A beveling machine for chamfering thick-walled pipe ports
By designing a beveling control mechanism and beveling components, the automatic water intake and synchronous cooling of the thick-walled pipe beveling machine were realized, solving the problem of poor cooling effect in the existing technology and improving the efficiency and quality of beveling processing.
Patent Information
- Application Number
- CN202511240012.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-09-02
AI Technical Summary
Existing thick-walled pipe beveling machines cannot automate water intake, resulting in poor cooling effects on the beveling cutter and pipe ends.
A beveling machine including a beveling control mechanism, a beveling power component, and a beveling assembly is designed. Through the cooperation of the inclined guide plate and the water suction piston disc, the beveling cutter and the pipe port are simultaneously sprayed with water for cooling. The beveling cutter is automatically fed through the electric telescopic rod and the feed drive disc.
It achieves synchronous cooling of the beveling tool and the pipe end, improving the cooling effect, and ensures the continuity and precision of beveling through automated feeding.
Smart Images

Figure CN120772601B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of groove cutting machines, in particular to a groove cutting machine for chamfering thick-walled pipe ports. BACKGROUND
[0002] Thick-walled pipes generally refer to pipes with large wall thickness, which are used in petroleum, chemical industry, urban construction, etc. Because of their large wall thickness, they have higher pressure and higher temperature than ordinary pipes. In order to enhance the connection strength and improve the welding quality of the pipe after welding, the end of the pipe needs to be beveled, thereby facilitating subsequent welding by welders or automatic welders. The existing thick-walled pipe groove cutting machines are mostly externally mounted pipe cutting groove cutting machines. The main structure is a circular support. After the support is sleeved on the outside of the pipe, the support is coaxial with the pipe using bolts and other devices. The groove cutting knife moves around the center of the support to cut the pipe.
[0003] In the prior art, the groove cutting knife moves around the pipe port during the groove cutting process, which is completely independent of the water cooling process. Therefore, the groove cutting knife cannot realize automatic water taking action during movement, and the water flow cannot simultaneously cool the groove cutting knife and the pipe port, thereby reducing the cooling effect of the groove cutting knife and the pipe port. Therefore, we provide a groove cutting machine for chamfering thick-walled pipe ports to solve the above problems. SUMMARY
[0004] The purpose of the present application is to provide a groove cutting machine for chamfering thick-walled pipe ports. Through the specific structural design of the groove control mechanism, the groove power assembly and the groove opening assembly, the problem that the existing pipe groove cutting machine cannot realize automatic water taking action and the water flow cannot simultaneously cool the groove cutting knife and the pipe port, thereby reducing the cooling effect of the groove cutting knife and the pipe port, is solved.
[0005] To solve the above technical problems, the present application is realized by the following technical scheme: the present application is a groove cutting machine for chamfering thick-walled pipe ports, which comprises a groove control mechanism and a groove opening mechanism. The groove opening mechanism is symmetrically installed on the groove control mechanism, and is used for opening grooves at both ends of the thick-walled pipe. The groove control mechanism comprises a height-adjustable groove cooling water tank, which is internally provided with a slope guide plate. The lower end of the slope guide plate extends below the water surface.
[0006] The opening bevel mechanism comprises a bevel power assembly, which is rotationally installed on the bevel control mechanism, and comprises a bevel power seat of an annular structure, which is provided with a synchronous feeding driving part away from one side of the thick-walled pipe; a bevel opening assembly, which is arranged annularly on the periphery of the bevel power seat and is radially slidably connected between the bevel opening assembly and the bevel power seat, and comprises a linearly arranged bevel cutter, a water suction cylinder and a force extrusion ball, and a water guide channel is arranged between the water suction cylinder and the bevel cutter; the water suction cylinder is internally slidably provided with a water suction piston disc which moves radially synchronously with the force extrusion ball, when the force extrusion ball slides along the inclined guide plate, the synchronously moving water suction piston disc evacuates the air in the water suction cylinder, and when the force extrusion ball is separated from the inclined guide plate, the synchronously moving water suction piston disc sucks water into the water suction cylinder.
[0007] In the embodiment of the present application, the bevel control mechanism further comprises a bevel control rack, two first bearing racks are symmetrically and fixedly installed on the top of the bevel control rack, a pipe positioning seat is fixedly installed on the top of the first bearing rack, a second bearing rack is fixedly installed between the first bearing racks, a first hydraulic cylinder is installed on the top of the second bearing rack, and a pipe pressing seat matched with the thick-walled pipe is connected to the output end of the first hydraulic cylinder.
[0008] In the embodiment of the present application, two guide grooves are symmetrically formed on the top of the bevel control rack, the first bearing rack is arranged between the two guide grooves, the bevel cooling water tank is arranged between the corresponding guide groove and the first bearing rack, a second hydraulic cylinder is installed on the inner side of the bevel control rack, and the output end of the second hydraulic cylinder is connected with the corresponding bevel cooling water tank.
