A high-precision numerical control cutting mechanism special for glass fiber composite materials
By using a high-precision CNC cutting mechanism with drive, detection, and cutting components, the problems of burrs and uneven packing during the cutting of glass fiber composite materials are solved, achieving efficient and precise material cutting and packing.
Patent Information
- Application Number
- CN202511299748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-12
AI Technical Summary
Existing cutting equipment is prone to burr defects when cutting glass fiber composite materials, and the roll length is uneven, which affects the material packing accuracy and cutting quality.
Employing a high-precision CNC cutting mechanism, the length data of the take-up reel is detected by the drive and detection components. The take-up length is verified by the use of an arc frame and a switch. The stabilizing component is adapted to different sizes of take-up reels. The control and cutting components reduce burrs by heating the blades, achieving efficient cutting.
It improves the uniformity and accuracy of winding, reduces burrs on the material cutting surface, adapts to the stability of winding reels of different sizes, and achieves efficient cutting of composite materials.
Smart Images

Figure CN120791868B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of composite material cutting, and particularly relates to a high-precision numerical control cutting mechanism special for glass fiber composite materials. BACKGROUND
[0002] Glass fiber composite material (GFRP) is widely used in the fields of aerospace and new energy vehicles as a lightweight structure core material. The cutting quality directly affects the fatigue strength and assembly precision of components, especially the edge burr amount and length tolerance. However, the existing cutting equipment still has some defects in use, specifically:
[0003] Firstly, when the existing device cuts, the cutting edge of the tool extrudes the resin matrix, causing the glass fiber to be pulled out before being cut off, forming a "whisk" burr defect, and multiple polishing is required after cutting for use.
[0004] Secondly, the traditional equipment relies on the indirect calculation of length by the feed roller encoder, and the friction coefficient between the roll material and the driving roller fluctuates, causing the actual feeding length to be less than the encoder count, which easily leads to different storage amounts of each group of rolls, affecting the average degree. SUMMARY
[0005] The purpose of the application is to provide a high-precision numerical control cutting mechanism special for glass fiber composite materials, which can detect the length data stored by each group of winding discs during the storage of composite materials, improve the average degree of winding, adapt to winding discs of different sizes, achieve efficient cutting of composite materials, and reduce the burr phenomenon on the cutting surface of the material.
[0006] The technical scheme adopted by the application is as follows:
[0007] A high-precision numerical control cutting mechanism special for glass fiber composite materials, comprising:
[0008] A workbench, a isolation cover is installed on the workbench, a support one and a support two are installed on the left side and the right side of the upper end of the workbench respectively, and a storage disc is installed on the support two;
[0009] A driving assembly, the driving assembly comprises a conveying roller, the conveying roller is arranged on the support one, and a counter is connected to the lower end of the conveying roller;
[0010] A control assembly, the control assembly is arranged on the upper end of the inner cavity of the isolation cover;
[0011] A cutting assembly, the cutting assembly comprises an additional frame, a blade and a heating disc are installed in the inner cavity of the additional frame;
[0012] The stable assembly comprises a lifting frame arranged at the upper end of the workbench, and a storage disc is arranged on the lifting frame;
[0013] The detection assembly comprises an arc-shaped frame, the lower end of the arc-shaped frame is provided with a sliding frame, and a switch is arranged on the sliding frame;
[0014] The storage disc is used for placing the winding disc, the counter is used for recording the length conveyed by the conveying roller, the arc-shaped frame contacts the outside of the winding disc, and when the diameter of the winding disc reaches a set value, the arc-shaped frame is pushed to contact the switch.
[0015] In a preferred form, the motor one is fixedly installed on the rear upper end of the support two, the output shaft of the motor one is fixedly connected with the rotating shaft of the storage disc, and two groups of hollow grooves are formed in the axis of the storage disc, and two groups of convex strips are slidably connected in the two groups of hollow grooves, the middle portions of the two groups of convex strips extending out of the inner cavity of the storage disc are fixedly connected with springs one, the other ends of the springs one are fixedly connected in the middle portion of the inner cavity of the storage disc, and the workbench is provided with a discharging groove at the position of the lower end of the middle portion of the isolation cover.
[0016] In a preferred form, the conveying roller is provided in two groups and is arranged in the middle portion of the inner cavity of the support one in an up-down manner, the driving assembly further comprises a gear one, the rear ends of the two groups of conveying rollers are fixedly connected with the gear one penetrating through the support one, the outer rings of the two groups of gear one are meshed with each other, the motor two is fixedly installed on the rear upper end of the support one, and the output shaft of the motor two is fixedly connected with the center of the gear one on the upper side.
[0017] In a preferred form, the driving assembly further comprises a gear two, the gear two is fixedly connected with the rotating shaft of the counter, and a gear three is fixedly connected with the axis of the gear one on the lower side, the outer ring of the gear three is meshed with a chain, and the inner ring of the lower end of the chain is meshed with the outer ring of the gear two.
