Electric heating temperature control blocking brick for glass calendering and method for quickly replacing part of structure
By designing a split-structure electric heating temperature control edge brick, and using irregularly shaped heating units and quick-installation parts, the problem of uneven heat dissipation at the edges during glass rolling is solved, achieving efficient heating and insulation and convenient component replacement, thereby improving glass forming quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2026-03-20
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Figure CN120736780B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass preparation devices, in particular to an electric heating temperature control edge blocking brick for glass calender forming and a method for quickly replacing part of the structure. BACKGROUND
[0002] The edge blocking brick for calender glass forming is mainly used in the production of glass by calendering method, placed on both sides of the lip brick, to facilitate edge reduction, edge expansion, timely adjustment of the plate surface, and reduction of edge loss, i.e. reduction of edge cleaning loss.
[0003] Chinese patent CN221460198U discloses a follow-up lifting type edge blocking mechanism for calender glass forming, which comprises an edge blocking assembly and a lifting mechanism. The edge blocking assembly is arranged at the ends of the lip brick and is synchronously driven by the lifting mechanism to move up and down, so as to adapt to the lifting adjustment of the calender and make the upper and lower arc surfaces of the edge blocking assembly correspondingly abut against the upper and lower calender rollers. By changing the installation mode of the edge blocking assembly and the lip brick, the edge blocking assembly is arranged at the ends of the lip brick, and the lifting function of the edge blocking assembly is realized by the separately arranged lifting mechanism, solving the problem of uneven heating and cooling of the upper and lower rollers due to the limitation of the edge blocking brick on the lifting space of the calender, which limits the drawing speed and causes quality defects on the glass plate surface. By setting a steel edge blocking with a steel sharp corner, the edge blocking assembly can better fit the profile of the upper and lower calender rollers, preventing edge crystallization.
[0004] However, the edge blocking bricks in the prior art generally have the problem of uneven heat dissipation at the edge, affecting the forming quality of the glass. At present, there is still a lack of effective solutions for fully and uniformly heating the edge of the edge blocking brick and conveniently replacing the heat preservation structure. SUMMARY
[0005] One of the purposes of the present application is to overcome the shortcomings of the prior art and provide an electric heating temperature control edge blocking brick for glass calender forming and a method for quickly replacing part of the structure. By limiting the setting of the split structure brick in the alloy main body and arranging the special-shaped heating structure on the profiled corner heating space of the edge blocking brick, the edge blocking brick is fully and uniformly heated at the edge, and the quick replacement of the special-shaped heating structure is realized by the side shifting and lifting of the quick installation part of the split brick. The overall structure design of the edge blocking brick is practical, the glass product forming quality is good when applied to glass calender forming production, the quick replacement method is ingenious and convenient, the continuous production efficiency is ensured, and the production period is effectively avoided.
[0006] To achieve the above purpose, the present application provides the following technical solutions:
[0007] The utility model provides an electric heating temperature control blocking brick for glass calendering forming, including alloy main part and brick body, the brick body is accommodated in alloy main part and is circumferential with alloy main part and is connected and touches, the working surface of alloy main part and the brick body form heating space, the heating space and the part of upper and lower calendering roll adaptation has sharp corner A, the heating space is equipped with heating unit inside, the outline of heating unit covers the working surface of alloy main part, heating unit is installed on the brick body and at least working part is accommodated in the heating space, the brick body sets up as split type structure, including quick -mounting part A that can move along the transverse, at least the part of heating unit with sharp corner A adaptation is installed on quick -mounting part A and with the quick -mounting part A synchronous transverse movement to remove from sharp corner A.
[0008] As preferred, the brick body is set as a refractory brick for heat insulation.
[0009] As preferred, the heating unit is set as a split type structure, including a first heating element installed on the quick-mounting part A, a working part of the first heating element is shaped into the sharp corner A, the brick body further includes a quick-mounting part B arranged transversely and side by side with the quick-mounting part A, and the heating unit further includes a second heating element installed on the quick-mounting part B.
[0010] As preferred, the first heating element and the second heating element each include a working part and a mounting part connected with each other, the quick-mounting part A and the quick-mounting part B each are provided with a mounting groove A, the mounting part is horizontally arranged and mounted in the mounting groove A, and the working part of the first heating element has a sharp corner B shaped to adapt to the shape of the sharp corner A, and the sharp corner B extends into the sharp corner A.
