Lightning protection ceramic insulator product processing glaze spraying device and method

Abstract

The invention belongs to the technical field of ceramic insulator processing, and discloses a lightning protection ceramic insulator product processing glaze spraying device and method.The lightning protection ceramic insulator product processing glaze spraying device comprises a workbench, the top of the workbench is fixedly connected with a mechanical arm glaze sprayer, one end of the workbench is fixedly connected with a square box, the top of the square box is fixedly connected with a fixed box, and the lightning protection ceramic insulator product processing glaze spraying device further comprises a glaze spraying device, a glaze spraying processing mechanism and a cross sleeve rod drive a lifting disc and the ceramic insulator to rotate, a mechanical arm glaze spraying device can conveniently conduct all-dimensional glaze spraying work on the outer wall of the ceramic insulator, in the process that two flexible sleeve plates extrude an inner cavity of the ceramic insulator, it can be ensured that the ceramic insulator stably rotates, and the glaze spraying efficiency is improved. And the glaze spraying accuracy of the mechanical arm glaze sprayer on the ceramic insulator is improved. In general, when glaze spraying work is carried out on more ceramic insulators at the same time, the rotation of the multiple ceramic insulators can be more stable due to the dead weight of the multiple ceramic insulators, and glaze spraying of the mechanical arm glaze spraying device on the outer walls of the ceramic insulators is more accurate.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic insulator processing, and in particular relates to a glaze spraying device and method for processing lightning protection ceramic insulator products. Background Art

[0002] Ceramic insulators play a vital role in overhead transmission lines, their quality determining the overall operational integrity of the entire line. If the surface of a ceramic insulator becomes contaminated or damp to a certain degree, it can cause flashover, a major threat to the safe operation of the power grid. Flashover accidents are highly destructive and widespread, with a single major incident often causing multiple lines in the same area to trip simultaneously. In the early days, ceramic insulators were primarily used on utility poles. This development gradually evolved into the use of high-voltage power transmission towers, where numerous disc-shaped insulators, typically made of glass or ceramic, are hung from one end.

[0003] The prior art document publication number is CN118636277A, which discloses an energy-saving ceramic insulator processing glaze spraying device and glaze spraying method. The present application discloses an energy-saving ceramic insulator processing glaze spraying device and glaze spraying method, comprising a chassis, a partition plate fixedly connected to the interior of the chassis, a vertical cylinder for glaze reflux rotatably connected to the partition plate, a bucket body provided above the vertical cylinder, a support plate for positioning the insulator fixedly connected to the interior of the bucket body, a lifting enclosure for surrounding the insulator provided above the bucket body, and a first rotating cylinder rotatably provided on one side of the lifting enclosure. The energy-saving ceramic insulator processing glaze spraying device, by providing a lifting enclosure, a bucket body and other structures, surrounds the outside of the insulator to form a space for cleaning, spraying, reflux and air drying, while achieving the effects of cleaning, spraying, glaze reflux and air drying, avoiding the influence of dust and impurities in the external air, and the glaze can be refluxed by the bucket body and the vertical cylinder, avoiding waste of resources.

[0004] Although the above application can achieve the effects of cleaning, spraying, glaze reflow and air drying, and avoid being affected by dust and impurities in the external air, only one ceramic insulator can be sprayed with glaze during the glazing process, and multiple ceramic insulators cannot be sprayed with glaze at the same time, which reduces the glazing efficiency of the ceramic insulator; and, due to the complexity of the insulator structure, if the rotary spraying is unstable, the surface spraying thickness will be uneven. At the same time, the gaps between the insulator sheds are deep, which will also cause excess glaze to remain in the gaps, further causing the problem of uneven glazing surface, and ultimately affecting the surface quality. Summary of the Invention

[0005] In order to solve the problem in the above background technology that only a single ceramic insulator can be glazed, the present invention provides a glaze spraying device and method for processing lightning protection ceramic insulator products.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a glaze spraying device for processing lightning protection ceramic insulator products, comprising a workbench, the top of the workbench is fixedly connected to a robotic arm glaze sprayer, one end of the workbench is fixedly connected to a square box, the top of the square box is fixedly connected to a fixed box, and also includes a glaze spraying processing mechanism, the glaze spraying processing mechanism includes a motor fixedly connected to the bottom of the inner wall of the square box, the output end of the motor is fixedly connected to a rotating shaft disk, the middle end outer wall of the rotating shaft disk is rotatably connected to a belt, the belt is arranged inside the fixed box, the inner walls of both ends of the belt are rotatably connected to a rotating rod disk, the bottom of the rotating rod disk is rotatably connected to the bottom of the inner wall of the fixed box, and the top of the rotating shaft disk is provided with a rotating assembly for rotating the ceramic insulator.