[0018] In a preferred form, the control assembly further comprises two groups of extrusion frames, the two groups of extrusion frames are respectively installed on the left and right sides of the lower end of the inner cavity of the isolation cover, the inner cavities of the two groups of extrusion frames are slidably connected with lifting blocks, the middle portions of the two groups of lifting blocks and the middle portions of the extrusion frames are fixedly connected with extrusion rollers, the two groups of extrusion rollers are arranged in an up-down manner, the inner cavity of the upper end of the isolation cover is fixedly installed with an electric guide rail, a sliding block in the inner cavity of the electric guide rail is fixedly installed with an electric push rod, and the lower end of the electric push rod is fixedly connected with an assembly plate.
[0019] In a preferred form, the additional frame is installed on the middle portion of the lower end of the assembly plate, the cutting assembly further comprises a control component, the control component is installed on the middle portion of the left side of the additional frame, and the output shaft of the control component is fixedly connected with the rotating shaft of the blade.
[0020] In a preferred scheme, the cutting assembly further comprises a gas pipe, which is fixedly connected to the middle part of the assembling plate, and the upper end of the gas pipe extends out of the isolation cover and is fixedly connected to the left upper end of the isolation cover, the lower end of the gas pipe is provided with two groups of air inlets, and each of the two groups of air inlets is communicated with an adsorption cover.
[0021] In a preferred scheme, the stable assembly further comprises a sliding groove, which is provided at the upper end of the right side of the workbench, and the inner cavity of the sliding groove is slidably connected with a moving block, the lifting frame is slidably connected in the moving block, the inner cavity of the moving block is slidably connected with a positioning bolt, and the middle outer circle of the positioning bolt is movably inserted into the middle part of the lower end of the lifting frame.
[0022] In a preferred scheme, the stable assembly further comprises a sliding block, which is slidably connected to the upper end of the lifting frame, another set of storage plates are rotatably connected to the side of the sliding block close to the second support, a plurality of insertion grooves are provided at the upper end of the sliding block, an insertion rod is slidably connected to the inner cavity of the upper end of the lifting frame, the lower end of the insertion rod is movably inserted into one of the insertion grooves, springs two are fixedly connected to the middle part of the two sides of the insertion rod, the upper end of the spring two is fixedly connected to the inner cavity of the upper end of the lifting frame, and a handle is fixedly connected to the side of the sliding block away from the second support.
[0023] In a preferred scheme, the detection assembly further comprises an electric control frame, which is fixedly connected to the right side of the top surface of the workbench, the arc-shaped frame is slidably connected to the middle part of the upper end of the workbench, the right middle part of the arc-shaped frame is fixedly connected with a spring three, the other end of the spring three is fixedly connected to the left upper end of the electric control frame, a storage slot is provided at the lower end of the right side of the arc-shaped frame, a through slot is provided at the upper end of the electric control frame, a sliding frame is slidably connected in the through slot, and the upper end of the sliding frame is slidably connected in the inner cavity of the storage slot, the switch is installed on the upper end of the sliding frame close to the electric control frame, a lead screw is rotatably connected in the through slot of the upper end of the electric control frame, the outer circle of the lead screw is threadedly connected to the middle part of the inner cavity of the sliding frame, the lower end of the side of the sliding frame away from the electric control frame is electrically connected with a cable, and the lower end of the cable is electrically connected to the electric control frame.
[0024] The technical effects achieved by the application are as follows:
[0025] The driving assembly and the detection assembly of the application can detect the length data of each group of winding discs during the storage of the composite material, improve the average degree of winding, and when in use, the winding disc is installed on the storage disc and connected with the composite material, when the winding disc rotates to store the material, the counter judges the total length of the material in the winding disc by calculating the length of the conveying roller, at the same time, the winding disc gradually increases with the increase of the storage amount of the material, and pushes the arc-shaped frame to move until the arc-shaped frame touches the switch to prompt that the winding disc is stored in place, and then the specific length of the winding disc is judged through the cooperation of the two verification methods, so as to improve the average degree and accuracy of each group of storage;
[0026] The stable assembly and the storage disc of the application can adapt to winding discs of different sizes, facilitate the storage of the composite material, and in the process of the storage of the composite material, the winding disc is first placed on the storage disc, at this time, the groove in the inner ring of the winding disc pushes the protruding part on the storage disc to retract, and then rebounds rapidly to be fixed in the groove in the winding disc, at the same time, the lifting frame is pulled up to be attached to the side surface of the winding disc, and the storage disc on the lifting frame is inserted into the other end of the winding disc to be stable, thereby improving the stability of the rotation of the winding disc.
[0027] The regulating assembly and the cutting assembly of the application can realize efficient cutting of the composite material and reduce the burr phenomenon of the cutting surface of the material, in the process of cutting the material, the regulating assembly operates to clamp and fix the composite material, and then drives the blade to approach the material, at this time, the heating disc operates to heat, and the blade is heated, so that when the blade cuts the material, the blade can use the heat to cause slight heat melting phenomenon on the cutting surface of the material, thereby reducing the burr phenomenon of the cutting surface. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the overall structure schematic diagram in the application;
[0029] Figure 2 is the left view schematic diagram of the overall structure in the application;
[0030] Figure 3 is the position schematic diagram of the driving assembly in the application;
[0031] Figure 4 is the sectional view schematic diagram of the driving assembly in the application;
[0032] Figure 5 is the sectional view schematic diagram of the isolation cover in the application;
[0033] Figure 6 is the position schematic diagram of the regulating assembly and the cutting assembly in the application;
[0034] Figure 7 is the sectional view schematic diagram of the cutting assembly in the application;
[0035] Figure 8 is the position schematic view of the stable assembly in the application;
[0036] Figure 9 is the structure schematic view of the sliding frame in the application;
[0037] Figure 10 is the sectional view schematic view of the sliding frame in the application;
[0038] Figure 11 is the sectional view schematic view of the lifting frame in the application;
[0039] Figure 12 is the sectional view schematic view of the storage tray in the application;
[0040] Figure 13 is the structure schematic view of the detection assembly in the application;
[0041] Figure 14 is the sectional view schematic view of the detection assembly in the application.
