A magnetite powder sorting device and method
By designing a combination of floating buckets and sorting plates, the problem of weakly magnetic mineral powder not being effectively adsorbed in wet magnetic separators was solved, achieving efficient separation of magnetic and non-magnetic substances and improving sorting efficiency and effect.
Patent Information
- Application Number
- CN202511442513.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-10-10
AI Technical Summary
In existing wet magnetic separators, weak magnetic mineral powder cannot be effectively adsorbed when separating magnetite powder, resulting in the loss of some mineral powder. Furthermore, strong magnetic mineral powder cannot be adsorbed when it is covered by weak magnetic mineral powder, leading to low separation efficiency.
A magnetite powder sorting device was designed, including a floating bucket and a sorting plate. Through the cooperation of stirring, scraping and oscillation components, the device can achieve preliminary sorting of powder slurry and separation of magnetic materials, prevent sedimentation and improve sorting efficiency.
It effectively prevents mineral powder sedimentation, improves the separation effect between magnetic and non-magnetic substances, increases sorting efficiency, reduces mineral powder loss, and enhances the sorting capacity of the magnetic separator.
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Figure CN120885331B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ore powder sorting, and particularly relates to a magnetite powder sorting device and a sorting method. BACKGROUND
[0002] At present, the most widely used magnetic separator in the mining industry is divided into wet magnetic separator and dry magnetic separator. The wet magnetic separator is widely used in sorting of sticky minerals, relatively wet ores and slag and other materials. When the wet high-intensity magnetic separator works in the water medium environment, the fluidity of the ore pulp makes the ore powder more easily dispersed, effectively avoiding the ore powder agglomeration phenomenon often seen in dry sorting. The presence of water medium not only reduces the friction between the ore powder, but also reduces the weight of the ore powder through the buoyancy effect, so that the ore powder is more easily captured in the magnetic field.
[0003] In the prior art, the wet magnetic separator in the process of use, the concentrate and the tailings are uniformly fed into the feed inlet for sorting. The ore powder is prone to sedimentation in water, especially when the weak magnetic ore powder passes through the strong magnetic screening position. The weak magnetic ore powder cannot be adsorbed by the strong magnet, resulting in the loss of part of the ore powder along with the flow of water. When the strong magnetic ore powder is covered by the weak magnetic ore powder, the strong magnetic ore powder cannot be adsorbed by the strong magnet, resulting in the loss of the strong magnetic ore powder together with the weak magnetic ore powder, and the low magnetic separation efficiency. SUMMARY
[0004] In order to overcome the shortcoming that the wet magnetic separator cannot completely sort the concentrate, the present application provides a magnetite powder sorting device and a sorting method.
[0005] The technical scheme is as follows: a magnetite powder sorting device, comprising a water storage tank, a housing is fixedly connected to the water storage tank, a material collecting hopper is fixedly connected to the side of the water storage tank, a material throwing opening is formed in the bottom of the housing, a magnetic separation cylinder is rotatably connected to the housing, a support is fixedly connected to one side of the water storage tank, a preliminary sorting mechanism for initially sorting the ore powder is arranged on the support, the preliminary sorting mechanism comprises a screening barrel, the screening barrel is fixedly connected to the support, a feed inlet is formed in the screening barrel, a driving motor is installed on the screening barrel, the output shaft of the driving motor is fixedly connected to one end of an extension shaft, a floating barrel is fixedly connected to the other end of the extension shaft, the floating barrel penetrates through the screening barrel and is rotatably connected, an oscillation assembly for providing movement of the floating barrel is arranged on the lower side of the screening barrel, a plurality of sorting plates are fixedly connected to the floating barrel, a first magnet is arranged on each of the plurality of sorting plates, and a scraping mechanism for collecting magnetic substances is arranged on the plurality of sorting plates.
[0006] Preferably, the oscillation assembly comprises a sleeve, the sleeve is fixedly connected to the middle of the support, the sleeve is sleeved on the outer wall of the floating barrel, a convex ring is rotatably connected to the lower part of the floating barrel, a first elastic member is arranged between the convex ring and the sleeve, a special-shaped track is formed in the inner wall of the sleeve, a sliding block is fixedly connected to the lower part of the floating barrel, and the sliding block is slidably clamped into the special-shaped track.
