A swaging mechanism for a bathroom product metal connector

Abstract

The application discloses a forging mechanism for bathroom product metal connecting pieces, which comprises a work station connecting seat, two left-right symmetrical transverse adjusting assemblies arranged on the work station connecting seat, a closing and opening control assembly arranged on the work station connecting seat and used for controlling the two transverse adjusting assemblies to move close to each other or to open, and an adjustable forging inclination angle forming assembly arranged on each of the two transverse adjusting assemblies. The angle keeping symmetrical adjusting assembly can ensure that the adjustable forging inclination angle forming assemblies on the two sides are consistent in inclination angle and symmetrical to each other, meet the process requirements of forging processing, and can ensure that the two adjustable forging inclination angle forming assemblies keep symmetrical in inclination angle at any interval position within a range, so that the adjustment is more convenient, the adaptation processing with a forging upper die is met, the manufacturing cost is saved, and the forging processing work of various special-shaped connecting pieces is completed.

Description

Technical Field

[0001] This invention relates to forgings for bathroom products, and more particularly to a forging mechanism for metal connectors in bathroom products. Background Technology

[0002] Existing bathroom products are diverse, such as bathroom cabinets, shower rooms, and dressing cabinets. These products are composed of various panels, and they are often fixed together using metal connectors. Due to the humid environment in bathrooms, the requirements for metal connectors are high. Forged connectors have excellent material properties, increasing the material's strength, oxidation resistance, and durability. As existing products become more diverse, their shapes are also becoming increasingly irregular. Therefore, connectors of traditional sizes cannot be used to connect and install these products. Thus, it is necessary to design a forming mechanism that can meet the forging requirements of various irregularly shaped connectors.

[0003] Therefore, existing bathroom product forgings need further improvement. Summary of the Invention

[0004] The purpose of this invention is to provide a forging mechanism for metal connectors in bathroom products, which can freely adjust the shape and angle of the lower die according to the upper die head to meet more processing requirements.

[0005] To achieve the above objectives, the present invention adopts the following solution:

[0006] A forging mechanism for metal connectors in bathroom products includes a workstation connecting seat. The workstation connecting seat has two symmetrically arranged lateral adjustment components. The workstation connecting seat also has a tensioning control component for controlling the two lateral adjustment components to move closer together or open. Each of the two lateral adjustment components has an adjustable forging tilt forming component. A lower forming surface is provided on the workstation connecting seat between the two adjustable forging tilt forming components. The workstation connecting seat also has a lifting adjustment component, which includes an angle-maintaining symmetry adjustment component for connecting the two adjustable forging tilt forming components.

[0007] The angle-maintaining symmetry adjustment component simultaneously controls the tilt angle of the adjustable forging tilt forming components on both sides, ensuring that they remain symmetrically set at different spacing positions.

[0008] Furthermore, the lateral adjustment component includes a lateral slide rail disposed on the lower surface of the workstation connecting seat, and a U-shaped sliding adjustment block is disposed on the lateral slide rail.

[0009] Furthermore, the tension control component includes a rotating sleeve disposed between the two transverse slide rails, a rotating shaft body installed inside the rotating sleeve, two limiting rings for pressing the two sides of the rotating sleeve on the rotating shaft body, and a tension thread adjustment structure disposed between the rotating shaft body and the two U-shaped sliding adjustment blocks.

[0010] Furthermore, the tensioning thread adjustment structure includes a positive external thread and a negative external thread respectively disposed on both sides of the rotating shaft body, and a positive thread sleeve and a negative thread sleeve respectively disposed on the left and right U-shaped sliding adjustment blocks, with the positive thread sleeve and the negative thread sleeve passing through both ends of the rotating shaft body respectively, the positive external thread and the positive thread sleeve being threadedly connected, and the negative external thread and the negative thread sleeve being threadedly connected.

[0011] Furthermore, the adjustable forging tilt angle forming assembly includes a rotating sleeve mounting base disposed on both sides of the U-shaped sliding adjustment block, a rotating sleeve body being sleeved on the rotating sleeve mounting base, and an adjustable forging tilt angle side plate being disposed between the two rotating sleeve bodies.