[0042] In the drawings, the components represented by each reference numeral are listed as follows:
[0043] 10, workbench; 11, isolation cover; 12, support one; 13, support two; 14, motor one; 15, storage tray; 16, convex strip; 17, spring one; 18, blanking groove; 20, driving assembly; 21, conveying roller; 22, gear one; 23, motor two; 24, counter; 25, gear two; 26, gear three; 27, chain; 30, control assembly; 31, extrusion frame; 32, lifting block; 33, extrusion roller; 34, electric guide rail; 35, electric push rod; 36, assembly plate; 40, cutting assembly; 41, additional frame; 42, control component; 43, blade; 44, heating tray; 45, air pipe; 46, adsorption cover; 50, stable assembly; 51, sliding groove; 52, moving block; 53, lifting frame; 54, positioning bolt; 55, sliding block; 56, insertion slot; 57, insertion rod; 58, spring two; 59, handle; 60, detection assembly; 61, electric control frame; 62, arc-shaped frame; 63, spring three; 64, storage groove; 65, sliding frame; 66, switch; 67, screw rod; 68, cable. DETAILED DESCRIPTION
[0044] In order to make the above-mentioned purposes, features and advantages of the application more obvious and easy to understand, the specific embodiments of the application are described in detail below with reference to the drawings.
[0045] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be appreciated that the present application can be practiced in a variety of ways beyond the specific details set forth herein, having regard to the contents of the whole patent document, and that the present application can be practiced in other but essentially similar ways. Accordingly, the present application is not limited in scope to the specific implementations disclosed herein.
[0046] Secondly, the "one embodiment" or "embodiment" referred to herein is intended to represent a specific feature, structure, characteristic, or combination of features and characteristics described herein that can be included in at least one implementation of the present application. The "in one preferred embodiment" appearing in various places in the specification is not intended to refer to the same embodiment or to the only implementation of the embodiment, nor is it intended to exclude other embodiments or implementations of other features.
[0047] Thirdly, the present application is described in detail in conjunction with the schematic drawings. In the detailed description of the embodiments of the present application, the sectional views of the device structure are partially enlarged without the general proportion for the convenience of illustration, and the schematic drawings are only examples which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual manufacture.
[0048] Please refer to the accompanying drawings Figures 1 to 3 , Figures 7 to 8 , Figure 14 As shown in the drawings, the embodiment provides a high-precision numerical control cutting mechanism special for glass fiber composite materials, which comprises:
[0049] A workbench 10 is provided, and a shielding cover 11 is installed on the workbench 10. A support 12 and a support 13 are respectively installed on the left side and the right side of the upper end of the workbench 10. A receiving disc 15 is installed on the support 13.
[0050] A driving assembly 20 is provided, and the driving assembly 20 comprises a conveying roller 21. The conveying roller 21 is arranged on the support 12, and a counter 24 is connected to the lower end of the conveying roller 21.
[0051] A control assembly 30 is arranged on the inner cavity of the shielding cover 11.
[0052] A cutting assembly 40 is provided, and the cutting assembly 40 comprises an additional frame 41. A blade 43 and a heating disc 44 are installed in the inner cavity of the additional frame 41.
[0053] A stabilizing assembly 50 is provided, and the stabilizing assembly 50 comprises a lifting frame 53. The lifting frame 53 is arranged on the upper end of the workbench 10, and a receiving disc 15 is also arranged on the lifting frame 53.
[0054] A detection assembly 60 is provided, and the detection assembly 60 comprises an arc-shaped frame 62. A sliding frame 65 is arranged on the lower end of the arc-shaped frame 62, and a switch 66 is arranged on the sliding frame 65.
[0055] The receiving disc 15 is used for placing the winding disc, the counter 24 is used for recording the length of the conveying roller 21, and the arc-shaped frame 62 is in contact with the outside of the winding disc. When the diameter of the winding disc reaches the set value, the arc-shaped frame 62 is pushed to contact the switch 66.
[0056] It should be noted that the front of the isolation cover 11 is hinged with a box door, which is convenient for maintaining the internal device;
[0057] The box door of the isolation cover 11 is made of transparent material, which is convenient for observing the processing condition inside.
