Punching machine with unloading sorting mechanism

By designing a punch press with a material sorting mechanism, automated feeding and quantitative conveying of sheet metal were achieved, solving the problem of difficult-to-control sheet metal feeding, improving the yield rate of finished products and the applicability of the equipment, and reducing material consumption and stamping costs.

CN120790746BActive Publication Date: 2025-11-18SICHUAN NEIJIANG XUYUAN MASCH TOOL CO LTD
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Patent Information

Application Number
CN202511315568.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2025-11-18
Estimated Expiration
2045-09-15

AI Technical Summary

Technical Problem

The sheet metal used for stamping is difficult to feed automatically, and the feed amount is difficult to control accurately, resulting in waste of consumables.

Method used

A punch press with a material feeding and sorting mechanism was designed, including a feeding assembly, a limit adjustment assembly, and a sorting assembly. The automatic feeding and quantitative conveying of sheet metal is achieved through mechanical transmission and hydraulic devices, and a detection sensor and a vibration motor are equipped for finished product sorting.

Benefits of technology

It has achieved automated and quantitative control of sheet metal feeding, reduced material consumption, improved finished product yield and equipment applicability, and reduced stamping costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a punch with a blanking sorting mechanism and belongs to the technical field of punches, and comprises a main body device, a stamping module is arranged below the main body device, a base is connected to the bottom of the main body device, and a processing table is connected to the top of the base. In the application, the feeding assembly is arranged, so that the feeding action after each stamping is strictly synchronized with the stamping rhythm, the timing difference similar to that in traditional feeding is avoided, the mechanization and automation degree of the assembly is improved, the feeding amount is ensured to be the same each time, the stamping utilization rate of the metal plate is improved, the meshing position of the linkage gear in the variable speed gear set is adjusted by using the movable cylinder, the speed ratio of the transmission system can be quickly changed without replacing hardware, the rotation angle of the feeding roller is accurately controlled, the moving amount of the metal plate driven by the feeding roller is changed, the feeding amount of the metal plate can be changed, different stamping processing requirements can be met, and the applicability of the device as a whole is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of punch presses, and particularly relates to a punch press with a blanking sorting mechanism. BACKGROUND

[0002] A punch press is a mechanical device for forming, blanking, bending and other processing of metal or non-metal materials by using pressure, and is widely used in manufacturing industry. The punch press mainly generates kinetic energy by driving a punch to impact a plate with the aid of a power device, and cooperates with a die to produce related devices.

[0003] The document with the publication number CN113369408B discloses a servo punch press stamping strength adjusting mechanism and a use method thereof, which comprises a punch press body. An upper punch block is arranged on the upper part of the workbench corresponding to the punch press body. A blocking module is fixedly connected to the top surface of the workbench of the punch press body. The blocking module comprises a fixed plate. Connection grooves are formed in the top surfaces of both sides of the fixed plate. Connection rods are slidably connected to the inner sides of the connection grooves. In the present application, the connection rods are provided with baffle plates. When the upper punch block drives the upper die to impact downward, the driving rods can drive the baffle plates to move through the connection rods, and the circular blocks can slide along the arc-shaped rails, so that the baffle plates move upward to block the positions of the upper die and the lower die. Workers can avoid putting their hands into the punch press body. At the same time, workers can be blocked when a circuit fails. The stability of the baffle plates is high, which is conducive to improving the safety factor of the punch press and ensuring the personal safety of workers. However, in the actual use process, the plate for stamping is difficult to realize automatic feeding, and the feeding amount is difficult to accurately control, which can easily cause waste of materials. Therefore, improvement is needed. SUMMARY

[0004] The purpose of the present application is to solve the problem that the plate for stamping is difficult to realize automatic feeding, and the feeding amount is difficult to accurately control, which can easily cause waste of materials. A punch press with a blanking sorting mechanism is proposed.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0006] A punch press with a blanking sorting mechanism comprises a main body device, a stamping module arranged below the main body device, a base connected to the bottom of the main body device, a processing table connected to the top of the base, a limiting adjustment assembly and a feeding assembly arranged on the top of the processing table, and a sorting assembly arranged at the bottom of the processing table.