[0009] In the embodiment of the present application, two vertical mounting seats are symmetrically and fixedly installed on the top of the bevel control rack, the vertical mounting seat is arranged on the side of the guide groove away from the bevel cooling water tank, a third hydraulic cylinder is installed on one side of the vertical mounting seat, a moving positioning rack which is slidably connected with the guide groove is connected to the output end of the third hydraulic cylinder, a horizontal mounting cavity is formed on the side of the moving positioning rack close to the bevel cooling water tank, and a bevel control motor is installed on the side of the moving positioning rack away from the bevel cooling water tank.
[0010] In the embodiment of the present application, the bevel power assembly further comprises a rotary power seat rotationally connected with the horizontal mounting cavity, the bevel power seat is arranged on one side of the rotary power seat and coaxial with the rotary power seat, a plurality of fixed plates arranged annularly are connected between the rotary power seat and the bevel power seat, a limiting seat extending radially is fixedly installed on the inner wall of the fixed plate, and a plurality of radial guide ports corresponding to the bevel opening assembly are arranged annularly on the periphery of the bevel power seat.
[0011] In the embodiment of the present application, the synchronous feeding driving part comprises an electric telescopic rod and a feeding driving disc, the feeding driving disc is rotationally arranged between each limiting seat arranged in a ring shape, a spiral adapter frame is fixedly installed on the inner side of the feeding driving disc, the electric telescopic rod is installed at the shaft center position of the rotary power seat, a spiral groove is formed on the output shaft of the electric telescopic rod, and the spiral adapter frame is sleeved on the output shaft of the electric telescopic rod and matched with the spiral groove.
[0012] In the embodiment of the present application, the feeding driving disc is provided with a ring-shaped positioning groove on the side away from the rotary power seat, a plurality of first arc-shaped positioning grooves are arranged in an array on the outer side of the ring-shaped positioning groove, a second arc-shaped positioning groove corresponding to each first arc-shaped positioning groove is arranged between the first arc-shaped positioning groove and the ring-shaped positioning groove, and the first arc-shaped positioning groove and the second arc-shaped positioning groove are coaxially arranged with the ring-shaped positioning groove.
[0013] In the embodiment of the present application, the opening and grooving assembly further comprises a feeding control member sliding along the feeding track I or the feeding track II, a hollow flow guide part is fixedly installed at one end of the feeding control member, a first flow guide pipe in communication with the inner cavity of the hollow flow guide part is fixed on one side of the hollow flow guide part, a tool seat is fixedly arranged at the end of the first flow guide pipe, the tool seat is used for installing a beveling tool, a hollow flow distribution part is fixedly installed between the first flow guide pipe and the tool seat, a first water outlet hole in communication with the inner cavity of the hollow flow distribution part is formed on the first flow guide pipe, and a second water outlet hole in communication with the inner cavity of the hollow flow distribution part and located on both sides of the beveling tool is formed on the tool seat.
[0014] In the embodiment of the present application, a second flow guide pipe in communication with the inner cavity of the hollow flow guide part is fixed on the other side of the hollow flow guide part, the first flow guide pipe is slidingly fitted in the corresponding radial guide port, the second flow guide pipe is in communication with the water suction cylinder, the water suction piston disc is slidingly arranged in the water suction cylinder, a stress moving rod slidingly penetrating the water suction cylinder is fixed on the surface of the water suction piston disc, the stress moving rod is fixedly connected with a stress extrusion ball, the stress extrusion ball is connected with the water suction cylinder through an elastic element, a plurality of water suction pipes are in communication with the position close to the second flow guide pipe on the circumferential surface of the water suction cylinder, and a one-way valve is installed on each water suction pipe.
[0015] The present application has the following beneficial effects: 1, when the stress extrusion ball contacts the inclined guide plate, the stress extrusion ball slides downward along the inclined guide plate, the water suction piston disc slides along the inner wall of the water suction cylinder to exhaust the air in the water suction cylinder, and after the stress extrusion ball is separated from the inclined guide plate, the stress extrusion ball moves downward under the action of its own gravity, so that the water suction piston disc slides downward to suck the water in the beveling water tank into the water suction cylinder, when the water suction cylinder moves to the upper position after completing the water suction, the water in the water suction cylinder flows to the beveling cutter along the water guide channel and flows out to the beveling position, so that the water spraying and cooling treatment of the beveling cutter and the thick-walled pipeline port position are realized at the same time, and since the stress extrusion ball exceeds the horizontal position, the stress extrusion ball drives the water suction piston disc to move to the direction close to the beveling cutter under its own weight, so that the water in the water suction cylinder is pressurized to accelerate the spraying of the water on the beveling cutter and the thick-walled pipeline port, thereby improving the cooling effect of the beveling cutter and the thick-walled pipeline port.