[0007] As preferred, the scraping mechanism comprises a scraper, the scraper is slidably connected to the plurality of sorting plates, a convex shaft is fixedly connected to the scraper, a vertical track is formed in the screening barrel, a circular ring is slidably connected to the vertical track of the screening barrel, a guide rod is fixedly connected to the circular ring, the convex shaft is in contact with the guide rod when the convex shaft is movable, a connecting frame is fixedly connected to the circular ring, the connecting frame is rotatably connected to the floating barrel, a H-shaped rod is fixedly connected to the scraper, a sliding groove is formed in the plurality of sorting plates, the H-shaped rod is slidably clamped into the sliding groove of the plurality of sorting plates, and a second elastic member is arranged between the H-shaped rod and the sliding groove of the plurality of sorting plates.
[0008] As preferred, an inclined groove is formed in the plurality of sorting plates, a sliding plate is slidably connected to the inclined groove of the sorting plate, the scraper is in contact with the sliding plate when the scraper is movable, the scraper is used to provide the sliding plate movable, so that the sliding plate slides along the inclined groove of the sorting plate, a T-shaped rod is slidably connected to the sorting plate, a third elastic member is arranged between the T-shaped rod and the sorting plate, the sliding plate is in contact with the T-shaped rod, the sliding plate is used to provide the T-shaped rod movable, a first rotating wheel is rotatably connected to the T-shaped rod, a plurality of special-shaped grooves are formed in the floating barrel in a penetrating manner, the plurality of sorting plates correspond to the plurality of special-shaped grooves of the floating barrel, a blocking plate is hingedly connected to the sorting plate, the blocking plate corresponds to the plurality of special-shaped grooves of the floating barrel, a fourth elastic member is arranged between the blocking plate and the sorting plate, the first rotating wheel is in contact with the blocking plate, and the first rotating wheel is used to provide the blocking plate movable.
[0009] As preferred, a material blocking disc is slidably connected to the screening barrel, a first discharging port is formed in the material blocking disc, a second discharging port is formed in the bottom of the screening barrel, the first discharging port corresponds to the second discharging port, a sliding rail is fixedly connected to the bottom of the screening barrel, the lower portion of the floating barrel is fixedly connected to one end of the telescopic rod, the other end of the telescopic rod is slidably clamped into the sliding rail, a second magnet is arranged at the end of the telescopic rod slidably clamped into the sliding rail, a third magnet is arranged on the material blocking disc, the second magnet corresponds to the third magnet, a flow guide pipe is in communication with the bottom of the screening barrel, and the flow guide pipe corresponds to the second discharging port.
[0010] As preferred, a flow guide plate is fixedly connected to the shell, an arc-shaped groove is formed in the lower portion of the flow guide plate, and an arc-shaped plate is slidably connected to the arc-shaped groove of the flow guide plate.
[0011] As preferred, a material blocking rod is symmetrically slidably connected to the inner wall of the shell, one end of the material blocking rod is fixedly connected to the arc-shaped plate, and a fourth magnet is arranged on the material blocking rod.
[0012] As preferred, a dial is fixedly connected to the end of the magnetic selection cylinder, a plurality of dial rods are fixedly connected to the dial, a special-shaped rod is slidably connected to the shell, a fifth elastic member is arranged between one end of the special-shaped rod and the shell, a second rotating wheel is rotatably connected to the special-shaped rod, the dial rods are in contact with the second rotating wheel when the dial rods are movable, the dial rods are used to provide the special-shaped rod movable, the other end of the special-shaped rod is fixedly connected to a limiting frame, a rectangular groove is formed in the side portion of the shell in a penetrating manner, a protruding shaft is fixedly connected to the end of the material blocking rod, the protruding shaft of the material blocking rod slidably penetrates the rectangular groove of the shell, and the protruding shaft of the material blocking rod is slidably clamped into the limiting frame, and a material collecting box is fixedly connected to the side portion of the water storage tank.
[0013] As preferred, a scraping rod is fixed on the shell and contacts with the magnetic selection cylinder.