[0007] The feeding assembly comprises two sets of oppositely arranged support groups, two oppositely rotating feeding rollers are arranged in the support groups, and a rotating shaft is connected to one side of the lower feeding roller, one side of the main body device is connected with a fixed box through a fixed seat, one end of the rotating shaft extends into the fixed box and is connected with a variable gear set, a driving gear and a transmission gear for driving the rotating shaft are arranged on one side of the variable gear set, two driving racks are arranged on one side of the stamping module, and one side of the driving rack is in meshing connection with one side of the transmission gear; the driving gear cooperates with the variable gear set to adjust the feeding stroke of the feeding roller.

[0008] Further description of the above technical scheme:

[0009] The fixed box is rotatably connected with a connecting shaft, the driving gear is in sliding connection with the connecting shaft, and the connection can drive the driving gear to rotate, the transmission gear is in rotatable connection with the outer surface of the connecting shaft, the driving gear is in meshing connection with a linkage gear on one side, the linkage gear is in meshing connection with the variable gear set, and link racks are rotatably connected to both sides of the linkage gear, and the other ends of the link racks are sleeved with the outer surface of the connecting shaft.

[0010] Further description of the above technical scheme:

[0011] The transmission gear is internally provided with an inner cavity, a rotating disc is rotatably connected in the inner cavity, the rotating disc is connected with the outer surface of the connecting shaft, a pushing rod is rotatably connected to one side of the rotating disc, a fixed block is attached to one side of the pushing rod, the fixed block is in the shape of L in cross section, a return spring is connected to one side of the pushing rod, the other end of the return spring is connected with one side of the fixed block, a ratchet ring is connected in the inner cavity, and the pushing rod is attached to the ratchet ring.

[0012] Further description of the above technical scheme:

[0013] The linkage gear is rotatably connected with a connecting seat at the top, the connecting seat is connected with a stroke rod on one side, the fixed box is provided with a stroke groove on one side, the stroke rod is in sliding connection with the stroke groove, the stroke groove is obliquely arranged, the fixed box is obliquely provided with a movable air cylinder on one side, the output shaft of the movable air cylinder is connected with a connecting rod on one end, and the connecting rod is sleeved with one side of the stroke rod on one side.

[0014] Further description of the above technical scheme:

[0015] The driving rack top is connected with a sliding plate, one side of the sliding plate is attached to one side of the main body device, one side of the main body device is connected with two sliding sleeves, the sliding plate is slidingly connected in the sliding sleeve, the top of the two sliding plates is connected with the same connecting plate, one side of the connecting plate is connected with one side of the stamping module, the variable speed gear set includes a plurality of gears with different diameters, and the plurality of gears have different tooth numbers, and the support group includes two oppositely arranged fixed supports, the bottom of the fixed support is connected with the top of the machining table, and the two feeding rollers are rotatably connected between the two fixed supports.

[0016] As a further description of the above technical solution:

[0017] The limiting adjustment assembly includes two oppositely arranged fixed support plates, the top of the fixed support plate is provided with two oppositely arranged abutting plates, the inside of the fixed support is slidingly connected with a moving box, the inside of the moving box is vertically rotatably connected with a rotating sleeve, the inside of the rotating sleeve is slidingly connected with a rotating rod, the outer surface of the rotating sleeve is connected with a second bevel gear, one side of the second bevel gear is meshingly connected with a first bevel gear, the first bevel gear is connected with one side of the upper feeding roller through a first rotating shaft, one side of the fixed support is provided with a cavity, one end of the rotating rod extends into the cavity and is connected with a third bevel gear, the bottom of the third bevel gear is meshingly connected with a fourth bevel gear, one side of the fourth bevel gear is connected with one side of the lower feeding roller through a second rotating shaft, one end of the connecting shaft extends into the cavity and is connected with one side of the fourth bevel gear, the top of the moving box is connected with two symmetrically arranged electric push rods, the other end of the electric push rod is connected with one side of the inside of the fixed support.

[0018] As a further description of the above technical solution:

[0019] The top of the fixed support plate is provided with a sliding groove, the sliding groove is rotatably connected with an adjusting lead screw, the adjusting lead screw is symmetrically arranged along the center position, and the thread directions on both sides are opposite, the outer surface of the adjusting lead screw is drivingly connected with two symmetrically arranged lead screw seats, the lead screw seat is slidingly connected with the sliding groove, and the top of the lead screw seat is connected with an abutting plate.

