Photovoltaic roof tile assembly
By designing reliable frame support units, paving and water guiding units, and tile cleaning units, the problems of inconvenient assembly, insufficient structural strength, and imperfect drainage of photovoltaic roof tile components have been solved, achieving stable assembly, good drainage and cleaning effects, and ensuring the amount of light entering the photovoltaic components.
Patent Information
- Application Number
- CN202510967095.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing photovoltaic roof tile components lack reliable frame components, are inconvenient to assemble, have insufficient structural strength, have imperfect drainage systems, large gaps, poor shading and rain protection effects, and are affected by dust and bird droppings, which reduce the amount of light entering the roof.
A photovoltaic roof tile assembly was designed, employing a reliable frame support unit, a water-guiding installation unit, and a tile surface cleaning unit. The assembly includes connecting feet, frame support units, water-guiding installation units, and tile surface cleaning units. It utilizes an isosceles triangle structure and bolt fastening, combined with drainage channels and sealing strips, to achieve stable assembly and good drainage. A cleaning component driven by a power unit cleans the surface of the photovoltaic module, ensuring sufficient light intake.
It improves the stability and structural integrity of the photovoltaic roof support frame, achieves good shading and rain protection and light intake, ensures the cleanliness of photovoltaic modules, and avoids the impact of dust and bird droppings.
Smart Images

Figure CN120819207A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy buildings, in particular to a photovoltaic roof tile assembly. Background Art
[0002] Photovoltaic roof tile assemblies are integrated solar cells into building roof tiles, combining the protective functions of traditional roof tiles with the photovoltaic power generation capabilities. They are widely used on rooftops of residential, commercial, and agricultural facilities. By replacing traditional tiles, they achieve green energy goals such as self-generation, thermal insulation, and energy conservation, making them a key component of energy conservation and emission reduction initiatives.
[0003] The photovoltaic roof tile assembly in the existing technology lacks a reliable frame assembly, is inconvenient to assemble, and has insufficient structural strength. It is also impossible to assemble it according to the width of the actual installation site. Some existing roof tile assemblies have an imperfect drainage system and large gaps between the panels, which makes the sunshade and rain shelter effect less than ideal. In addition, during daily use, the adhesion of debris such as dust or bird droppings will affect the amount of light entering the photovoltaic assembly. For this reason, we propose a photovoltaic roof tile assembly. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a photovoltaic roof tile assembly with a reliable frame support unit. The number of horizontal splicing of the middle connecting block and the support frame can be adjusted according to the actual width requirements to adjust the width of the final roof tile; the components are fastened with bolts on the basis of plug-in and card-jointing, which facilitates assembly and improves the stability of the photovoltaic roof support frame; the frame as a whole adopts a triangular stable structure with good structural stability; and it has a reliable paving water guide unit, and the drainage trough has the function of drainage and is also used for the installation of the bracket and the photovoltaic panel body. The mounting bracket is fastened by the card on both sides thereof. The side span is connected between two adjacent drainage channels, and the chamfered structure at the edge is more conducive to the collection of rainwater into the drainage channel; and the entire photovoltaic roof slope has good tightness, which can achieve good sunshade and rain shelter effects; it also has a reliable tile surface cleaning unit. Under the action of the power device, the movable frame will drive the lower cleaning component to move along the inclined photovoltaic roof. When the drum rotates, the silicone strip on its outside will clean the inclined surface of the photovoltaic component. By spraying clean water on the silicone strip, the cleaning effect can be improved, thereby ensuring its light intake, and avoiding dust or bird droppings from having an adverse effect on the light intake of the photovoltaic panel, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a photovoltaic roof tile assembly, comprising a connecting foot, a frame support unit, a paving water guide unit and a tile surface cleaning unit;
[0006] Connecting foot: It is a "J" shaped structure, with a square socket on the upper end and a square channel running vertically through the lower side of the connecting foot;
[0007] Frame support unit: includes vertical pillars, middle connecting blocks, side connecting blocks, pallet racks, horizontal rods, mounting slots and sleeves. There are no less than three vertical pillars on the middle side of the component. The lower end of each vertical pillar is inserted into the upper end of a connecting foot. The lower end of each connecting foot is inserted with a horizontal longitudinal horizontal rod. The side of the connecting foot is installed with two sets of upper and lower bolts. The lower end of the vertical pillar is fixed to the connecting foot through the upper set of bolts. The middle section of the horizontal rod is fixed to the connecting foot through the lower set of bolts. It is installed above the vertical pillar on the middle side. There is a middle connecting block, and side connecting blocks are installed above the vertical pillars on the side. The middle connecting block and the side connecting blocks are both isosceles triangle structures, and a square sleeve is fixedly connected at the lower inner corner. The upper end of the vertical pillar is correspondingly inserted into the interior of the sleeve. Two front and rear support plates are inserted between each side connecting block and the middle connecting block. The cross-section of the support plate is a convex structure, and its two ends are respectively plugged into the side connecting blocks and the middle connecting block on the adjacent sides. An installation slot is opened on the middle side of the protruding end of the support plate, and the plug-in ends on both sides of the support plate are reserved with a distance of equal width;
[0008] Pavement water guide unit: installed on the front and rear sides of the vertical support;
[0009] Tile surface cleaning unit: installed on the front and rear sides of the vertical support.