[0012] Furthermore, the adjustable forging tilt angle side plate includes a side forming surface and a back surface, and a chamfered surface is provided between the side forming surface and the back surface, with the included angle between the chamfered surface and the side forming surface being between 30 degrees and 45 degrees.

[0013] Furthermore, a dihedral end is provided between the side forming surface and the chamfered surface, and the dihedral end is arranged to coincide with the axis of the rotating sleeve, so as to ensure that the side forming surface is always in close contact with the upper surface of the lower forming surface when the angle is adjusted.

[0014] Furthermore, the lifting adjustment assembly includes a lower fixed plate disposed below the workstation connecting seat. The lower fixed plate and the workstation connecting seat are fixedly connected by a connecting rod. Each of the four corners of the lower fixed plate is provided with a vertical guide hole. A vertical guide shaft is movably disposed in the vertical guide hole. An adjustment movable plate is disposed between the multiple vertical guide shafts. A screw rotation mounting seat is disposed on the lower fixed plate. A vertical adjustment screw is rotatably disposed on the screw rotation mounting seat. A vertical screw hole is provided on the adjustment movable plate. The vertical adjustment screw passes through the vertical screw hole and is threadedly connected to the vertical screw hole.

[0015] Furthermore, the angle symmetry adjustment component includes a transverse drive rod disposed on the upper end of the four vertical guide shafts, the transverse drive rod being provided with a transverse straight slot, and a drive shaft being disposed on each side of the adjustable forging tilt angle side plate, the drive shaft being movably inserted into a corresponding transverse straight slot;

[0016] When the transverse straight slot moves up and down, the drive shaft is controlled to follow the up and down movement and adjust the tilt angle of the adjustable forging tilt angle side plate.

[0017] When the distance between the two adjustable forging angle side plates is adjusted, the drive shaft can move left and right within the transverse straight slot.

[0018] Furthermore, the workstation connecting seat, the lateral adjustment component, the opening and closing control component, the adjustable forging tilt forming component, the lifting adjustment component, and the angle maintaining symmetry adjustment component are made of Cr-Mo alloy steel.

[0019] In summary, the advantages of this invention over the prior art are:

[0020] This invention addresses the shortcomings of existing bathroom product forgings. Through its structural design, it offers the following advantages: the shape of the lower die can be freely adjusted according to the shape and size of the upper die, saving on die processing costs; the forming distance between the two corners of the connector can be changed by adjusting the lateral adjustment components on both sides; the forging bending angle of the connector can be adjusted by adjusting the inclination angle of the adjustable forging inclination forming components on both sides; and the angle symmetry adjustment component ensures that the inclination angles of the adjustable forging inclination forming components on both sides are consistent and symmetrical, meeting the process requirements of forging. Furthermore, the angle symmetry adjustment component ensures that the two adjustable forging inclination forming components maintain symmetrical inclination angles at any distance within the range, making adjustment more convenient, meeting the requirements for matching the forging upper die, saving manufacturing costs, and enabling the forging of various irregularly shaped connectors. It also features a simple structure and is easy to use. Attached Figure Description

[0021] Figure 1 This is the front view of the present invention;

[0022] Figure 2 This is the left view of the present invention;

[0023] Figure 3 for Figure 2 Sectional view along line BB;

[0024] Figure 4 for Figure 3 A magnified view of a portion at point C;

[0025] Figure 5 for Figure 1 Sectional view along line AA;

[0026] Figure 6 This is a top view of the present invention;

[0027] Figure 7 A schematic diagram showing the adjustment state to accommodate the first type of upper forging die;

[0028] Figure 8 A schematic diagram showing the adjustment state to accommodate the second type of upper forging die;

[0029] Figure 9 This diagram illustrates the adjustment state to accommodate the third type of upper forging die. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figure 1-9 This invention provides a forging mechanism for metal connectors in bathroom products, including a workstation connecting seat 1. The workstation connecting seat 1 is provided with two symmetrical lateral adjustment components 2. The workstation connecting seat 1 is provided with an opening and closing control component 3 for controlling the two lateral adjustment components 2 to move closer or open. Each of the two lateral adjustment components 2 is provided with an adjustable forging tilt angle forming component 4. The workstation connecting seat 1 between the two adjustable forging tilt angle forming components 4 is provided with a lower forming surface 5. The workstation connecting seat 1 is provided with a lifting adjustment component 6. The lifting adjustment component 6 is provided with an angle-maintaining symmetrical adjustment component 7 for connecting the two adjustable forging tilt angle forming components 4 on both sides.