[0058] In this embodiment, when in use, the winding disc for receiving the composite material is placed on the receiving disc 15, then the lifting frame 53 is pulled up, and the receiving disc 15 on the lifting frame 53 is inserted into the other end of the winding disc, then the winding disc is connected with the composite material, the conveying roller 21 runs to convey the material, and the length of the conveying is recorded by the counter 24. At the same time, the arc-shaped frame 62 is also attached to the inside of the winding disc, and gradually moves to the right side with the receiving of the composite material, until the counter 24 records the appropriate number, and the arc-shaped frame 62 also touches the switch 66, indicating that the receiving length has reached the appropriate number. At this time, the regulating assembly 30 operates to fix the two ends of the composite material, and the regulating assembly 30 drives the blade 43 to approach the material, then the heating disc 44 operates to heat the blade 43, and the blade 43 after being heated is used to cut the material, which produces a slight heat melting phenomenon on the cutting surface of the material, thereby reducing the generation of burrs.
[0059] Secondly, please refer again to Figures 1 to 3 , Figure 12 The motor one 14 is fixedly installed on the upper end of the rear side of the support two 13, the output shaft of the motor one 14 is fixedly connected with the rotating shaft of the receiving disc 15, and the shaft center of the receiving disc 15 is provided with two groups of air slots, and the two groups of air slots are slidably connected with the protrusions 16. The middle part of the one end of the two groups of protrusions 16 extending out of the inner cavity of the receiving disc 15 is fixedly connected with the spring one 17, and the other end of the spring one 17 is fixedly connected in the middle part of the inner cavity of the receiving disc 15. The workbench 10 is provided with a discharging groove 18 at the position of the lower end of the middle part of the isolation cover 11.
[0060] It should be noted that the upper end of the protrusion 16 is provided with a slope, and the bottom end of the slope is close to the outside of the receiving disc 15, which is designed to enable the protrusion 16 to be squeezed into the groove in the inner ring of the winding disc for fitting and fixing when installing winding discs of different sizes, avoiding the inability to install winding discs of different sizes.
[0061] The lower end of the protrusion 16 is fixedly connected with two limiting strips, which is designed to limit the movement range of the protrusion 16, avoiding the protrusion 16 from affecting the use by completely extending out of the receiving disc 15.
[0062] Preferably, to ensure normal operation of the device, a device for receiving waste materials should be placed below the discharge chute 18 to avoid the spread of waste materials affecting the surrounding environment.
[0063] In this embodiment, the winding disc for receiving the composite material is placed on the receiving disc 15 when in use, and the groove in the inner circle of the winding disc will press the convex strip 16, causing the convex strip 16 to shrink into the empty slot of the receiving disc 15. When the winding disc is completely placed, the spring 17 pushes the convex strip 16 to rebound and is clamped in the groove in the inner circle of the winding disc, thereby fixing different models of winding discs and preventing the winding disc from shifting when receiving the material. Subsequently, the motor 14 drives the receiving disc 15 to rotate, and the receiving work of the composite material is performed.
[0064] Secondly, please refer to Figures 3 to 4 , the conveying rollers 21 are arranged in two groups and are distributed above and below the middle part of the inner cavity of the support 12, the driving assembly 20 further includes the gear 22, the rear ends of the two groups of conveying rollers 21 are fixedly connected with the gear 22 penetrating through the support 12, the outer circles of the two groups of gears 22 are meshed with each other, the motor 23 is fixedly installed on the upper end of the rear side of the support 12, and the output shaft of the motor 23 is fixedly connected with the center of the gear 22 located on the upper side;
[0065] The driving assembly 20 further includes the gear 25, the gear 25 is fixedly connected with the rotating shaft of the counter 24, and the gear 26 is fixedly connected with the axis of the gear 22 located on the lower side, the outer circle of the gear 26 is meshed with the chain 27, and the inner circle of the lower end of the chain 27 is meshed with the outer circle of the gear 25.
[0066] It should be noted that the outer circle of the conveying roller 21 is provided with a rubber anti-skid pad, and the distance between the two groups of conveying rollers 21 should be less than 1 mm, which aims to convey the composite material by using the conveying roller 21 and enhance the friction and elasticity by using the rubber anti-skid pad, so as to cope with composite materials of different thicknesses.
[0067] The outer diameter of the gear 25 is the same as that of the gear 26, which aims to make the rotating speed and the number of turns of the counter 24 the same as the rotating speed of the conveying roller 21.
[0068] The counter 24 is a device for judging the conveying length of the composite material by counting the number of turns of the gear 25, and the accuracy of the calculation is improved by using the anti-skid pad of the outer circle of the conveying roller 21, so as to reduce the occurrence of the composite material slipping, pulling and transverse moving.
[0069] Preferably, to ensure the extension of the service life of the device, protective shells can be installed on the outer circles of the gears and the chain 27 to isolate them, so as to prevent the glass fibers from falling into the gaps of the structures and affecting the use.
[0070] In this embodiment, in use, the motor 23 drives the upper gear 22 to rotate, and drives the lower gear 22 to rotate synchronously, at this time, the two sets of conveying rollers 21 rotate with the two sets of gears 22, and the lower gear 22 drives the gear 26 to rotate, the gear 26 drives the gear 25 to rotate through the chain 27, and the counter 24 rotates with the conveying rollers 21, and records the number of rotations, and the length of the composite material conveyed by the conveying rollers 21 can be obtained by calculating the number of rotations.