[0010] The connecting foot is used to connect the vertical pillars and the horizontal rods, and to combine each group of vertical and horizontal rods and pillars into the base and center line of an isosceles triangle. With the oblique drainage grooves on the side, a solid triangular frame can be formed, so that the overall component has good structural stability; the upper end of the connecting foot is used for plugging the vertical pillars, and the sleeve is used for plugging the support frame and the vertical pillars, thereby effectively improving the stability of the vertical pillars; the lower end channel of the connecting foot is used to clamp the horizontal rods, so that the pressure on the vertical pillars can directly act on the horizontal rods, effectively ensuring the bottom of the component The stability of the internal structure; the vertical pillars are used to support the middle connecting block and the side connecting block, and the middle connecting block and the side connecting block are used for the splicing of the pallet frame, and the number of horizontal splicing of the middle connecting block and the pallet frame can be adjusted according to the actual width requirements to adjust the width of the final roof tile; the card slots formed by the clamping after the end of the pallet frame is plugged in and the installation card slots on its own middle side provide hanging support for the drainage channel. The various components are fastened with bolts on the basis of plugging and clamping, which facilitates assembly and improves the stability of the photovoltaic roof support frame.
[0011] Furthermore, the frame support unit further includes auxiliary support blocks and fastening frames. The central connecting block is wider than the side connecting blocks. A right-angled triangular auxiliary support blocks are fixedly connected to the left and right sides of the sleeve fixedly connected to the lower end of the central connecting block. The upper ends of the auxiliary support blocks are pressed against the lower side of the central connecting block. The fastening frames are X-shaped and are provided with two front and rear fastening frames. The center of the fastening frame is fixedly connected to the vertical support on the middle side by bolts, and the four corners of the fastening frame are fixedly connected to the vertical supports on both sides by bolts. The auxiliary support blocks are used to improve the supporting capacity of the wider central connecting block. The fastening frames can further strengthen the structural strength between the vertical supports by fastening the vertical supports together.
[0012] Furthermore, the paved water guide unit includes a drainage trough, a mounting bracket and a photovoltaic panel body. An inclined drainage trough is installed at each mounting slot. The drainage trough is a U-shaped structure, and its inclined upper end is clamped in the mounting slot, and its inclined lower end faces the end of the horizontal rod. The mounting bracket is a square plate body, and its cross-section is an inverted U-shaped structure. The edges on both sides of the upper end of the mounting bracket are chamfered structures. The left and right ends of the mounting bracket are respectively buckled on the sides of two adjacent drainage troughs. The bolts are installed from the inside of the drainage trough, and the side of the mounting bracket and the side of the drainage trough are fixedly connected. The photovoltaic panel body is embedded in the upper side of the mounting bracket. The drainage trough not only has the function of drainage, but is also used for the installation of the mounting bracket and photovoltaic panel. The photovoltaic panel mounting clip is placed inside the upper end of the mounting bracket to absorb light energy and convert it into electrical energy; the mounting bracket is bridged between two adjacent drainage troughs through the clip edges on both sides of it and is reinforced with bolts; while playing the role of installation, the drainage trough can also collect rainwater on the photovoltaic panel.
[0013] Furthermore, the paved water guide unit further includes a middle support plate and end brackets. The upper ends of the front and rear ends of the horizontal rod are slidably connected to an end bracket. The end bracket is a horizontal plate body and is fixed to the horizontal rod by bolts on the left and right sides. The end bracket is supported on the oblique lower end of the drainage channel. Two vertical middle support plates are provided between the end brackets on each side and the vertical pillars. The upper ends of the two middle support plates are supported on the lower side of the middle section of the drainage channel. The lower ends of the middle support plates are clamped on the upper side of the horizontal rod and fixedly connected to the horizontal rod by bolts on the outside. The middle support plate is used to support the entire photovoltaic panel surface from the middle side, effectively improving the structural strength of the photovoltaic panel surface; the end bracket is used to support the oblique lower end of the drainage channel and can serve as an eaves structure.
[0014] Furthermore, the paving water guide unit also includes a sealing strip and a top sealing rod. The sealing strip is filled between two longitudinally adjacent mounting brackets. The upper side of each central connecting block and the side connecting block is fixedly connected to the same transverse top sealing rod. The top sealing rod is pressed and sealed at the upper edge of the uppermost photovoltaic panel and the drainage channel. The top sealing rod is used to achieve a sealing effect at the angle between the photovoltaic panels on both sides of the roof. The joint sealing strip is used to achieve a sealing effect between two longitudinally adjacent mounting brackets. The two transverse mounting brackets are mutually connected with the drainage channel to achieve the tightness of the entire photovoltaic slope roof, thereby achieving good sunshade and rain protection.
