Processing technology of cable for high-power energy storage power station with easy heat dissipation

By using multiple single-core staggered twisting, laser texturing, and covalent hybridization, combined with microchannels and corrugated aluminum sheaths, the problem of low heat dissipation efficiency in high-power cables is solved, achieving efficient heat dissipation and safe transmission.

CN120727376BActive Publication Date: 2026-07-03GUANGDONG ZHUJIANG WIRES & CABLES CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUANGDONG ZHUJIANG WIRES & CABLES CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The low heat dissipation efficiency of existing high-power cables leads to increased cable operating temperature, increased additional losses, and restricts the high-efficiency transmission capability of the cables.

Method used

By interleaving and twisting multiple single-core wires together and filling them with thermally conductive silicone grease, combined with laser texturing to increase the specific surface area of ​​the conductor, and using the covalent hybridization reaction of amino-modified boron nitride and phosphorophenanthrene triazine compound to construct a thermally conductive-flame-retardant synergistic network, combined with microchannels and corrugated aluminum sheath to improve heat dissipation performance.

Benefits of technology

It significantly reduces the interface thermal resistance of the cable, improves the heat dissipation performance and transmission efficiency of the cable, and meets the extreme heat dissipation and safety requirements of energy storage power stations.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN120727376B_ABST
    Figure CN120727376B_ABST
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Abstract

The present application relates to cable processing technical field, specifically, it relates to the cable processing technology for easy heat dissipation high-power energy storage power station. It includes the following steps: the oxygen-free copper pole is made into the conductor core; the boron nitride is treated by surface amido functionalization, then the aminated boron nitride is mixed with phosphorus hetero triazine compound to form covalent hybrid; the hybrid is mixed with other raw materials to prepare the master batch, then the master batch is used as the additive to obtain the insulating layer; the surface of the insulating layer is continuously coated to complete the preparation of the cable. In the present application, the conductor interface air gap is eliminated and the electric field is homogenized by the inner shielding layer, the thermal stress is buffered by the transition layer, the hybrid axial orientation is realized under the induction of ultrasonic standing wave field, and the phosphorus hetero group is activated to form carbon by step-by-step radiation crosslinking, the insulation and flame retardant properties are simultaneously strengthened; finally, the longitudinal heat conduction is enhanced by the copper shielding layer dendritic micro channel, the heat dissipation area is expanded by the corrugated aluminum sheath, so that the interface thermal resistance of the cable is reduced and the heat dissipation performance of the cable is improved.
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