[0007] Preferably, the rotating assembly includes a vertical rod fixedly connected to the rotating shaft disk and the top of the rotating rod disk, the middle end of the vertical rod is fixedly connected to the fixed disk, the fixed disk is arranged on the outside of the fixed box, the vertical rod is fixedly connected to a cross sleeve rod near the top of the fixed disk, and the top outer wall of the cross sleeve rod is slidably connected to the lifting disk.

[0008] Preferably, the outer wall of the lifting plate is rotatably connected to a special-shaped sleeve plate, and the special-shaped sleeve plate is set in one piece. Both sides of the bottom of the special-shaped sleeve plate are fixedly connected to the first extrusion spring, and the bottom of the first extrusion spring is fixedly connected to the top of the fixed box. Square holes are opened on both sides of the top of the lifting plate.

[0009] Preferably, a stabilizing assembly is provided on the top of the fixed disk, and the stabilizing assembly includes a rotating plate hinged on both sides of the top of the fixed disk, a block is hinged on the top of the rotating plate, the outer wall of the block is slidably connected to the inner wall of the square hole, the top of the block is fixedly connected to an arc-shaped plate, and one side of the arc-shaped plate is penetrated and slidably connected with multiple sliding tubes.

[0010] Preferably, one end of the sliding tube is connected to an arc box, and the arc box is arranged in a single configuration. A plurality of first circular holes are opened on one side of the arc box, and a flexible sleeve is fixedly connected to the outer wall of the arc box. The end of the sliding tube away from the arc box is fixedly connected to a piston plate, and the outer wall of the piston plate is slidably connected to a first cylinder.

[0011] Preferably, one end of the first cylinder is fixedly connected to one side of the outer wall of the arc-shaped plate, a plurality of second circular holes are opened on the outer wall of one end of the sliding tube close to the piston plate, a second extrusion spring is fixedly connected to one side of the piston plate, and one end of the second extrusion spring is fixedly connected to one side of the inner wall of the first cylinder.

[0012] Preferably, an auxiliary component is provided at the bottom of the special-shaped sleeve plate, and the auxiliary component includes a plurality of second cylinders fixedly connected to the bottom of the special-shaped sleeve plate, the inner wall of the second cylinder is slidably connected to an elastic frame plate, and the bottom of the elastic frame plate is fixedly connected to a conical connecting block.

[0013] Preferably, the bottom of the elastic frame plate is connected to a diffusion tube, the top of the diffusion tube passes through the special-shaped sleeve plate and extends to the outside of the special-shaped sleeve plate, the top inner wall of the diffusion tube is fixedly connected to a filter plate, and four special-shaped cone blocks are fixedly connected to the top of the fixed plate.

[0014] The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking ends of said sliding panel also are provided with an interlocking structure. The said interlocking ends of said interlocking plates are connected with a up-down knob.

[0015] A method for using a glaze spraying device for processing lightning protection ceramic insulator products;

[0016] S1. The inner cavities of the plurality of ceramic insulators are sleeved on the top of the vertical rod, and the plurality of ceramic insulators are placed on the top of the lifting plate. The robotic arm glaze sprayer is started to spray glaze on the plurality of ceramic insulators through the robotic arm glaze sprayer.

[0017] S2. The deadweight of the multiple ceramic insulators causes the lifting plates to fall along the outer wall of the cross sleeve. Since the outer walls of the multiple lifting plates rotate on the inner wall of the special-shaped sleeve, the multiple lifting plates are lowered on the same horizontal line. When the lifting plates and the fixed plate gradually approach each other, the rotating plate drives the blocks to slide along the inner wall of the square hole. The blocks drive the arc plate and the sliding tube to move. The sliding tube drives the arc box and the flexible sleeve to move. The two adjacent flexible sleeves move away from each other, thereby squeezing the inner cavity of the ceramic insulator.