[0014] A method for sorting magnetite powder, which is suitable for the sorting device of the magnetite powder, comprises the following steps:
[0015] S1: the ore powder is poured into the screening barrel through the feed inlet on the screening barrel, the driving motor is started, the output shaft of the driving motor drives a plurality of sorting plates to rotate around the axis of the floating barrel, the sorting plates stir the ore powder, the floating barrel rotates to make the sliding block slide along the special-shaped track, the sliding block drives the floating barrel to move downward, when the sliding block slides to the bottom of the special-shaped track, it is separated from the special-shaped track, the floating barrel drives the sorting plates to slide upward quickly through the first elastic element, and the sorting plates are reset to impact the slurry in the screening barrel;
[0016] S2: when the sorting plates rotate, the magnetic substances in the slurry are adsorbed on the first magnet, the convex shaft slides along the outer wall of the guide rod under the extrusion of the guide rod and drives the scraper to move, the scraper converges the magnetic substances adsorbed on the sorting plates to the floating barrel, the movement of the scraper extrudes the first rotating wheel to rotate the blocking plate, and then the scraper pushes the magnetic substances into the floating barrel, the magnetic substances flow into the inner wall of the shell through the floating barrel, and the blocking disc rotates to make the slurry with more impurities flow into the inner wall of the shell through the flow guide pipe;
[0017] S3: the slurry with more magnetic substances flows along the inner wall of the shell to the arc-shaped plate, and the magnetic selection cylinder adsorbs the magnetic substances in the slurry to the scraping rod after rotating;
[0018] S4: the slurry with more impurities flows along the inner wall of the shell to the blocking rod, the pushing rod makes the blocking rod vibrate by extruding the second rotating wheel, the non-magnetic substances blocked by the blocking rod fall into the water storage tank, and the magnetic substances gradually fall into the material collecting box along with the vibration of the blocking rod.
[0019] The beneficial effects of the present application are:
[0020] 1: the floating barrel and the sorting plate are matched to stir the slurry and preliminarily sort the magnetic substances in the slurry, the floating barrel and the oscillating assembly are matched to further prevent the slurry from depositing, the scraper scrapes the magnetic substances on the sorting plate and separates the slurry with more magnetic substances from the slurry with less magnetic substances, the sorting efficiency of the whole device is further improved, and the ore powder loss is effectively prevented.
[0021] 2: the blocking plate is in a closed state when the scraper does not completely scrape the magnetic substances on the sorting plate, the excessive slurry is effectively prevented from entering the floating barrel, and the separation effect of the slurry with more magnetic substances and the slurry with less magnetic substances is further improved.
[0022] 3. The application makes the material blocking rod produce vibration by the cooperation of the dial lever and the second rotating wheel, so that the magnetic material adsorbed on the material blocking rod is separated from the material blocking rod by the oscillation force and enters the material collecting box. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the schematic diagram of the whole structure of the application;
[0024] Figure 2 It is the schematic diagram of the structure of the primary selection mechanism in the application;
[0025] Figure 3 It is the schematic diagram of the installation of the sliding block in the application;
[0026] Figure 4 It is the schematic diagram of the structure of the scraping mechanism in the application;
[0027] Figure 5 It is the schematic diagram of the installation of the blocking plate in the application;
[0028] Figure 6 It is the schematic diagram of the installation of the material blocking disc in the application;
[0029] Figure 7 It is the schematic diagram of the installation of the guide plate in the application;
[0030] Figure 8 It is Figure 7 the enlarged view of the local structure at A in the application;
[0031] Figure 9 It is the schematic diagram of the installation of the material collecting hopper in the application;
[0032] Figure 10 It is Figure 9 the enlarged view of the local structure at B in the application;
[0033] Figure 11 It is the schematic diagram of the installation of the material blocking rod and the limiting frame in the application.
[0034] Explanation of reference signs: 1, water storage tank; 201, support; 202, screening barrel; 203, driving motor; 204, telescopic shaft; 205, floating barrel; 206, sorting plate; 2061, first magnet; 301, sleeve; 302, convex ring; 303, special-shaped track; 304, sliding block; 401, scraper; 402, convex shaft; 403, circular ring; 404, guide rod; 405, connecting frame; 406, U-shaped rod; 407, sliding chute; 501, sliding plate; 502, T-shaped rod; 503, first rotating wheel; 5031, special-shaped groove; 504, blocking plate; 601, material blocking disc; 6011, first discharging port; 6012, second discharging port; 602, sliding rail; 603, telescopic rod; 6031, second magnet; 6032, third magnet; 604, flow guide pipe; 701, flow guide plate; 702, arc-shaped plate; 703, material blocking rod; 7031, fourth magnet; 704, dial; 705, dial rod; 706, special-shaped rod; 707, second rotating wheel; 708, limiting frame; 709, material collecting box; 801, scraping rod; 100, shell; 200, material collecting hopper; 300, material throwing port; 400, magnetic separation cylinder. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings. It is hereby declared that the up, down, left, right, front, back, inner and outer orientation words appearing or about to appear in the present application are only based on the drawings of the present application, and are not the specific limitation of the present application.
