filter ball cover 21 rotates is also larger, and the filtering effect is better.
[0118] After the first preset time, the second driving motor 36 is started to drive the rotation of the driving shaft 35, the driving shaft 35 drives the rotation of the rotating sleeve 37 and the partition baffle 38 through the tab 45, the rotation angle is 90 degrees, the partition baffle 38 extrudes the limiting block 49 to shrink into the limiting groove 48, and the partition baffle 38 is popped out when it passes. In this way, the glue solution in the first filtering area 41 is moved to the position of the second filtering area 42; with the rotation of the filtering ball cover 21, the remaining glue solution in the second filtering area 42 flows out through the filter hole area 22 on the other side, so that the glue solution is fully filtered. After the second preset time, the second driving motor 36 is started again to drive the rotation of the driving shaft 35 by 90 degrees, the hair and feather yarn filtered out of the glue solution is moved to the yarn discharge area 43, the hair and feather yarn falls into the yarn discharge pipe 24 along the inner wall of the filtering ball cover 21, and the collection of the hair and feather yarn is realized. After the third preset time, the second driving motor 36 is started again to drive the rotation of the driving shaft 35 by 90 degrees to the buffer area 44, and sufficient space is reserved for the downward rotation of the partition baffle 38.
[0119] Through the above structural design, with the rotation of the filtering ball cover 21 and the use of the second driving motor 36, the first filtering, the second filtering and the yarn discharge operation of the glue solution are realized, the whole operation process is continuously carried out, the full separation of the glue solution and the hair and feather yarn is realized, and the waste of the glue solution during the yarn discharge is reduced. At the same time, the first filtering area 41, the second filtering area 42, the yarn discharge area 43 and the buffer area 44 are sequentially arranged along the rotation direction of the driving shaft 35, when the amount of glue changes, the centrifugal force of each area will change accordingly, most of the weight of the glue solution is concentrated in the first filtering area 41, and a small part is concentrated in the second filtering area 42, so that the centrifugal separation effect of the glue solution is improved.
[0120] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0121] In this application, unless otherwise clearly indicated and limited, the terms "mounting", "connection", "connecting", "fixed", and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection or communication with each other; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0122] Although the embodiments of the present application have been disclosed as above, it is not limited to the application listed in the specification and the embodiments, and can be fully applied to various fields suitable for the present application, and additional modifications can be easily realized by those skilled in the art, and therefore the present application is not limited to specific details and the figures shown and described herein, without departing from the general concept defined by the claims and the equivalent scope.
Claims
1. A dual filtration system for adhesive solutions used in the production of glass fiber carbon fiber materials, characterized in that, include: The first filter unit is set inside the glue tank (4), and a circulation pipeline is set between the glue tank (4) and the outer glue tank (2), and a diaphragm pump is set on the circulation pipeline; The second filter unit is located in the sub-tank (6) on one side of the outer glue tank (2). The sub-tank (6) is used to carry the glue liquid overflowing from the outer glue tank (2) and returning during the fiber conveying process. The sub-tank (6) is connected to the circulation pipeline. The first filtering unit includes: The filter ball cover (21) is rotatably set inside the rubber bucket (4) and has two filter hole areas (22) symmetrically arranged on it. Multiple filter holes are evenly distributed in the filter hole area (22). The glue inlet pipe (23) is provided at the top of the filter ball cover (21). The glue inlet pipe (23) is rotatably mounted on the cover plate of the glue tank (4) and connected to the rotary drive mechanism. The inlet of the glue inlet pipe (23) is connected to the circulation pipeline. The yarn discharge tube (24) is connected to the bottom of the filter ball cover (21) and is used to collect the wool yarn filtered out in the filter ball cover (21); Defoaming sleeve (25), the bottom end of filter ball cover (21) is connected to defoaming sleeve (25), defoaming sleeve (25) is sleeved on the outside of yarn discharge tube (24), and the bottom end of defoaming sleeve (25) is rotatably connected to the bottom of glue bucket (4). Defoaming protrusion structure is provided on the outer wall of defoaming sleeve (25); The defoaming protrusion structure includes multiple pyramidal protrusions (26). The pyramidal protrusions (26) are configured as pyramidal structures with the tips of the pyramids facing the outside of the defoaming sleeve (25). The structural dimensions of the multiple pyramidal protrusions (26) are different and they are irregularly arranged on the outer wall of the defoaming sleeve (25).
2. The dual filtration system for adhesive solution in the production of glass fiber carbon fiber materials according to claim 1, characterized in that, The outer glue tank (2) is detachably installed inside the impregnation tank body (1), and the middle of the outer glue tank (2) narrows inward; an overflow tank (3) is provided on one side of the outer glue tank (2); the maximum depth of the outer glue tank (2) is less than the maximum depth of the impregnation tank body (1).
3. The dual filtration system for adhesive solution in the production of glass fiber carbon material according to claim 2, characterized in that, The main body of the glue-dipping tank (1) is inclined with a return plate (5) on the yarn outlet side, and the glue liquid in the return plate (5) flows back to the auxiliary tank (6).
4. The dual filtration system for adhesive solution in the production of glass fiber carbon fiber materials according to claim 3, characterized in that, The impregnation tank body (1) is also provided with a hidden trough (7) and a hidden trough overflow port (8). The hidden trough (7) is installed on the yarn outlet side of the impregnation tank body (1). The hidden trough (7) is inclined to guide the glue liquid to the hidden trough overflow port (8). The hidden trough overflow port (8) guides the glue liquid to the auxiliary trough (6).
5. The dual filtration system for adhesive solution in the production of glass fiber carbon fiber materials according to claim 1, characterized in that, The defoaming protrusion structure includes multiple sets of defoaming guide strips arranged radially along the defoaming sleeve (25); each set of defoaming guide strips is provided with two first guide strips (27) and two second guide strips (28). The first guide strip (27) is set as a V-shaped bending structure, with the upper and lower first guide strips (27) arranged symmetrically and the bending points close to each other; the second guide strip (28) is set at an angle, with the upper and lower second guide strips (28) arranged symmetrically, and the ends close to the first guide strip (27) are far apart.
Citation Information
Patent Citations
Resin circulating filtration device
CN217745946U
Medical vacuum system sterilization treatment device
CN113617118A
Glue solution filtering and impurity removing method and device for carbon fiber composite material processing
CN120437702A