[0018] S3. Start the motor, the motor drives the rotating shaft disk to rotate, the rotating shaft disk drives the belt to rotate, the belt drives the rotating rod disk to rotate, the rotating shaft disk and the rotating rod disk drive the vertical rod to rotate at the same time, the vertical rod drives the fixed disk and the cross sleeve rod to rotate, the cross sleeve rod drives the lifting disk and the ceramic insulator to rotate, so that the robotic arm glaze sprayer can spray glaze on the outer wall of the ceramic insulator in all directions.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] (1) The present invention arranges the inner cavity of multiple ceramic insulators at the top end of the vertical rod by setting the cooperation of the rotating component and the stabilizing component, and the multiple ceramic insulators are located on the top of the lifting plate, and the mechanical arm glaze sprayer is started, and the multiple ceramic insulators are sprayed with glaze by the mechanical arm glaze sprayer. The self-weight of the multiple ceramic insulators causes the lifting plate to fall along the outer wall of the cross sleeve rod. Since the outer walls of the multiple lifting plates rotate on the inner wall of the special-shaped sleeve plate, the multiple lifting plates are on the same horizontal line for descending. When the lifting plate and the fixed plate gradually approach each other, the rotating plate will drive the block to slide along the inner wall of the square hole, and the block will drive the arc plate and the sliding tube to move, and the sliding tube will drive the arc box and the flexible sleeve plate to move. The two adjacent flexible sleeves move away from each other, thereby squeezing the inner cavity of the ceramic insulator. At this time, the motor is started, the motor drives the rotating shaft disk to rotate, the rotating shaft disk drives the belt to rotate, the belt drives the rotating rod disk to rotate, the rotating shaft disk and the rotating rod disk drive the vertical rod to rotate at the same time, the vertical rod drives the fixed disk and the cross sleeve rod to rotate, the cross sleeve rod drives the lifting disk and the ceramic insulator to rotate, so that the robotic arm glaze sprayer can spray glaze on the outer wall of the ceramic insulator in all directions. In the process of the two flexible sleeves squeezing the inner cavity of the ceramic insulator, it can ensure the stable rotation of the ceramic insulator, thereby improving the accuracy of the robotic arm glaze sprayer in spraying glaze on the ceramic insulator. In general, when more ceramic insulators are sprayed with glaze at the same time, the dead weight of multiple ceramic insulators can make their rotation more stable, and the robotic arm glaze sprayer can spray the glaze on the outer wall of the ceramic insulator more accurately. When the special-shaped sleeve plate descends, the special-shaped sleeve plate drives the guide plate to descend. At this time, the top of the positioning rod and the guide plate are away from each other, so that the positioning rod drives the square bar and the track block to slide along the inner wall of the guide plate, and the track block drives the vertical plate to move. The vertical plate drives the elastic sliding frame and the special-shaped scraper to move, so that the special-shaped scraper moves to the outer wall of the insulator, fits tightly with the special-shaped outer wall of the insulator, and can scrape the gap between the insulator skirts, effectively remove the excess glaze accumulated during the glazing process, improve the uniform adhesion of the glaze in the dead corners of the insulator during glazing, and comprehensively improve the uniformity of glaze spraying on the outer wall of the ceramic insulator.

[0021] (2) The present invention sets a stabilizing component. When the flexible sleeve squeezes the ceramic insulator, it is subjected to the reaction force of the ceramic insulator, causing the flexible sleeve to drive the arc box and the sliding tube to move in the opposite direction. The sliding tube drives the piston plate to move toward the spring area of ​​the first cylinder. At this time, negative pressure is generated in the spring-free area of ​​the first cylinder. The negative pressure enters the interior of the sliding tube through the second circular hole, and the negative pressure enters the interior of the arc box through the sliding tube. The negative pressure adsorbs the inner wall of the ceramic insulator through the first circular hole at the arc box. This adsorption effect can greatly improve the stability of the ceramic insulator and prevent displacement or unevenness during rotation. Since the material of the flexible sleeve is flexible, the flexible sleeve can fit tightly with the inner wall of the ceramic insulator, which helps to maximize the effect of the negative pressure, so that the ceramic insulator remains stable during rotation and avoids shaking or asymmetric rotation caused by the non-fitting of the inner wall.

[0022] (3) The present invention provides a rotating assembly and an auxiliary assembly. When the vertical rod drives the fixed disk to rotate, the fixed disk drives the special-shaped cone block to rotate. When the special-shaped cone block rotates, it will come into contact with the conical bottom end of the conical connecting block, squeezing the conical connecting block, so that the conical connecting block drives the elastic frame plate to move upward along the inner wall of the second cylinder. At this time, the tube-free area inside the second cylinder will generate negative pressure, which will enter the interior of the diffusion tube and be sucked into the area between the ceramic insulators through the diffusion tube, effectively guiding the dye diffused during the spraying process downward. This can avoid the dye from splashing during the spraying process, ensure that the glaze spraying operation is cleaner and more precise, and reduce the risk of pollution or paint waste. The filter plate is set to prevent the falling dye particles from entering the interior of the second cylinder. When the special-shaped sleeve falls, the special-shaped sleeve drives the bent rod and the rotating bar to fall. The rotating bar drives the slider to slide along the bottom of the fixed box, and the slider drives the roller to move. During the movement of the roller, it will come into contact with the side wall of the belt and squeeze the belt, thereby improving the fitting effect between the belt and the rotating shaft disk and the rotating rod disk, and promoting the stability of the device operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall top view of the structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the square box of the present invention;

