A punching device for large fasteners

By introducing visual inspection and a rotating clamp design into the stamping device, the problem of tilting caused by uneven steel bar cut surfaces was solved, and high yield rate of nuts was achieved.

CN120861657BActive Publication Date: 2025-12-23ZHEJIANG LIANGTAI STANDARD CO LTD
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Patent Information

Application Number
CN202511383421.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2025-12-23
Estimated Expiration
2045-09-26

AI Technical Summary

Technical Problem

In the existing technology, the steel bar is prone to uneven cut surface during the cutting and stamping process, which causes the bar to tilt or bend on the stamping table, affecting the yield of nuts.

Method used

An apparatus comprising a stamping assembly, an inspection and feeding assembly, and a vision inspection assembly is employed. The vision inspection assembly detects the flatness of the bar's cut surface, and the combination of a turntable and a clamping plate ensures that the bar is placed vertically on the stamping table, avoiding tilting or bending, thereby improving inspection accuracy and yield.

Benefits of technology

By using visual inspection and rotating the clamping plate, the bar stock is ensured to be placed vertically on the stamping table, avoiding tilting or bending caused by uneven cut surfaces, thus improving the yield rate of nuts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of nut stamping, and particularly relates to a high-efficiency stamping device for large fasteners, which comprises a stamping assembly; a horizontal plate is installed on the side wall of the stamping assembly, a support is installed on the horizontal plate, a movable material cylinder is installed on the support, a detection feeding assembly is installed between the material cylinder and a stamping table, the detection feeding assembly comprises a rotating table and a transmission table, the rotating table is rotatably installed on the side wall of the transmission table, an outer sleeve and an inner sleeve are installed on the rotating table, a rotatable tooth sleeve is installed between the outer sleeve and the inner sleeve, a clamping plate is slidably installed in the tooth sleeve, the rotating table is driven by a motor, and a visual detection assembly one and a visual detection assembly two are respectively installed on the bottom of the rotating table. The application screens out the rod material which cannot be vertically placed on the stamping table, avoids the cutting inclined surface of the rod material directly contacting the stamping table when the rod material is pressed, causes the rod material to be pressed to be inclined or bent, and further improves the yield of the parts.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of nut stamping, and particularly relates to a stamping device for large fasteners. BACKGROUND

[0002] The nut stamping process is a precise manufacturing method for processing metal bars into nuts through a die and a punch press. The material of the nut is generally metal, and the inner wall is engraved with a concave-convex groove called a thread. The nut is usually used in cooperation with a screw.

[0003] The main raw material for producing nuts is generally a steel bar. The steel bar is cut into the required length by a sawing machine, and after being heated, is sent to a stamping table so that the stamping bar is vertically placed on the stamping table. Then, the head of the steel bar is stamped by a stamping device to form the required shape.

[0004] During the cutting of the steel bar, the cutter needs to work continuously, which can easily cause the cutter to deviate, resulting in an uneven cutting surface of the stamping bar. For example, the cutting surface is inclined. The inclination can cause the bar to be unable to be vertically placed on the stamping table. Even if the bar is positioned by the clamping jaw during the stamping process, the bar can still be inclined during the pressing process. The specific reasons are as follows. The stamping bar is sent to the stamping table by the clamping jaw. The stamping device presses the bar. When the cutting inclined surface of the bar contacts the stamping table, the bar is pressed and inclined, which causes the stamping device to be unable to stamp the specified position of the steel bar. This results in that the heights of the nuts after stamping are inconsistent, and the yield of the nuts is reduced. SUMMARY

[0005] The application aims at solving the technical problems in the prior art by providing a stamping device for large fasteners.

