Auxiliary mechanism of semi-automatic wire bonding machine
By designing an equidistant variable pitch and positioning mechanism for the semi-automatic wire bonding machine, the problems of low efficiency in connecting cables to terminals and cable curling were solved, enabling precise insertion and stable crimping of multiple cables, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202511116109.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-10-31
AI Technical Summary
In existing technologies, the connection process between cables and terminals is inefficient, the spacing cannot be precisely controlled, and manual operation can easily cause the cables to curl, affecting the crimping effect and aesthetics of the terminals, making it difficult to meet the needs of large-scale production.
The auxiliary mechanism of the semi-automatic wire bonding machine is designed, including an equidistant variable pitch mechanism and a positioning mechanism. The equidistant variable pitch of multiple cables is achieved through lead screws, nuts, guide blocks and linkage components, and the cable position is fixed by a limit rod during the pressing process to ensure accurate insertion into the terminal hole.
It enables the rapid and precise insertion of multiple cables into terminal holes, avoiding cable misalignment and warping, improving production efficiency, enhancing product quality and adaptability, and meeting the needs of large-scale production.
Smart Images

Figure CN120879299A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of semi-automatic wire bonding machines, and particularly relates to an auxiliary mechanism for a semi-automatic wire bonding machine. Background Technology
[0002] In the fields of electronic manufacturing, electrical equipment assembly, and various wire harness processing, the connection of cables and terminals is an extremely common process. This process usually requires inserting the ends of multiple cables into the hole of a terminal to achieve electrical connection or mechanical fixation. However, the existing operating methods have many problems, which seriously affect production efficiency.
[0003] Currently, when connecting multiple cables to terminals, workers typically place them one by one. While this method ensures precise placement of each cable, the need for individual cable handling leads to a lengthy process and low efficiency. To address this inefficiency, some workers have attempted to arrange multiple cables neatly before inserting them all at once into the terminal holes. However, while this method reduces the number of steps to some extent, it fails to precisely control the spacing between each cable. Furthermore, the potentially varying hole spacing of each terminal further complicates the process, resulting in low efficiency and hindering large-scale production. Additionally, manually placing cables one by one can cause them to curl, affecting the crimping effect and aesthetics of the terminals.
[0004] To address the shortcomings of existing technologies, this invention provides an auxiliary mechanism for a semi-automatic wire bonding machine, aiming to solve the aforementioned problems. Summary of the Invention
[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide an auxiliary mechanism for a semi-automatic wire bonding machine, which can achieve the effect of inserting multiple cables into the terminal at the same time by means of an equidistant variable pitch mechanism and a positioning mechanism, and is applicable to terminals with various hole spacings.
[0006] To achieve the above objectives, the present invention is implemented using the following technical solution:
[0007] An auxiliary mechanism for a semi-automatic wire bonding machine is applied to the terminal crimping machine body, wherein the terminal crimping machine body conveys terminals via an external conveying mechanism, and includes an equidistant variable-pitch mechanism and a positioning mechanism; wherein...
[0008] The equidistant pitch-changing mechanism includes:
[0009] A pair of spaced-apart "L"-shaped mounting plates are connected by at least one guide rod; and the bottom of the pair of "L"-shaped mounting plates is laterally displaced via a slide rail mechanism; the slide rail mechanism is connected to the terminal block body.
[0010] A lead screw, the two ends of which are respectively connected to a pair of "L"-shaped mounting plates via bearings; one end of the lead screw passes through one of the "L"-shaped mounting plates and is connected to a turntable;
[0011] A nut is threadedly connected to the lead screw;
[0012] Multiple guide blocks are movably connected to the guide rod, and one of the guide blocks at the end is connected to the nut. The remaining guide blocks are each provided with a movable hole. Each guide block is adjusted by means of a linkage assembly to achieve equidistant pitch change.
[0013] The positioning mechanism is connected to the equidistant variable pitch mechanism and the terminal machine body, and is used to limit the cable end before it is pressed.
[0014] Preferably, the linkage component includes:
[0015] Multiple rotating shafts are connected to the bottom of the guide block, respectively;
[0016] The positioning axis is connected to the bottom of the "L"-shaped mounting plate, which is away from the turntable.
[0017] Multiple linkage rods, one end of which is rotatably connected to the first rotating shaft, and the other end of which is rotatably connected to each other through the first rotating shaft; the two ends of the linkage rod located at the end away from the nut are respectively rotatably connected to the second rotating shaft and the positioning shaft.