[0016] The present application controls the whole beveling mechanism to rotate by the bevel control motor, so that the beveling cutter moves circularly along the thick-walled pipeline port to realize the beveling processing, and in this process, the output shaft of the electric telescopic rod is controlled to stretch and move, so that the feeding driving disc further slowly rotates forward, each feeding control member slides into the first feeding slot from the first arc-shaped positioning slot and gradually slides, thereby realizing the further closing of each beveling cutter arranged circularly, and the automatic feeding of each beveling cutter in the beveling process is realized by this control mode.
[0017] The present application can realize the control of the beveling processing depth by controlling the moving range of each feeding control member in the first feeding slot, and when each feeding control member slides into the second arc-shaped positioning slot from the first feeding slot and stops the continuous movement of each feeding control member, the position of each beveling cutter can be fixed, at this time, each beveling cutter moving circularly can realize the processing of burrs possibly appearing in the beveling position, and through the design of the second feeding slot and the annular positioning slot, the beveling processing of the thick-walled pipeline with relatively small caliber or the processing of the beveling with large depth can be satisfied.
[0018] The present application can make the water in the hollow flow guide part enter into the hollow flow distribution part through the first water outlet hole on the first flow guide pipe, and then flow out to the surface of the beveling cutter and flow to the thick-walled pipeline port position through the second water outlet hole, so that the synchronous cooling treatment of the beveling cutter and the thick-walled pipeline port is realized. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
[0020] Figure 1 The working state diagram of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0021] Figure 2 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 1
[0022] Figure 3 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0023] Figure 4 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0024] Figure 5 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 4
[0025] Figure 6 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 4
[0026] Figure 7 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0027] Figure 8 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 7
[0028] Figure 9 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0029] Figure 10 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 9
[0030] Figure 11 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0031] Figure 12 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 11
[0032] The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application. Figure 13 Figure 11 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0033] Figure 14 The structural side view of the beveling machine for chamfering the port of thick-walled pipe in the present application.
[0034] Figure 15 Part structure sectional view of the opening and beveling assembly in the application.
[0035] In the drawings, the components represented by each reference numeral are listed as follows:
[0036] 1-beveling control mechanism, 101-beveling cooling water tank, 102-beveling guide plate, 103-beveling control frame, 104-first bearing frame, 105-pipe positioning seat, 106-second bearing frame, 107-first hydraulic cylinder, 108-pipe pressing seat, 109-guide channel, 110-second hydraulic cylinder, 111-vertical mounting seat, 112-third hydraulic cylinder, 113-moving positioning frame, 114-horizontal mounting cavity, 115-beveling control motor, 2-opening and beveling mechanism, 3-thick-walled pipe, 4-beveling power assembly, 401-beveling power seat, 402-rotary power seat, 403-fixed plate, 404-limiting seat, 405-radial guide port, 406-electric telescopic rod, 407-feeding drive disc, 408-spiral adapter frame, 409-spiral channel, 410-annular positioning groove, 411-first arc-shaped positioning groove, 412-second arc-shaped positioning groove, 413-returning tool groove, 414-first feeding groove, 415-second feeding groove, 5-opening and beveling assembly, 501-beveling tool, 502-water suction cylinder, 503-stress extrusion ball, 504-water suction piston disc, 505-feeding control member, 506-hollow flow guide part, 507-first flow guide pipe, 508-tool seat, 509-hollow flow distribution part, 510-second flow guide pipe, 511-stress moving rod, 512-elastic element, 513-water suction pipe, 514-one-way valve. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0038] Specific embodiment one, please refer to Figures 1-15The utility model provides a kind of beveling machine for thick-walled pipe port chamfering, including bevel control mechanism 1 and open bevel mechanism 2, open bevel mechanism 2 is symmetrically installed on bevel control mechanism 1, and open bevel mechanism 2 is used for the open bevel of thick-walled pipe 3 two ports respectively;Bevel control mechanism 1 includes height-adjustable bevel cooling water tank 101, bevel cooling water tank 101 is internally installed with inclined plane guide plate 102, and the lower end of inclined plane guide plate 102 extends below water surface;Open bevel mechanism 2 includes bevel power assembly 4 and open bevel assembly 5;Bevel power assembly 4 is rotatably installed on bevel control mechanism 1, and bevel power assembly 4 includes annular structure's bevel power seat 401, and bevel power seat 401 is equipped with synchronous feeding drive portion away from one side of thick-walled pipe 3;Open bevel assembly 5 is arranged around the side of bevel power seat 401, and open bevel assembly 5 and bevel power seat 401 are radially slidingly fitted, and open bevel assembly 5 includes linearly arranged bevel cutter 501, water suction cylinder 502 and stress extrusion ball 503, and water suction cylinder 502 and bevel cutter 501 are equipped with water guide channel;Water suction cylinder 502 is slidably provided with water suction piston disc 504 that moves radially synchronously with stress extrusion ball 503, when stress extrusion ball 503 slides along inclined plane guide plate 102, synchronous water suction piston disc 504 empties air in water suction cylinder 502, when stress extrusion ball 503 is separated from inclined plane guide plate 102, synchronous water suction piston disc 504 sucks water into water suction cylinder 502.