[0006] The application can be realized by the following technical scheme. A stamping device for large fasteners comprises a stamping assembly. The power end of the stamping assembly is connected to a power member. A die is mounted on the power member. A stamping table is mounted on the stamping assembly. The die is located on the top of the stamping table. A horizontal plate is mounted on the side wall of the stamping assembly. A support is mounted on the horizontal plate. A liftable material cylinder is mounted on the support. A detection feeding assembly is mounted between the material cylinder and the stamping table. The detection feeding assembly comprises a rotating table and a transmission table. The rotating table is rotatably mounted on the side wall of the transmission table. An outer sleeve and an inner sleeve are mounted on the rotating table. A rotatable tooth sleeve is mounted between the outer sleeve and the inner sleeve. A clamping plate is slidably mounted in the tooth sleeve. The rotating table is driven by a motor. Visual detection assembly one and visual detection assembly two are respectively mounted on the bottom of the rotating table.

[0007] As a further optimization or improvement of the present application, the horizontal plate and the stamping table are located on the same horizontal plane. The material cylinder is perpendicular to the horizontal plate. The stamping bar is placed in the material cylinder.

[0008] As a further optimization or improvement of the present scheme, a lifter is installed on the support, and the lifter drives the lifting movement of the barrel; when the bar is in the barrel, one end of the bar is in contact with the horizontal plate, and the other end of the bar is in the barrel; after the clamping plate clamps the bar, the lifter drives the barrel to move upwards, so that the barrel is separated from the bar.

[0009] As a further optimization or improvement of the present scheme, the input end of the transmission table is connected with a cam, the cam is located in the inner sleeve, and the cam abuts against the push sleeve; one end of the clamping plate is slidingly installed in the inner sleeve of the push sleeve.

[0010] As a further optimization or improvement of the present scheme, a through groove is formed in the tooth sleeve, an inclined sliding groove is formed in the through groove, a sliding block is installed on the clamping plate, the sliding block is slidingly located in the inclined sliding groove, and a spring is installed between the sliding block and the inner wall of the inclined sliding groove.

[0011] As a further optimization or improvement of the present scheme, a liftable tooth plate is installed between the visual detection assembly one and the visual detection assembly two, the bottom of the cavity between the outer sleeve and the inner sleeve is provided with an opening, and the tooth plate extends into the cavity between the outer sleeve and the inner sleeve and is meshed with the outer tooth ring of the tooth sleeve.

[0012] As a further optimization or improvement of the present scheme, an inner tooth ring is installed at the bottom of the rotary table, and a motor is installed on the stamping assembly; the gear of the motor is meshed with the inner tooth ring to drive the rotary table to rotate.

[0013] As a further optimization or improvement of the present scheme, a sliding sleeve is installed in the rotary table, and the sliding sleeve is sleeved with the tooth sleeve.

[0014] The present application has the following advantages:

[0015] (1) The present application drives the bar to rotate towards the stamping table through the rotary table; in this process, the bar is first detected by the visual detection assembly one to detect the flatness of the bottom section of the bar; if the bottom section of the bar meets the requirements, the bar is sent to the stamping table through the rotary table and the clamping plate, so that the bar can be vertically placed on the stamping table, and the bar is prevented from being inclined or bent under pressure.

[0016] If the visual detection assembly one detects that the bottom section of the bar is not flat, the clamping plate is rotated so that the other side of the bar faces downwards; as the rotary table rotates, the other side of the bar is detected by the visual detection assembly two; if the other side of the bar meets the requirements, the bar is sent to the stamping table through the rotary table and the clamping plate, and the stamping work is completed by driving the mold downwards through the power member; if the other side of the bar still does not meet the requirements, the transmission table is closed, the cam is stationary, the push sleeve and the clamping plate are reset, and the transmission table is separated from the clamping of the bar; in this way, the bar that cannot be vertically placed on the stamping table is screened out, the cutting inclined surface of the bar is prevented from directly contacting the stamping table under pressure, the bar is prevented from being inclined or bent under pressure, and the yield of the parts is improved.