[0020] As a further description of the above technical solution:

[0021] The sorting assembly includes a sliding channel capable of relative vibration, the sliding channel is arranged below the machining table, one side of the sliding channel is arranged obliquely, the sliding channel is rotatably connected with a sorting plate, the bottom of the sliding channel is connected with a driving motor through a mounting plate, one end of the output shaft of the driving motor extends into the inside of the sliding channel and is connected with the bottom of the sorting plate, the inside of the sliding channel is provided with a partition plate for partitioning the space, the center position of the machining table is provided with a blanking hole, and the bottom of the machining table is connected with a detection sensor for detecting defects.

[0022] As a further description of the above technical solution:

[0023] Vibration springs are connected to all four sides of the bottom of the sliding channel, and the other end of the vibration springs is connected to the bottom of the base. Vibration motors are connected to both sides of the bottom of the sliding channel.

[0024] As a further description of the above technical solution:

[0025] The bottom of the main unit is connected to a hydraulic device, the bottom of which is connected to a stamping module, and a forming mold is provided on the top of the processing table.

[0026] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0027] 1. In this invention, by setting up a feeding component, the reverse meshing of the drive rack and transmission gear during the resetting process of the stamping module, combined with the ratchet mechanism, achieves unidirectional power transmission. This allows the feeding roller to quantitatively feed the metal sheet only during the stamping return phase through mechanical transmission, ensuring that the feeding action and stamping rhythm are strictly synchronized after each stamping, avoiding timing differences similar to those in traditional feeding methods. This improves the mechanization and automation of the component and ensures that the feeding amount is the same each time, increasing the stamping utilization rate of the metal sheet and reducing material consumption. Furthermore, by using a movable cylinder to adjust the meshing position of the linkage gear in the transmission gear set, the speed ratio of the transmission system can be quickly changed without replacing the hardware, precisely controlling the rotation angle of the feeding roller. This changes the amount of movement of the metal sheet driven by the feeding roller, thereby changing the feeding amount of the metal sheet to meet different stamping processing requirements and improving the overall applicability of the device.

[0028] 2. In this invention, by setting up a sorting component, the finished product passes through the discharge hole and the detection sensor. The detection sensor detects the finished product. If the finished product is qualified, the drive motor does not start, and the sorting plate remains stationary, allowing the qualified finished product to be discharged from the right side. If the finished product is unqualified, the drive motor starts, and the detection sensor identifies the finished product. In conjunction with the drive motor, the sorting plate swings left and right to achieve automatic sorting of the finished product. Unqualified finished products are sorted and eliminated, improving the yield rate of finished products. Furthermore, through the mechanical cooperation between the vibration motor and the vibration spring, the sliding channel is vibrated at high speed, improving the material feeding efficiency and the smoothness of the material feeding.

[0029] 3. In this invention, by setting a limit adjustment component, the knob adjusts the lead screw, lead screw seat, and both sides of the metal sheet of the bonding plate for bonding and positioning. At the same time, the electric push rod drives the feeding rollers downward through the moving box, rotating sleeve, first bevel gear, and second bevel gear, so that the two feeding rollers bond the metal sheet in the vertical direction, thereby positioning and limiting the metal sheet in the vertical direction. Through the positioning of the metal sheet by the two bonding plates and the two feeding rollers, the metal sheet can be placed on the forming mold in an accurate posture, avoiding the metal sheet from shifting during stamping and causing accidental damage to the metal sheet. This improves the stamping utilization rate of the metal sheet and saves stamping costs. At the same time, during the movement of the moving box, the moving box, in conjunction with the rotating sleeve, drives the first bevel gear and the second bevel gear to move in the vertical direction, thereby maintaining the linkage relationship between the two feeding rollers and ensuring the relative rotation between the two feeding rollers. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0031] Figure 2 This is a schematic diagram of the three-dimensional disassembled structure of the present invention;

[0032] Figure 3 For the present invention Figure 2 Enlarged 3D structural diagram of part A;

[0033] Figure 4 This is a schematic diagram of the structure of the sorting component of the present invention;

[0034] Figure 5 This is a three-dimensional structural diagram of the feeding assembly of the present invention;

[0035] Figure 6 For the present invention Figure 5 Enlarged 3D structural diagram of part B;

[0036] Figure 7 For the present invention Figure 5 Enlarged 3D structural diagram of section C;

[0037] Figure 8 This is a schematic diagram of the limit adjustment component of the present invention;

[0038] Figure 9 This is a partial structural schematic diagram of the feeding assembly of the present invention;

[0039] Figure 10 This is a schematic diagram of the internal cross-sectional structure of the transmission gear of the present invention;

[0040] Figure 11 For the present invention Figure 10 Enlarged structural diagram of section D.