[0011] As preferred, the working part of the first heating element and the working part of the second heating element are each vertically arranged, and the working part of the second heating element is set as a U-shaped structure.
[0012] As preferred, the quick-mounting part A and the quick-mounting part B are each provided with a hoisting assembly to hoist or install the quick-mounting part A and the quick-mounting part B.
[0013] As preferred, the hoisting assembly includes a hoisting groove opened on the upper surface of the quick-mounting part A or the quick-mounting part B and a hoisting ring arranged around the quick-mounting part A or the quick-mounting part B, and an external lifting hook hooks the hoisting ring after extending into the hoisting groove to perform hoisting operation.
[0014] As preferred, the brick body further includes a base part, and the quick-mounting part A and the quick-mounting part B are placed side by side on the base part.
[0015] As preferred, the connecting surface of the quick-assembly part A and the connecting surface of the quick-assembly part B are both provided with a key groove assembly, which guides the lateral movement of the quick-assembly part A and the quick-assembly part B and limits the longitudinal movement of the quick-assembly part A and the quick-assembly part B relative to the base part.
[0016] As preferred, the key groove assembly comprises a protruding limiting key and a matching recessed limiting groove, which are arranged in lateral direction and engaged with each other.
[0017] As preferred, the limiting key is arranged on the upper surface of the base part and the limiting groove is arranged on the lower surface of the quick-assembly part A and the quick-assembly part B; or the limiting key is arranged on the lower surface of the quick-assembly part A and the quick-assembly part B and the limiting groove is arranged on the upper surface of the base part.
[0018] As preferred, the alloy body comprises a first part, a second part and a third part arranged in sequence in longitudinal direction and forming an internal space, which comprises the heating space formed by the first part, a second mounting space for accommodating the brick body formed by the second part and a third mounting space for accommodating the electric wire formed by the third part.
[0019] As a preferred embodiment, the top structure of the first part, the second part and the third part is a top plate integrally formed.
[0020] As a preferred embodiment, the bottom structure of the first part, the second part and the third part is a bottom plate integrally formed.
[0021] As preferred, the mounting part of the heating unit extends into the third mounting space to electrically connect with the electric wire, the lower part of the rear end of the third part is provided with a wire passing hole for the electric wire to pass out, and the lower part of the third mounting space is provided with a slope part for guiding the wire passing.
[0022] As preferred, it further comprises a temperature measuring assembly mounted on the brick body, the brick body is provided with a mounting groove B, and the temperature measuring assembly is mounted in the mounting groove B and its working end extends into the heating space.
[0023] As preferred, the temperature measuring assembly is a thermocouple.
[0024] The second purpose of the present application is to provide a method for quickly replacing the partial structure of the electric heating temperature control edge limiting brick for glass calendering, when replacing the first heating element, the top plate of the alloy body is first opened, and then the quick mounting part B is directly lifted vertically to remove, thereby leaving a space on the side of the quick mounting part A, and the space satisfies that the first heating element on the quick mounting part A can be completely removed from the sharp corner part A after lateral side shifting, and the quick mounting part A is removed by the way of first lateral side shifting and then vertical lifting to replace the first heating element installed thereon.
[0025] When replacing the second heating element, the top plate of the alloy body is first opened, and then the quick mounting part B is directly lifted vertically to replace the second heating element installed thereon.
[0026] The present application has the following advantages:
[0027] (1) In the present application, the refractory brick body is matched and limited in the alloy body, the alloy body has a steel sharp corner part A which can match and fit the profile of the upper and lower calendering rollers, thereby effectively preventing edge crystallization problems during glass calendering, further matching the alloy body with a sharp corner to set a special-shaped heating unit, so that the heating unit can cover the heating space of the sharp corner type working surface side of the alloy body, thereby achieving sufficient and uniform heating and heat preservation of the edge part of the edge limiting brick, thereby minimizing the lateral temperature difference of the glass during forming in front of the calendering roller, ensuring the glass forming quality and yield, therefore the overall structure design of the edge limiting brick in the present application is practical, and the glass product has good forming quality when applied to glass calendering production.