[0039] In the embodiment of the application, as shown in Figure 4 、 Figure 5 and Figure 6 , bevel control mechanism 1 further includes bevel control rack 103, and two first bearing racks 104 are symmetrically and fixedly installed on the top of bevel control rack 103, pipe positioning seat 105 is fixedly installed on the top of first bearing rack 104, second bearing rack 106 is fixedly installed between first bearing racks 104, first hydraulic cylinder 107 is installed on the top of second bearing rack 106, pipe pressing seat 108 matched with thick-walled pipe 3 is connected to the output end of first hydraulic cylinder 107, after placing thick-walled pipe 3 into two pipe positioning seats 105, pipe pressing seat 108 is controlled to move downward by first hydraulic cylinder 107 until tightly pressing on the top of thick-walled pipe 3, so that pipe positioning seat 105 and pipe pressing seat 108 clamp and fix thick-walled pipe 3.
[0040] The top of the groove control frame 103 is symmetrically provided with two guide grooves 109, the first bearing frame 104 is arranged between the two guide grooves 109, the groove cooling water tank 101 is arranged between the corresponding guide groove 109 and the first bearing frame 104, the second hydraulic cylinder 110 is installed on the inner side of the groove control frame 103, the output end of the second hydraulic cylinder 110 is connected with the corresponding groove cooling water tank 101, the position adjustment of the groove cooling water tank 101 can be realized through the second hydraulic cylinder 110, the groove cooling water tank 101 in the initial state is close to the top of the groove control frame 103 under the action of the second hydraulic cylinder 110, the groove cooling water tank 101 is driven to move upwards to the set position through the second hydraulic cylinder 110 in the process of opening the groove, and the cooling water for opening the groove is stored in the groove cooling water tank 101.
[0041] In the embodiment of the application, as shown in Figure 6 The top of the groove control frame 103 is symmetrically provided with two vertical mounting seats 111, the vertical mounting seat 111 is arranged on the side of the guide groove 109 away from the groove cooling water tank 101, the third hydraulic cylinder 112 is installed on one side of the vertical mounting seat 111, the output end of the third hydraulic cylinder 112 is connected with the movable positioning frame 113 which is in sliding connection with the guide groove 109, the horizontal mounting cavity 114 is arranged on the side of the movable positioning frame 113 close to the groove cooling water tank 101, the groove control motor 115 is installed on the side of the movable positioning frame 113 away from the groove cooling water tank 101, the horizontal reciprocating movement of the movable positioning frame 113 on the guide groove 109 is controlled through the third hydraulic cylinder 112, and the rotation of the whole groove opening mechanism 2 is controlled through the groove control motor 115.
[0042] In the embodiment of the application, as shown in Figure 9 The groove power assembly 4 further comprises the rotary power seat 402 which is in rotary connection with the horizontal mounting cavity 114, the groove power seat 401 is arranged on one side of the rotary power seat 402 and coaxial with the rotary power seat 402, the rotary power seat 402 and the groove power seat 401 are connected through the annularly arranged fixed plates 403, the radial extension limiting seat 404 is fixedly installed on the inner wall of the fixed plate 403, the radial guide port 405 corresponding to the groove opening assembly 5 is arranged in an array on the circumferential side of the groove power seat 401, and the inner diameter of the groove power seat 401 is greater than the outer diameter of the thick-walled pipe 3.