[0041] Legend:

[0042] 1. Main unit; 2. Hydraulic device; 3. Stamping module; 4. Limit adjustment assembly; 401. Fixed support plate; 402. Adjusting screw; 403. Sliding groove; 404. Adhesive plate; 405. Screw seat; 406. Rotating rod; 407. Electric push rod; 408. Rotating sleeve; 409. First bevel gear; 410. Second bevel gear; 411. Third bevel gear; 412. Fourth bevel gear; 413. Moving box; 5. Processing table; 6. Base; 7. Sorting assembly; 701. Sliding channel; 702. Divider plate; 703. Vibration spring; 704. Detection sensor; 705. Sorting plate; 706. Drive motor; 707. Vibration motor; 8. Molding mold; 9. Feeding assembly; 901. Connecting cross plate; 902. Sliding plate; 903. Fixed bracket; 904. Feeding roller; 905. Fixed box; 906. Transmission gear; 907. Drive rack; 908. Movable cylinder; 909. Stroke groove; 910. Connecting rod; 911. Stroke rod; 912. Connecting seat; 913. Rotating shaft; 914. Speed ​​change gear set; 915. Linkage gear; 916. Drive gear; 917. Fixed block; 918. Return spring; 919. Actuating lever; 920. Rotating disk; 921. Ratchet ring. Detailed Implementation

[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0044] Please see Figures 1-11 The present invention provides a technical solution:

[0045] A punch press with a material unloading and sorting mechanism includes a main body 1, a punching module 3 below the main body 1, a base 6 connected to the bottom of the main body 1, a processing table 5 connected to the top of the base 6, a limit adjustment component 4 and a feeding component 9 respectively on the top of the processing table 5, a sorting component 7 at the bottom of the processing table 5, a hydraulic device 2 connected to the bottom of the main body 1, the bottom of the hydraulic device 2 and the punching module 3, and a forming mold 8 on the top of the processing table 5.

[0046] The feeding assembly 9 includes two sets of opposing support groups. Two relatively rotating feeding rollers 904 are installed within each support group. A rotating shaft 913 is connected to one side of the lower feeding roller 904. A fixed housing 905 is connected to one side of the main body 1 via a fixed base. One end of the rotating shaft 913 extends into the fixed housing 905 and is connected to a speed-changing gear set 914. A drive gear 916 and a transmission gear 906 for driving the rotating shaft 913 are installed on one side of the speed-changing gear set 914. Two drive racks 907 are installed on one side of the stamping module 3. One side of the drive racks 907 meshes with one side of the transmission gears 906. The drive gear 916, in conjunction with the speed-changing gear set 914, adjusts the feeding rollers 904. The feeding stroke is as follows: a connecting shaft is rotatably connected inside the fixed box 905; a drive gear 916 is slidably connected to the connecting shaft, and the connection can drive the drive gear 916 to rotate; a transmission gear 906 is rotatably connected to the outer surface of the connecting shaft; a linkage gear 915 is meshed with one side of the drive gear 916; the linkage gear 915 is meshed with the speed change gear set 914; both sides of the linkage gear 915 are rotatably connected to connecting frames, and the other end of the connecting frame is sleeved with the outer surface of the connecting shaft; the transmission gear 906 has an inner cavity, and a rotating disk 920 is rotatably connected inside the inner cavity; the rotating disk 920 is connected to the outer surface of the connecting shaft; a lever 919 is rotatably connected to one side of the rotating disk 920; and one side of the lever 919 is in contact with... There is a fixed block 917 with an L-shaped cross-section. A return spring 918 is connected to one side of the actuating lever 919, and the other end of the return spring 918 is connected to one side of the fixed block 917. A ratchet ring 921 is connected inside the cavity, and the actuating lever 919 is in contact with the ratchet ring 921. A connecting seat 912 is rotatably connected to the top of the linkage gear 915. A stroke rod 911 is connected to one side of the connecting seat 912. A stroke groove 909 is opened on one side of the fixed box 905, and the stroke rod 911 is slidably connected to the stroke groove 909. The stroke groove 909 is obliquely set. A movable cylinder 908 is obliquely installed on one side of the fixed box 905. One end of the output shaft of the movable cylinder 908 is connected to a connecting rod 910. One side of 910 is sleeved with the side of the stroke rod 911. The top of the drive rack 907 is connected to a sliding plate 902. One side of the sliding plate 902 is in contact with one side of the main body device 1. Two sliding sleeves are connected to one side of the main body device 1. The sliding plate 902 is slidably connected in the sliding sleeve. The top of the two sliding plates 902 is connected to the same connecting horizontal plate 901. One side of the connecting horizontal plate 901 is connected to one side of the stamping module 3. The speed change gear set 914 includes multiple gears with different diameters and different numbers of teeth. The bracket set includes two fixed brackets 903 arranged opposite each other. The bottom of the fixed brackets 903 is connected to the top of the processing table 5. Two feed rollers 904 are rotatably connected between the two fixed brackets 903.