[0018] Preferably, the positioning mechanism includes a plurality of positioning blocks, each of which is connected to the top of the guide block.
[0019] Preferably, each of the positioning blocks is provided with a "V" shaped placement groove, and the "V" shaped placement groove is arranged parallel to the guide block;
[0020] Each of the aforementioned "V"-shaped placement slots has a limiting block at the top of the end furthest from the terminal block body.
[0021] Preferably, the positioning mechanism further includes:
[0022] A pair of first limiting frames vertically set at the top of two "L"-shaped mounting plates;
[0023] A pair of second limiting frames, one end of each second limiting frame being rotatably connected to the end of the terminal machine body near the positioning block via a rotating seat;
[0024] And a limiting rod, the two ends of which are movably connected to the openings of a pair of first limiting frames and a pair of second limiting frames, respectively.
[0025] Preferably, the slide rail mechanism includes:
[0026] A pair of first slide rails and a pair of second slide rails are arranged vertically.
[0027] A pair of first slide rails are slidably connected to the protrusions on the side of the "L"-shaped mounting plate to limit the position of the "L"-shaped mounting plate near the top;
[0028] A pair of second slide rails are slidably connected to the bottom of the "L"-shaped mounting plate to define the bottom of the "L"-shaped mounting plate;
[0029] And a pair of vertical connecting plates, which are used to connect the first slide rail and the second slide rail at the corresponding positions.
[0030] Preferably, it also includes a horizontal connecting plate and a handle; both ends of the horizontal connecting plate are respectively connected to the ends of a pair of "L"-shaped mounting plates away from the terminal block body; the handle is connected to the outer side of the horizontal connecting plate.
[0031] Preferably, the bottom of the opening of the pair of second limiting frames is inclined at a certain angle.
[0032] Preferably, the number of the guide block, the positioning block, the first rotating shaft, and the second rotating shaft are all equal.
[0033] Preferably, there are two guide rods, which are symmetrically arranged on both sides of the lead screw.
[0034] Compared with the prior art, the beneficial effects achieved by the present invention are as follows:
[0035] 1. This invention designs an equidistant variable pitch mechanism. Through the cooperation of a lead screw and nut, as well as a guide block and a linkage component, it can realize the equidistant variable pitch adjustment of multiple guide blocks. Each guide block has a positioning block on its top. This design allows the spacing between each cable to be precisely adjusted according to the requirements of the terminal hole spacing, solving the problem that workers cannot accurately control the spacing when manually arranging cables.
[0036] 2. The positioning mechanism designed in this invention can place multiple cables on the positioning block. When the operator pushes the "L"-shaped mounting plate closer to the terminal, the limiting rod continuously descends under the linkage of the first and second limiting frames until the "L"-shaped mounting plate contacts the terminal crimping machine body. At this point, the limiting rod precisely limits the upper position of the cable, preventing the cable from shifting during the terminal crimping process. This effectively avoids the problem of curling when manually placing multiple cables one by one, which affects the crimping effect and aesthetics of the terminal. Attached Figure Description
[0037] Figure 1 This is a schematic diagram of the structure of the present invention.
[0038] Figure 2 This is a structural schematic diagram of a portion of the present invention.
[0039] Figure 3 This is a partially enlarged view A of the present invention.
[0040] Figure 4 This is a cross-sectional view of a portion of the structure of the present invention from another perspective.
[0041] Figure 5 This is a cross-sectional view of the second limiting frame of the present invention.
[0042] Figure 6 This is a cross-sectional view of the positioning block of the present invention.
[0043] in:
[0044] 1. Terminal crimping machine body; 2. Terminal;
[0045] 3. Slide rail mechanism; 31. First slide rail; 32. Second slide rail; 33. Vertical connecting plate;
[0046] 4. Equidistant pitch mechanism; 40. "L"-shaped mounting plate; 401. Protrusion; 41. Lead screw; 42. Guide rod; 43. Nut; 44. Guide block; 441. Movable hole; 45. Turntable; 46. Linkage assembly; 461. Rotating shaft one; 462. Linkage rod; 463. Rotating shaft two; 464. Positioning shaft;
[0047] 5. Positioning mechanism; 51. Positioning block; 511. "V" shaped placement groove; 52. Limiting block; 53. First limiting frame; 54. Second limiting frame; 541. Opening; 55. Limiting rod; 56. Rotating seat;
[0048] 6. Cables; 7. Horizontal connecting plate; 8. Handle. Detailed Implementation
[0049] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0050] In the description of this invention, it should be understood that the terms "middle," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0051] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0052] Example 1
[0053] refer to Figures 1-6 This embodiment provides an auxiliary mechanism for a semi-automatic wire bonding machine, applied to the terminal crimping machine body 1. The terminal crimping machine body 1 conveys terminals 2 via an external conveying mechanism, including an equidistant variable-pitch mechanism 4 and a positioning mechanism 5; wherein,
[0054] The equidistant variable pitch mechanism 4 includes:
[0055] A pair of spaced-apart "L"-shaped mounting plates 40 are connected by at least one guide rod 42; and the bottom of the pair of "L"-shaped mounting plates 40 is laterally displaced by a slide rail mechanism 3; the slide rail mechanism 3 is connected to the terminal machine body 1.