[0032] The angle symmetry adjustment component 7 simultaneously controls the tilt angle of the adjustable forging tilt forming components 4 on both sides, and ensures that they are always symmetrically set when they are at different spacing positions.

[0033] During forging, the corresponding upper die 300 is selected according to the product's process and processing requirements. Different forging upper dies 300 have different spacing between the inclined surfaces on both sides and different inclination angles.

[0034] At this point, adjust the lower mold assembly according to the dimensional parameters of the upper mold head 300:

[0035] Adjusting the distance between the inclined surfaces on both sides of the lower mold: By controlling the opening and closing control component 3, the two lateral adjustment components 2 can drive the lateral position of the corresponding adjustable forging tilt forming component 4. At the same time, the opening and closing control component 3 can ensure that the two adjustable forging tilt forming components 4 are symmetrical about the center line of the lower forming surface 5, ensuring that the left and right distances are consistent.

[0036] Adjusting the angle of the inclined surfaces on both sides of the lower mold: The angle symmetry adjustment component 7 can simultaneously adjust the tilt angle of the adjustable forging tilt forming components 4 on both sides, and the lifting adjustment component 6 can be adjusted to drive the angle symmetry adjustment component 7 to move.

[0037] The angle-maintaining symmetry adjustment component 7 can synchronously adjust the angles of the two adjustable forging tilt side plates 403 with the same spacing, and can adjust and maintain the same angle for any spacing size within the range.

[0038] The lateral adjustment component 2 of the present invention includes a lateral slide rail 201 disposed on the lower surface of the workstation connecting seat 1, and a U-shaped sliding adjustment block 202 is disposed on the lateral slide rail 201.

[0039] The tension control component 3 of the present invention includes a rotating shaft sleeve 301 disposed between two transverse slide rails 201. A rotating shaft body 303 is installed inside the rotating shaft sleeve 301. Two limiting rings 304 for pressing the two sides of the rotating shaft sleeve 301 are provided on the rotating shaft body 303. A tension thread adjustment structure 305 is provided between the rotating shaft body 303 and the two U-shaped sliding adjustment blocks 202.

[0040] The tensioning thread adjustment structure 305 of the present invention includes a positive external thread 3051 and a negative external thread 3052 respectively disposed on both sides of the rotating shaft 303. The left and right U-shaped sliding adjustment blocks 202 are respectively provided with a positive thread sleeve 3053 and a negative thread sleeve 3054. The two ends of the rotating shaft 303 pass through the positive thread sleeve 3053 and the negative thread sleeve 3054 respectively. The positive external thread 3051 and the positive thread sleeve 3053 are threadedly connected, and the negative external thread 3052 and the negative thread sleeve 3054 are threadedly connected.

[0041] Rotating the shaft body 303 causes the positive external threads 3051 and the negative external threads 3052 on both sides to rotate in the same direction, so that they respectively engage with the positive thread sleeve 3053 and the negative thread sleeve 3054, thereby causing the U-shaped sliding adjustment blocks 202 on both sides to move in opposite directions.

[0042] The adjustable forging tilt angle forming assembly 4 of the present invention includes a rotating sleeve mounting base 401 disposed on both sides of the U-shaped sliding adjustment block 202, a rotating sleeve body 402 sleeved on the rotating sleeve mounting base 401, and an adjustable forging tilt angle side plate 403 disposed between the two rotating sleeve bodies 402.

[0043] The rotating sleeve 402 rotates on the rotating sleeve mounting base 401, causing the angle of the adjustable forging tilting side plate 403 to change.