[0047] The specific implementation method is as follows: By setting up the feeding component 9, during the resetting process of the stamping module 3, the drive rack 907 and the transmission gear 906 engage in reverse, and together with the ratchet mechanism, unidirectional power transmission is achieved. This allows the feeding roller 904 to quantitatively feed the metal sheet only through mechanical transmission during the stamping return phase, ensuring that the feeding action and stamping rhythm are strictly synchronized after each stamping, avoiding timing differences similar to those in traditional feeding, improving the mechanization and automation of the component, and ensuring that the feeding amount is the same each time, improving the stamping utilization rate of the metal sheet, reducing material consumption, and using the movable cylinder 908 to adjust the linkage gear 915 in... The meshing position in the gear set 914 allows for rapid changes in the transmission ratio without hardware replacement, precisely controlling the rotation angle of the feed roller 904. This alters the amount of movement of the metal sheet driven by the feed roller 904, thereby changing the feed amount of the metal sheet to meet different stamping requirements and improving the overall applicability of the device. The self-locking characteristic of the recording mechanism, composed of the ratchet ring 921, the actuating lever 919, and the transmission gear 906, completely eliminates feed back phenomenon. It works in conjunction with the first bevel gear 409, the second bevel gear 410, the third bevel gear 411, and the fourth bevel gear 412 to drive the metal sheet feeding.

[0048] The limit adjustment assembly 4 includes two opposing fixed support plates 401. Two opposing fitting plates 404 are provided on the top of the fixed support plates 401. A movable box 413 is slidably connected inside the fixed bracket 903. A rotating sleeve 408 is vertically rotatably connected inside the movable box 413. A rotating rod 406 is slidably connected inside the rotating sleeve 408. A second bevel gear 410 is connected to the outer surface of the rotating sleeve 408. A first bevel gear 409 is meshed with one side of the second bevel gear 410. The first bevel gear 409 is connected to one side of the upper feed roller 904 via a first rotating shaft. A cavity is opened on one side of the fixed bracket 903. One end of the rotating rod 406 extends into the cavity and is connected to a third bevel gear 411. The bottom of the third bevel gear 411 is meshed with a... The fourth bevel gear 412 has one side connected to the feed roller 904 located below via the second rotating shaft. One end of the connecting shaft extends into the cavity and is connected to the fourth bevel gear 412. The top of the movable box 413 is connected to two symmetrically arranged electric push rods 407. The other end of the electric push rods 407 is connected to one side of the fixed bracket 903. The top of the fixed support plate 401 is provided with a sliding groove 403. An adjusting screw 402 is rotatably connected in the sliding groove 403. The adjusting screw 402 is symmetrically arranged along the center position, and the threads on both sides are opposite. The outer surface of the adjusting screw 402 is connected to two symmetrically arranged screw seats 405. The screw seats 405 are slidably connected to the sliding groove 403. The top of the screw seats 405 is connected to a bonding plate 404.

[0049] The specific implementation method is as follows: By setting the limit adjustment component 4, the knob adjusts the lead screw 402, lead screw seat 405, and bonding plate 404 to position the metal sheet on both sides. At the same time, the electric push rod 407 drives the feed roller 904 downward through the moving box 413, rotating sleeve, first bevel gear 409, and second bevel gear 410, so that the two feed rollers 904 are vertically bonded to the metal sheet, thereby vertically positioning and limiting the metal sheet. The two bonding plates 404 and the two feed rollers 904 are used to position and limit the metal sheet. The positioning of the metal sheet allows it to be placed accurately on the forming mold 8, preventing accidental damage caused by metal sheet misalignment during stamping. This improves the stamping utilization rate of the metal sheet and saves stamping costs. Meanwhile, during the movement of the moving box 413, the moving box 413, in conjunction with the rotating sleeve 408, drives the first bevel gear 409 and the second bevel gear 410 to move in the vertical direction, thereby maintaining the linkage between the two feed rollers 904 and ensuring the relative rotation between the two feed rollers 904.