[0017] (2) the barrel of the present application is perpendicular to the horizontal plate, one end of the bar contacts the horizontal plate, and the other end of the bar is located inside the barrel, at this time the barrel supports the bar, so that the bar is perpendicular to the horizontal plate, even if the cross section of the bar is inclined, the bar and the horizontal plate are still in a vertical state; after the clamping plate clamps the bar, the barrel moves up, the barrel is separated from the bar, and movement interference between the clamping plate and the barrel is avoided; the present application can improve the accuracy of the visual detection assembly one measurement, avoid errors caused by the inclination of the bar, and cause misjudgment. BRIEF DESCRIPTION OF DRAWINGS

[0018] The present application will be further described below in conjunction with the drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0020] Figure 2 It is a front view of the overall structure of the present application.

[0021] Figure 3 It is a cooperation diagram of the barrel and the detection feeding assembly.

[0022] Figure 4 It is a schematic diagram of the internal structure of the turntable.

[0023] Figure 5 It is a schematic diagram of the sliding sleeve structure.

[0024] Figure 6 It is a top view of the internal structure of the turntable.

[0025] Figure 7 It is a schematic diagram of the bottom structure of the turntable.

[0026] Figure 8 It is a front view of the internal structure of the turntable.

[0027] Figure 9 It is a cooperation diagram of the cam and the push sleeve.

[0028] Figure 10 It is a schematic diagram of the sliding connection of the clamping plate and the through groove.

[0029] In the drawings, the following are indicated:

[0030] 1, stamping assembly; 2, die; 3, power piece; 4, stamping table; 5, horizontal plate;

[0031] 6, detection feeding assembly; 601, turntable; 602, toothed plate; 603, visual detection assembly one; 604, visual detection assembly two; 605, clamping plate; 606, outer sleeve; 607, inner sleeve; 608, cam; 609, toothed sleeve; 610, push sleeve; 611, sliding sleeve; 612, transmission table; 613, inner tooth ring; 614, motor; 615, through groove; 616, inclined sliding groove; 617, spring; 618, sliding block;

[0032] 7, bracket; 8, barrel. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0034] Reference Figures 1-8 A stamping device for large fasteners comprises a stamping assembly 1, a power end of the stamping assembly 1 is connected with a power member 3, a die 2 is installed on the power member 3, a stamping table 4 is installed on the stamping assembly 1, and the die 2 is located on the top of the stamping table 4; a horizontal plate 5 is installed on the side wall of the stamping assembly 1, a bracket 7 is installed on the horizontal plate 5, a barrel 8 capable of lifting and moving is installed on the bracket 7, a detection feeding assembly 6 is installed between the barrel 8 and the stamping table 4, the detection feeding assembly 6 comprises a rotating table 601 and a transmission table 612, the rotating table 601 is rotatably installed on the side wall of the transmission table 612, an outer sleeve 606 and an inner sleeve 607 are installed on the rotating table 601, a rotatable tooth sleeve 609 is installed between the outer sleeve 606 and the inner sleeve 607, a clamping plate 605 is slidably installed in the tooth sleeve 609, the rotating table 601 is driven by a motor 614, and visual detection assembly one 603 and visual detection assembly two 604 are respectively installed on the bottom of the rotating table 601.

[0035] Specifically, a lifting tooth plate 602 is installed between the visual detection assembly one 603 and the visual detection assembly two 604, the bottom of the cavity between the outer sleeve 606 and the inner sleeve 607 is provided with an opening, and the tooth plate 602 extends into the cavity between the outer sleeve 606 and the inner sleeve 607 and meshes with the outer tooth ring of the tooth sleeve 609.

[0036] Specifically, an inner tooth ring 613 is installed on the bottom of the rotating table 601, and a motor 614 is installed on the stamping assembly 1, the gear of the motor 614 meshes with the inner tooth ring 613 to drive the rotating table 601 to rotate.

[0037] Specifically, the input end of the transmission table 612 is connected with a cam 608, the cam 608 is located in the inner sleeve 607, the cam 608 abuts against a push sleeve 610, and one end of the clamping plate 605 is slidably installed in the push sleeve 610.