[0056] A lead screw 41, the two ends of which are respectively connected to a pair of "L"-shaped mounting plates 40 via bearings; one end of the lead screw 41 passes through one of the "L"-shaped mounting plates 40 and is connected to a turntable 45;
[0057] A nut 43 is threadedly connected to the lead screw 41;
[0058] Multiple guide blocks 44 are movably connected to the guide rod 42, and one of the guide blocks 44 at the end is connected to the nut 43. The remaining guide blocks 44 are each provided with a movable hole 441. Each guide block 44 is adjusted by means of a linkage assembly 46 to achieve equidistant pitch change.
[0059] The positioning mechanism 5 is connected to the equidistant variable pitch mechanism 4 and the terminal machine body 1, and is used to limit the cable 6 before pressing the end of the cable.
[0060] Specifically, the linkage component 46 includes:
[0061] Multiple rotating shafts 461 are respectively connected to the bottom of the guide block 44;
[0062] Positioning shaft 464 is connected to the bottom of "L"-shaped mounting plate 40, which is away from turntable 45;
[0063] Multiple linkage rods 462, one end of which is rotatably connected to the first rotating shaft 461, and the other end of which is rotatably connected to each other through the first rotating shaft 461; the two ends of the linkage rod 462 located at the end away from the nut 43 are respectively rotatably connected to the second rotating shaft 463 and the positioning shaft 464.
[0064] It should be noted that, in order to reduce the friction between the guide block 44 and the lead screw 41 and improve the transmission efficiency of the lead screw 41, in this embodiment, the diameter of the movable hole 441 is larger than the diameter of the lead screw 41. For details, please refer to... Figure 5 .
[0065] Specifically, the slide rail mechanism 3 includes:
[0066] A pair of first slide rails 31 and a pair of second slide rails 32 are arranged vertically.
[0067] A pair of first slide rails 31 are slidably connected to the protrusions 401 on the side of the "L"-shaped mounting plate 40, which are used to limit the position of the "L"-shaped mounting plate 40 near the top;
[0068] Each of the "V"-shaped placement slots 511 has a limiting block 52 at the top of the end away from the terminal machine body 1.
[0069] A pair of second slide rails 32 are slidably connected to the bottom of the "L"-shaped mounting plate 40 to define the bottom of the "L"-shaped mounting plate 40;
[0070] And a pair of vertical connecting plates 33, which are used to connect the first slide rail 31 and the second slide rail 32 at corresponding positions.
[0071] In this embodiment, the present invention designs an equidistant variable pitch mechanism 4. Through the cooperation of the lead screw 41 and the nut 43, as well as the guide block 44 and the linkage component 46, the equidistant variable pitch adjustment of multiple guide blocks 44 can be realized. Each of the multiple guide blocks 44 is provided with a positioning block 51 on its top. This design allows the spacing between each cable 6 to be precisely adjusted according to the requirements of the hole spacing of the terminal 2, solving the problem that workers cannot accurately control the spacing when manually arranging cables 6.
[0072] Working principle: Preferably, during use, the spacing of multiple positioning blocks 51 of the positioning mechanism 5 is adjusted according to the hole spacing of the terminals 2 to be pressed; therefore, when the operator rotates the turntable 45, the lead screw 41 rotates accordingly; the rotation of the lead screw 41 drives the nut 43 to move axially along the lead screw 41 through threaded transmission; the movement of the nut 43 will drive the guide block 44 at its connected end to move along the guide rod 42; when the guide block 44 at the end moves, the linkage rod 462 will rotate around the first rotating shaft 461 and the second rotating shaft 463, thereby driving the remaining guide blocks 44 to move along the guide rod 42 as well; due to the connection relationship of the linkage rod 462, the movement of all guide blocks 44 is synchronous, and the distance of movement is equal.