[0050] The sorting assembly 7 includes a sliding channel 701 capable of relative vibration. The sliding channel 701 is located below the processing table 5, with one side of the sliding channel 701 angled. A sorting plate 705 is rotatably connected inside the sliding channel 701. A drive motor 706 is connected to the bottom of the sliding channel 701 via a mounting plate. One end of the output shaft of the drive motor 706 extends into the sliding channel 701 and connects to the bottom of the sorting plate 705. A partition plate 702 for separating space is provided inside the sliding channel 701. A material drop hole is opened at the center of the processing table 5. A detection sensor 704 for detecting defects is connected to the bottom of the processing table 5. Vibration springs 703 are connected to all four sides of the bottom of the sliding channel 701. The other end of the vibration springs 703 is connected to the bottom of the base 6. Vibration motors 707 are connected to both sides of the bottom of the sliding channel 701.

[0051] The specific implementation method is as follows: By setting up the sorting component 7, the finished product passes through the discharge hole and the detection sensor 704. The detection sensor 704 detects the finished product. If the finished product is qualified, the drive motor 706 does not start, and the sorting plate 705 remains stationary, so that the qualified finished product is discharged from the right side. If the finished product is unqualified, the drive motor 706 starts, and the detection sensor 704 identifies the finished product. In conjunction with the drive motor 706 driving the sorting plate 705 to swing left and right, the finished product is automatically sorted. Unqualified finished products are sorted and eliminated, improving the yield rate of finished products. Furthermore, through the mechanical cooperation between the vibration motor 707 and the vibration spring 703, the sliding channel 701 is vibrated at high speed, improving the material feeding efficiency and the smoothness of material feeding.

[0052] Working principle: During use, the operator places the metal sheet for stamping on the fixed support plate 401 and passes the metal sheet between the two feed rollers 904. Then, the operator turns the knob, which drives the adjusting screw 402 to rotate. The adjusting screw 402 drives the screw seat 405 to slide relative to each other in the sliding groove 403. The two screw seats 405 move relative to each other, and the screw seats 405 drive the bonding plate 404 to move relative to each other, so that the bonding plate 404 can bond and position the two sides of the metal sheet. Then, the operator starts the electric push rod 407, which drives the moving box 413 to move downward. The moving box 413 drives the rotating sleeve, the first bevel gear 409, the second bevel gear 410 and the feed rollers 904 to move downward, so that the two feed rollers 904 can bond the metal sheet vertically, thereby positioning and limiting the metal sheet vertically. The positioning of the metal sheet is achieved by the two bonding plates 404 and the two feed rollers 904.

[0053] After the metal sheet is placed and positioned, the operator starts the hydraulic device 2. The hydraulic device 2 drives the stamping module 3 to move downward and cooperates with the metal sheet of the forming mold 8 to form and stamp. The formed finished product passes through the material discharge hole and the detection sensor 704. The detection sensor 704 detects the finished product. If the finished product is qualified, the drive motor 706 does not start and the sorting plate 705 remains stationary, so that the qualified finished product is discharged from the right side. If the finished product is unqualified, the drive motor 706 starts and drives the sorting plate 705 to rotate to the right side, so that the unqualified finished product is discharged from the left side. During this process, the vibration motor 707, together with the vibration spring 703, drives the sliding channel 701 to vibrate, thereby accelerating the finished product to slide out, thus avoiding the accumulation and blockage of finished products and improving the finished product discharge efficiency.