[0038] It should be noted that a discharging assembly is installed on the stamping table 4 to discharge stamping waste, and the stamping assembly 1 is also provided with a feeding assembly to convey the stamped parts away from the stamping table 4, and the above assemblies are all prior art, and the present application does not repeat them.

[0039] Need to explain, before stamping, need to cut the steel bar into the length of the bar required for stamping, after heating into the barrel 8, through the transmission table 612 drive cam 608 rotation, see Figure 6 , cam 608 push the bushing 610 and the clamping plate 605 moves close to the bar, in the inclined slide groove 616 on the sleeve 609 and the slider 618 on the clamping plate 605 cooperation, the clamping plate 605 relative movement clamping bar, then the motor 614 through the inner tooth ring 613 drive turntable 601 and cam 608 rotation at the same speed, make the clamping plate 605 clamping bar and the bar towards the stamping table 4 direction delivery.

[0040] In the process of rotation of the turntable 601, the turntable 601 drives the bar to rotate towards the stamping table 4, in this process, the bar first through visual inspection assembly one 603 detection bar bottom section flatness, if the bar bottom section meets the requirements, through the turntable 601 and the clamping plate 605 into the stamping table 4, ensure that the bar can be placed vertically on the stamping table 4, avoid the bar tilt or bending under pressure.

[0041] If the visual inspection assembly one 603 detects the bar bottom section is not flat, the cylinder drive tooth plate 602 up, make the tooth plate 602 into the cavity between the outer sleeve 606 and the inner sleeve 607, when the sleeve 609 through the tooth plate 602, through the sleeve 609 and tooth plate 602 meshing drive clamping plate 605 rotation one hundred and eighty degrees, make the bar the other side down, with the rotation of the turntable 601, when the bar through visual inspection assembly two 604, visual inspection assembly two 604 on the other side of the bar section detection, if the section meets the requirements, through the turntable 601 and the clamping plate 605 into the stamping table 4, through the power component 3 drive die 2 down to complete the stamping work; if the other side of the bar section still does not meet the requirements, then close the transmission table 612, cam 608 static, with the rotation of the turntable 601, push the sleeve 610 and the clamping plate 605 reset, transmission table 612 from the clamping of the bar, the bar is screened out that both sections can not be placed vertically on the stamping table 4, avoid the bar when under pressure, the cutting slope of the bar directly with the stamping table 4 contact, lead to the bar tilt or bending under pressure, and then improve the yield of parts.

[0042] Need to explain, because the length of the bar required for different specifications of nut is not the same, if you need to measure the component at the same time measure the flatness of the bar two section, when the length of the bar is greater than the detection area of the measuring component, then will lead to the phenomenon of measurement, based on this, the invention through the clamping plate 605 clamping the middle of the bar, through the rotation of the clamping plate 605 way in turn to the flatness of the bar two section detection, avoid the above technical problems.

[0043] See Figures 1-3The horizontal plate 5 is located on the same horizontal plane as the stamping table 4, the material cylinder 8 is perpendicular to the horizontal plate 5, and the stamping rod is placed in the material cylinder 8.

[0044] Specifically, the bracket 7 is provided with a lifter, the lifter drives the material cylinder 8 to move up and down, when the rod is in the material cylinder 8, one end of the rod is in contact with the horizontal plate 5, and the other end of the rod is in the material cylinder 8, after the clamping plate 605 clamps the rod, the lifter drives the material cylinder 8 to move upwards, so that the material cylinder 8 is separated from the rod.

[0045] It should be noted that the rod needs to be perpendicular to the horizontal plate 5 to ensure the accuracy of the measurement of the visual detection assembly 603, and to avoid errors caused by the inclination of the rod, thereby avoiding misjudgment. Since the material cylinder 8 is perpendicular to the horizontal plate 5, one end of the rod is in contact with the horizontal plate 5, and the other end of the rod is in the material cylinder 8, at this time, the material cylinder 8 supports the rod, so that the rod is perpendicular to the horizontal plate 5, even if the cross section of the rod is inclined, the rod and the horizontal plate 5 are still in a vertical state; after the clamping plate 605 clamps the rod, the material cylinder 8 moves upwards, so that the material cylinder 8 is separated from the rod, thereby avoiding the movement interference between the clamping plate 605 and the material cylinder 8.