[0036] As Figures 1-3As shown in the figure, a kind of magnetite powder sorting device, including water storage tank 1, water storage tank 1 is fixedly connected with shell 100, water storage tank 1 side is fixedly connected with the collecting hopper 200 for collecting magnetic material, shell 100 bottom is provided with throwing material port 300, shell 100 is rotatably connected with magnetic separation cylinder 400, further including support 201, water storage tank 1 side is fixedly connected with support 201, support 201 is provided with the primary selection mechanism for the preliminary separation of ore powder, the most part of magnetic material in slurry is separated by primary selection mechanism, and the primary selection mechanism includes screening barrel 202, support 201 is fixedly connected with screening barrel 202, screening barrel 202 is provided with feed inlet, screening barrel 202 is provided with driving motor 203, the output shaft of driving motor 203 is fixedly connected with one end of telescopic shaft 204, the other end of telescopic shaft 204 is fixedly connected with floating barrel 205, floating barrel 205 penetrates screening barrel 202 and is rotatably connected, the lower side of screening barrel 202 is provided with the oscillation assembly for providing the activity of floating barrel 205, the slurry in screening barrel 202 is effectively prevented from producing sedimentation phenomenon by oscillation assembly, a plurality of sorting plates 206 are fixedly connected on floating barrel 205, a plurality of sorting plates 206 have three groups in common, each group is three, three groups of sorting plates 206 are staggered, the inclined surface of a plurality of sorting plates 206 is all provided with first magnet 2061, sorting plate 206 is provided with the scraping mechanism for collecting magnetic material, and the magnetic material adsorbed on the inclined surface of sorting plate 206 is collected by scraping mechanism.
[0037] As Figures 1-3 shown, the oscillation assembly includes sleeve 301, sleeve 301 is fixedly connected in the middle of support 201, sleeve 301 is sleeved on the lower portion of the outer wall of floating barrel 205, floating barrel 205 lower portion is rotatably connected with convex ring 302, convex ring 302 is located on the upper side of sleeve 301, first elastic member is arranged between convex ring 302 and sleeve 301, first elastic member is compression spring, the inner wall of sleeve 301 is provided with profiled track 303, sliding block 304 is fixedly connected on the lower portion of floating barrel 205, and sliding block 304 is slidably clamped in profiled track 303.
[0038] As Figure 2 with 4As shown in FIG. 5, the scraping mechanism comprises a scraper 401, each sorting plate 206 is slidably connected with the scraper 401, the top of each scraper 401 is fixedly connected with a convex shaft 402, a vertical track is formed in the screening barrel 202, a circular ring 403 is slidably connected in the vertical track of the screening barrel 202, three guide rods 404 are fixedly connected on the circular ring 403, the convex shaft 402 is in contact with the guide rods 404 and slides along the outer wall of the guide rods 404 when the convex shaft 402 moves, a connecting frame 405 is fixedly connected on the circular ring 403, the connecting frame 405 is rotatably connected with the floating barrel 205, a U-shaped rod 406 is fixedly connected on the top of the scraper 401, a sliding groove 407 is formed in the side wall of each sorting plate 206, the U-shaped rod 406 is slidably clamped into the sliding groove 407 of the corresponding sorting plate 206, a second elastic member is arranged between the U-shaped rod 406 and the sliding groove 407 of the corresponding sorting plate 206, and the second elastic member is a return spring.