[0015] Furthermore, the tile surface cleaning unit includes a mounting slide, a ball screw, a movable frame and a motor. An inclined mounting slide is installed at the left and right oblique sides of each photovoltaic panel half. The inclined upper end of the mounting slide is fixedly connected to the side connection block, and the inclined lower end of the mounting slide is fixedly connected to the upper side of the end bracket. A ball screw is installed inside the mounting slide, and a motor is installed at the inclined lower end of the mounting slide. The output shaft of the motor is fixedly connected to the end of the ball screw. The nut parts of the ball screws on the left and right sides are respectively slidably connected to the corresponding mounting slides. The movable frame is an inverted U-shaped structure, and its two ends are respectively connected to the inclined upper ends of the nut parts of the ball screws on the left and right sides. The mounting slide is used for the installation of the ball screw, and the motor is used to provide the driving force of the ball screw. When the ball screw rotates, its nut component will drive the movable frame and the cleaning component on the lower side to move along the inclined photovoltaic roof.
[0016] Furthermore, the tile cleaning unit further includes a roller, a second motor, and silicone strips. A horizontal roller is rotatably connected to the lower portion of the movable frame, and multiple rows of silicone strips are evenly connected to the outer side of the roller. A second motor is embedded in the right end of the movable frame and is connected to the end shaft of the roller via a transmission belt embedded in the right straight section. The second motor is used to drive the roller. As the roller rotates, the silicone strips on its outer side clean the inclined surface of the photovoltaic module, thereby ensuring that the amount of light entering the photovoltaic panel is sufficient and preventing dust or bird droppings from adversely affecting the amount of light entering the photovoltaic panel.
[0017] Furthermore, the tile cleaning unit also includes a water pipe interface. The interior of the upper horizontal section of the movable frame is a hollow water flow channel, with a drainage hole opened on the side of the channel near the roller. The left end of the movable frame is fixedly connected to the water pipe interface, which is connected to the water flow channel inside the movable frame. The water pipe interface is used to connect a water pipe to an external water source. When water is flowing, it flows out along the lower side of the movable frame's horizontal section and acts on the silicone strip, thereby improving the cleaning effect of the silicone strip.
[0018] Furthermore, the pavement water guide unit further includes a support baffle. A vertical support baffle is fixedly connected to the upper end of the end bracket and is supported near the oblique lower end of the drainage channel. The support baffle is used to support the oblique lower end of the drainage channel and can block rainwater flowing out of the oblique lower end of the drainage channel, ensuring that rainwater is discharged outward along the end bracket and preventing rainwater from flowing back into the inner lower side of the roof tile assembly.
[0019] Furthermore, the pavement water guide unit also includes vents. Each central support plate has a row of vents in a vertical rectangular structure. The vents are used to ensure ventilation of the roof tile frame and the inside of the photovoltaic module, preventing the accumulation of high-temperature heat and causing overheating of the photovoltaic module.
[0020] Compared with the prior art, the present invention has the following advantages:
[0021] 1. It has a reliable frame support unit. The connecting foot is used to connect the vertical pillars and the horizontal rods, and each group of vertical and horizontal rods and pillars are combined into the base and center line of an isosceles triangle. With the oblique drainage trough on the side, a strong triangular frame can be formed, so that the overall component has good structural stability; the middle connecting block and the side connecting block are used for splicing the pallet frame, and the number of horizontal splicing of the middle connecting block and the pallet frame can be adjusted according to the actual width requirements to adjust the width of the final roof tile; the slots formed by the clamping of the end of the pallet frame and the installation slot on its middle side provide hanging support for the drainage trough. The components are fastened with bolts on the basis of plugging and clamping, which facilitates assembly while improving the stability of the photovoltaic roof support frame;
[0022] 2. It has a reliable paving water guide unit. The drainage trough not only has the function of drainage, but also is used for the installation of the bracket and photovoltaic panel. The mounting bracket is connected between two adjacent drainage troughs through the clamping edges on both sides. The chamfered structure at the edge is more conducive to the collection of rainwater into the drainage trough; and it has good sealing: the top sealing rod is used to achieve the sealing effect at the angle between the photovoltaic panels on both sides of the roof, and the joint sealing strip is used to achieve the sealing effect between the two adjacent mounting brackets in the longitudinal direction. The two mounting brackets in the transverse direction are clamped with each other in the drainage trough, thereby achieving the strictness of the entire photovoltaic slope roof, so as to achieve good sunshade and rain shelter effect;