[0025] Figure 3 This is a schematic diagram of the front structure of the motor of the present invention;

[0026] Figure 4 For the present invention Figure 3 A magnified view of middle A;

[0027] Figure 5 This is a schematic diagram of the top view of the fixed disk structure of the present invention;

[0028] Figure 6 For the present invention Figure 5 Enlarged view of middle B;

[0029] Figure 7 This is a schematic diagram of the top view of the lifting plate of the present invention;

[0030] Figure 8 This is a schematic diagram of the side structure of the bent rod of the present invention;

[0031] Figure 9 For the present invention Figure 8 Enlarged view of middle C;

[0032] Figure 10 It is a schematic diagram of the cross-sectional side structure of the vertical plate of the present invention.

[0033] In the figure: 1. workbench; 2. glaze sprayer with robotic arm; 3. square box; 4. fixed box; 5. glaze spraying mechanism; 51. motor; 52. rotating shaft disk; 53. belt; 54. rotating rod disk; 55. rotating assembly; 56. stabilizing assembly; 57. auxiliary assembly; 551. vertical rod; 552. fixed disk; 553. cross sleeve rod; 554. lifting disk; 555. special-shaped sleeve plate; 556. first extrusion spring; 557. square hole; 561. rotating plate; 562. square block; 563. curved plate; 564. sliding tube; 565. curved box; 566. first circular hole; 567. Flexible sleeve; 568. Second circular hole; 569. Piston plate; 5610. First cylinder; 5611. Second extrusion spring; 571. Second cylinder; 572. Elastic frame plate; 573. Conical connecting block; 574. Diffuser; 575. Filter plate; 576. Special-shaped cone block; 577. Bending rod; 578. Rotating bar; 579. Sliding block; 5710. Roller; 58. Leveling assembly; 581. Guide plate; 582. Positioning rod; 583. Rotating plate; 584. Track block; 585. Vertical plate; 586. Elastic sliding frame; 587. Special-shaped scraper. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] like Figures 1 to 10 As shown, the present invention provides a glaze spraying device for processing lightning protection ceramic insulator products, comprising a workbench 1, a robotic arm glaze sprayer 2 fixedly connected to the top of the workbench 1, a square box 3 fixedly connected to one end of the workbench 1, a fixed box 4 fixedly connected to the top of the square box 3, and further comprising;

[0036] The glaze spraying processing mechanism 5 includes a motor 51 fixedly connected to the bottom of the inner wall of the square box 3, and the output end of the motor 51 is fixedly connected to a rotating shaft disk 52. The middle outer wall of the rotating shaft disk 52 is rotatably connected to a belt 53. The belt 53 is arranged inside the fixed box 4. The inner walls of both ends of the belt 53 are rotatably connected to a rotating rod disk 54. The bottom of the rotating rod disk 54 is rotatably connected to the bottom of the inner wall of the fixed box 4. The top of the rotating shaft disk 52 is provided with a rotating component 55 for rotating the ceramic insulator.

[0037] The rotating assembly 55 includes a vertical rod 551 fixedly connected to the rotating shaft disk 52 and the top of the rotating rod disk 54. The middle end of the vertical rod 551 is fixedly connected to the fixed disk 552. The fixed disk 552 is arranged on the outside of the fixed box 4. The top of the vertical rod 551 near the fixed disk 552 is fixedly connected to the cross sleeve rod 553. The top outer wall of the cross sleeve rod 553 is slidably connected to the lifting disk 554.

[0038] Adopting the above solution: the inner cavities of multiple ceramic insulators are sequentially sleeved on the top of the vertical rod 551, and are firmly placed on the top of the lifting plate 554. The mechanical arm glaze sprayer 2 is started to evenly spray glaze on the multiple ceramic insulators.

[0039] The outer wall of the lifting plate 554 is rotatably connected to a special-shaped sleeve plate 555, and the special-shaped sleeve plate 555 is set in a pattern. Both sides of the bottom of the special-shaped sleeve plate 555 are fixedly connected to the first extrusion spring 556, and the bottom of the first extrusion spring 556 is fixedly connected to the top of the fixed box 4. Square holes 557 are opened on both sides of the top of the lifting plate 554.

