A dip tank for glass surface treatment
By using a fixed plate driven by a hydraulic rod and a reciprocating motion driven by a servo motor, combined with a limiting mechanism and an adjusting mechanism, the problem of unevenness caused by the clamping of traditional glass soaking tanks is solved, and the uniformity and comprehensiveness of glass surface treatment are achieved.
Patent Information
- Application Number
- CN202511349698.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-09-22
AI Technical Summary
The clamping and limiting effect of traditional glass soaking tanks leads to uneven glass surface treatment, affecting processing quality.
The system utilizes a hydraulically driven fixed plate and a servo motor-driven reciprocating motion, combined with a limit mechanism and an adjustment mechanism, to achieve automatic clamping and unlocking of the glass. It also improves the liquid contact effect through a bubble generator and removes air bubbles with a scraper.
This achieves uniformity and comprehensiveness in glass surface treatment, thus improving the quality of glass processing.
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Figure CN120841858B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass surface treatment, in particular to a soaking type tank for glass surface treatment. BACKGROUND
[0002] In the field of glass deep processing, soaking treatment (such as etching, cleaning, coating, etc.) is a common surface treatment process for glass. Traditional glass soaking tanks usually use fixed clamps or simple mechanical clamping devices to fix the glass so as to perform subsequent soaking treatment on the glass surface.
[0003] In the actual use process of the existing glass soaking tank, the clamping and limiting effect of the traditional fixed clamp on the glass causes partial obstruction of the glass surface during the glass surface soaking treatment, so that the glass clamped area is fully in contact with the solution, affecting the uniformity of the glass surface treatment, and greatly affecting the glass processing quality. SUMMARY
[0004] The purpose of the present application is to provide a soaking type tank for glass surface treatment to solve the problems raised in the background art.
[0005] To achieve the above purpose, the present application provides the following technical solution: a soaking type tank for glass surface treatment, comprising a soaking tank, a hydraulic rod fixed symmetrically on the outside of the soaking tank, a fixed plate fixed on the output end of the hydraulic rod for realizing the vertical lifting of the fixed plate, and a driving mechanism fixed on the front fixed plate.
[0006] The driving mechanism and the fixed frame are connected to each other for controlling the reciprocating movement of the fixed frame.
[0007] A limiting mechanism is installed on the fixed frame for automatic clamping and limiting and unlocking of the glass.
[0008] The limiting mechanism and the adjusting mechanism are connected to each other for adjusting the clamping position of the limiting mechanism on the glass to realize the dead angle-free treatment of the glass surface.
[0009] Preferably, a liquid discharge valve is installed on the soaking tank, and a bubble generator is also installed in the soaking tank. The liquid discharge valve can facilitate the discharge of liquid, and the bubble generator can realize aeration.
[0010] Preferably, the driving mechanism comprises a servo motor fixed on the front fixed plate, and the output end of the servo motor is fixed with a disc, and the disc is fixed with a round rod, and the round rod is in sliding connection with the sliding groove on the movable rod, the movable rod is in sliding connection with the fixed plate, the servo motor drives the disc and the round rod to rotate, and the sliding action between the round rod and the sliding groove on the movable rod can make the movable rod move in an orderly manner, and the sliding action between the movable rod and the fixed plate can ensure the stability of the movable rod.
[0011] Preferably, the movable rod and the movable frame are fixed to each other, the movable frame and the fixed frame are fixedly connected, and the movable frame is fixedly provided with a slide rod on one side close to the fixed plate, the slide rod is in sliding connection with the fixed plate, the length of the slide rod is greater than the rotating diameter of the round rod, the movable rod can drive the movable frame and the fixed frame to move synchronously, the sliding guide action between the slide rod and the fixed plate can ensure the stability of the movable frame and the fixed frame, thereby increasing the contact between the liquid and the glass and better meeting the glass surface treatment requirements.