[0039] As shown in FIG. 5, the scraping mechanism comprises a scraper 401, each sorting plate 206 is slidably connected with the scraper 401, the top of each scraper 401 is fixedly connected with a convex shaft 402, a vertical track is formed in the screening barrel 202, a circular ring 403 is slidably connected in the vertical track of the screening barrel 202, three guide rods 404 are fixedly connected on the circular ring 403, the convex shaft 402 is in contact with the guide rods 404 and slides along the outer wall of the guide rods 404 when the convex shaft 402 moves, a connecting frame 405 is fixedly connected on the circular ring 403, the connecting frame 405 is rotatably connected with the floating barrel 205, a U-shaped rod 406 is fixedly connected on the top of the scraper 401, a sliding groove 407 is formed in the side wall of each sorting plate 206, the U-shaped rod 406 is slidably clamped into the sliding groove 407 of the corresponding sorting plate 206, a second elastic member is arranged between the U-shaped rod 406 and the sliding groove 407 of the corresponding sorting plate 206, and the second elastic member is a return spring. Figures 4-5 As shown in FIG. 5, the scraping mechanism comprises a scraper 401, each sorting plate 206 is slidably connected with the scraper 401, the top of each scraper 401 is fixedly connected with a convex shaft 402, a vertical track is formed in the screening barrel 202, a circular ring 403 is slidably connected in the vertical track of the screening barrel 202, three guide rods 404 are fixedly connected on the circular ring 403, the convex shaft 402 is in contact with the guide rods 404 and slides along the outer wall of the guide rods 404 when the convex shaft 402 moves, a connecting frame 405 is fixedly connected on the circular ring 403, the connecting frame 405 is rotatably connected with the floating barrel 205, a U-shaped rod 406 is fixedly connected on the top of the scraper 401, a sliding groove 407 is formed in the side wall of each sorting plate 206, the U-shaped rod 406 is slidably clamped into the sliding groove 407 of the corresponding sorting plate 206, a second elastic member is arranged between the U-shaped rod 406 and the sliding groove 407 of the corresponding sorting plate 206, and the second elastic member is a return spring.
[0040] As shown in FIG. 5, the scraping mechanism comprises a scraper 401, each sorting plate 206 is slidably connected with the scraper 401, the top of each scraper 401 is fixedly connected with a convex shaft 402, a vertical track is formed in the screening barrel 202, a circular ring 403 is slidably connected in the vertical track of the screening barrel 202, three guide rods 404 are fixedly connected on the circular ring 403, the convex shaft 402 is in contact with the guide rods 404 and slides along the outer wall of the guide rods 404 when the convex shaft 402 moves, a connecting frame 405 is fixedly connected on the circular ring 403, the connecting frame 405 is rotatably connected with the floating barrel 205, a U-shaped rod 406 is fixedly connected on the top of the scraper 401, a sliding groove 407 is formed in the side wall of each sorting plate 206, the U-shaped rod 406 is slidably clamped into the sliding groove 407 of the corresponding sorting plate 206, a second elastic member is arranged between the U-shaped rod 406 and the sliding groove 407 of the corresponding sorting plate 206, and the second elastic member is a return spring. Figure 6 As shown in FIG. 5, the scraping mechanism comprises a scraper 401, each sorting plate 206 is slidably connected with the scraper 401, the top of each scraper 401 is fixedly connected with a convex shaft 402, a vertical track is formed in the screening barrel 202, a circular ring 403 is slidably connected in the vertical track of the screening barrel 202, three guide rods 404 are fixedly connected on the circular ring 403, the convex shaft 402 is in contact with the guide rods 404 and slides along the outer wall of the guide rods 404 when the convex shaft 402 moves, a connecting frame 405 is fixedly connected on the circular ring 403, the connecting frame 405 is rotatably connected with the floating barrel 205, a U-shaped rod 406 is fixedly connected on the top of the scraper 401, a sliding groove 407 is formed in the side wall of each sorting plate 206, the U-shaped rod 406 is slidably clamped into the sliding groove 407 of the corresponding sorting plate 206, a second elastic member is arranged between the U-shaped rod 406 and the sliding groove 407 of the corresponding sorting plate 206, and the second elastic member is a return spring.
[0041] In the prior art, when magnetite powder is sorted, the magnetite powder is fully stirred with water by a stirring device, and then the mixed slurry is directly poured into a magnetic separator for sorting. Due to the material of the magnetite powder, the magnetite powder will quickly precipitate after being mixed and stirred with water, and the precipitated magnetite powder will cause the concentrate in the magnetite powder to be unable to be adsorbed by the magnetic separation cylinder 400 when the magnetite powder passes through the magnetic separation cylinder 400, and the concentrate will be discharged with the tailings, resulting in low sorting efficiency. The device can effectively solve the above problems.