[0040] The above solution is adopted: starting the motor 51 drives the rotating shaft disk 52 to rotate, the rotating shaft disk 52 drives the belt 53 to rotate, and the belt 53 further drives the rotating rod disk 54. The rotating shaft disk 52 and the rotating rod disk 54 jointly drive the vertical rod 551 to rotate, the vertical rod 551 drives the fixed plate 552 and the cross rod 553 to rotate, and the cross rod 553 drives the lifting plate 554 and the ceramic insulator to rotate, providing the robot arm glaze sprayer 2 with convenient omnidirectional glaze spraying angles.

[0041] A stabilizing assembly 56 is provided at the top of the fixed disk 552. The stabilizing assembly 56 includes a rotating plate 561 hinged on both sides of the top of the fixed disk 552. The top of the rotating plate 561 is hinged with a block 562. The outer wall of the block 562 is slidably connected to the inner wall of the square hole 557. The top of the block 562 is fixedly connected with an arc plate 563. One side of the arc plate 563 is penetrated and slidably connected with multiple sliding tubes 564.

[0042] One end of the sliding tube 564 is connected to an arc box 565, which is arranged in a manner. A plurality of first circular holes 566 are opened on one side of the arc box 565. A flexible sleeve 567 is fixedly connected to the outer wall of the arc box 565. The end of the sliding tube 564 away from the arc box 565 is fixedly connected to a piston plate 569, and the outer wall of the piston plate 569 is slidably connected to a first cylinder 5610.

[0043] Using this solution, the weight of the multiple ceramic insulators causes the lifting plate 554 to descend along the outer wall of the cross-shaped sleeve 553. The rotation of the outer wall of the lifting plate 554 and the inner wall of the shaped sleeve 555 allows the lifting plate 554 to descend while maintaining the same horizontal line. As the lifting plate 554 approaches the fixed plate 552, the rotating plate 561 drives the block 562 to slide along the square hole 557, which in turn pushes the curved plate 563 and sliding tube 564, ultimately moving the curved box 565 and flexible sleeve 567 away from each other, squeezing the inner cavity of the ceramic insulator.

[0044] One end of the first cylinder 5610 is fixedly connected to one side of the outer wall of the arc plate 563, and a plurality of second circular holes 568 are opened on the outer wall of one end of the sliding tube 564 close to the piston plate 569. A second extrusion spring 5611 is fixedly connected to one side of the piston plate 569, and one end of the second extrusion spring 5611 is fixedly connected to one side of the inner wall of the first cylinder 5610.

[0045] With this solution, when flexible sleeve 567 compresses the ceramic insulator, the reaction force causes flexible sleeve 567 to drive arc box 565 and sliding tube 564 in opposite directions. Sliding tube 564 pushes piston plate 569 toward the spring-loaded area within first cylinder 5610, generating negative pressure. This negative pressure enters sliding tube 564 through second circular hole 568, then enters arc box 565, and finally, through first circular hole 566 of the arc box, adsorbs onto the inner wall of the ceramic insulator.

[0046] like Figures 1 to 10 As shown, an auxiliary component 57 is provided at the bottom of the special-shaped sleeve plate 555, and the auxiliary component 57 includes a plurality of second cylinders 571 fixedly connected to the bottom of the special-shaped sleeve plate 555, and the inner wall of the second cylinder 571 is slidably connected to an elastic frame plate 572, and the bottom of the elastic frame plate 572 is fixedly connected to a conical connecting block 573.

[0047] The bottom of the elastic frame plate 572 is connected to a diffusion pipe 574, the top of the diffusion pipe 574 passes through the special-shaped sleeve plate 555 and extends to the outside of the special-shaped sleeve plate 555, the top inner wall of the diffusion pipe 574 is fixedly connected to the filter plate 575, and four special-shaped cone blocks 576 are fixedly connected to the top of the fixed plate 552.

[0048] The outer wall of the special-shaped sleeve 555 is fixedly connected with a plurality of curved rods 577 on both sides. The bottom end of the curved rod 577 is hinged with a rotating bar 578. The rotating bar 578 is arranged inside the fixed box 4. The bottom end of the rotating bar 578 is hinged with a slider 579. The bottom of the slider 579 is slidably connected to the bottom of the inner wall of the fixed box 4. One side of the slider 579 is fixedly connected with a roller part 5710. The top of the special-shaped sleeve 555 is provided with a hanging component 58. The hanging component 58 includes a guide plate 581 fixedly connected to both sides of the top of the special-shaped sleeve 555. The guide plate 58 1 is penetrated by a positioning rod 582 on the top and slidably connected thereto. The bottom of the positioning rod 582 is fixedly connected to the top of the fixed box 4. The top of the positioning rod 582 is hingedly connected to a square bar 583. One end of the square bar 583 is hingedly connected to a track block 584. The bottom end of the track block 584 is slidably connected to the inner wall of the guide rail plate 581. The top of the track block 584 is fixedly connected to a vertical plate 585. One side of the vertical plate 585 is penetrated by three elastic sliding frames 586 on the side and slidably connected thereto. A special-shaped scraper 587 is fixedly connected to the top and bottom of one side of the elastic sliding frame 586.