[0046] Referring to Figure 5 The rotating table 601 is provided with a sliding sleeve 611, and the sliding sleeve 611 is sleeved with the tooth sleeve 609.

[0047] It should be noted that the tooth sleeve 609 is installed in the cavity between the outer sleeve 606 and the inner sleeve 607, the sliding sleeve 611 is sleeved with the tooth sleeve 609, and the sliding sleeve 611 provides rotation guide for the tooth sleeve 609.

[0048] Referring to Figure 10 The tooth sleeve 609 is provided with a through groove 615, the through groove 615 is provided with an inclined sliding groove 616, the clamping plate 605 is provided with a sliding block 618, the sliding block 618 is located in the inclined sliding groove 616 and slides, and the sliding block 618 is provided with a spring 617 between the inner wall of the inclined sliding groove 616.

[0049] It should be noted that the function of the spring 617 is to reset the clamping plate 605, when the clamping plate 605 slides through the cooperation of the sliding block 618 and the inclined sliding groove 616, the inclined sliding groove 616 is pressed, thereby achieving clamping of the rod.

[0050] The implementation principle of the present application is:

[0051] Before stamping, the steel rod needs to be cut into a rod of a length required for stamping, and after being heated, the rod is sent into the material cylinder 8, the cam 608 is driven to rotate through the transmission table 612, referring to Figure 6, the cam 608 pushes the sleeve 610 and the clamping plate 605 to move close to the bar, under the cooperation of the inclined sliding groove 616 on the sleeve 609 and the slider 618 on the clamping plate 605, the clamping plate 605 moves relatively to clamp the bar, then the motor 614 drives the rotating table 601 to rotate at the same speed as the cam 608 through the inner gear ring 613, so that the clamping plate 605 clamps the bar and transports the bar to the direction of the stamping table 4.

[0052] In the process of rotating the rotating table 601, the rotating table 601 drives the bar to rotate to the direction of the stamping table 4, in this process, the bar is first detected by the visual detection assembly one 603 to detect the flatness of the bottom section of the bar, if the bottom section of the bar meets the requirements, the bar is sent to the stamping table 4 through the rotating table 601 and the clamping plate 605, so as to ensure that the bar can be placed vertically on the stamping table 4, avoiding the bar from being inclined or bent under pressure.

[0053] If the visual detection assembly one 603 detects that the bottom section of the bar is not flat, the gear plate 602 is driven by the cylinder to move upwards, so that the gear plate 602 enters the cavity between the outer sleeve 606 and the inner sleeve 607, when the sleeve 609 passes through the gear plate 602, the gear plate 605 is driven to rotate one hundred and eighty degrees through the meshing of the sleeve 609 and the gear plate 602, so that the other side of the bar faces downward, with the rotation of the rotating table 601, when the bar passes through the visual detection assembly two 604, the visual detection assembly two 604 detects the other side of the bar, if the other side of the bar meets the requirements, the bar is sent to the stamping table 4 through the rotating table 601 and the clamping plate 605, and the stamping work is completed by driving the mold 2 to move downwards through the power component 3; if the other side of the bar still does not meet the requirements, the transmission table 612 is closed, the cam 608 is stationary, with the rotation of the rotating table 601, the sleeve 610 and the clamping plate 605 are reset, and the transmission table 612 is separated from the clamping of the bar, so that the bar which cannot be placed vertically on the stamping table 4 is screened out, avoiding the cutting inclined surface of the bar directly contacting the stamping table 4 when the bar is under pressure, which causes the bar to be inclined or bent under pressure, thereby improving the yield of the parts.