[0042] Specifically: the slurry obtained by mixing the magnetite powder with water is poured into the screening barrel 202 through the feed inlet on the screening barrel 202, the driving motor 203 is started, the output shaft of the driving motor 203 drives the floating barrel 205 to rotate through the telescopic shaft 204, the floating barrel 205 drives the sorting plate 206 to rotate, the sorting plate 206 stirs the slurry in the screening barrel 202, most of the magnetic substances in the slurry are adsorbed on the first magnet 2061 of the sorting plate 206 after the sorting plate 206 rotates, at the same time, the floating barrel 205 drives the sliding block 304 to slide along the special-shaped track 303, the sliding block 304 drives the floating barrel 205 to slide downward, the floating barrel 205 drives the circular ring 403 to slide downward along the track of the screening barrel 202 through the connecting frame 405, the circular ring 403 drives the guide rod 404 to slide downward, at this time, the first elastic member between the floating barrel 205 and the sleeve 301 is contracted under stress, when the sliding block 304 slides to the bottom of the special-shaped track 303, the floating barrel 205 can move because the sliding block 304 is no longer limited by the special-shaped track 303, at this time, the floating barrel 205 is quickly upwardly reset by the first elastic member, the floating barrel 205 drives the sorting plate 206 to quickly upwardly reset, the sorting plate 206 makes the slurry upwardly float under stress by quickly upwardly lifting, so as to prevent the magnetite powder in the slurry from precipitating, at the same time, the floating barrel 205 drives the circular ring 403 to move the guide rod 404 to reset through the connecting frame 405.
[0043] At the beginning, the blocking plate 504 is kept closed to the special-shaped groove 5031 by the fourth elastic member, and the slurry in the screening barrel 202 cannot flow into the special-shaped groove 5031 through the blocking plate 504. When the sorting plate 206 rotates, the sorting plate 206 drives the corresponding scraper 401 to rotate around the axial direction of the screening barrel 202. When the scraper 401 rotates, the corresponding convex shaft 402 is in contact with the adjacent guide rod 404. After the convex shaft 402 moves, it is extruded by the guide rod 404 and slides along the side wall of the guide rod 404, and drives the corresponding scraper 401 to slide. The scraper 401 drives the corresponding L-shaped rod 406 to slide along the sliding groove 407 of the corresponding sorting plate 206 to the side close to the floating barrel 205. The second elastic member between the L-shaped rod 406 and the corresponding sliding groove 407 is contracted under stress. After the scraper 401 slides, the magnetic material adsorbed on the inclined surface of the sorting plate 206 is scraped to the side close to the floating barrel 205. After the scraper 401 slides, it is in contact with and extrudes the sliding plate 501. The sliding plate 501 is in contact with the scraper 401 under stress and slides along the inclined groove of the sorting plate 206. When the magnetic material on the inclined surface of the sorting plate 206 is scraped off by the scraper 401, the magnetic material will accumulate on the outer wall of the scraper 401. After the sliding plate 501 slides along the inclined groove of the sorting plate 206, the magnetic material on the outer wall of the scraper 401 is scraped off. After the sliding plate 501 moves, it extrudes the T-shaped rod 502, so that the T-shaped rod 502 moves to the side close to the adjacent blocking plate 504. The T-shaped rod 502 drives the first rotating wheel 503 to extrude the blocking plate 504. After the T-shaped rod 502 moves, it extrudes the adjacent third elastic member, so that the third elastic member is contracted. After the blocking plate 504 is extruded, it rotates around the connection of the sorting plate 206. The fourth elastic member between the blocking plate 504 and the sorting plate 206 is twisted under stress. After the blocking plate 504 rotates, it no longer blocks the special-shaped groove 5031 of the floating barrel 205. At this time, the scraped magnetic material and part of the slurry enter the floating barrel 205 through the special-shaped groove 5031. After the convex shaft 402 continues to move, it is no longer in contact with the guide rod 404, so that the adjacent scraper 401 can move. At this time, the L-shaped rod 406 releases the sliding reset through the corresponding second elastic member and drives the corresponding scraper 401 to slide reset. The scraper 401 drives the corresponding convex shaft 402 to reset. After the scraper 401 resets, it no longer extrudes the sliding plate 501. The sliding plate 501 no longer limits the adjacent T-shaped rod 502. At this time, the T-shaped rod 502 releases the first rotating wheel 503 through the corresponding third elastic member and drives the first rotating wheel 503 to reset and drives the adjacent sliding plate 501 to reset. At this time, the blocking plate 504 is released from the limitation of the first rotating wheel 503. The blocking plate 504 rotates and resets through the corresponding fourth elastic member. At this time, the slurry in the screening barrel 202 still contains a small amount of magnetic material. When the floating barrel 205 rotates, the floating barrel 205 drives the two telescopic rods 603 to rotate along the sliding rail 602. The telescopic rod 603 telescopes with the floating barrel 205 moving up and down. After the telescopic rod 603 rotates, it drives the baffle plate 601 to rotate through the second magnet 6031 attracting the third magnet 6032.When the first discharge port 6011 and the second discharge port 6012 on the material blocking disc 601 coincide, the slurry in the screening barrel 202 flows into the flow guide pipe 604 through the first discharge port 6011 and the second discharge port 6012, thereby completing the preliminary separation of the magnetic substances in the slurry, and separating the slurry containing more magnetic substances from the slurry containing less magnetic substances through the floating barrel 205 and the flow guide pipe 604.