[0054] During the stamping of the metal sheet, the stamping module 3 moves the connecting horizontal plate 901 downwards, which in turn moves the sliding plate 902 downwards. The sliding plate 902 then moves the drive rack 907 downwards, causing the drive rack 907 to rotate the transmission gear 906. At this time, the ratchet mechanism inside the transmission gear 906 is not operating, allowing the transmission gear 906 to idle and not rotate the connecting shaft. After the stamping module 3 completes the stamping, it performs a reset motion under the drive of the hydraulic device 2. At this time, the drive rack 907 drives the transmission gear 906 to rotate in the opposite direction. The transmission gear 906 then rotates the internal... The ratchet ring 921 rotates, causing the actuating lever 919 to move. The actuating lever 919, limited by the fixed block 917, causes the rotating disk 920 to rotate. The rotating disk 920 causes the connecting shaft to rotate, which in turn causes the drive gear 916 to rotate. The drive gear 916 then causes the linkage gear 915 to rotate, which in turn causes the transmission gear set 914 to rotate. The transmission gear set 914 then causes the rotating shaft 913 to rotate. The rotating shaft 913, through the fourth bevel gear 412, drives the lower feed roller 904 to rotate. At this time, the fourth bevel gear 412 drives the third bevel gear 411 to drive the rotating rod 40. 6. Rotating rod 406 drives rotating sleeve 408 to rotate, rotating sleeve 408 drives second bevel gear 410 to rotate, second bevel gear 410 drives first bevel gear 409 to rotate, first bevel gear 409 drives upper feed roller 904 to rotate in opposite directions via first rotating shaft. The relative rotation of the upper and lower feed rollers 904 drives the metal sheet forward, so that the unpressed part of the metal sheet advances to the forming mold 8, waiting for the next press by stamping module 3. Furthermore, the advance of the metal sheet is different when facing finished products of different sizes. At this time, the movable cylinder 908 drives connecting rod 9 10. The connecting rod 910 drives the stroke rod 911 to move within the stroke groove 909. The stroke rod 911 drives the connecting seat 912 to move. The connecting seat 912 drives the linkage gear 915 and the drive gear 916 to move, causing the linkage gear 915 to move relative to each other and mesh with other gears in the gear set 914. This changes the transmission ratio between the connecting shaft and the rotating shaft 913, changes the rotation of the feed roller 904, and changes the amount of movement of the metal sheet driven by the feed roller 904. This allows for changes in the amount of metal sheet fed, making it suitable for different stamping requirements.

[0055] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A punch press with a material unloading and sorting mechanism, comprising a main body (1), a punching module (3) disposed below the main body (1), and a base (6) connected to the bottom of the main body (1), characterized in that, The base (6) is connected to a processing table (5) at the top. The processing table (5) is provided with a limit adjustment component (4) and a feeding component (9) at the top. The processing table (5) is provided with a sorting component (7) at the bottom. The feeding assembly (9) includes two sets of support groups arranged opposite to each other, and the support groups include two fixed supports (903) arranged opposite to each other. Two feeding rollers (904) are arranged in the support groups and the lower feeding roller (904) is connected to a rotating shaft (913) on one side. The main body device (1) is connected to a fixed box (905) through a fixed seat on one side. One end of the rotating shaft (913) extends into the fixed box (905) and is connected to a speed-changing gear set (914). The speed-changing gear set (914) is provided with a drive gear (916) and a transmission gear (906) for driving the rotating shaft (913) on one side. The stamping module (3) is provided with two drive racks (907) on one side. The drive racks (907) are meshed with the transmission gears (906) on one side. The drive gears (916) cooperate with the speed-changing gear set (914) to adjust the feeding stroke of the feeding roller (904). The limiting adjustment assembly (4) includes two oppositely arranged fixed support plates (401). Two oppositely arranged fitting plates (404) are provided on the top of the fixed support plates (401). A movable box (413) is slidably connected inside the fixed bracket (903). A rotating sleeve (408) is vertically rotatably connected inside the movable box (413). A rotating rod (406) is slidably connected inside the rotating sleeve (408). A second bevel gear (410) is connected to the outer surface of the rotating sleeve (408). A first bevel gear (409) is meshed with one side of the second bevel gear (410). The first bevel gear (409) is connected to a first rotating shaft located on the upper... The square feed roller (904) is connected to one side, and the fixed bracket (903) has a cavity on one side. One end of the rotating rod (406) extends into the cavity and is connected to the third bevel gear (411). The bottom of the third bevel gear (411) is meshed with the fourth bevel gear (412). One side of the fourth bevel gear (412) is connected to the side of the feed roller (904) located below through the second rotating shaft. One end of the connecting shaft extends into the cavity and is connected to the side of the fourth bevel gear (412). The top of the movable box (413) is connected to two symmetrically arranged electric push rods (407). The other end of the electric push rod (407) is connected to the inside of the fixed bracket (903). The sorting component (7) includes a sliding channel (701) capable of relative vibration. The sliding channel (701) is located below the processing table (5). One side of the sliding channel (701) is inclined. A sorting plate (705) is rotatably connected inside the sliding channel (701). A drive motor (706) is connected to the bottom of the sliding channel (701) through a mounting plate. One end of the output shaft of the drive motor (706) extends into the sliding channel (701) and is connected to the bottom of the sorting plate (705). A partition plate (702) for separating space is provided inside the sliding channel (701). A material drop hole is opened at the center of the processing table (5). A detection sensor (704) for detecting defects is connected to the bottom of the processing table (5).