[0012] Preferably, the limiting mechanism comprises a mounting plate in sliding connection with the fixed frame, the mounting plate is in sliding connection with the horizontal rod, and the horizontal rod is fixed on the fixed frame, and the sliding guide action between the mounting plate and the horizontal rod can ensure the stability of the mounting plate, thereby providing a basic guarantee for the limiting and unlocking of the glass.
[0013] Preferably, the mounting plate and the inclined groove on the movable plate are in sliding connection, the movable plate is further fixed with a limiting block, the limiting block is in sliding contact with the mounting plate, the movable plate is further fixed with a counterweight, and the lower end surface of the movable plate is fixed with a top rod, and the above structure can provide a basic force for the position adjustment of the mounting plate and ensure the normal operation of the device.
[0014] Preferably, the mounting plate is further fixed with a vertical rod, the vertical rod and the sliding block are in sliding connection, the sliding block and the mounting plate are in sliding connection, and the sliding block is fixed with a convex shaft, and the sliding action between the vertical rod and the sliding block can realize the height adjustment of the limiting roller, thereby adjusting the contact position of the limiting roller and the glass, and further ensuring the full contact of the glass with the liquid, avoiding the generation of clamping dead angles, and ensuring the uniformity of the glass surface treatment.
[0015] Preferably, the sliding block is further fixed with a limiting roller through a bearing, the sliding block is further fixed with a support symmetrically upwards and downwards, the support is fixed with a scraper through bolts, and the end of the scraper is flush with the contact surface of the limiting roller and the glass, and the limiting roller can realize the clamping and limiting of the glass, and the scraper can realize the scraping of impurities on the surface of the glass, and can also avoid the attachment of bubbles on the surface of the glass to affect the uniformity of the glass surface treatment.
[0016] Preferably, the adjusting mechanism comprises an adjusting frame arranged on the side of the mounting plate, two V-shaped grooves are arranged on the adjusting frame, and the V-shaped grooves are in sliding connection with the convex shafts, the sliding action between the V-shaped grooves and the convex shafts can provide a basic force for the movement of the sliding block, thereby providing a basic guarantee for the height adjustment of the limiting roller.
[0017] Preferably, the adjusting frame is also symmetrically provided with guide rods in front and back, the distance between the two guide rods is less than the length of the inner side of the soaking tank, the guide rods are in sliding connection with the movable frame, springs are also fixed between the guide rods and the movable frame, the sliding action between the guide rods and the movable frame can ensure the stability of the movement of the adjusting frame, and the elastic action of the springs can provide a basic force for the automatic reset of the adjusting frame.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] 1. The soaking tank for glass surface treatment drives the fixed frame and the limiting mechanism to reciprocate through the driving mechanism, so as to drive the glass to reciprocate in the liquid, thereby increasing the contact effect of the glass and the liquid, further improving the contact effect of the glass and the liquid through the action of the bubble generator, and effectively removing the bubbles attached to the surface of the glass through the linkage of the scraper, thereby ensuring the processing quality of the glass surface.
[0020] 2. The soaking tank for glass surface treatment drives the limiting mechanism to lift through the hydraulic rod, and the position adjustment of the limiting roller can be realized through the gravity action of the counterweight, so as to realize the automatic clamping and unlocking of the glass, improve the convenience of operation of the device, and when the limiting mechanism reciprocates, the sliding action between the V-shaped groove and the convex shaft can make the sliding block and the limiting roller move, so as to adjust the position of the limiting roller and realize the limiting effect of the glass at different positions, thereby effectively avoiding the influence of the limiting roller on the processing of the glass surface due to the shielding of the limiting roller, and ensuring the uniformity and comprehensiveness of the glass surface processing. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a front view of the soaking tank according to the present application.
[0022] Figure 2 It is a front view of the soaking tank according to the present application.
[0023] Figure 3 It is a front view of the driving mechanism according to the present application.
[0024] Figure 4 It is a front view of the driving mechanism according to the present application.
[0025] Figure 5 Splitting the limit mechanism and adjusting mechanism of the present application constitute the front view of the structure diagram;
[0026] Figure 6 Splitting the limit mechanism and adjusting mechanism of the present application constitute the side view of the structure diagram;
[0027] Figure 7 The limit mechanism of the present application constitutes a partial enlarged view of the structure diagram;
[0028] Figure 8 The slider of the present application constitutes a partial enlarged view of the structure diagram.