[0044] As shown in Figure 7 , the inner wall of the shell 100 is symmetrically and fixedly connected with flow guide plates 701, the bottom end of the floating barrel 205 is located between the two flow guide plates 701, the bottom ends of the two flow guide pipes 604 are respectively located on the sides of the two flow guide plates 701 away from the floating barrel 205, the lower parts of the flow guide plates 701 are provided with arc-shaped grooves, and the arc-shaped grooves of the flow guide plates 701 are slidably connected with arc-shaped plates 702.
[0045] As shown in Figure 7 , the inner wall of the shell 100 is symmetrically and slidably connected with material blocking rods 703, the material blocking rods 703 are distributed in a spread-finger shape, the ends of the material blocking rods 703 close to each other are fixedly connected with the arc-shaped plates 702, and the material blocking rods 703 are provided with fourth magnets 7031.
[0046] As shown in Figures 7-11 , the ends of the magnetic separation cylinders 400 are fixedly connected with dials 704, the dials 704 are fixedly connected with a plurality of dial rods 705, a special-shaped rod 706 is slidably connected with the shell 100, a fifth elastic member is arranged between one end of the special-shaped rod 706 and the shell 100, the fifth elastic member is a return spring, a second rotating wheel 707 is rotatably connected with the special-shaped rod 706, the dial rods 705 are in contact with the second rotating wheel 707 when the dial rods 705 are moved, the dial rods 705 drive the special-shaped rod 706 to move by extruding the second rotating wheel 707, the other end of the special-shaped rod 706 is fixedly connected with a limiting frame 708, a rectangular slot is formed in a penetrating manner in the side of the shell 100, the ends of the material blocking rods 703 away from the arc-shaped plates 702 are fixedly connected with protruding shafts, the protruding shafts of the material blocking rods 703 slidably penetrate the rectangular slot of the shell 100, and the protruding shafts of the material blocking rods 703 are slidably clamped into the adjacent limiting frames 708, and material collecting boxes 709 are symmetrically and fixedly connected with the side of the water storage tank 1.
[0047] As shown in Figure 9 , the shell 100 is fixedly connected with a scraping rod 801, the scraping rod 801 is in contact with the magnetic separation cylinder 400, and the scraping rod 801 is used for scraping the magnetic substances on the surface of the magnetic separation cylinder 400.