[0028] (2) In the present application, the special-shaped heating unit is matched in the alloy body to set a split structure brick body, which includes a quick mounting part A that can move laterally, and the part of the sharp corner part A in the heating unit that extends into the heating space is installed on the quick mounting part A, thereby realizing quick removal and replacement of the special-shaped heating unit by the combined way of lateral side shifting and lifting of the quick mounting part A, therefore the quick mounting and replacement way of the special-shaped heating element in the edge limiting brick of the present embodiment is ingenious and convenient, which can ensure continuous production efficiency and effectively avoid delaying the production period, and the labor intensity and time of the operator under high temperature are greatly reduced.
[0029] (3) In the present application, the heating unit is set as a split structure, which not only can fully profile and adapt to the shape of the special-shaped heating space for arrangement, but also can be customized and designed for different size edge limiting bricks, and the single heating element can be replaced conveniently, thereby saving cost.
[0030] (4) The brick body is designed as a split structure, which comprises a base part arranged in a relatively fixed manner and a quick-mounting part placed on the base part in a movable manner, the base part positions and supports and movably limits the quick-mounting part, so that the brick body structure and the quick-mounting operation process are stable and reliable, the practicality and effectiveness are guaranteed, and only the quick-mounting part needs to be lifted and mounted, which increases the convenience of replacement operation and optimizes the operation efficiency.
[0031] (5) In the present application, the three parts of the alloy body are arranged in sequence in the longitudinal direction, and the space is used to accommodate the heating unit, the brick body and the wire, the structure layout is reasonable and clear, and the frame structure of the alloy body can effectively limit the brick body structure from all sides, so that the split brick body can be fixed and installed as a whole without additional connecting parts, and the structure is stable and reliable.
[0032] (6) The present application provides a structure for resisting and limiting the brick body from all sides, and the key groove structure is used to limit each part of the split brick body, so as to fully guarantee the stability and reliability of the whole structure of the blocking brick. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0034] Figure 2 It is a schematic diagram of the internal structure of the present application (without alloy body);
[0035] Figure 3 It is a schematic diagram of the local structure of the present application;
[0036] Figure 4 It is a partial exploded view of Figure 2
[0037] Figure 5 It is a structure exploded view of the alloy body in the present application;
[0038] Figure 6 It is a longitudinal sectional view of the overall structure of the present application;
[0039] Figure 7 It is a schematic diagram of the local structure of example three;
[0040] Figure 8 It is a schematic diagram of the local structure of example seven. DETAILED DESCRIPTION
[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0042] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0043] Example 1
[0044] like Figures 1-3 As shown, an electrically heated temperature-controlled edge block for glass rolling includes an alloy body 1 and a block 2. The block 2 is housed within the alloy body 1 and is circumferentially connected to the alloy body 1. A heating space is formed between the working surface of the alloy body 1 and the block 2. The portion of the heating space that is adapted to the upper and lower rolling rolls has a sharp corner A110. A heating unit 3 is provided inside the heating space. The shape of the heating unit 3 covers the working surface of the alloy body 1. The heating unit 3 is mounted on the block 2, and at least its working part 301 is housed within the heating space. The block 2 is configured as a split structure, including a quick-release portion A21 that can move laterally. At least the portion of the heating unit 3 that is adapted to the sharp corner A110 is mounted on the quick-release portion A21 and moves laterally synchronously with the quick-release portion A21 to move out from the sharp corner A110.
[0045] In the embodiment, the refractory brick body 2 is matched and arranged in the alloy body 1, the alloy body 1 has a steel sharp corner part A110 capable of matching and adhering to the profile of the upper and lower calender roller, so that the edge crystallization problem in the glass calender forming process is effectively prevented, further, the heating unit 3 with the sharp corner is matched and arranged in the alloy body 1, so that the heating unit 3 can cover the heating space of the sharp corner type working surface side of the alloy body 1, so that sufficient and uniform heating and heat preservation of the edge brick part is realized, so that the transverse temperature difference of the glass during the forming before the calender roller is as small as possible, the glass forming quality and yield are ensured, therefore, the overall structure design of the edge brick in the embodiment is good in practicability, and the glass product forming quality is good when applied to the glass calender forming production.