[0023] 3. It has a reliable tile surface cleaning unit. When the ball screw rotates, its nut component will drive the mobile frame and the cleaning component on the lower side to move along the inclined photovoltaic roof. When the drum rotates, the silicone strip on its outer side will clean the inclined surface of the photovoltaic module, thereby ensuring the amount of light entering and preventing dust or bird droppings from adversely affecting the amount of light entering the photovoltaic panel; the water pipe interface is used to connect the water pipe to the external water source. When the water is turned on, the water flows out along the lower side of the horizontal section of the mobile frame and acts on the silicone strip, thereby improving the cleaning effect of the silicone strip;
[0024] 4. This photovoltaic roof tile assembly has a reliable frame support unit. The number of horizontal splicing of the middle connecting block and the support frame can be adjusted according to the actual width requirements to adjust the width of the final roof tile. The components are fastened with bolts on the basis of plug-in and clip-on connection, which facilitates assembly and improves the stability of the photovoltaic roof support frame. The frame adopts a triangular stable structure as a whole, which has good structural stability. It also has a reliable paving water guide unit. The drainage trough not only has the function of drainage, but also is used for the installation of the bracket and photovoltaic panel body. The mounting bracket is connected to the bracket through the card edges on both sides. The chamfered structure at the edge between two adjacent drainage channels is more conducive to the collection of rainwater into the drainage channels; and the entire photovoltaic roof slope has good tightness, which can achieve good sunshade and rain shelter effects; it also has a reliable tile surface cleaning unit. Under the action of the power device, the mobile frame will drive the lower cleaning component to move along the inclined photovoltaic roof. When the drum rotates, the silicone strip on its outside will clean the inclined surface of the photovoltaic component. By spraying clean water on the silicone strip, the cleaning effect can be improved, thereby ensuring its light intake and avoiding dust or bird droppings from having an adverse effect on the light intake of the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the left side structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the local structure of the present invention;
[0028] Figure 4 This is a schematic diagram of the oblique front structure of the present invention;
[0029] Figure 5 This is a schematic diagram of the structure of the frame support unit in the present invention;
[0030] Figure 6 It is a schematic diagram of the partial structure of the frame support unit in the present invention;
[0031] Figure 7 For the present invention Figure 1 A magnified view of the structure at center A;
[0032] Figure 8 For the present invention Figure 3 A magnified view of the structure at point B in the middle;
[0033] Figure 9 For the present invention Figure 4 A magnified view of the structure at point C in the middle;
[0034] Figure 10 For the present invention Figure 6 Enlarged view of the structure at point D in the middle.
[0035] In the figure: 1 connecting foot, 2 frame support unit, 21 vertical pillar, 22 middle connecting block, 23 side connecting block, 24 support frame, 25 horizontal rod, 26 mounting slot, 27 sleeve, 28 auxiliary support block, 29 fastening frame, 3 paving water guide unit, 31 drainage channel, 32 mounting bracket, 33 photovoltaic panel, 34 middle support plate, 35 vent, 36 sealing strip, 37 top sealing rod, 38 end bracket, 39 supporting baffle, 4 tile surface cleaning unit, 41 mounting slide, 42 ball screw, 43 moving frame, 44 roller, 45 motor 1, 46 motor 2, 47 water pipe interface, 48 silicone strip. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] See also Figures 1-10 , this embodiment provides a technical solution: a photovoltaic roof tile assembly, including a connecting foot 1, a frame support unit 2, a paving water guide unit 3 and a tile surface cleaning unit 4;
[0038] Connecting foot 1: It is a "J" shaped structure, with a square socket on the upper end of the connecting foot 1 and a square channel running longitudinally through the lower side of the connecting foot 1;
[0039] Frame support unit 2: includes vertical pillars 21, middle connecting blocks 22, side connecting blocks 23, support plates 24, horizontal rods 25, mounting slots 26 and sleeves 27. No less than three vertical pillars 21 are provided on the middle side of the assembly. The lower end of each vertical pillar 21 is inserted into the upper end of a connecting foot 1. A horizontal longitudinal horizontal rod 25 is inserted at the lower end of each connecting foot 1. Two sets of upper and lower bolts are installed on the side of the connecting foot 1. The lower end of the vertical pillar 21 is fixed to the connecting foot 1 through the upper set of bolts, and the middle section of the horizontal rod 25 is fixed to the connecting foot 1 through the lower set of bolts. The vertical pillar 21 located on the middle side is installed above There is a middle connecting block 22, and a side connecting block 23 is installed above the vertical pillar 21 on the side. The middle connecting block 22 and the side connecting block 23 are both isosceles triangle structures, and a square sleeve 27 is fixedly connected at the lower inner corner. The upper end of the vertical pillar 21 is correspondingly inserted into the interior of the sleeve 27. Two front and rear support plates 24 are inserted between each side connecting block 23 and the middle connecting block 22. The cross-section of the support plate frame 24 is a convex structure, and its two ends are respectively plugged into the side connecting block 23 and the middle connecting block 22 on the adjacent side. A mounting slot 26 is opened on the middle side of the protruding end of the support plate frame 24, and the plug-in ends on both sides of the support plate frame 24 are reserved with a distance of equal width;
[0040] Pavement water guide unit 3: installed on the front and rear sides of the vertical support 21;
[0041] The tile surface cleaning unit 4 is installed on the front and rear sides of the vertical support 21.