[0043] After placing the thick-walled pipe 3 inside the two pipe positioning seats 105, the pipe pressing seat 108 is controlled to move downward by the first hydraulic cylinder 107 until it tightly presses on the top of the thick-walled pipe 3, thus realizing the clamping and fixing of the thick-walled pipe 3 by the pipe positioning seat 105 and the pipe pressing seat 108, then the third hydraulic cylinder 112 on both sides is simultaneously started, and the movable positioning frame 113 on both sides is driven to move close to each other under the action of the third hydraulic cylinder 112, in the process, the opening and beveling mechanism 2 is gradually moved close to the port of the thick-walled pipe 3 by the movable positioning frame 113, when the movable positioning frame 113 on both sides moves to the set position synchronously, each beveling cutter 501 on the opening and beveling mechanism 2 on both sides is arranged circumferentially around the port of the thick-walled pipe 3, when the beveling cooling water tank 101 is moved upward to the set position by the second hydraulic cylinder 110, each beveling cutter 501 is controlled to move radially and press on the port of the thick-walled pipe 3 synchronously, the opening and beveling mechanism 2 is controlled to rotate by the beveling control motor 115, so that the beveling cutter 501 moves circumferentially along the port of the thick-walled pipe 3 to realize the opening and beveling processing, in the process of rotating of the opening and beveling mechanism 2, when the stress pressing ball 503 contacts the inclined guide plate 102, it slides downward along the inclined guide plate 102, the water suction piston disc 504 slides along the inner wall of the water suction cylinder 502 to exhaust the air in it, and after the stress pressing ball 503 separates from the inclined guide plate 102, it moves downward under the action of its own gravity (at this time, the whole water suction cylinder 502 is below the water surface), so that the water suction piston disc 504 slides downward to suck the water in the beveling cooling water tank 101 into the water suction cylinder 502, thus the water suction cylinder 502 completes the water suction action, when the water suction cylinder 502 moves to the upper position (specifically, it exceeds the horizontal position) after completing the water suction, the water in the water suction cylinder 502 flows to the beveling cutter 501 along the water guide channel and flows out to the opening and beveling position, thus realizing the water spraying and cooling treatment of the beveling cutter 501 and the port of the thick-walled pipe 3 at the same time, at the same time, since the stress pressing ball 503 exceeds the horizontal position, the stress pressing ball 503 drives the water suction piston disc 504 to move close to the beveling cutter 501 under its own gravity, thus the water in the water suction cylinder 502 can be pressurized to accelerate the spraying to the beveling cutter 501 and the port of the thick-walled pipe 3, in the process of movement of the beveling cutter 501, the water in the water suction cylinder 502 can continuously flow out to cool, thus the cooling effect of the beveling cutter 501 and the port of the thick-walled pipe 3 can be improved, after completing the opening and beveling processing of the two ports of the thick-walled pipe 3, the beveling cooling water tank 101 is moved downward to the initial position by the second hydraulic cylinder 110, then the opening and beveling mechanism 2 on both sides is controlled to move away from each other by the third hydraulic cylinder 112 until it is reset, then the pipe pressing seat 108 is controlled to move upward to separate from the thick-walled pipe 3 and return to the initial position by the first hydraulic cylinder 107, after taking out the thick-walled pipe 3 after the beveling processing, a new thick-walled pipe 3 can be placed, and the beveling processing of each thick-walled pipe 3 can be realized in turn according to the same control mode as above.
[0044] In a second embodiment, based on the first embodiment, as shown in Figure 11 and Figure 12 The synchronous feeding driving part comprises an electric telescopic rod 406 and a feeding driving disc 407. The feeding driving disc 407 is rotationally arranged between each limiting seat 404 arranged in a ring shape to limit the feeding driving disc 407. A spiral adapter 408 is fixedly installed on the inner side of the feeding driving disc 407. The electric telescopic rod 406 is installed at the shaft center position of the rotary power seat 402. A spiral groove 409 is formed on the output shaft of the electric telescopic rod 406. The spiral adapter 408 is sleeved on the output shaft of the electric telescopic rod 406 and is matched with the spiral groove 409. That is, when the output shaft of the electric telescopic rod 406 is controlled to stretch, the spiral adapter 408 is driven to rotate forward, and the feeding driving disc 407 is driven to rotate forward synchronously under the action of the spiral adapter 408. When the output shaft of the electric telescopic rod 406 is controlled to retract, the feeding driving disc 407 is driven to rotate reversely.
[0045] In the embodiment of the application, as shown in Figure 13 The feeding driving disc 407 is provided with a ring-shaped positioning groove 410 away from the rotary power seat 402. A plurality of first arc-shaped positioning grooves 411 are arranged in an array on the outer side of the ring-shaped positioning groove 410. A second arc-shaped positioning groove 412 corresponding to each first arc-shaped positioning groove 411 is arranged between the first arc-shaped positioning groove 411 and the ring-shaped positioning groove 410. The first arc-shaped positioning groove 411 and the second arc-shaped positioning groove 412 are coaxially arranged with the ring-shaped positioning groove 410. A retraction groove 413 is arranged in communication with one end of the first arc-shaped positioning groove 411. A first feeding groove 414 is arranged in communication with the other end of the first arc-shaped positioning groove 411. One end of the second arc-shaped positioning groove 412 is in communication with the first feeding groove 414. A second feeding groove 415 is arranged in communication with the other end of the second arc-shaped positioning groove 412. The second feeding groove 415 is in communication with the ring-shaped positioning groove 410. The first arc-shaped positioning groove 411 and the first feeding groove 414 form a feeding track one. The second arc-shaped positioning groove 412 and the second feeding groove 415 form a feeding track two. The opening beading assembly 5 further comprises a feeding control member 505 sliding along the feeding track one or the feeding track two. The feeding control member 505 in the initial state is slidingly fitted in the retraction groove 413. That is, each feeding control member 505 is in a position dispersed from each other, and the distance between each beading cutter 501 is the farthest.