[0046] On this basis, the brick body 2 with the split structure is further matched and arranged in the heating unit 3 with the special shape, which includes a quick mounting part A21 capable of moving in the transverse direction, and the part of the heating unit 3 extending into the sharp corner part A110 of the heating space is mounted on the quick mounting part A21, so that the quick mounting part A21 is combined with the lifting to realize the quick removal and replacement of the special heating unit 3, therefore, the quick mounting and replacement mode of the special heating unit 3 of the edge brick in the embodiment is ingenious and convenient, and the continuous production efficiency can be ensured and the production period can be effectively avoided.
[0047] As a preferred, the brick body 2 is arranged as a refractory brick for heat preservation and insulation.
[0048] As a supplementary description, the working surface of the alloy body 1 refers to the side surface directly contacting with the glass melt.
[0049] In the embodiment, the heating unit 3 is arranged as an integrated structure, that is, a single heating element, the shape of the heating element is matched with the shape of the heating space, so that the heating effect of the working surface of the alloy body 1 can be ensured.
[0050] As a preferred, in combination with Figure 6 As shown in the figure, the temperature measuring assembly 4 is further mounted on the brick body 2, the installation groove B212 is arranged on the brick body 2, the temperature measuring assembly 4 is mounted in the installation groove B212 and the working end thereof extends into the heating space.
[0051] As a preferred, the temperature measuring assembly 4 is arranged as a thermocouple.
[0052] As a supplementary description, in the embodiment, the temperature control device including the electric control box is further arranged, the temperature control device is used for temperature control and monitoring of the heating unit 3 and the working temperature of the edge brick, and the heating unit 3 and the temperature measuring assembly 4 in the edge brick are electrically connected with the electric control box of the temperature control device.
[0053] As a supplementary description, the material of the alloy body 1 is heat-resistant alloy, including but not limited to nickel-chromium alloy.
[0054] Embodiment two
[0055] The same or corresponding components in this embodiment and the above embodiments are denoted by the same reference numerals, and only the differences from the above embodiments will be described below for the sake of brevity. The difference between this embodiment and the above embodiments is that:
[0056] As shown in Figures 2-3 , preferably, the heating unit 3 is provided in a split structure, which includes a first heating element 31 mounted on the fast-mounting portion A21, and a working portion 301 of the first heating element 31 is shaped to extend into the sharp corner portion A110, and the brick body 2 further includes a fast-mounting portion B22 arranged transversely and side by side with the fast-mounting portion A21, and the heating unit 3 further includes a second heating element 32 mounted on the fast-mounting portion B22.
[0057] In this embodiment, the heating unit 3 is provided in a split structure, which not only can be shaped to adapt to the shape of the special-shaped heating space for arrangement and customized design for different sizes of curb bricks, but also facilitates replacement of individual heating elements and saves costs.
[0058] As preferred, in combination with Figure 4 , the first heating element 31 and the second heating element 32 each include a working portion 301 and a mounting portion 302 connected to each other, and the fast-mounting portion A21 and the fast-mounting portion B22 each are provided with a mounting groove A211, and the mounting portion 302 is horizontally arranged and mounted in the mounting groove A211, and the working portion 301 of the first heating element 31 has a sharp corner portion B310 shaped to adapt to the shape of the sharp corner portion A110, and the sharp corner portion B310 extends into the sharp corner portion A110.
[0059] As preferred, the working portion 301 of the first heating element 31 and the second heating element 32 is vertically arranged; and the working portion 301 of the second heating element 32 is provided in a U-shaped structure.
[0060] As preferred, the mounting groove A211 is provided in a through-hole structure arranged inside the fast-mounting portion A21.
[0061] As preferred, as shown in Figure 2 , the fast-mounting portion A21 and the fast-mounting portion B22 are each provided with a hoisting assembly 23 for hoisting or mounting the fast-mounting portion A21 and the fast-mounting portion B22.
[0062] As preferred, the hoisting assembly 23 comprises a hoisting groove 231 opened on the upper surface of the quick-mounting part A21 or the quick-mounting part B22 and a hoisting ring 232 arranged around the quick-mounting part A21 or the quick-mounting part B22, and the external hook is used to hook the hoisting ring 232 after being inserted into the hoisting groove 231 to perform the hoisting operation.