[0042] The connecting foot 1 is used to connect the vertical pillar 21 and the horizontal rod 25, and to combine each group of vertical and horizontal rods 25 and the pillar 21 into the base and center line of an isosceles triangle, and to cooperate with the oblique drainage channel 31 on the side to form a firm triangular frame, so that the overall component has good structural stability; the upper end of the connecting foot 1 is used for plugging the vertical pillar 21, and the sleeve 27 is used for plugging the support frame 24 and the vertical pillar 21, thereby effectively improving the stability of the vertical pillar 21; the lower end channel of the connecting foot 1 is used to clamp the horizontal rod 25, so that the pressure on the vertical pillar 21 can directly act on the horizontal rod 25, effectively ensuring The stability of the bottom structure of the component; the vertical pillars 21 are used to support the middle connecting block 22 and the side connecting block 23, and the middle connecting block 22 and the side connecting block 23 are used for the splicing of the support frame 24, and the number of horizontal splicing of the middle connecting block 22 and the support frame 24 can be adjusted according to the actual width requirements to adjust the width of the final roof tiles; the card slots formed by the clamping after the end of the support frame 24 is plugged in and the installation card slots 26 on its own middle side provide hanging support for the drainage channel 31. The components are fastened with bolts on the basis of plugging and clamping, which facilitates assembly while improving the stability of the photovoltaic roof support frame.
[0043] The frame support unit 2 also includes an auxiliary support block 28 and a fastening frame 29. The middle connecting block 22 is wider than the side connecting blocks 23. The left and right sides of the sleeve 27 fixedly connected to the lower end of the middle connecting block 22 are fixedly connected with right-angled triangular auxiliary support blocks 28. The upper end of the auxiliary support block 28 is pressed against the lower side of the middle connecting block 22. The fastening frame 29 is an X-shaped structure, with two front and rear fastening frames. The center of the fastening frame 29 is fixedly connected to the middle vertical support 21 by bolts, and the four corners of the fastening frame 29 are fixedly connected to the vertical supports 21 on both sides by bolts. The auxiliary support blocks 28 are used to improve the supporting capacity of the wider middle connecting block 22. The fastening frame 29 can further strengthen the structural strength between the vertical supports 21 by fastening the vertical supports 21 together.
[0044] The paved water guide unit 3 includes a drainage channel 31, a mounting bracket 32 and a photovoltaic panel body 33. An inclined drainage channel 31 is installed at each mounting slot 26. The drainage channel 31 is a U-shaped structure, and its inclined upper end is clamped in the mounting slot 26, and its inclined lower end faces the end of the horizontal rod 25. The mounting bracket 32 is a square plate body, and its cross-section is an inverted U-shaped structure. The edges on both sides of the upper end of the mounting bracket 32 are chamfered structures. The left and right ends of the mounting bracket 32 are respectively buckled on the sides of the two adjacent drainage channels 31. The bolts are installed from the inside of the drainage channel 31 and fixedly connected the side of the mounting bracket 32 and the side of the drainage channel 31. The photovoltaic panel body 33 is embedded in the upper side of the mounting bracket 32. The drainage channel 31 not only has the function of drainage, but is also used for the installation of the mounting bracket 32 and the photovoltaic panel 33. The photovoltaic panel 33 is installed inside the upper end of the mounting bracket 32 to absorb light energy and convert it into electrical energy; the mounting bracket 32 is connected between two adjacent drainage channels 31 through the card edges on both sides of it, and is reinforced with bolts; while playing the role of installation, the drainage channel 31 can also collect rainwater on the photovoltaic panel 33.
[0045] The paving water guide unit 3 also includes a central support plate 34 and end brackets 38. The upper ends of the front and rear ends of the horizontal rod 25 are each slidably connected to an end bracket 38. The end bracket 38 is a transverse plate and is fixed to the horizontal rod 25 by bolts on both sides. The end bracket 38 is supported at the oblique lower end of the drainage channel 31. Two vertical central support plates 34 are provided between each end bracket 38 and the vertical support 21. The upper ends of the two central support plates 34 are supported on the lower side of the middle section of the drainage channel 31. The lower ends of the central support plates 34 are clamped on the upper side of the horizontal rod 25 and fixedly connected to the horizontal rod 25 by bolts on the outside. The central support plates 34 are used to support the entire photovoltaic panel surface from the middle side, effectively improving the structural strength of the photovoltaic panel surface; the end brackets 38 are used to support the oblique lower end of the drainage channel 31 and can also serve as eaves structure.
[0046] The paving water guide unit 3 also includes a sealing strip 36 and a top sealing rod 37. The sealing strip 36 is filled between two longitudinally adjacent mounting brackets 32. The upper side of each central connecting block 22 and side connecting block 23 is fixedly connected to the same transverse top sealing rod 37. The top sealing rod 37 is pressed and sealed at the upper edge of the uppermost photovoltaic panel 33 and the drainage channel 31. The top sealing rod 37 is used to achieve a sealing effect at the angle between the photovoltaic panels 33 on both sides of the roof. The joint sealing strip 36 is used to achieve a sealing effect between two longitudinally adjacent mounting brackets 32. The two transverse mounting brackets 32 are mutually connected with the drainage channel 31, thereby achieving the tightness of the entire photovoltaic slope roof, thereby achieving good sunshade and rain protection.