[0073] Example 2
[0074] Based on Embodiment 1, the present invention also includes the following design.
[0075] refer to Figures 1-6 The positioning mechanism 5 includes a plurality of positioning blocks 51, each of which is connected to the top of the guide block 44, and the cross-section of each positioning block 51 is a right trapezoid.
[0076] To facilitate the placement of cable 6, in this embodiment, each positioning block 51 is provided with a "V"-shaped placement groove 511, and the "V"-shaped placement groove 511 is arranged parallel to the guide block 44. For details, please refer to... Figure 6 .
[0077] It should be noted that in this embodiment, the positioning block 51 has a "V" shaped placement groove 511, which can also be applied to cables 6 of various sizes.
[0078] Furthermore, to prevent the cable 6 from bending during placement or shifting upwards during the pressing process, in this embodiment, the positioning mechanism 5 further includes:
[0079] A pair of first limiting frames 53 vertically set at the upper ends of two “L”-shaped mounting plates 40;
[0080] A pair of second limiting frames 54, one end of each second limiting frame 54 is rotatably connected to the end of the terminal machine body 1 near the positioning block 51 via a rotating seat 56;
[0081] And a limiting rod 55, the two ends of which are movably connected to the openings 541 of a pair of first limiting frames 53 and a pair of second limiting frames 54, respectively.
[0082] For ease of operation, in this embodiment, the positioning mechanism 5 further includes a horizontal connecting plate 7 and a handle 8; the two ends of the horizontal connecting plate 7 are respectively connected to the ends of a pair of "L"-shaped mounting plates 40 away from the terminal machine body 1; the handle 8 is connected to the outer side of the horizontal connecting plate 7.
[0083] To facilitate smoother movement of the limiting rod 55, in this embodiment, the bottom end of the opening 541 of the pair of second limiting frames 54 is inclined at a certain angle θ, as detailed in the reference. Figure 5 .
[0084] To ensure the structural symmetry and consistency of the entire auxiliary mechanism, in this embodiment, the number of guide blocks 44, positioning blocks 51, rotating shaft one 461, and rotating shaft two 463 are all equal.
[0085] In order to provide stable support for the cable 6 and ensure the straightness and stability of the cable 6, in this embodiment, two guide rods 42 are provided, which are symmetrically arranged on both sides of the lead screw 41.
[0086] Working principle: Based on embodiment one, the operator first pulls out a pair of "L"-shaped mounting plates 40 using handle 8, moving them away from the terminal crimping machine body 1. At this time, the limiting rod 55 will slowly rise, and then multiple cables 6 are placed in the "V"-shaped placement slot 511 opened in the positioning block 51, with one end of the cable 6 abutting against the limiting block 52. Then, the operator pushes the handle 8 back, causing the pair of "L"-shaped mounting plates 40 to gradually approach the terminal crimping machine body 1. Similarly, as the pair of "L"-shaped mounting plates 40 approach the terminal crimping machine body 1, the limiting rod 55 slowly slides down along the opening 541 of the first limiting frame 53 and the second limiting frame 54. When the pair of "L"-shaped mounting plates 40 contact the terminal crimping machine body 1, the limiting rod 55 also contacts the cable 6 and fixes its upper end. Then, the terminal crimping machine body 1 presses the end of the cable 6. After pressing, the pressed terminal 2 is taken out. The above steps are repeated to connect the next set of cables 6 to the terminal 2.
[0087] In this embodiment, the present invention designs a positioning mechanism 5, which can place multiple cables 6 on the positioning block 51. When the operator pushes the "L"-shaped mounting plate 40 closer to the terminal 2, the limiting rod 55 continuously descends under the linkage of the first limiting frame 53 and the second limiting frame 54 until the "L"-shaped mounting plate 40 contacts the terminal machine body 1. At this point, the limiting rod 55 precisely limits the upper position of the cable 6, preventing the cable 6 from shifting during the terminal 2 pressing process. This effectively avoids the problem of curling when multiple cables 6 are placed one by one manually, which affects the pressing effect and aesthetics of the terminal 2.
[0088] In summary, the semi-automatic wire bonding machine auxiliary mechanism of the present invention, through the synergistic action of the equidistant variable spacing mechanism 4 and the positioning mechanism 5, can quickly and accurately insert multiple cables 6 into the holes of the terminal 2 simultaneously. This solves the problems of low efficiency and inaccurate spacing control in the prior art when placing multiple cables one by one, as well as the problems of cable curling and misalignment that easily occur when manually placing multiple cables 6 one by one. This mechanism is easy to operate, highly adaptable, and can significantly improve production efficiency, reduce labor intensity, improve product quality, and meet the needs of large-scale production.