[0071] Secondly, referring again to Figures 5 to 7 , the control assembly 30 further comprises two sets of extrusion frames 31, which are respectively installed on the left and right sides of the lower end of the inner cavity of the isolation cover 11, and the inner cavities of the two sets of extrusion frames 31 are slidingly connected with lifting blocks 32, the middle parts of the two sets of lifting blocks 32 and the middle parts of the extrusion frames 31 are fixedly connected with extrusion rollers 33, and the two sets of extrusion rollers 33 are distributed above and below, the inner cavity of the isolation cover 11 is fixedly installed with an electric guide rail 34, a sliding block in the inner cavity of the electric guide rail 34 is fixedly installed with an electric push rod 35, and the lower end of the electric push rod 35 is fixedly connected with an assembly plate 36.
[0072] It should be noted that the inner cavity of the extrusion frame 31 is provided with a pneumatic telescopic rod (as shown in Figure 5 ), which is used to drive the lifting block 32 to lift and lower, and control devices should be arranged in series between the front and rear two sets of extrusion frames 31 to ensure that the two sets of lifting blocks 32 can lift and lower synchronously;
[0073] The electric guide rail 34 is an electric drive sliding rail, which is used to adjust the position of the electric push rod 35;
[0074] The outer ring of the extrusion roller 33 is provided with a pad of anti-slip material, which is used to fix the composite material by the extrusion roller 33, so as to avoid slipping or deviation of the composite material during cutting, causing damage to the material during cutting, affecting the use effect, and also fixing the composite material to reduce the situation of slipping and deviation of the material in the conveying roller 21, improving the accuracy;
[0075] In use, the left extrusion roller 33 can be driven to clamp and fix the material first, and then the right extrusion roller 33 can be driven to fix the material after the material is pulled tight by the rotation of the motor 14, so as to improve the tightness of the material during cutting and improve the flatness of cutting.
[0076] In this embodiment, after the material is conveyed, the pressing frame 31 drives the lifting block 32 to lower the pressing roller 33, clamps and fixes the composite material, at this time, the electric guide rail 34 drives the electric push rod 35 to move the assembly plate 36 until the blade 43 is above the composite material, then the electric push rod 35 drives the blade 43 to approach the material. After cutting is completed, the electric guide rail 34 drives the electric push rod 35 to reset, releasing the fixation of the composite material, then the motor 14 drives the storage disc 15 to continue rotating, and the next round of composite material storage work is carried out.
[0077] Please refer again to Figures 5 to 7 The mounting frame 41 is installed at the lower middle part of the assembly plate 36, and the cutting assembly 40 further comprises a control component 42, which is installed at the left middle part of the mounting frame 41, and the output shaft of the control component 42 is fixedly connected with the rotating shaft of the blade 43.
[0078] The cutting assembly 40 further comprises an air pipe 45, which is fixedly connected at the middle part of the assembly plate 36, and the upper end of the air pipe 45 extends out of the isolation cover 11 and is fixedly connected at the left upper end of the isolation cover 11. The lower end of the air pipe 45 is provided with two groups of air inlets, and each of the two groups of air inlets is communicated with an adsorption cover 46.
[0079] It should be noted that the control component 42 is a component for driving the blade 43 to operate and controlling the use of the heating disc 44;
[0080] The heating disc 44 is an electric heating assembly with an electric heating wire built-in;
[0081] The temperature range of the heating disc 44 during operation should be controlled between 100℃ and 120℃, which aims to heat the blade 43 by using the heating disc 44, so that a slight hot melting phenomenon can be formed on the surface of the material during cutting, reducing the burr of the cutting surface of the composite material;
[0082] The adsorption cover 46 is provided with two groups, and the inlet of each of the two groups of adsorption covers 46 faces the lower end of the blade 43, which aims to adsorb the debris generated during cutting by using the adsorption cover 46;
[0083] The air pipe 45 is a relatively hard hose, which aims to follow the movement of the assembly plate 36, avoid damage, and use the relatively hard material of the air pipe 45 to avoid the inner wall bending and fitting, affecting the dust collection effect.
[0084] Preferably, the device needs to be connected with a dust collection component such as an air pump during use, and the component is communicated with the air pipe 45 (this is a common technical structure in the prior art, but more description is not given), so that the dust collection component can adsorb the debris generated during cutting through the air pipe 45 and the adsorption cover 46.
[0085] In this embodiment, when cutting, the heating disc 44 preheats the blade 43, and when the temperature of the blade 43 reaches a preset range, the control component 42 drives the blade 43 to rotate, thereby cutting the composite material below. At this time, the external air pump sends negative pressure to the suction cover 46 through the air pipe 45, so that the suction cover 46 generates suction force to suck the debris generated during cutting, avoiding the debris flying everywhere and affecting the working environment. The heated blade 43 will cause slight heat melting phenomenon on the cutting surface of the material during cutting, so that the fibers on the cutting surface are fused and adhered, thereby reducing the generation of burrs and improving the flatness of the cutting surface.
[0086] Please refer again to Figures 8 to 12 The stable assembly 50 further comprises a sliding groove 51, which is arranged at the upper right side of the workbench 10, and the inner cavity of the sliding groove 51 is slidably connected with a moving block 52. The lifting frame 53 is slidably connected in the moving block 52. The inner cavity of the moving block 52 is slidably connected with a positioning pin 54, and the middle segment outer circle of the positioning pin 54 is movably inserted into the lower middle part of the lifting frame 53.