[0046] When the two sides of the mobile positioning frame 113 are synchronously moved to the set position, the respective beveling knives 501 on the two sides of the beveling mechanism 2 are arranged in a ring around the thick-walled pipe 3 port at this time. When the beveling cooling water tank 101 is driven by the second hydraulic cylinder 110 to move upward to the set position, the output shaft stretching movement is controlled by the electric telescopic rod 406 to drive the screw adapter frame 408 to rotate forward, which synchronously drives the feeding drive disc 407 to rotate forward under the action of the screw adapter frame 408, so that the respective feeding control members 505 are gathered by sliding along the respective return knife grooves 413, until the respective feeding control members 505 are slid from the return knife grooves 413 into the first arc-shaped positioning grooves 411, at this time, the respective beveling knives 501 are close to the thick-walled pipe 3 port (at this time, the respective beveling knives 501 can also be pressed on the thick-walled pipe 3 port), then the beveling control motor 115 is controlled to rotate the entire beveling mechanism 2, so that the beveling knives 501 move in a ring around the thick-walled pipe 3 port to realize the opening of the port, in this process, the output shaft stretching movement is controlled by the electric telescopic rod 406 again, so that the feeding drive disc 407 is further slowly rotated forward, and the respective feeding control members 505 are slid from the first arc-shaped positioning grooves 411 into the first feeding grooves 414 and gradually slide, thereby realizing the further gathering of the respective beveling knives 501 arranged in a ring, and the automatic feeding of the respective beveling knives 501 in the beveling process is realized by this control mode, thereby ensuring the continuity of the thick-walled pipe 3 port processing and reducing the probability of invalid movement of the beveling knives 501 (i.e. reducing the probability of the beveling knives 501 not cutting the thick-walled pipe 3 during movement).
[0047] The movement amplitude of the respective feeding control members 505 in the first feeding grooves 414 can be controlled to realize the control of the beveling depth, and when the respective feeding control members 505 are slid from the first feeding grooves 414 into the second arc-shaped positioning grooves 412 and the continuous movement of the respective feeding control members 505 is stopped, the positions of the respective beveling knives 501 are fixed, at this time, the respective beveling knives 501 moving in a ring can realize the processing of burrs that may occur in the beveling position, and the design of the second feeding grooves 415 and the annular positioning grooves 410 can satisfy the beveling processing of the thick-walled pipe 3 with a relatively small diameter or the processing of a deep bevel.
[0048] In this embodiment of the application, as Figure 14 and Figure 15As shown, the feeding control member 505 is fixedly installed at one end with a hollow flow guide part 506, one side of the hollow flow guide part 506 is fixedly provided with a first flow guide pipe 507 in communication with the inner cavity thereof, the end of the first flow guide pipe 507 is fixedly provided with a tool seat 508, the tool seat 508 is used for installing the beveling tool 501, a hollow flow dividing part 509 is fixedly installed between the first flow guide pipe 507 and the tool seat 508, a first water outlet hole is formed in the first flow guide pipe 507 in communication with the inner cavity of the hollow flow dividing part 509, a second water outlet hole is formed in the tool seat 508 on both sides of the beveling tool 501 and in communication with the inner cavity of the hollow flow dividing part 509, through the cooperation of the first water outlet hole and the second water outlet hole, the water in the hollow flow guide part 506 can enter the hollow flow dividing part 509 along the first water outlet hole on the first flow guide pipe 507, and then flow out to the surface of the beveling tool 501 and be drained to the port position of the thick-walled pipeline 3, so that the synchronous cooling treatment of the beveling tool 501 and the port of the thick-walled pipeline 3 is realized.
[0049] The other side of the hollow flow guide part 506 is fixed with a second flow guide pipe 510 in communication with the inner cavity thereof, the first flow guide pipe 507 is slidingly fitted inside the corresponding radial guide port 405, the second flow guide pipe 510 is arranged in communication with the water suction cylinder 502, the water suction piston disc 504 is slidingly arranged inside the water suction cylinder 502, the surface of the water suction piston disc 504 is fixed with a force receiving moving rod 511 slidingly penetrating the water suction cylinder 502, the force receiving moving rod 511 is fixedly connected with the force receiving extrusion ball 503, the force receiving extrusion ball 503 is connected with the water suction cylinder 502 through the elastic element 512, a plurality of water suction pipes 513 are arranged in communication with the water suction cylinder 502 at a position close to the second flow guide pipe 510 on the peripheral side surface of the water suction cylinder 502, and a one-way valve 514 is installed on each water suction pipe 513; during the rotation of the beveling mechanism 2, when the force receiving extrusion ball 503 contacts the inclined guide plate 102, the force receiving extrusion ball 503 slides downward along the inclined guide plate 102, the force receiving extrusion ball 503 gradually moves close to the water suction cylinder 502 and compresses the elastic element 512, under the action of the force receiving moving rod 511, the water suction piston disc 504 is pushed to slide along the inner wall of the water suction cylinder 502 and move close to the hollow flow guide part 506, the air in the hollow flow guide part 506 is exhausted through the water suction piston disc 504, and after the force receiving extrusion ball 503 is separated from the inclined guide plate 102, the force receiving extrusion ball 503 moves downward under the action of its own gravity (at this time, the entire water suction cylinder 502 is below the water surface), the water suction piston disc 504 moves downward under the joint action of the elastic element 512 and the force receiving extrusion ball 503, thereby rapidly sucking the water in the beveling water tank 101 into the water suction cylinder 502, so that the water suction cylinder 502 completes the water taking action, when the water suction cylinder 502 that has completed the water taking moves to the upper position (specifically, above the horizontal position), the water in the water suction cylinder 502 flows to the beveling cutter 501 along the flow guide water channel and flows out to the beveling position, so that the water spraying and cooling treatment of the beveling cutter 501 and the port position of the thick-walled pipeline 3 is simultaneously realized, at the same time, since the force receiving extrusion ball 503 is above the horizontal position, the force receiving extrusion ball 503 drives the water suction piston disc 504 to move close to the beveling cutter 501 under its own weight, so that the water in the water suction cylinder 502 is pressurized to accelerate the water injection to the beveling cutter 501 and the thick-walled pipeline 3, during the movement of the beveling cutter 501, the water in the water suction cylinder 502 can continuously flow out to cool, thereby improving the cooling effect of the beveling cutter 501 and the thick-walled pipeline 3, and when the force receiving extrusion ball 503 rotates below the horizontal position again, the water suction piston disc 504 moves downward to complete the reset under the joint action of the elastic element 512 and the force receiving extrusion ball 503, that is, the water suction piston disc 504 is repositioned against the inner end of the water suction cylinder 502 close to the elastic element 512.