[0044] The adjustable forging tilt angle side plate 403 of the present invention includes a side forming surface 4031 and a back surface 4032. A chamfered surface 4033 is provided between the side forming surface 4031 and the back surface 4032. The included angle between the chamfered surface 4033 and the side forming surface 4031 is between 30 degrees and 45 degrees.

[0045] The chamfered surface 4033 provides space for adjusting the angle of the adjustable forging angle side plate 403, ensuring that the upper surface of the side forming surface 4031 is always connected to the lower forming surface 5, and that the adjustable forging angle side plate 403 is not blocked by the lower forming surface 5 during rotation.

[0046] The present invention provides a dihedral end 100 between the side forming surface 4031 and the chamfered surface 4033. The dihedral end 100 and the axis of the rotating sleeve 402 are coincident, ensuring that the side forming surface 4031 is always in close contact with the upper surface of the lower forming surface 5 when the angle is adjusted.

[0047] The lifting and adjusting assembly 6 of the present invention includes a lower fixed plate 601 disposed below the workstation connecting seat 1. The lower fixed plate 601 and the workstation connecting seat 1 are fixedly connected by a connecting rod. Each of the four corners of the lower fixed plate 601 is provided with a vertical guide hole 602. A vertical guide shaft 603 is movably disposed in the vertical guide hole 602. An adjusting movable plate 604 is disposed between the multiple vertical guide shafts 603. A screw rotating mounting seat 605 is provided on the lower fixed plate 601. A vertical adjusting screw 606 is rotatably disposed on the screw rotating mounting seat 605. A vertical screw hole 607 is provided on the adjusting movable plate 604. The vertical adjusting screw 606 passes through the vertical screw hole 607 and is threadedly connected to the vertical screw hole 607.

[0048] The angle-maintaining symmetry adjustment component 7 of the present invention includes a transverse drive rod 701 disposed on the upper end of the four vertical guide shafts 603. The transverse drive rod 701 is provided with a transverse straight slot 702. Each side of the adjustable forging tilt angle side plate 403 is provided with a drive shaft 703, and the drive shaft 703 is movably inserted into a corresponding transverse straight slot 702.

[0049] When the transverse straight slot 702 moves up and down, the drive shaft 703 is controlled to move up and down accordingly and adjust the tilt angle of the adjustable forging tilt angle side plate 403.

[0050] When the distance between the two adjustable forging angle side plates 403 is adjusted, the drive shaft 703 can move left and right within the transverse straight slot 702.

[0051] The workstation connecting seat 1, the lateral adjustment component 2, the tension and opening control component 3, the adjustable forging tilt forming component 4, the lifting adjustment component 6, and the angle maintaining symmetry adjustment component 7 described in this invention are made of Cr-Mo alloy steel.