[0087] The stable assembly 50 further comprises a sliding block 55, which is slidably connected to the upper end of the lifting frame 53. Another set of storage discs 15 are rotatably connected to the side of the sliding block 55 close to the support 2 13 through a ball bearing. A plurality of insertion grooves 56 are arranged on the upper end of the sliding block 55. The upper end of the lifting frame 53 is slidably connected with an insertion rod 57, and the lower end of the insertion rod 57 is movably inserted into one of the insertion grooves 56. The middle part of the two sides of the insertion rod 57 is fixedly connected with a spring 2 58, and the upper end of the spring 2 58 is fixedly connected to the inner cavity of the upper end of the lifting frame 53. The side of the sliding block 55 away from the support 2 13 is fixedly connected with a handle 59.
[0088] It should be noted that the moving block 52 is a cross-shaped block, which is designed to allow the moving block 52 to slide in the sliding groove 51 and prevent the moving block 52 from coming off the sliding groove 51.
[0089] In order to ensure that the moving block 52 can be fixed at different positions, a locking assembly should be installed on the moving block 52, such as a manual guide rail lock and a clamp.
[0090] The length of the storage disc 15 on the sliding block 55 should be less than that of the storage disc 15 on the support 2 13, which is designed to use the two sets of storage discs 15 to limit the two ends of the winding disc and improve the stability of the limiting disc when rolling.
[0091] The upper end of the lifting frame 53 and the upper end of the insertion rod 57 should be provided with a handle, which is designed to facilitate the lifting of the lifting frame 53 and the insertion rod 57.
[0092] In this embodiment, the moving block 52 is pushed to make the lifting frame 53 close to the other end of the winding disc, then the lifting frame 53 is pulled up until the receiving disc 15 on the lifting frame 53 is in contact with the other end of the winding disc, at this time the positioning pin 54 is inserted into the lifting frame 53 to fix it. Then, the plug rod 57 is pulled up to be separated from the plug groove 56, then the receiving disc 15 on the sliding block 55 is inserted into the winding disc to stabilize the other end of the winding disc, then the plug rod 57 is released, and the spring 58 pushes the plug rod 57 to rebound into the plug groove 56 to fix the sliding block 55. At this time, the two groups of receiving discs 15 limit the two ends of the winding disc, which improves the stability of the winding disc when rotating. After the winding disc is received, the handle 59 can be pulled to make the sliding block 55 slide on the lifting frame 53, so that the sliding block 55 and the receiving disc 15 on the other end thereof are separated from the winding disc, and then the lifting frame 53 is lowered to reset, and then the received winding disc can be disassembled.
[0093] Please refer again to Figures 13 to 14 , the detection assembly 60 further comprises an electric control frame 61 fixedly connected to the top right side of the workbench 10, an arc-shaped frame 62 slidably connected to the middle part of the upper end of the workbench 10, a spring 63 fixedly connected to the right middle part of the arc-shaped frame 62, the other end of the spring 63 fixedly connected to the left upper end of the electric control frame 61, a receiving groove 64 is formed in the lower end of the right side of the arc-shaped frame 62, a through groove is formed in the upper end of the electric control frame 61, a sliding frame 65 is slidably connected in the through groove, the upper end of the sliding frame 65 is slidably connected in the inner cavity of the receiving groove 64, a switch 66 is installed on the upper end of the sliding frame 65 close to one side of the electric control frame 61, a lead screw 67 is rotatably connected in the through groove of the upper end of the electric control frame 61 through a damping bearing, the outer circle of the lead screw 67 is threadedly connected to the middle part of the inner cavity of the sliding frame 65, the lower end of the side of the sliding frame 65 away from the electric control frame 61 is electrically connected to a cable 68, and the lower end of the cable 68 is electrically connected to the electric control frame 61.
[0094] It should be noted that the switch 66 is a component for controlling the opening and closing of the motor 14, and an alarm component such as an alarm lamp can be externally connected during use, so that the motor 14 can be controlled to stop running when the arc-shaped frame 62 hits the switch 66, and an alarm can be given to the staff;
[0095] The end of the arc-shaped frame 62 close to the support 13 is provided with an arc-shaped plate, and the upper and lower ends of the arc-shaped plate are smoothly processed, so that when the winding disc is rotating to receive the composite material, the arc-shaped frame 62 can be moved by the gradually widening outer diameter of the winding disc during receiving, until the winding disc is received to a suitable outer diameter width, the arc-shaped frame 62 is in contact with the switch 66, and then the accuracy and uniformity of each group of winding discs receiving the composite material are improved by using the arc-shaped frame 62 and the conveying roller 21 for double verification;
[0096] The spring force of the spring 63 can improve the close degree of the composite material when the winding disc is rotating and stored.
[0097] The surface of the sliding frame 65 is provided with a scale groove (as shown in Figure 14 The scale groove can be used to accurately position the sliding frame 65, which is convenient for winding discs of different models and storage needs.
[0098] The left end of the lead screw 67 is provided with a handle, which is convenient for controlling the rotation of the lead screw 67.
[0099] The cable 68 is made of soft material to avoid damage to the cable 68 when the sliding frame 65 moves, and the cable 68 can convey the signal released by the switch 66.