[0049] With the above solution, when the special-shaped sleeve 555 falls, it drives the curved rod 577 and the rotating bar 578 to fall together. The rotating bar 578 pushes the slider 579 to slide along the bottom of the fixed box 4, and the slider 579 in turn drives the roller member 5710 to move. During the movement, the roller member 5710 contacts the side wall of the belt 53, exerting a squeezing force on the belt 53.

[0050] The working principle and use process of the present invention:

[0051] The inner cavities of multiple ceramic insulators are sleeved on the top of the vertical rod 551, and the multiple ceramic insulators are located on the top of the lifting plate 554, and the mechanical arm glaze sprayer 2 is started. The multiple ceramic insulators are sprayed with glaze by the mechanical arm glaze sprayer 2. The dead weight of the multiple ceramic insulators causes the lifting plate 554 to fall along the outer wall of the cross sleeve rod 553. Since the outer walls of the multiple lifting plates 554 rotate on the inner wall of the special-shaped sleeve plate 555, the multiple lifting plates 554 are at the same horizontal line for descending. When the lifting plate 554 and the fixed plate 552 gradually approach each other, the rotating plate 561 will drive the block 562 to slide along the inner wall of the square hole 557, and the block 562 will drive the arc plate 563 and the sliding tube 564 to move, and the sliding tube 564 will drive the arc box 565 and the flexible sleeve plate 567 to move. The adjacent flexible sleeves 567 move away from each other, thereby squeezing the inner cavity of the ceramic insulator. At this time, the motor 51 is started, and the motor 51 drives the rotating shaft disk 52 to rotate, and the rotating shaft disk 52 drives the belt 53 to rotate, and the belt 53 drives the rotating rod disk 54 to rotate. The rotating shaft disk 52 and the rotating rod disk 54 simultaneously drive the vertical rod 551 to rotate, and the vertical rod 551 drives the fixed disk 552 and the cross sleeve rod 553 to rotate, and the cross sleeve rod 553 drives the lifting disk 554 and the ceramic insulator to rotate, so that the robotic arm glaze sprayer 2 can spray glaze on the outer wall of the ceramic insulator in all directions. In the process of the two flexible sleeves 567 squeezing the inner cavity of the ceramic insulator, it can ensure that the ceramic insulator rotates stably, thereby improving the accuracy of the robotic arm glaze sprayer 2 in spraying glaze on the ceramic insulator. In general, when more ceramic insulators are sprayed with glaze at the same time, the dead weight of multiple ceramic insulators can make their rotation more stable, and the robotic arm glaze sprayer 2 can spray the glaze on the outer wall of the ceramic insulator more accurately; and when the special-shaped sleeve 555 is lowered, the special-shaped sleeve 555 drives the guide plate 581 to descend, at this time, the top end of the positioning rod 582 and the guide plate 581 are relatively away from each other, and under the guidance of the positioning rod 582, the square bar 583 is driven to deflect and the track block 584 is moved along the inner wall of the guide plate 581 Slide, so that the track block 584 drives the vertical plate 585 to move horizontally synchronously; at this time, the vertical plate 585 drives the elastic sliding frame 586 and the special-shaped scraper 587 to move, so that the special-shaped scraper 587 moves to the outer wall of the insulator and fits tightly with the special-shaped outer wall of the insulator, which can scrape the gaps between the insulator sheds, effectively remove the excess glaze accumulated during the glazing process, improve the uniform adhesion of the glaze in the blind corners of the insulator during glazing, and comprehensively improve the uniformity of glazing on the outer wall of the ceramic insulator.

[0052] It is worth noting that since the material of the special-shaped scraper 587 is polyurethane, this material has good flexibility and can adapt to complex surface shapes without causing damage to the surface of the insulator. The shape of the special-shaped scraper 587 is only a schematic diagram and can be flexibly adjusted according to the model of the insulator. It will not be described in detail here.