[0063] As preferred, as shown in Figure 2 、 Figure 4 the brick body 2 further comprises a base part 24, and the quick-mounting part A21 and the quick-mounting part B22 are placed side by side on the base part 24.
[0064] In this embodiment, the brick body 2 is designed as a split structure, which comprises a relatively fixed base part 24 and quick-mounting parts movably placed on the base part 24. The base part 24 positions and supports the quick-mounting parts and movably limits the quick-mounting parts, so that the stability of the brick structure and the quick-mounting operation process is stable and reliable, the practicality and effectiveness are guaranteed, and only a small part of the quick-mounting parts needs to be hoisted and mounted, and the base part 24 is fixed and does not need to be moved, which increases the convenience of replacement operation and optimizes the operation efficiency.
[0065] As preferred, the connecting surfaces of the quick-mounting part A21 and the base part 24 and the connecting surfaces of the quick-mounting part B22 and the base part 24 are both matched with a key groove assembly 25, which slidably guides the lateral movement of the quick-mounting part A21 and the quick-mounting part B22 and limits the longitudinal movement of the quick-mounting part A21 and the quick-mounting part B22 relative to the base part 24.
[0066] As preferred, the key groove assembly 25 comprises a limiting key 251 protrusively arranged and a limiting groove 252 concavely matched arranged, and the limiting key 251 and the limiting groove 252 are both arranged along the lateral direction and are engaged with each other.
[0067] As preferred, the limiting key 251 is arranged on the upper surface of the base part 24, and the limiting groove 252 is arranged on the lower surface of the quick-mounting part A21 and the quick-mounting part B22; or the limiting key 251 is arranged on the lower surface of the quick-mounting part A21 and the quick-mounting part B22, and the limiting groove 252 is arranged on the upper surface of the base part 24.
[0068] It is worth noting that the connection between the parts in the brick body 2 is realized by the connection mode of the key groove structure between the parts connected in a split manner, which realizes the connection and limitation between each other, specifically including that the key groove assembly 25 slidably guides the lateral movement of the quick-mounting part A21 and the quick-mounting part B22 and limits the longitudinal movement of the quick-mounting part A21 and the quick-mounting part B22 relative to the base part 24, so as to guarantee the stability of the whole structure of the curb brick and the reliability during use.
[0069] Embodiment Three
[0070] The same or corresponding components in this embodiment and the above embodiments are denoted by the same reference numerals, and only the differences from the above embodiments will be described below for the sake of brevity. This embodiment differs from the above embodiments in that:
[0071] As shown in the drawings, the mounting groove A211 is arranged as a half-groove structure on the upper surface of the quick-mounting portion A21. Figure 7
[0072] In this embodiment, the mounting groove A211 is arranged as a half-groove structure on the upper wall of the quick-mounting portion A21, thereby supporting and effectively accommodating the straight-rod-shaped mounting portion 302. Generally, the heating unit 3 is a silicon-carbon rod or a silicon-molybdenum rod. The structure of this embodiment can effectively prevent the silicon-carbon rod or the silicon-molybdenum rod from being lost and conducting electricity, thereby affecting the safety of personnel and equipment.
[0073] As shown in the drawings, the heating space is provided with a limiting support 5. The bottom of the working portion 301 is limitedly mounted in a support groove 50 of the limiting support 5, thereby being vertically supported and longitudinally limited.
[0074] In this embodiment, both the mounting groove A211 and the support groove 50 limitingly mount the heating unit 3, thereby ensuring the stable mounting of the heating unit 3 in the retaining brick and improving the service life and production safety.
[0075] Embodiment Four
[0076] The same or corresponding components in this embodiment and the above embodiments are denoted by the same reference numerals, and only the differences from the above embodiments will be described below for the sake of brevity. This embodiment differs from the above embodiments in that:
[0077] As shown in the drawings, the alloy body 1 includes a first portion 11, a second portion 12 and a third portion 13 which are sequentially connected in the longitudinal direction and enclose an internal space. The internal space includes the heating space formed by the first portion 11, a second mounting space for accommodating the brick body 2 formed by the second portion 12, and a third mounting space for accommodating an electric wire formed by the third portion 13. Figure 5 As shown in the drawings, the mounting portion 302 of the heating unit 3 extends into the third mounting space to be electrically connected with the electric wire. The rear lower end of the third portion 13 is provided with a wire-through opening 130 through which the electric wire passes. The lower portion of the third mounting space is correspondingly provided with a slope portion 136 which guides the wire-through of the electric wire.