[0047] The tile surface cleaning unit 4 includes a mounting slide 41, a ball screw 42, a movable frame 43 and a motor 45. An inclined mounting slide 41 is installed at the left and right oblique sides of each side of the photovoltaic panel 33. The inclined upper end of the mounting slide 41 is fixedly connected to the side connecting block 23, and the inclined lower end of the mounting slide 41 is fixedly connected to the upper side of the end of the end bracket 38. A ball screw 42 is installed inside the mounting slide 41, and a motor 45 is installed at the inclined lower end of the mounting slide 41. The output shaft of the motor 45 is fixedly connected to the end of the ball screw 42, and the nut parts of the ball screws 42 on the left and right sides are respectively slidably connected to the corresponding mounting slide 41. The movable frame 43 is an inverted U-shaped structure, and its two ends are respectively connected to the inclined upper ends of the nut parts of the ball screws 42 on the left and right sides. The mounting slide 41 is used for installing the ball screw 42, and the motor 45 is used to provide driving force for the ball screw 42. When the ball screw 42 rotates, its nut component will drive the movable frame 43 and the cleaning component on the lower side to move along the inclined photovoltaic roof.
[0048] The tile cleaning unit 4 also includes a roller 44, a second motor 46, and silicone strips 48. A horizontal roller 44 is rotatably connected to the lower portion of the movable frame 43. Multiple rows of silicone strips 48 are evenly connected to the outside of the roller 44. A second motor 46 is embedded in the right end of the movable frame 43 and is connected to the end shaft of the roller 44 via a transmission belt embedded in the right straight section. The second motor 46 is used to drive the roller 44. As the roller 44 rotates, the silicone strips 48 on its outside clean the inclined surface of the photovoltaic module, thereby ensuring that the amount of light entering the photovoltaic panel is sufficient and preventing dust or bird droppings from adversely affecting the light entering the photovoltaic panel.
[0049] The tile cleaning unit 4 also includes a water pipe interface 47. The interior of the upper horizontal section of the movable frame 43 is a hollow water channel, with a drainage hole formed on the side of the channel near the roller 44. The left end of the movable frame 43 is fixedly connected to the water pipe interface 47, which is connected to the water channel inside the movable frame 43. The water pipe interface 47 is used to connect a water pipe to an external water source. When water is flowing, it flows out along the lower side of the horizontal section of the movable frame 43 and acts on the silicone strip 48, thereby improving the cleaning effect of the silicone strip 48.
[0050] The pavement water guide unit 3 also includes a support baffle 39. A vertical support baffle 39 is fixedly connected to the upper end of the end bracket 38. The support baffle 39 is supported near the oblique lower end of the drainage channel 31. The support baffle 39 is used to support the oblique lower end of the drainage channel 31 and can block rainwater flowing out of the oblique lower end of the drainage channel 31, ensuring that rainwater is discharged outward along the end bracket 38, preventing rainwater from flowing back into the inner lower side of the roof tile assembly.
[0051] The pavement water guide unit 3 also includes vents 35. Each central support plate 34 has a row of vents 35, each of which is a vertical rectangular structure. These vents 35 ensure ventilation of the roof tile frame and the inside of the photovoltaic module, preventing the accumulation of high-temperature heat and causing overheating of the photovoltaic module.
[0052] The working principle of a photovoltaic roof tile assembly provided by the present invention is as follows: the photovoltaic roof tile assembly has a reliable frame support unit 2, and the connecting foot 1 is used to realize the connection between the vertical pillar 21 and the horizontal rod 25, and each group of vertical and horizontal rods 25 and the pillar 21 are combined into the base and center line of an isosceles triangle, and the inclined drainage channel 31 on the side can form a firm triangular frame, so that the assembly as a whole has good structural stability; the upper end of the connecting foot 1 is used for the insertion of the vertical pillar 21, and the sleeve 27 is used for the insertion of the support frame 24 and the vertical pillar 21, thereby effectively improving the stability of the vertical pillar 21, and the auxiliary support block 28 is used to improve the supporting capacity of the wider middle connecting block 22, and the fastening frame 29 can further strengthen the structural strength between the vertical pillars 21 by fastening the vertical pillars 21 together. ; The lower end channel of the connecting foot 1 is used to clamp the horizontal rod 25, so that the pressure on the vertical support 21 can directly act on the horizontal rod 25, effectively ensuring the stability of the bottom structure of the component; the vertical support 21 is used to support the middle connecting block 22 and the side connecting block 23, and the middle connecting block 22 and the side connecting block 23 are used for splicing the support frame 24, and the number of horizontal splicing of the middle connecting block 22 and the support frame 24 can be adjusted according to the actual width requirements to adjust the width of the final roof tile; the card groove formed by the clamping after the end of the support frame 24 is plugged in and the installation card groove 26 on its own middle side provides hanging support for the drainage channel 31. The components are fastened with bolts on the basis of plugging and clamping, which facilitates assembly while improving the stability of the photovoltaic roof support frame. The photovoltaic roof tile assembly also has a reliable paving water guide unit 3. The drainage groove 31 has the function of drainage and is also used for the installation of the mounting bracket 32 