[0100] In this embodiment, when in use, the rotating lead screw 67 drives the sliding frame 65 to slide left and right in the through groove, thereby adjusting the position of the switch 66, which is convenient for winding discs with different storage needs. When the winding disc is rotating and storing the composite material, it will push the arc-shaped frame 62 to move to the right through the gradually increasing outer diameter. After the winding disc is stored to the appropriate outer diameter, the arc-shaped frame 62 will touch the switch 66 at the upper end of the sliding frame 65. At this time, the switch 66 controls the motor 14 to stop running and sends an alarm to prompt the staff that the winding disc has been stored. At the same time, the double verification method of the arc-shaped frame 62 and the conveying roller 21 can improve the accuracy and uniformity of each group of winding discs storing the composite material.
[0101] The working principle of the present application is as follows: when in use, the winding disc for accommodating composite materials is placed on the accommodating disc 15, at this time the groove in the inner circle of the winding disc will extrude the convex strip 16, so that the convex strip 16 shrinks into the empty groove of the accommodating disc 15, and when the winding disc is completely placed, it is fixed in the groove in the inner circle of the winding disc, then the moving block 52 is pushed to make the lifting frame 53 close to the other end of the winding disc, and the lifting frame 53 is pulled up to contact the other end of the winding disc. Then the pull-up plug rod 57 is pulled out of the plug groove 56, then the sliding block 55 is pushed to make the accommodating disc 15 on the sliding block 55 inserted into the winding disc, and the other end of the winding disc is stabilized. Then the screw rod 67 is rotated to drive the sliding frame 65 to slide in the through groove to adjust the position of the switch 66. Then the motor two 23 drives the two sets of conveying rollers 21 to rotate to convey the composite materials, and at the same time, the gear one 22 below drives the gear three 26 to rotate, so that the counter 24 can record the number of rotations of the conveying roller 21, and the length of the composite materials conveyed by the conveying roller 21 can be known by calculating the number of rotations. And when the winding disc rotates to accommodate the composite materials, the outer diameter gradually increases to push the arc-shaped frame 62 to move to the right, and when the winding disc is accommodated to the appropriate outer diameter, the arc-shaped frame 62 will touch the switch 66 at the upper end of the sliding frame 65, at this time the switch 66 controls the motor one 14 to stop running and sends out an alarm to prompt the staff that the winding disc is completed. Further, the double verification method is used to improve the accuracy and uniformity of the number of winding discs accommodated in each set. After the accommodation is completed, the extrusion frame 31 drives the lifting block 32 and the extrusion roller 33 to descend to clamp and fix the composite materials, at the same time, the electric guide rail 34 drives the electric push rod 35 to move the assembly plate 36 until the blade 43 is above the composite materials, then the electric push rod 35 drives the blade 43 to approach the materials, the heating disc 44 operates to preheat the blade 43, when the temperature of the blade 43 reaches the preset range, the control component 42 drives the blade 43 to rotate to cut off the composite materials below. At this time, the external air pump absorbs the debris generated during cutting through the air pipe 45 and the adsorption cover 46. After cutting is completed, the electric guide rail 34 drives the electric push rod 35 to reset to release the fixation of the composite materials, then the motor one 14 drives the accommodating disc 15 to continue rotating to accommodate the remaining materials, and waits for the next round of composite material accommodation work.
[0102] The above is only the preferred embodiment of the present application, it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, such as without special description and limitation, are implemented according to the conventional means in the art.
Claims
1. A high-precision CNC cutting mechanism for glass fiber composite materials, characterized in that: Include: Workbench (10), the workbench (10) is installed on the isolation cover (11), the left side and the right side of the upper end of the workbench (10) are respectively installed with support one (12) and support two (13), the support two (13) is installed with storage tray (15); Drive assembly (20), the drive assembly (20) includes conveying roller (21), the conveying roller (21) is arranged on the support one (12), and the lower end of the conveying roller (21) is connected with the counter (24); Control assembly (30), the control assembly (30) is arranged on the inner cavity of the isolation cover (11) upper end; Cutting assembly (40), the cutting assembly (40) includes an additional frame (41), the inner cavity of the additional frame (41) is installed with a blade (43) and a heating disc (44); Stable assembly (50), the stable assembly (50) includes a lifting frame (53), the lifting frame (53) is arranged on the upper end of the workbench (10), and the lifting frame (53) is also provided with storage tray (15); Detection assembly (60), the detection assembly (60) includes an arc-shaped frame (62), the lower end of the arc-shaped frame (62) is provided with a sliding frame (65), and the sliding frame (65) is provided with a switch (66); The arc-shaped frame (62) contacts the outer winding disc, when the winding disc reaches the set value, the arc-shaped frame (62) is pushed to contact the switch (66); The control assembly (30) further includes two groups of extrusion frames (31), two groups of the extrusion frames (31) are respectively installed on the left and right sides of the lower end of the inner cavity of the isolation cover (11), and the inner cavities of the two groups of the extrusion frames (31) are slidably connected with lifting blocks (32), the middle parts of the two groups of the lifting blocks (32) and the middle parts of the extrusion frames (31) are fixedly connected with extrusion rollers (33), and the two groups of the extrusion rollers (33) are distributed above and below, the inner cavity of the electric guide rail (34) is fixedly installed with an electric push rod (35), the lower end of the electric push rod (35) is fixedly connected with an assembly plate (36); The stable assembly (50) further includes a sliding groove (51), the sliding groove (51) is opened on the right side of the upper end of the workbench (10), and the inner cavity of the sliding groove (51) is slidably connected with a moving block (52), the lifting frame (53) is slidably connected in the moving block (52), the inner cavity of the moving block (52) is slidably connected with a positioning pin (54), and the middle segment outer circle of the positioning pin (54) is movably inserted into the middle part of the lower end of the lifting frame (53). The stable assembly (50) further includes a sliding block (55), the sliding block (55) is slidably connected to the upper end of the lifting frame (53), the sliding block (55) is rotatably connected to another set of storage disc (15) near the side of the second support (13), a plurality of insertion slots (56) are formed in the upper end of the sliding block (55), the inner cavity of the upper end of the lifting frame (53) is slidably connected to an insertion rod (57), the lower end of the insertion rod (57) is movably inserted into one of the insertion slots (56), the middle of the two sides of the insertion rod (57) is fixedly connected to spring two (58), the upper end of the spring two (58) is fixedly connected to the inner cavity of the upper end of the lifting frame (53), the side of the sliding block (55) away from the second support (13) is fixedly connected to a handle (59).