[0089] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. An auxiliary mechanism for a semi-automatic wire bonding machine, applied to a terminal crimping machine body (1), wherein the terminal crimping machine body (1) conveys terminals (2) via an external conveying mechanism, characterized in that, It includes an equidistant pitch-changing mechanism (4) and a positioning mechanism (5); among which, The equidistant pitch-changing mechanism (4) includes: A pair of spaced-apart "L"-shaped mounting plates (40) are connected by at least one guide rod (42); and the bottom of the pair of "L"-shaped mounting plates (40) is laterally displaced by a slide rail mechanism (3); the slide rail mechanism (3) is connected to the terminal machine body (1); A lead screw (41) has its two ends connected to a pair of "L"-shaped mounting plates (40) via bearings; one end of the lead screw (41) passes through one of the "L"-shaped mounting plates (40) and is connected to a turntable (45); A nut (43) is threadedly connected to the lead screw (41); Multiple guide blocks (44) are movably connected to the guide rod (42), and one of the guide blocks (44) at the end is connected to the nut (43). The remaining guide blocks (44) are each provided with a movable hole (441). Each guide block (44) is adjusted by a linkage assembly (46) to achieve equidistant pitch change. The positioning mechanism (5) is connected to the equidistant variable pitch mechanism (4) and the terminal machine body (1) and is used to limit the cable (6) before pressing the end of the cable (6).
2. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 1, characterized in that, The linkage component (46) includes: Multiple rotating shafts (461) are respectively connected to the bottom of the guide block (44); The positioning shaft (464) is connected to the bottom of the "L"-shaped mounting plate (40) away from the turntable (45); Multiple linkage rods (462) have one end rotatably connected to the first rotating shaft (461), and the other end is rotatably connected to each other through the first rotating shaft (461); the two ends of the linkage rod (462) located at the end away from the nut (43) are rotatably connected to the second rotating shaft (463) and the positioning shaft (464) respectively.
3. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 1, characterized in that, The positioning mechanism (5) includes a plurality of positioning blocks (51), each of which is connected to the top of the guide block (44).
4. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 3, characterized in that, Each of the positioning blocks (51) is provided with a "V" shaped placement groove (511), and the "V" shaped placement groove (511) is arranged parallel to the guide block (44); Each of the "V"-shaped placement slots (511) has a limiting block (52) at the top of the end away from the terminal machine body (1).
5. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 4, characterized in that, The positioning mechanism (5) also includes: A pair of first limiting frames (53) vertically set at the upper ends of two "L"-shaped mounting plates (40); A pair of second limiting frames (54), one end of the second limiting frame (54) is rotatably connected to the end of the terminal machine body (1) near the positioning block (51) via a rotating seat (56); And a limiting rod (55), both ends of which are movably connected to the openings (541) of a pair of first limiting frames (53) and a pair of second limiting frames (54).
6. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 1, characterized in that, The slide rail mechanism (3) includes: A pair of first slide rails (31) and a pair of second slide rails (32) are arranged vertically; A pair of first slide rails (31) are slidably connected to the protrusions (401) on the side of the "L"-shaped mounting plate (40) to limit the position of the "L"-shaped mounting plate (40) near the top; A pair of second slide rails (32) are slidably connected to the bottom of the "L"-shaped mounting plate (40) to define the bottom of the "L"-shaped mounting plate (40); And a pair of vertical connecting plates (33), which are used to connect the first slide rail (31) and the second slide rail (32) at corresponding positions.
7. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 1, characterized in that, It also includes a horizontal connecting plate (7) and a handle (8); the two ends of the horizontal connecting plate (7) are respectively connected to the ends of a pair of "L"-shaped mounting plates (40) away from the terminal machine body (1); the handle (8) is connected to the outer side of the horizontal connecting plate (7).
8. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 5, characterized in that, The bottom end of the opening (541) of the pair of second limiting frames (54) is inclined at a certain angle.
9. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 1, 2, or 3, characterized in that, The number of the guide block (44), the positioning block (51), the first rotating shaft (461), and the second rotating shaft (463) are all equal.
10. The auxiliary mechanism of the semi-automatic wire bonding machine according to claim 1, characterized in that, Two guide rods (42) are provided, which are symmetrically arranged on both sides of the lead screw (41).