[0054] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A punch device for large fasteners, characterized by: The utility model provides a stamping assembly (1), the power end of stamping assembly (1) is connected power piece (3), installs mould (2) on power piece (3), installs stamping platform (4) on stamping assembly (1), and mould (2) is located the top of stamping platform (4); The horizontal plate (5) is installed on the side wall of the stamping assembly (1), the support (7) is installed on the horizontal plate (5), the movable material cylinder (8) is installed on the support (7), the movable material cylinder (8) and the stamping platform (4) are installed detection feeding assembly (6) between, the detection feeding assembly (6) includes the turntable (601) and the transmission platform (612), the transmission platform (612) is rotatably installed on the side wall of the transmission platform (612), the outer sleeve (606) and the inner sleeve (607) are installed on the turntable (601), the tooth sleeve (609) is rotatably installed between the outer sleeve (606) and the inner sleeve (607), the clamping plate (605) is slidably installed in the tooth sleeve (609), the turntable (601) is driven by the motor (614), the turntable (601) bottom is installed visual inspection assembly one (603) and visual inspection assembly two (604) respectively; The tooth plate (602) is installed between the outer sleeve (606) and the inner sleeve (607), the bottom of the cavity between the outer sleeve (606) and the inner sleeve (607) is provided with an opening, and the tooth plate (602) extends into the cavity between the outer sleeve (606) and the inner sleeve (607) and is engaged with the outer gear ring of the tooth sleeve (609); If the visual inspection assembly one (603) detects that the bottom section of the bar is not flat, the cylinder drives the tooth plate (602) to move upwards, so that the tooth plate (602) enters the cavity between the outer sleeve (606) and the inner sleeve (607), when the tooth sleeve (609) passes through the tooth plate (602), the tooth sleeve (609) and the tooth plate (602) are engaged to drive the clamping plate (605) to rotate by one hundred and eighty degrees, so that the other side of the bar faces downwards, and when the bar passes through the visual inspection assembly two (604), the visual inspection assembly two (604) detects the other side section of the bar.

2. A punch device for large fasteners according to claim 1, characterized in that: The horizontal plate (5) and the stamping platform (4) are located on the same horizontal plane, the movable material cylinder (8) is perpendicular to the horizontal plate (5), and the stamping bar is placed in the movable material cylinder (8).

3. A punch apparatus for large fasteners as defined in claim 2, characterized in that: The lifter is installed on the support (7), the lifter drives the movable material cylinder (8) to move up and down, when the bar is in the movable material cylinder (8), one end of the bar contacts the horizontal plate (5), and the other end of the bar is located in the movable material cylinder (8), after the clamping plate (605) clamps the bar, the lifter drives the movable material cylinder (8) to move upwards, so that the movable material cylinder (8) is separated from the bar.

4. The apparatus of claim 1 wherein: The input end of the transmission platform (612) is connected with the cam (608), the cam (608) is located in the inner sleeve (607), the cam (608) abuts against the push sleeve (610), and one end of the clamping plate (605) is slidably installed in the push sleeve (610).

5. The apparatus of claim 1 wherein: A through groove (615) is formed in the tooth sleeve (609), and an inclined sliding groove (616) is formed in the through groove (615). A sliding block (618) is installed on the clamping plate (605), and the sliding block (618) slides in the inclined sliding groove (616). A spring (617) is installed between the sliding block (618) and the inner wall of the inclined sliding groove (616).

6. The apparatus of claim 1 wherein: The bottom of the rotating table (601) is provided with an inner gear ring (613), and a motor (614) is installed on the stamping assembly (1). The gear of the motor (614) is engaged with the inner gear ring (613) to drive the rotating table (601) to rotate.

7. The apparatus of claim 1 wherein: The rotating table (601) is provided with a sliding sleeve (611), and the sliding sleeve (611) is sleeved with the tooth sleeve (609).

Citation Information

Patent Citations

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