2. The high-precision numerical control cutting mechanism for glass fiber composite materials special purpose according to claim 1, characterized in that: The rear upper end of the second support (13) is fixedly installed with a motor one (14), the output shaft of the motor one (14) is fixedly connected with the rotating shaft of the storage disc (15) penetrating through the second support (13), and two groups of hollow grooves are formed in the axis of the storage disc (15), and two groups of convex strips (16) are slidably connected in the two groups of hollow grooves, the middle of the two groups of convex strips (16) extending out of the inner cavity of the storage disc (15) is fixedly connected with spring one (17), and the other end of the spring one (17) is fixedly connected in the inner cavity of the storage disc (15), and the workbench (10) is provided with a discharging groove (18) at the position of the lower end of the middle of the isolation cover (11).
3. The high-precision numerical control cutting mechanism for glass fiber composite materials special purpose according to claim 1, characterized in that: The conveying roller (21) is provided with two groups, which are distributed in the inner cavity of the middle of the first support (12) up and down, the driving assembly (20) further includes a gear one (22), the rear end of the two groups of conveying rollers (21) is fixedly connected with the gear one (22) penetrating through the first support (12), and the outer circles of the two groups of gear one (22) are meshed together, the rear upper end of the first support (12) is fixedly installed with a motor two (23), and the output shaft of the motor two (23) is fixedly connected with the center of the gear one (22) located on the upper side.
4. The high-precision numerical control cutting mechanism for glass fiber composite materials special purpose according to claim 3, characterized in that: The driving assembly (20) further includes a gear two (25), the gear two (25) is fixedly connected to the rotating shaft of the counter (24), and the axis of the gear one (22) located below is fixedly connected with a gear three (26), the outer circle of the gear three (26) is meshed with a chain (27), and the inner circle of the lower end of the chain (27) is meshed with the outer circle of the gear two (25).
5. The high-precision numerical control cutting mechanism for glass fiber composite materials special purpose according to claim 1, characterized in that: The mounting frame (41) is installed at the lower end of the middle of the assembly plate (36), the cutting assembly (40) further includes a control component (42), the control component (42) is installed at the left middle of the mounting frame (41), and the output shaft of the control component (42) is fixedly connected with the rotating shaft of the blade (43).
6. The high-precision numerical control cutting mechanism for glass fiber composite materials special purpose according to claim 5, characterized in that: The cutting assembly (40) further includes an air pipe (45), the air pipe (45) is fixedly connected to the middle of the assembly plate (36), and the upper end of the air pipe (45) extends out of the isolation cover (11) and is fixedly connected to the left upper end of the isolation cover (11), and the lower end of the air pipe (45) is provided with two groups of air inlets, and the two groups of air inlets are both communicated with the adsorption cover (46).
7. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: The detection assembly (60) further includes an electric control frame (61) fixedly connected to the right side of the top surface of the workbench (10), an arc-shaped frame (62) slidably connected to the middle of the upper end of the workbench (10), a spring three (63) fixedly connected to the right side middle of the arc-shaped frame (62), the other end of the spring three (63) fixedly connected to the left side upper end of the electric control frame (61), a receiving groove (64) is arranged at the lower end of the right side of the arc-shaped frame (62), a through groove is arranged at the upper end of the electric control frame (61), a sliding frame (65) is slidably connected in the through groove, the upper end of the sliding frame (65) is slidably connected in the inner cavity of the receiving groove (64), a switch (66) is installed on the upper end of the sliding frame (65) close to one side of the electric control frame (61), a lead screw (67) is rotatably connected in the through groove of the upper end of the electric control frame (61), the outer ring of the lead screw (67) is threadedly connected in the middle of the inner cavity of the sliding frame (65), a cable (68) is electrically connected to the lower end of the side of the sliding frame (65) away from the electric control frame (61), the lower end of the cable (68) is electrically connected to the electric control frame (61).
Citation Information
Patent Citations
Winding diameter calculating device
CN103538953A
Cutting equipment with measuring function for plastic film production
CN111439618A