[0078] Figure 1 , Figure 6 As shown in the drawings, the mounting portion 302 of the heating unit 3 extends into the third mounting space to be electrically connected with the electric wire. The rear lower end of the third portion 13 is provided with a wire-through opening 130 through which the electric wire passes. The lower portion of the third mounting space is correspondingly provided with a slope portion 136 which guides the wire-through of the electric wire.
[0079] In the embodiment, the alloy body 1 comprises a first part 11, a second part 12 and a third part 13 connected in sequence along the longitudinal direction, for accommodating the working part 301 of the heating unit 3, the brick body 2 and the electric wire respectively. The structure layout is reasonable and clear, and the frame structure design of the alloy body 1 can effectively limit the brick body 2 from all sides, so that the brick body 2 can be fixed and installed as a whole without additional connecting parts, and the structure is stable and reliable.
[0080] As preferred, the first part 11 comprises first side plates A111 and B112 arranged opposite in the transverse direction, and first top plate 113 and first bottom plate 114 arranged opposite in the vertical direction, which together form a frame structure, and further comprises a first side plate C115 completely blocking the longitudinal side of the frame structure away from the brick body 2, and a first side plate D116 partially blocking the longitudinal side of the frame structure facing the brick body 2; the transverse end of the first bottom plate 114 and the transverse end of the first side plate C115 together with the first side plate B112 and the first side plate D116 form the sharp corner part A110.
[0081] Embodiment five
[0082] The same or corresponding parts in the embodiment and the above-mentioned embodiments are denoted by the same reference numerals, and only the differences from the above-mentioned embodiments will be described below for the sake of simplicity. The difference between the embodiment and the above-mentioned embodiments is that:
[0083] As preferred, as shown in Figure 1 , Figure 3 , Figure 5 The brick body 2 is limited and installed by the alloy body 1 from all sides.
[0084] As preferred, the brick body 2 is arranged at the longitudinal middle position of the alloy body 1, i.e. installed in the second part 12.
[0085] As preferred, the transverse two sides of the second part 12 cooperate to limit the brick body 2 in the transverse direction; the vertical two sides of the second part 12 cooperate to limit the brick body 2 in the vertical direction; the sharp corner part A110 of the first part 11 and the third part 13 cooperate to limit the brick body 2 in the longitudinal direction.
[0086] As preferred, the specific limiting structure is that the second part 12 comprises second side plate A121 and second side plate B122 arranged transversely opposite and second top plate 123 and second bottom plate 124 arranged vertically opposite, wherein the second side plate A121 and the second side plate B122 cooperate to limit the transverse two sides of the brick body 2, and the second top plate 123 and the second bottom plate 124 cooperate to limit the vertical two sides of the brick body 2; the third part 13 comprises third side plate A131 and third side plate B132 arranged transversely opposite, wherein the third side plate B132 and the first side plate D116 cooperate to limit the longitudinal two sides of the brick body 2.
[0087] As preferred, the sharp corner part A110 of the first part 11 cooperates with the second part 12 to transversely limit the brick body 2.
[0088] As preferred, the specific limiting structure is that a limiting step 213 is arranged at a corner of the brick body 2 connected with the sharp corner part A110, and the first side plate D116 is matched and arranged in the limiting step 213 to simultaneously limit the brick body 2 in transverse and longitudinal directions.
[0089] In the embodiment, the frame structure of the alloy body 1 effectively limits the front, back, left and right sides and the top and bottom of the brick body 2, so that the split type brick body can be fixed and installed as a whole without additional connecting parts, and the stability and reliability of the whole structure of the curb brick are fully guaranteed.