and the photovoltaic panel body 33. The photovoltaic panel body 33 is mounted inside the upper end of the mounting bracket 32 to absorb light energy and convert it into electrical energy; the mounting bracket 32 is bridged between two adjacent drainage grooves 31 through the card edges on both sides of it and is reinforced with bolts; while playing the role of installation, the drainage groove 31 can also collect rainwater on the photovoltaic panel body 33; the middle support plate 34 is used to support the entire photovoltaic panel surface from the middle side, effectively improving the structural strength of the photovoltaic panel surface; the end bracket 38 is used to drain the drainage groove 31 The inclined lower end is supported and can be used as an eaves structure. The supporting baffle 39 is used to support the inclined lower end of the drainage channel 31, and can block the rainwater flowing out of the inclined lower end of the drainage channel 31, ensuring that the rainwater is discharged outward along the end bracket 38, avoiding rainwater backflow into the inner lower side of the roof tile assembly; the top sealing rod 37 is used to achieve a sealing effect at the angle of the photovoltaic panels 33 on both sides of the roof, and the joint sealing strip 36 is used to achieve a sealing effect between the two adjacent mounting brackets 32 in the longitudinal direction, and the two mounting brackets 32 in the transverse direction are mutually connected with the drainage channel 31, thereby achieving the tightness of the entire photovoltaic inclined roof, so as to achieve a good sunshade and rain shelter effect.The device also has a reliable tile cleaning unit 4, with a mounting slide 41 for installing a ball screw 42. Motor 1 45 is used to provide driving force for the ball screw 42. When the ball screw 42 rotates, its nut component drives the movable frame 43 and the cleaning component on the lower side to move along the inclined photovoltaic roof. Motor 2 46 is used to drive the roller 44 to rotate. When the roller 44 rotates, the silicone strip 48 on its outer side cleans the inclined surface of the photovoltaic module, thereby ensuring the amount of light entering the photovoltaic module and preventing dust or bird droppings from adversely affecting the amount of light entering the photovoltaic panel. The water pipe interface 47 is used to connect the water pipe to an external water source. When water is turned on, the water flows out along the lower side of the horizontal section of the movable frame 43 and acts on the silicone strip 48, thereby improving the cleaning effect of the silicone strip 48. In addition, each middle support plate 34 has a row of vents 35 inside. The vents 35 are used to ensure ventilation of the roof tile frame and the inside of the photovoltaic module to prevent the accumulation of high-temperature hot air and overheating of the photovoltaic module.
[0053] It is worth noting that the motor 1 45 and the motor 2 46 disclosed in the above embodiment adopt servo motors with higher precision, specifically the Panasonic MDMA152P1V motor. The input ends of the motor 1 45 and the motor 2 46 are electrically connected to the output end of the external power supply through an external control switch group. The external control switch group controls the operation of the motor 1 45 and the motor 2 46 using the method commonly used in the prior art. The external control switch group uses a PLC controller. Encoders are installed on both motors 1 45 to monitor the speed in real time and adjust it through the PLC controller to realize closed-loop control and achieve speed synchronization.
[0054] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A photovoltaic roof tile assembly, characterized in that: It comprises a connecting foot (1), a frame support unit (2), a paving water guide unit (3) and a tile surface cleaning unit (4); The connecting foot (1) is a "J"-shaped structure, with a square socket provided at the upper end of the connecting foot (1) and a square channel provided longitudinally through the lower side of the connecting foot (1); The frame support unit (2) comprises a vertical support (21), a middle connecting block (22), a side connecting block (23), a support frame (24), a horizontal rod (25), an installation slot (26) and a sleeve (27). The middle side of the component is provided with no less than three vertical supports (21). The lower end of each vertical support (21) is inserted into the upper end of a connecting foot (1). The lower end of each connecting foot (1) is inserted with a horizontal longitudinal horizontal rod (25). The side of the connecting foot (1) is provided with two sets of upper and lower bolts. The lower end of the vertical support (21) is fixed to the connecting foot (1) by the upper set of bolts. The middle section of the horizontal rod (25) is fixed to the connecting foot (1) by the lower set of bolts. A bolt is installed above the vertical support (21) on the middle side. A middle connecting block (22) is installed, and a side connecting block (23) is installed above the vertical pillar (21) on the side. The middle connecting block (22) and the side connecting block (23) are both isosceles triangle structures, and are fixedly connected to a square sleeve (27) at the lower inner corner. The upper end of the vertical pillar (21) is correspondingly inserted into the interior of the sleeve (27). Two front and rear support plates (24) are inserted between each side connecting block (23) and the middle connecting block (22). The cross section of the support plate frame (24) is a convex structure, and its two ends are respectively plugged with the side connecting block (23) and the middle connecting block (22) on the adjacent side. A mounting slot (26) is opened on the middle side of the protruding end of the support plate frame (24), and the plug-in ends on both sides of the support plate frame (24) are reserved with a distance of equal width. Pavement water guide unit (3): installed on the front and rear sides of the vertical support (21); Tile surface cleaning unit (4): installed on the front and rear sides of the vertical support (21).