2. A punch press with a material unloading and sorting mechanism according to claim 1, characterized in that, The fixed box (905) is rotatably connected to a connecting shaft. The drive gear (916) is slidably connected to the connecting shaft, and the connection can drive the drive gear (916) to rotate. The transmission gear (906) is rotatably connected to the outer surface of the connecting shaft. The drive gear (916) is meshed with a linkage gear (915) on one side. The linkage gear (915) is meshed with a speed-changing gear set (914). Both sides of the linkage gear (915) are rotatably connected to a connecting frame, and the other end of the connecting frame is sleeved with the outer surface of the connecting shaft.

3. A punch press with a material unloading and sorting mechanism according to claim 1, characterized in that, The transmission gear (906) has an inner cavity, and a rotating disk (920) is rotatably connected inside the inner cavity. The rotating disk (920) is connected to the outer surface of the connecting shaft. A toggle lever (919) is rotatably connected to one side of the rotating disk (920). A fixing block (917) is attached to one side of the toggle lever (919). The fixing block (917) has an L-shaped cross-section. A return spring (918) is connected to one side of the toggle lever (919). The other end of the return spring (918) is connected to one side of the fixing block (917). A ratchet ring (921) is connected inside the inner cavity. The toggle lever (919) is attached to the ratchet ring (921).

4. A punch press with a material unloading and sorting mechanism according to claim 2, characterized in that, The top of the linkage gear (915) is rotatably connected to a connecting seat (912), and a stroke rod (911) is connected to one side of the connecting seat (912). A stroke groove (909) is opened on one side of the fixed box (905), and the stroke rod (911) is slidably connected to the stroke groove (909). The stroke groove (909) is obliquely set. A movable cylinder (908) is obliquely installed on one side of the fixed box (905). One end of the output shaft of the movable cylinder (908) is connected to a connecting rod (910), and one side of the connecting rod (910) is sleeved with one side of the stroke rod (911).

5. A punch press with a material unloading and sorting mechanism according to claim 4, characterized in that, The top of the drive rack (907) is connected to a sliding plate (902). One side of the sliding plate (902) is in contact with one side of the main body device (1). Two sliding sleeves are connected to one side of the main body device (1). The sliding plate (902) is slidably connected in the sliding sleeve. The top of the two sliding plates (902) is connected to the same connecting horizontal plate (901). One side of the connecting horizontal plate (901) is connected to one side of the stamping module (3). The speed-changing gear set (914) includes multiple gears with different diameters and different numbers of teeth. The bottom of the fixed bracket (903) is connected to the top of the processing table (5). Two feed rollers (904) are rotatably connected between the two fixed brackets (903).

6. A punch press with a material unloading and sorting mechanism according to claim 1, characterized in that, The fixed support plate (401) has a sliding groove (403) on its top. An adjusting screw (402) is rotatably connected in the sliding groove (403). The adjusting screw (402) is symmetrically arranged along the center position and the threads on both sides are opposite. Two symmetrically arranged screw seats (405) are connected to the outer surface of the adjusting screw (402). The screw seats (405) are slidably connected to the sliding groove (403). A bonding plate (404) is connected to the top of the screw seats (405).

7. A punch press with a material unloading and sorting mechanism according to claim 1, characterized in that, Vibration springs (703) are connected to the bottom of the sliding channel (701) around all four sides. The other end of the vibration springs (703) is connected to the bottom of the base (6). Vibration motors (707) are connected to both sides of the bottom of the sliding channel (701).

8. A punch press with a material unloading and sorting mechanism according to claim 1, characterized in that, The bottom of the main device (1) is connected to a hydraulic device (2), the bottom of the hydraulic device (2) is connected to the stamping module (3), and the top of the processing table (5) is provided with a forming mold (8).

Citation Information

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