[0052] The foregoing has shown and described the basic principles and main features of the present invention, as well as its advantages. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the present invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forging mechanism for metal connectors in bathroom products, comprising a workstation connecting seat (1), characterized in that: The workstation connecting seat (1) is provided with two symmetrical horizontal adjustment components (2). The workstation connecting seat (1) is provided with an opening and closing control component (3) for controlling the two horizontal adjustment components (2) to move closer or open. Each of the two horizontal adjustment components (2) is provided with an adjustable forging tilt angle forming component (4). The workstation connecting seat (1) between the two adjustable forging tilt angle forming components (4) is provided with a lower forming surface (5). The workstation connecting seat (1) is provided with a lifting adjustment component (6). The lifting adjustment component (6) is provided with an angle symmetry adjustment component (7) for connecting the two adjustable forging tilt angle forming components (4) on both sides. The angle symmetry adjustment component (7) simultaneously controls the tilt angle of the adjustable forging tilt forming components (4) on both sides, and ensures that they are always symmetrically set when they are at different spacing positions. The lateral adjustment component (2) includes a lateral slide rail (201) disposed on the lower surface of the workstation connecting seat (1), and a U-shaped sliding adjustment block (202) is disposed on the lateral slide rail (201). The adjustable forging tilt angle forming assembly (4) includes a rotating sleeve mounting base (401) disposed on both sides of the U-shaped sliding adjustment block (202), a rotating sleeve body (402) is sleeved on the rotating sleeve mounting base (401), and an adjustable forging tilt angle side plate (403) is disposed between the two rotating sleeve bodies (402). The lifting adjustment assembly (6) includes a lower fixed plate (601) disposed below the workstation connecting seat (1). The lower fixed plate (601) and the workstation connecting seat (1) are fixedly connected by a connecting rod. Each of the four corners of the lower fixed plate (601) is provided with a vertical guide hole (602). A vertical guide shaft (603) is movably disposed in the vertical guide hole (602). An adjustment movable plate (604) is disposed between multiple vertical guide shafts (603). A screw rotation mounting seat (605) is disposed on the lower fixed plate (601). A vertical adjustment screw (606) is rotatably disposed on the screw rotation mounting seat (605). A vertical screw hole (607) is disposed on the adjustment movable plate (604). The vertical adjustment screw (606) passes through the vertical screw hole (607) and is threadedly connected to the vertical screw hole (607). The angle-maintaining symmetry adjustment component (7) includes a transverse drive rod (701) disposed on the upper end of the four vertical guide shafts (603). The transverse drive rod (701) is provided with a transverse straight slot (702). A drive shaft (703) is provided on each side of the adjustable forging tilt angle side plate (403). The drive shaft (703) is movably inserted into one of the corresponding transverse straight slots (702).

2. The forging mechanism for metal connectors in bathroom products according to claim 1, characterized in that: The tension control assembly (3) includes a rotating sleeve (301) disposed between the two transverse slide rails (201), a rotating shaft body (303) is installed inside the rotating sleeve (301), and two limiting rings (304) for pressing the two sides of the rotating sleeve (301) are provided on the rotating shaft body (303). A tension thread adjustment structure (305) is provided between the rotating shaft body (303) and the two U-shaped sliding adjustment blocks (202).

3. A forging mechanism for metal connectors in bathroom products according to claim 2, characterized in that: The tensioning thread adjustment structure (305) includes a positive external thread (3051) and a negative external thread (3052) respectively disposed on both sides of the rotating shaft (303). The left and right U-shaped sliding adjustment blocks (202) are respectively provided with a positive thread sleeve (3053) and a negative thread sleeve (3054). The two ends of the rotating shaft (303) pass through the positive thread sleeve (3053) and the negative thread sleeve (3054) respectively. The positive external thread (3051) and the positive thread sleeve (3053) are threadedly connected, and the negative external thread (3052) and the negative thread sleeve (3054) are threadedly connected.

4. A forging mechanism for metal connectors in bathroom products according to claim 3, characterized in that: The adjustable forging tilt angle side plate (403) includes a side forming surface (4031) and a back surface (4032). A chamfered surface (4033) is provided between the side forming surface (4031) and the back surface (4032). The included angle between the chamfered surface (4033) and the side forming surface (4031) is between 30 degrees and 45 degrees.

5. A forging mechanism for metal connectors in bathroom products according to claim 4, characterized in that: A dihedral end (100) is provided between the side forming surface (4031) and the chamfered surface (4033). The dihedral end (100) and the axis of the rotating sleeve (402) are aligned to ensure that the side forming surface (4031) is always close to the upper surface of the lower forming surface (5) when the angle is adjusted.

6. A forging mechanism for metal connectors in bathroom products according to claim 5, characterized in that: When the transverse straight slot (702) moves up and down, the drive shaft (703) is controlled to move up and down accordingly and adjust the tilt angle of the adjustable forging tilt angle side plate (403); When the distance between the two adjustable forging angle side plates (403) is adjusted, the drive shaft (703) can move left and right within the transverse straight slot (702).

7. A forging mechanism for metal connectors in bathroom products according to claim 6, characterized in that: The workstation connecting seat (1), the lateral adjustment component (2), the opening and closing control component (3), the adjustable forging tilt forming component (4), the lifting adjustment component (6), and the angle maintaining symmetry adjustment component (7) are made of Cr-Mo alloy steel.

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