[0053] When the flexible sleeve 567 compresses the ceramic insulator, the reaction force from the ceramic insulator causes the flexible sleeve 567 to move the arc box 565 and the sliding tube 564 in opposite directions. The sliding tube 564 then drives the piston plate 569 toward the spring-loaded area of ​​the first cylinder 5610. This generates negative pressure within the spring-free area of ​​the first cylinder 5610. This negative pressure enters the interior of the sliding tube 564 through the second circular hole 568, and then enters the interior of the arc box 565 through the first circular hole 566 in the arc box 565, where it absorbs the inner wall of the ceramic insulator. This absorption greatly improves the stability of the ceramic insulator and prevents deviation or uneven rotation during rotation. Because the flexible sleeve 567 is made of a flexible material, it can fit tightly against the inner wall of the ceramic insulator, helping to maximize the negative pressure effect and maintain the stability of the ceramic insulator during rotation, avoiding shaking or asymmetric rotation caused by a misaligned inner wall.

[0054] When the vertical rod 551 drives the fixed disk 552 to rotate, the fixed disk 552 also drives the shaped cone block 576 to rotate. As the shaped cone block 576 rotates, it contacts the tapered bottom end of the conical connecting block 573, squeezing the conical connecting block 573, causing the conical connecting block 573 to drive the elastic frame plate 572 upward along the inner wall of the second cylinder 571. At this time, negative pressure is generated in the tube-free area inside the second cylinder 571. This negative pressure enters the interior of the diffuser 574 and is drawn into the area between the ceramic insulators through the diffuser 574, effectively guiding the diffused dye during the spraying process downward. This prevents dye from splashing during the spraying process, ensuring a cleaner and more precise glazing operation and reducing the risk of contamination or paint waste. The filter plate 575 is set to prevent the falling dye particles from entering the interior of the second cylinder 571. When the special-shaped sleeve 555 falls, the special-shaped sleeve 555 drives the bent rod 577 and the rotating bar 578 to fall. The rotating bar 578 drives the slider 579 to slide along the bottom of the fixed box 4. The slider 579 drives the roller part 5710 to move. During the movement, the roller part 5710 will come into contact with the side wall of the belt 53, squeezing the belt 53, thereby improving the fitting effect between the belt 53 and the rotating shaft disk 52 and the rotating rod disk 54, and promoting the stability of the device operation.

[0055] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0056] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A glaze spraying device for processing lightning protection ceramic insulator products, comprising a workbench (1), the top of which is fixedly connected to a robotic arm glaze sprayer (2), one end of which is fixedly connected to a square box (3), and the top of which is fixedly connected to a fixed box (4), characterized in that: Also includes; A glaze spraying processing mechanism (5) includes a motor (51) fixedly connected to the bottom of the inner wall of a square box (3), an output end of the motor (51) fixedly connected to a rotating shaft disk (52), a middle end outer wall of the rotating shaft disk (52) rotatably connected to a belt (53), the belt (53) being arranged inside a fixed box (4), both ends of the inner wall of the belt (53) being rotatably connected to a rotating rod disk (54), the bottom of the rotating rod disk (54) being rotatably connected to the bottom of the inner wall of the fixed box (4), and a rotating assembly (55) being arranged on the top of the rotating shaft disk (52) for rotating the ceramic insulator.

2. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 1 is characterized in that: The rotating assembly (55) comprises a vertical rod (551) fixedly connected to the top of the rotating shaft disk (52) and the rotating rod disk (54); the middle end of the vertical rod (551) is fixedly connected to a fixed disk (552); the fixed disk (552) is arranged outside the fixed box (4); the top end of the vertical rod (551) near the fixed disk (552) is fixedly connected to a cross sleeve rod (553); the top outer wall of the cross sleeve rod (553) is slidably connected to a lifting disk (554).

3. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 2, characterized in that: The outer wall of the lifting plate (554) is rotatably connected to a special-shaped sleeve (555), and the special-shaped sleeve (555) is arranged in a single configuration. Both sides of the bottom of the special-shaped sleeve (555) are fixedly connected to a first extrusion spring (556), and the bottom of the first extrusion spring (556) is fixedly connected to the top of the fixed box (4). Square holes (557) are provided on both sides of the top of the lifting plate (554).

4. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 3 is characterized in that: A stabilizing assembly (56) is provided on the top of the fixed disk (552), and the stabilizing assembly (56) includes a rotating plate (561) hinged on both sides of the top of the fixed disk (552), a block (562) is hinged on the top of the rotating plate (561), the outer wall of the block (562) is slidably connected to the inner wall of the square hole (557), the top of the block (562) is fixedly connected to an arc plate (563), and a plurality of sliding tubes (564) are penetrated and slidably connected on one side of the arc plate (563).

5. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 4, characterized in that: One end of the sliding tube (564) is connected to an arc box (565), and the arc box (565) is arranged in a single configuration. A plurality of first circular holes (566) are provided on one side of the arc box (565). A flexible sleeve (567) is fixedly connected to the outer wall of the arc box (565). One end of the sliding tube (564) away from the arc box (565) is fixedly connected to a piston plate (569), and the outer wall of the piston plate (569) is slidably connected to a first cylinder (5610).

6. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 5, characterized in that: One end of the first cylinder (5610) is fixedly connected to one side of the outer wall of the arc-shaped plate (563); a plurality of second circular holes (568) are provided on the outer wall of one end of the sliding tube (564) close to the piston plate (569); a second extrusion spring (5611) is fixedly connected to one side of the piston plate (569); and one end of the second extrusion spring (5611) is fixedly connected to one side of the inner wall of the first cylinder (5610).

7. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 6, characterized in that: An auxiliary component (57) is provided at the bottom of the special-shaped sleeve plate (555), and the auxiliary component (57) includes a plurality of second cylinders (571) fixedly connected to the bottom of the special-shaped sleeve plate (555), the inner wall of the second cylinder (571) is slidably connected to an elastic frame plate (572), and the bottom of the elastic frame plate (572) is fixedly connected to a conical connecting block (573).

8. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 7, characterized in that: The bottom of the elastic frame plate (572) is connected to a diffusion pipe (574), the top end of the diffusion pipe (574) passes through the special-shaped sleeve plate (555) and extends to the outside of the special-shaped sleeve plate (555), the top inner wall of the diffusion pipe (574) is fixedly connected to a filter plate (575), and four special-shaped cone blocks (576) are fixedly connected to the four sides of the top of the fixed plate (552).

9. The glaze spraying device for processing lightning protection ceramic insulator products according to claim 8, characterized in that: A plurality of curved rods (577) are fixedly connected to both sides of the outer wall of the special-shaped sleeve (555), and the bottom ends of the curved rods (577) are hinged with a rotating bar (578), and the rotating bar (578) is arranged inside the fixed box (4). The bottom end of the rotating bar (578) is hinged with a slider (579), and the bottom of the slider (579) is slidably connected to the bottom of the inner wall of the fixed box (4). One side of the slider (579) is fixedly connected with a roller (5710). A hanging assembly (58) is provided on the top of the special-shaped sleeve (555), and the hanging assembly (58) includes guide rails (581) fixedly connected to both sides of the top of the special-shaped sleeve (555). The guide rails The top of the plate (581) is penetrated by and slidably connected to a positioning rod (582), the bottom of the positioning rod (582) is fixedly connected to the top of the fixed box (4), the top of the positioning rod (582) is hinged with a square bar (583), one end of the square bar (583) is hinged with a track block (584), the bottom end of the track block (584) is slidably connected to the inner wall of the guide rail plate (581), the top of the track block (584) is fixedly connected to a vertical plate (585), one side of the vertical plate (585) is penetrated by and slidably connected to three elastic sliding frames (586), and the top and bottom of one side of the elastic sliding frame (586) are fixedly connected to a special-shaped scraper (587).

10. A method for using a glaze spraying device for processing lightning protection ceramic insulator products, using the glaze spraying device for processing lightning protection ceramic insulator products according to claim 5, characterized in that: S1. The inner cavities of the plurality of ceramic insulators are sleeved on the top of the vertical rod (551), and the plurality of ceramic insulators are seated on the top of the lifting plate (554), and the mechanical arm glaze sprayer (2) is started to spray glaze on the plurality of ceramic insulators through the mechanical arm glaze sprayer (2); S2. The deadweight of the plurality of ceramic insulators causes the lifting disk (554) to fall along the outer wall of the cross sleeve (553). Since the outer walls of the plurality of lifting disks (554) rotate on the inner wall of the special-shaped sleeve (555), the plurality of lifting disks (554) are lowered on the same horizontal line. When the lifting disk (554) and the fixed disk (552) gradually approach each other, the rotating plate (561) drives the block (562) to slide along the inner wall of the square hole (557). The block (562) drives the arc plate (563) and the sliding tube (564) to move. The sliding tube (564) drives the arc box (565) and the flexible sleeve (567) to move. The two adjacent flexible sleeves (567) move away from each other, thereby squeezing the inner cavity of the ceramic insulator. S3, start the motor (51), the motor (51) drives the rotating shaft disc (52) to rotate, the rotating shaft disc (52) drives the belt (53) to rotate, the belt (53) drives the rotating rod disc (54) to rotate, the rotating shaft disc (52) and the rotating rod disc (54) simultaneously drive the vertical rod (551) to rotate, the vertical rod (551) drives the fixed disc (552) and the cross sleeve rod (553) to rotate, the cross sleeve rod (553) drives the lifting disc (554) and the ceramic insulator to rotate, so that the mechanical arm glaze sprayer (2) can spray glaze on the outer wall of the ceramic insulator in all directions.

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