[0090] As a supplement, for the brick body 2 with the base part 24, the specific limiting structure of the alloy body 1 to the brick body 2 is that the height of the second side plate A121 is adapted to simultaneously limit the quick-mounting part B22 and the base part 24 in transverse direction, the height of the second side plate B122 is adapted to at least limit the base part 24 in transverse direction, the second top plate 123 limits the top of the quick-mounting part A21 and the quick-mounting part B22 in vertical direction, and the second bottom plate 124 limits the bottom of the base part 24 in vertical direction; a limiting step 213 is arranged at a corner of the base part 24 and the quick-mounting part A21 connected with the sharp corner part A110, and the first side plate D116 is matched and arranged in the limiting step 213 to simultaneously limit the quick-mounting part A21 and the base part 24 in transverse and longitudinal directions; the height and position of the third side plate B132 are adapted to cooperate with the first side plate D116 to limit the base part 24 and the quick-mounting part A21 in longitudinal direction.
[0091] As a preferred, the third part 13 further comprises a third top plate 133 and a third bottom plate 134 arranged vertically opposite, and a longitudinal side plate 135 connected to the longitudinal rear end of the third side plate A 131 and the third side plate B 132, and the lower part of the longitudinal side plate 135 is provided with the threading port 130.
[0092] As a preferred embodiment, the top structure of the first part 11, the second part 12 and the third part 13 is provided as an integrally formed top plate 101, that is, the first top plate 113, the second top plate 123 and the third top plate 133 are integrally formed.
[0093] As a preferred embodiment, the bottom structure of the first part 11, the second part 12 and the third part 13 is provided as an integrally formed bottom plate 102, that is, the first bottom plate 114, the second bottom plate 124 and the third bottom plate 134 are integrally formed.
[0094] It is worth noting that the provision of the whole top plate 101 and the bottom plate 102 makes the alloy body 1 have good integrity, stable and reliable structure, and it is more convenient and fast to lift the top plate 101 when the heating unit 3 is replaced.
[0095] Embodiment six
[0096] The same or corresponding components in this embodiment and the above embodiments use the corresponding reference numerals of the above embodiments, and for the sake of simplicity, only the difference points with the above embodiments will be described below. The difference between this embodiment and the above embodiments is that:
[0097] As one of the embodiments, as shown in Figure 1 , Figure 7 The part of the brick body 2 adapted to the calender roll has a sharp corner C210, and the size of the sharp corner C210 is smaller than the size of the sharp corner A110, so that a step adapted to install the calender roll shaft sleeve is formed between the two.
[0098] In this embodiment, the sharp corner A110 and the sharp corner C210 are vertically offset on the side surface directly matched with the calender roll, and this embodiment structure is adapted to the calender roll structure with a shaft sleeve.
[0099] Embodiment seven
[0100] The same or corresponding components in this embodiment and the above embodiments use the corresponding reference numerals of the above embodiments, and for the sake of simplicity, only the difference points with the above embodiments will be described below. The difference between this embodiment and the above embodiments is that:
[0101] As another embodiment, as shown in Figure 8As shown, the part of the brick body 2 matched with the calender roll has a sharp corner part C210, which is consistent in size with the sharp corner part A110.
[0102] In this embodiment, the sharp corner part A110 and the sharp corner part C210 are consistent in height with the side of the calender roll directly matched therewith, and the structure of this embodiment is adapted to the calender roll structure without a shaft sleeve.
[0103] Embodiment Eight
[0104] This embodiment provides a method for quickly replacing the part structure of an electric heating temperature control blocking edge brick for glass calender forming:
[0105] When the first heating element 31 is replaced, the top plate 101 of the alloy body 1 is first opened, and then the quick-mounting part B22 is directly taken out vertically, so as to leave a space for the quick-mounting part A21 on one side and the space satisfies that the first heating element 31 on the quick-mounting part A21 can be completely withdrawn from the sharp corner part A110 after lateral side displacement. The quick-mounting part A21 is taken out by the way of first lateral side displacement and then vertical lifting, so as to individually replace the first heating element 31 mounted thereon.
[0106] When the second heating element 32 is replaced, the top plate 101 of the alloy body 1 is first opened, and then the quick-mounting part B22 is directly taken out vertically to individually replace the second heating element 32 mounted thereon.