[0050] In the description of the specification, reference to "one embodiment", "an example", "a specific example" or the like means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. The appearances of the phrases "in one embodiment", "an example", "a specific example" or the like in various places in the specification are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples.
[0051] The preferred embodiments of the application disclosed above are only to help explain the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made in light of the contents of the specification. The specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. A beveling machine for open chamfering of thick walled pipe ports, characterized in that, The application relates to a beveling device, which comprises a bevel control mechanism (1) and a beveling mechanism (2), wherein the beveling mechanism (2) is symmetrically arranged on the bevel control mechanism (1) and is used for beveling two ends of a thick-walled pipe (3). The bevel control mechanism (1) comprises a height-adjustable bevel cooling water tank (101), wherein a bevel guide plate (102) is arranged in the bevel cooling water tank (101), and the lower end of the bevel guide plate (102) extends below the water surface. The beveling mechanism (2) comprises: a bevel power assembly (4) which is rotatably arranged on the bevel control mechanism (1), wherein the bevel power assembly (4) comprises a bevel power seat (401) in an annular structure, and a synchronous feeding driving part is arranged on the side, away from the thick-walled pipe (3), of the bevel power seat (401); a beveling assembly (5) which is arranged on the circumferential side of the bevel power seat (401) and is radially slidably connected with the bevel power seat (401), wherein the beveling assembly (5) comprises a beveling cutter (501), a water suction cylinder (502) and a stress extrusion ball (503) which are arranged in a linear mode, and a water guide channel is arranged between the water suction cylinder (502) and the beveling cutter (501). The water suction cylinder (502) is internally slidably provided with a water suction piston disc (504) which is synchronously radially moved with the stress extrusion ball (503), when the stress extrusion ball (503) slides along the bevel guide plate (102), the synchronously moved water suction piston disc (504) empties the air in the water suction cylinder (502), when the stress extrusion ball (503) is separated from the bevel guide plate (102), the synchronously moved water suction piston disc (504) sucks water into the water suction cylinder (502), when the water suction cylinder (502) which has finished sucking water moves above the horizontal position, the stress extrusion ball (503) drives the water suction piston disc (504) to move towards the beveling cutter (501) under the self-weight of the stress extrusion ball (503), and the water in the water suction cylinder (502) is pressurized by the water suction piston disc (504) so as to be accelerated to be sprayed on the beveling cutter (501) and the thick-walled pipe (3).
2. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 1, characterized in that The bevel control mechanism (1) further comprises a bevel control rack (103), two first bearing racks (104) are symmetrically and fixedly arranged on the top of the bevel control rack (103), a pipe positioning seat (105) is fixedly arranged on the top of the first bearing rack (104), a second bearing rack (106) is fixedly arranged between the first bearing racks (104), a first hydraulic cylinder (107) is arranged on the top of the second bearing rack (106), and a pipe pressing seat (108) which is matched with the thick-walled pipe (3) is connected with the output end of the first hydraulic cylinder (107).
3. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 2, characterized in that The groove control rack (103) is symmetrically provided with two guide grooves (109) at the top, the first bearing frame (104) is arranged between the two guide grooves (109), the groove cooling water tank (101) is arranged between the corresponding guide groove (109) and the first bearing frame (104), and the second hydraulic cylinder (110) is mounted on the inner side of the groove control rack (103).
4. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 3, characterized in that The groove control rack (103) is symmetrically fixedly provided with two vertical mounting seats (111) at the top, the vertical mounting seat (111) is arranged on the side of the guide groove (109) away from the groove cooling water tank (101), the third hydraulic cylinder (112) is mounted on one side of the vertical mounting seat (111), the output end of the third hydraulic cylinder (112) is connected with the movable positioning frame (113) which is in sliding connection with the guide groove (109), the horizontal mounting cavity (114) is formed on the side of the movable positioning frame (113) close to the groove cooling water tank (101), and the groove control motor (115) is mounted on the side of the movable positioning frame (113) away from the groove cooling water tank (101).
5. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 4, characterized in that The groove power assembly (4) further comprises a rotary power seat (402) which is in rotary connection with the horizontal mounting cavity (114), the groove power seat (401) is arranged on one side of the rotary power seat (402) and coaxial with the rotary power seat (402), the rotary power seat (402) and the groove power seat (401) are connected through a plurality of fixed plates (403) arranged in a ring shape, the inner wall of the fixed plate (403) is fixedly provided with a radially extending limiting seat (404), the peripheral side surface of the groove power seat (401) is arranged in a radial direction and is provided with a radial guide port (405) corresponding to the opening groove assembly (5), and the inner diameter of the groove power seat (401) is greater than the outer diameter of the thick-walled pipeline (3).
6. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 5, characterized in that The synchronous feeding driving part comprises an electric telescopic rod (406) and a feeding driving disc (407), the feeding driving disc (407) is rotatably arranged between each limiting seat (404) arranged in a ring shape, the inner side of the feeding driving disc (407) is fixedly provided with a spiral adapter frame (408), the electric telescopic rod (406) is mounted at the axial position of the rotary power seat (402), a spiral groove (409) is formed in the output shaft of the electric telescopic rod (406), and the spiral adapter frame (408) is sleeved on the output shaft of the electric telescopic rod (406) and is matched with the spiral groove (409).
7. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 6, characterized in that The feeding driving disc (407) is provided with an annular positioning groove (410) on the side away from the rotating power base (402), a plurality of first arc-shaped positioning grooves (411) are arranged in an annular array on the outer side of the annular positioning groove (410), a second arc-shaped positioning groove (412) corresponding to each first arc-shaped positioning groove (411) is arranged between the first arc-shaped positioning groove (411) and the annular positioning groove (410), and the first arc-shaped positioning groove (411) and the second arc-shaped positioning groove (412) are coaxially arranged with the annular positioning groove (410); One end of the first arc-shaped positioning groove (411) is communicatively provided with a return groove (413), the other end of the first arc-shaped positioning groove (411) is communicatively provided with a first feeding groove (414), one end of the second arc-shaped positioning groove (412) is communicatively connected with the first feeding groove (414), the other end of the second arc-shaped positioning groove (412) is communicatively provided with a second feeding groove (415), the second feeding groove (415) is communicatively connected with the annular positioning groove (410), the first arc-shaped positioning groove (411) and the first feeding groove (414) form a first feeding track, and the second arc-shaped positioning groove (412) and the second feeding groove (415) form a second feeding track.
8. A beveling machine for chamfering and beveling the end of a thick walled pipe according to claim 7, characterized in that The beveling assembly (5) further comprises a feeding control member (505) sliding along the first feeding track or the second feeding track, one end of the feeding control member (505) is fixedly provided with a hollow flow guide portion (506), one side of the hollow flow guide portion (506) is fixedly provided with a first flow guide pipe (507) in communication with the inner cavity of the hollow flow guide portion (506), the end of the first flow guide pipe (507) is fixedly provided with a tool seat (508), the tool seat (508) is used for mounting a beveling tool (501), the first flow guide pipe (507) and the tool seat (508) are fixedly provided with a hollow flow distribution portion (509), the first flow guide pipe (507) is provided with a first water outlet hole in communication with the inner cavity of the hollow flow distribution portion (509), and the tool seat (508) is provided with a second water outlet hole on both sides of the beveling tool (501) and in communication with the inner cavity of the hollow flow distribution portion (509); The other side of the hollow flow guide portion (506) is fixedly provided with a second flow guide pipe (510) in communication with the inner cavity of the hollow flow guide portion (506), the first flow guide pipe (507) is slidingly fitted in the corresponding radial guide port (405), the second flow guide pipe (510) is communicatively provided with a water suction cylinder (502), the water suction piston disc (504) is slidingly arranged in the water suction cylinder (502), the surface of the water suction piston disc (504) is fixedly provided with a stress moving rod (511) slidingly penetrating the water suction cylinder (502), the stress moving rod (511) is fixedly connected with a stress extrusion ball (503), the stress extrusion ball (503) is connected with the water suction cylinder (502) through an elastic element (512), a plurality of water suction pipes (513) are communicatively provided on the side surface of the water suction cylinder (502) close to the second flow guide pipe (510), and a check valve (514) is mounted on the water suction pipe (513).
Citation Information
Patent Citations
Double-face beveling machine
CN104029015A
Novel drum cutting and beveling machine
CN206316448U