[0029] In the figure: 1, soaking tank; 101, drain valve port; 102, bubble generator; 2, hydraulic rod; 3, fixed plate; 4, driving mechanism; 401, servo motor; 402, disc; 403, round rod; 404, movable rod; 405, movable frame; 406, sliding rod; 5, fixed frame; 6, limit mechanism; 601, mounting plate; 602, cross rod; 603, movable plate; 604, limit block; 605, counterweight block; 606, jacking rod; 607, vertical rod; 608, slider; 609, convex shaft; 610, limit roller; 611, bracket; 612, scraper; 7, adjusting mechanism; 701, adjusting frame; 702, V-shaped groove; 703, guide rod; 704, spring. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0031] Please refer to Figures 1-8 The present application provides a technical solution: a soaking type tank for glass surface treatment, comprising a soaking tank 1, a hydraulic rod 2 fixed symmetrically on the outside of the soaking tank 1, a fixed plate 3 fixed on the output end of the hydraulic rod 2, for realizing the vertical lifting of the fixed plate 3, and a driving mechanism 4 fixed on the front fixed plate 3.
[0032] The driving mechanism 4 is connected with a fixed frame 5, for controlling the back-and-forth reciprocating movement of the fixed frame 5;
[0033] A limit mechanism 6 is installed on the fixed frame 5, for the automatic clamping and unlocking of the glass;
[0034] The limit mechanism 6 is connected with an adjusting mechanism 7, for adjusting the clamping position of the limit mechanism 6 on the glass, to realize the dead angle-free treatment of the glass surface.
[0035] The limiting mechanism 6 comprises a sliding connection between the mounting plate 601 and the fixed frame 5, a sliding connection between the mounting plate 601 and the cross rod 602, and the cross rod 602 is fixed on the fixed frame 5; the mounting plate 601 is in sliding connection with the inclined groove on the movable plate 603, and the movable plate 603 is further fixed with the limiting block 604, and the limiting block 604 is in sliding contact with the mounting plate 601; the movable plate 603 is further fixed with the counterweight 605, and the lower end surface of the movable plate 603 is fixed with the top rod 606; the mounting plate 601 is further fixed with the vertical rod 607, and the vertical rod 607 is in sliding connection with the sliding block 608, and the sliding block 608 is in sliding connection with the mounting plate 601, and the sliding block 608 is further fixed with the convex shaft 609; the limiting roller 610 is connected to the sliding block 608 through a bearing, and the sliding block 608 is further fixed with the bracket 611 symmetrically, and the bracket 611 is further fixed with the scraper 612 through bolts, and the end of the scraper 612 is flush with the contact surface of the limiting roller 610 and the glass;
[0036] When using the soaking tank for glass surface treatment, as shown in Figures 1-8 , first, the glass is placed on the fixed frame 5, and at this time the glass is located between the two adjacent limiting rollers 610; after the multiple glasses are placed, the hydraulic rod 2 is retracted to drive the fixed plate 3, the driving mechanism 4, the fixed frame 5, the limiting mechanism 6, the adjusting mechanism 7, and the glass to move downward, so that the glass is immersed in the liquid in the soaking tank 1; during the downward movement of the fixed frame 5 and the limiting mechanism 6, when the top rod 606 contacts the inner bottom surface of the soaking tank 1, the hydraulic rod 2 continues to be retracted, so that the top rod 606 moves upward relative to the mounting plate 601, thereby driving the movable plate 603 to move upward relative to the mounting plate 601; the sliding guiding action between the limiting block 604 and the mounting plate 601 can ensure the stability of the movement of the movable plate 603; during the movement of the movable plate 603, the sliding action between the inclined groove on the movable plate 603 and the mounting plate 601 enables the adjacent two mounting plates 601 to move towards each other, thereby driving the two adjacent groups of limiting rollers 610 to move towards each other, until the limiting rollers 610 contact the glass to achieve clamping and limiting of the glass, thereby ensuring the stability of the glass; at this time, the position of the adjusting mechanism 7 is lower than the upper end surface of the soaking tank 1, and according to the above principle, different thicknesses of glass can be clamped and limited, thereby ensuring the adaptability of the device;
[0037] A drain valve 101 is installed on the soaking tank 1, and a bubble generator 102 is also installed inside the soaking tank 1; the drive mechanism 4 includes a servo motor 401 fixed on the front fixed plate 3, and a disc 402 is fixed to the output end of the servo motor 401, and a round rod 403 is fixed on the disc 402. At the same time, the round rod 403 is slidably connected to the sliding groove on the movable rod 404, and the movable rod 404 is slidably connected to the fixed plate 3; the movable rod 404 is fixed to the movable frame 405, and the movable frame 405 is fixedly connected to the fixed frame 5. Furthermore, a sliding rod 406 is symmetrically fixed on the side of the movable frame 405 near the fixed plate 3, and the sliding rod 406 is slidably connected to the fixed plate 3. The length of the sliding rod 406 is greater than the rotation diameter of the round rod 403.