[0107] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An electrically heated temperature-controlled edge block for glass rolling forming, characterized in that, It includes an alloy body (1) and a brick body (2), the brick body (2) is housed in the alloy body (1) and is circumferentially connected to the alloy body (1), a heating space is formed between the working surface of the alloy body (1) and the brick body (2), and the portion of the heating space that is adapted to the upper and lower rolling rolls has a sharp corner A (110). The heating space is provided with a heating unit (3), the shape of the heating unit (3) covers the working surface of the alloy body (1), the heating unit (3) is installed on the brick body (2) and at least the working part (301) is accommodated in the heating space; The brick body (2) is configured as a split structure, which includes a quick-release part A (21) that can move laterally. At least the part of the heating unit (3) that is adapted to the corner A (110) is installed on the quick-release part A (21) and moves laterally synchronously with the quick-release part A (21) to be removed from the corner A (110). The heating unit (3) is configured as a split structure, which includes a first heating element (31) installed on the quick-installation part A (21). The working part (301) of the first heating element (31) extends into the pointed corner A (110) in a contour. The brick body (2) also includes a quick-installation part B (22) arranged horizontally alongside the quick-installation part A (21). The heating unit (3) also includes a second heating element (32) installed on the quick-installation part B (22). The first heating element (31) and the second heating element (32) each include a working part (301) and a mounting part (302) connected to each other. The quick-release part A (21) and the quick-release part B (22) are each provided with a mounting groove A (211). The mounting part (302) is horizontally arranged and installed in the mounting groove A (211). The working part (301) of the first heating element (31) has a sharp corner B (310) that is adapted to the shape of the sharp corner A (110). The sharp corner B (310) extends into the sharp corner A (110).
2. The electrically heated temperature-controlled edge block for glass rolling forming according to claim 1, characterized in that, Both quick-installation part A (21) and quick-installation part B (22) are equipped with lifting components (23) to lift or install quick-installation part A (21) and quick-installation part B (22).
3. The electrically heated temperature-controlled edge block for glass rolling forming according to claim 1, characterized in that, The brick body (2) also includes a base portion (24), on which the quick-installation portion A (21) and quick-installation portion B (22) are placed side by side.
4. The electrically heated temperature-controlled edge block for glass rolling forming according to any one of claims 1-3, characterized in that, The alloy body (1) includes a first part (11), a second part (12) and a third part (13) connected in sequence along the longitudinal direction, and the three parts together form an internal space. The internal space includes the heating space formed by the first part (11), the second installation space formed by the second part (12) for accommodating the brick (2) and the third installation space formed by the third part (13) for accommodating the wire.
5. The electrically heated temperature-controlled edge block for glass rolling forming according to claim 4, characterized in that, The top structure of the first part (11), the second part (12) and the third part (13) is configured as a top plate (101) integrally formed with each other.
6. The electrically heated temperature-controlled edge block for glass rolling forming according to claim 4, characterized in that, The mounting portion (302) of the heating unit (3) extends into the third mounting space to be electrically connected to the wire. The lower rear end of the third portion (13) is provided with a wire pass-through opening (130) for the wire to pass through. The lower part of the third mounting space is provided with a ramp (136) to guide the wire through.
7. The electrically heated temperature-controlled edge block for glass rolling forming according to any one of claims 1-3, characterized in that, It also includes a temperature measuring component (4) installed on the brick body (2), the brick body (2) having an installation groove B (212), the temperature measuring component (4) being installed in the installation groove B (212) and its working end extending into the heating space.
8. A method for quickly replacing a portion of the structure of an electrically heated temperature-controlled edge block for glass rolling forming, comprising the electrically heated temperature-controlled edge block for glass rolling forming as described in any one of claims 1-7, characterized in that... The alloy body (1) includes a top plate (101). When replacing the first heating element (31), the top plate (101) of the alloy body (1) is opened first, and then the quick-installation part B (22) is lifted out vertically. This leaves a clearance space on one side of the quick-installation part A (21), and the clearance space satisfies that the first heating element (31) on the quick-installation part A (21) can be completely removed from the sharp corner A (110) after the quick-installation part A (21) is moved laterally. The quick-installation part A (21) is taken out by first moving laterally and then lifting vertically, so that the first heating element (31) installed on it can be replaced separately. When replacing the second heating element (32), first open the top plate (101) of the alloy body (1), and then directly lift out the quick-release part B (22) vertically to replace the second heating element (32) installed on it separately.
Citation Information
Patent Citations
Follow-up lifting type flange mechanism for forming rolled glass
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