2. A photovoltaic roof tile assembly according to claim 1, characterized in that: The frame support unit (2) further comprises an auxiliary support block (28) and a fastening frame (29), wherein the middle connecting block (22) is wider than the side connecting block (23), and the left and right sides of the sleeve (27) fixedly connected to the lower end of the middle connecting block (22) are fixedly connected with right-angled triangle auxiliary support blocks (28), and the upper end of the auxiliary support block (28) is pressed against the lower side of the middle connecting block (22). The fastening frame (29) is an X-shaped structure and is provided with two front and rear fastening frames. The center of the fastening frame (29) is fixedly connected to the middle side vertical support (21) by bolts, and the four corners of the fastening frame (29) are fixedly connected to the vertical support (21) on both sides by bolts.
3. The photovoltaic roof tile assembly according to claim 1, characterized in that: The paved water guide unit (3) comprises a drainage channel (31), a mounting bracket (32) and a photovoltaic panel (33). Each mounting slot (26) is provided with an oblique drainage channel (31). The drainage channel (31) is a U-shaped structure, and its oblique upper end is clamped in the mounting slot (26), and its oblique lower end faces the end of the horizontal rod (25). The mounting bracket (32) is a square plate body, and its cross section is an inverted U-shaped structure. The edges on both sides of the upper end of the mounting bracket (32) are chamfered. The left and right ends of the mounting bracket (32) are respectively buckled on the side edges of two adjacent drainage channels (31). Bolts are installed from the inner side of the drainage channel (31) and fixedly connect the side edges of the mounting bracket (32) and the side edges of the drainage channel (31). The photovoltaic panel (33) is embedded and installed on the upper side of the mounting bracket (32).
4. A photovoltaic roof tile assembly according to claim 3, characterized in that: The paving water guide unit (3) further comprises a middle support plate (34) and an end bracket (38), the upper ends of the front and rear ends of the horizontal rod (25) are slidably connected to an end bracket (38), the end bracket (38) is a transverse plate body, and is fixed to the horizontal rod (25) by bolts on the left and right sides, and the end bracket (38) is supported on the oblique lower end of the drainage channel (31), and two vertical middle support plates (34) are provided between the end bracket (38) and the vertical pillar (21) on each side, the upper ends of the two middle support plates (34) are supported on the lower side of the middle section of the drainage channel (31), and the lower ends of the middle support plates (34) are clamped on the upper side of the horizontal rod (25) and fixedly connected to the horizontal rod (25) by bolts on the outside.
5. The photovoltaic roof tile assembly according to claim 1, characterized in that: The paved water guide unit (3) further comprises a sealing strip (36) and a top sealing rod (37). The sealing strip (36) is filled between two longitudinally adjacent mounting brackets (32). The upper sides of each middle connecting block (22) and side connecting block (23) are fixedly connected with the same transverse top sealing rod (37). The top sealing rod (37) is pressed and sealed at the upper edge of the uppermost photovoltaic panel (33) and the drainage channel (31).
6. The photovoltaic roof tile assembly according to claim 1, characterized in that: The tile surface cleaning unit (4) comprises a mounting slide (41), a ball screw (42), a movable frame (43) and a motor (45). An oblique mounting slide (41) is installed at the left and right oblique sides of each photovoltaic panel (33) forming a half side. The oblique upper end of the mounting slide (41) is fixedly connected to the side connecting block (23), and the oblique lower end of the mounting slide (41) is fixedly connected to the upper side of the end of the end bracket (38). A ball screw (42) is installed inside the mounting slide (41), and a motor (45) is installed at the oblique lower end of the mounting slide (41). The output shaft of the motor (45) is fixedly connected to the end of the ball screw (42). The nut parts of the ball screws (42) on the left and right sides are respectively slidably connected to the corresponding mounting slide (41). The movable frame (43) is an inverted U-shaped structure, and its two ends are respectively connected to the oblique upper ends of the nut parts of the ball screws (42) on the left and right sides.
7. The photovoltaic roof tile assembly according to claim 6, characterized in that: The tile surface cleaning unit (4) further comprises a roller (44), a second motor (46) and a silicone strip (48). The lower position inside the movable frame (43) is rotatably connected to a horizontal roller (44), and multiple rows of silicone strips (48) are evenly connected to the outer side of the roller (44). The right end of the movable frame (43) is embedded with the second motor (46), and the second motor (46) is connected to the end shaft of the roller (44) through a transmission belt embedded in the right straight section.
8. The photovoltaic roof tile assembly according to claim 6, characterized in that: The tile surface cleaning unit (4) further comprises a water pipe interface (47), the interior of the upper horizontal section of the movable frame (43) is a hollow water flow channel, and a water leakage hole is opened on the side of the channel close to the roller (44), and the left end of the movable frame (43) is fixedly connected to the water pipe interface (47), and the water pipe interface (47) is communicated with the water flow channel inside the movable frame (43).
9. The photovoltaic roof tile assembly according to claim 3, characterized in that: The paving water guide unit (3) further comprises a supporting baffle (39), the upper end of the end bracket (38) is fixedly connected with a vertical section of the supporting baffle (39), and the supporting baffle (39) is supported at a position close to the oblique lower end of the drainage channel (31).
10. The photovoltaic roof tile assembly according to claim 4, characterized in that: The pavement water guide unit (3) further comprises ventilation holes (35), and a row of ventilation holes (35) is provided inside each middle support plate (34), and the ventilation holes (35) are vertical rectangular structures.