[0038] After the glass is clamped and fixed, as follows: Figures 1-8 As shown, the bubble generator 102 can achieve aeration, thereby accelerating the movement of liquid and improving the treatment effect of the glass surface. By starting the servo motor 401, the disc 402 and the rod 403 can be rotated. With the sliding action between the rod 403 and the groove on the movable rod 404, the movable rod 404 can perform orderly reciprocating motion, thereby synchronously driving the movable frame 405, the fixed frame 5, the limiting mechanism 6, the adjusting mechanism 7 and the glass to perform orderly reciprocating motion. With the sliding guide action between the slide rod 406 and the fixed plate 3, the stability of the movement of the movable frame 405, the fixed frame 5, the limiting mechanism 6, the adjusting mechanism 7 and the glass can be ensured. Through the movement of the glass, the contact effect between the glass and the liquid can be increased, thereby further improving the treatment effect of the glass surface.
[0039] The adjustment mechanism 7 includes an adjustment frame 701 disposed on the side of the mounting plate 601, and the adjustment frame 701 has two V-shaped grooves 702, and the V-shaped grooves 702 are slidably connected to the convex shaft 609; the adjustment frame 701 is also symmetrically fixed with guide rods 703, and the distance between the two guide rods 703 is less than the inner length of the soaking tank 1, and the guide rods 703 are slidably connected to the movable frame 405, and a spring 704 is fixed between the guide rods 703 and the movable frame 405;
[0040] When the drive mechanism 4 drives the fixed frame 5 and the adjustment mechanism 7 to reciprocate, such as Figures 1-8As shown, when the guide rod 703 is in contact with the inner wall of the soaking tank 1, the fixing frame 5 continues to move, so that the guide rod 703 moves relative to the fixing frame 5, thereby causing the adjusting frame 701 to move relative to the mounting plate 601. In cooperation with the sliding action between the V-shaped groove 702 and the convex shaft 609, the two sliders 608 are forced to move towards each other, thereby driving the two limiting rollers 610 to move, achieving the position adjustment of the limiting rollers 610, thereby achieving the contact position adjustment of the limiting rollers 610 and the glass, avoiding the partial shielding of the limiting rollers 610 to the glass and affecting the overall processing effect of the glass. When the slider 608 moves, the bracket 611 and the scraper 612 are synchronously driven to move, and through the action of the scraper 612, the impurities on the surface of the glass can be scraped off, and the bubbles attached to the surface of the glass can also be scraped off, further ensuring the processing effect of the surface of the glass. When the guide rod 703 moves reversely and separates from the inner wall of the soaking tank 1, the adjusting frame 701, the V-shaped groove 702 and the limiting roller 610 can be reset under the action of the spring 704, thereby ensuring the normal operation of the device.
[0041] It should be noted that in this document, the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article or device that includes a series of elements not only includes those elements, but also includes other elements not explicitly listed, or inherent to such a process, method, article or device.
[0042] The principles and implementation modes of the present application are described by using specific examples in this document, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred embodiments of the present application. It should be noted that due to the limitation of language expression, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principles of the present application, or the above technical features can be combined in an appropriate manner; these improvements, decorations, changes or combinations, or the direct application of the inventive concept and technical scheme to other occasions without improvement, shall be regarded as the protection scope of the present application.
Claims
1. A dip tank for glass surface treatment comprising a dip tank (1), characterized in that: The soaking tank (1) is fixed with a hydraulic rod (2) outside and symmetrically in front and back, the output end of the hydraulic rod (2) is fixed with a fixed plate (3), which is used for realizing the vertical lifting of the fixed plate (3), and the front fixed plate (3) is fixed with a driving mechanism (4); The driving mechanism (4) is connected with a fixed frame (5), which is used for controlling the reciprocating motion of the fixed frame (5); The fixed frame (5) is installed with a limiting mechanism (6), which is used for the automatic clamping and unlocking of the glass; The limiting mechanism (6) is connected with an adjusting mechanism (7), which is used for adjusting the clamping position of the limiting mechanism (6) to the glass, realizing the dead angle-free treatment of the glass surface, the limiting mechanism (6) comprises a mounting plate (601) which is in sliding connection with the fixed frame (5), the mounting plate (601) is in sliding connection with a horizontal rod (602), and the horizontal rod (602) is fixed on the fixed frame (5), the mounting plate (601) is in sliding connection with an inclined groove in an active plate (603), a limiting block (604) is further fixed on the active plate (603), the limiting block (604) is in sliding contact with the mounting plate (601), a counterweight (605) is further fixed on the active plate (603), a top rod (606) is fixed on the lower end surface of the active plate (603), a vertical rod (607) is further fixed on the mounting plate (601), the vertical rod (607) is in sliding connection with a sliding block (608), the sliding block (608) is in sliding connection with the mounting plate (601), a convex shaft (609) is fixed on the sliding block (608), the limiting roller (610) is connected with the sliding block (608) through a bearing, supports (611) are symmetrically fixed on the sliding block (608) in up and down directions, scrapers (612) are fixed on the supports (611) through bolts, the end of the scraper (612) is flush with the contact surface of the limiting roller (610) and the glass, the adjusting mechanism (7) comprises an adjusting frame (701) which is arranged on the side of the mounting plate (601), two V-shaped grooves (702) are formed in the adjusting frame (701), the V-shaped grooves (702) are in sliding connection with the convex shaft (609), guide rods (703) are symmetrically fixed on the adjusting frame (701) in front and back directions, the distance between the front and back guide rods (703) is less than the length of the inside of the soaking tank (1), the guide rods (703) are in sliding connection with the movable frame (405), and springs (704) are further fixed between the guide rods (703) and the movable frame (405).
2. A dip tank for glass surface treatment according to claim 1, characterized in that: The soaking tank (1) is installed with a liquid discharge valve port (101), and a bubble generator (102) is further installed in the soaking tank (1).
3. A dip tank for glass surface treatment according to claim 1, characterized in that: The driving mechanism (4) comprises a servo motor (401) fixed on the front fixed plate (3), the output end of the servo motor (401) is fixed with a disc (402), the disc (402) is fixed with a round rod (403), and the round rod (403) is in sliding connection with a sliding groove between the movable rod (404).
4. A dip tank for glass surface treatment according to claim 3, characterized in that: The movable rod (404) is fixed with a movable frame (405), the movable frame (405) is fixedly connected with the fixed frame (5), and the side of the movable frame (405) close to the fixed plate (3) is also fixed with a slide rod (406) in left-right symmetry, the slide rod (406) is in sliding connection with the fixed plate (3), and the length of the slide rod (406) is greater than the rotating diameter of the round rod (403).
Citation Information
Patent Citations
Soaking device for glass production and processing
CN113414205A
Teflon high-temperature cloth dipping equipment capable of improving uniformity
CN117328229A