[0048] A sorting method of a magnetite powder sorting device, comprising the following steps:
[0049] S1: The ore powder is poured into the screening barrel 202 through the feed port on the screening barrel 202, the drive motor 203 is started, the output shaft of the drive motor 203 drives a plurality of sorting plates 206 to rotate around the axis of the floating barrel 205, the sorting plates 206 stir the ore powder, the floating barrel 205 rotates to make the sliding block 304 slide along the special-shaped rail 303, the sliding block 304 drives the floating barrel 205 to move downward, when the sliding block 304 slides to the bottom of the special-shaped rail 303, it is separated from the special-shaped rail 303, the floating barrel 205 drives the sorting plates 206 to slide upward quickly and reset to impact the slurry in the screening barrel 202 through the first elastic member;
[0050] S2: When the sorting plate 206 rotates, the magnetic material in the slurry is adsorbed on the first magnet 2061, the convex shaft 402 is pressed along the outer wall of the guide rod 404 and drives the scraper 401 to move, the scraper 401 converges the magnetic material adsorbed on the sorting plate 206 to the floating barrel 205, the movement of the scraper 401 drives the first rotating wheel 503 to press and block the rotating plate 504, then the scraper 401 pushes the magnetic material into the floating barrel 205, the magnetic material flows to the inner wall of the shell 100 through the floating barrel 205, and at the same time, the blocking disc 601 rotates to make the slurry with more impurities flow to the inner wall of the shell 100 through the flow guide pipe 604;
[0051] S3: The slurry with more magnetic material flows along the inner wall of the shell 100 to the arc plate 702, and the magnetic material in the slurry is adsorbed to the scraper 801 after the magnetic separation cylinder 400 rotates;
[0052] S4: The slurry with more impurities flows along the inner wall of the shell 100 to the blocking rod 703, the pushing rod 705 makes the blocking rod 703 vibrate by pressing the second rotating wheel 707, the non-magnetic material blocked by the blocking rod 703 falls into the water storage tank 1, and the magnetic material gradually falls into the material collecting box 709 along with the vibration of the blocking rod 703.
[0053] After the slurry with more magnetic material enters the floating barrel 205, it flows into the shell 100, the slurry with more magnetic material flows between the two flow guide plates 701, the slurry with less magnetic material flows into the flow guide pipe 604 and flows into the shell 100, the slurry with less magnetic material flows on the side away from each other of the two flow guide plates 701, the two flow guide plates 701 isolate the slurry with more magnetic material from the slurry with less magnetic material to prevent the mixing of the two kinds of slurry; when the slurry with more magnetic material flows to the arc plate 702, it continues to flow over the arc plate 702, because the gap between the arc plate 702 and the magnetic separation cylinder 400 is small, the flow speed of the slurry with more magnetic material is slowed down by the arc plate 702, thereby making the magnetic material in the slurry fully contact with the magnetic separation cylinder 400, and improving the sorting efficiency of the magnetic separation cylinder 400.
[0054] When the slurry containing less magnetic material flows to the material blocking rod 703, the slurry is blocked by the material blocking rod 703 and flows along the outer wall of the material blocking rod 703, the magnetic material in the lower layer of the slurry is adsorbed on the surface of the material blocking rod 703 by the fourth magnet 7031 on the material blocking rod 703, and the magnetic material is washed by the slurry and flows to the side of the material blocking rod 703 close to the shell 100, the remaining slurry flows over the top end of the material blocking rod 703 and continues to flow, the distance between the ore powder in the slurry and the magnetic separation cylinder 400 is shortened, the magnetic separation cylinder 400 more effectively adsorbs the concentrate in the slurry, the non-magnetic material flows with the slurry through the material throwing port 300 at the bottom of the shell 100 and falls into the water storage tank 1, and the magnetic material rotates to the scraping rod 801 on the surface of the magnetic separation cylinder 400, and the scraping rod 801 scrapes the concentrate on the surface of the magnetic separation cylinder 400 and falls into the material collecting hopper 200.
[0055] Initially, the two ends of the material blocking rod 703 respectively block the two rectangular grooves on the shell 100, the magnetic separation cylinder 400 rotates to drive the two dials 704 to rotate, the dial 704 drives the corresponding dial rod 705 to rotate, the dial rod 705 is in contact with and is pressed by the adjacent second rotating wheel 707 after rotating, the second rotating wheel 707 is pressed to drive the corresponding special-shaped rod 706 to move to the right, the special-shaped rod 706 is pressed to shrink the corresponding fifth elastic member after moving, and the special-shaped rod 706 drives the corresponding limiting frame 708 to move, the limiting frame 708 is pressed to make the protruding shaft of the material blocking rod 703 slide along the limiting frame 708 after moving, the material blocking rod 703 is forced to drive the arc-shaped plate 702 to slide along the inner wall of the shell 100, the material blocking rod 703 no longer blocks the rectangular groove of the shell 100 after sliding, the dial rod 705 no longer contacts the second rotating wheel 707 after continuing to rotate, the second rotating wheel 707 is disengaged to enable the corresponding special-shaped rod 706 to move, the special-shaped rod 706 is quickly slid and reset and generates vibration through the corresponding fifth elastic member, the special-shaped rod 706 is reset to press the protruding shaft of the material blocking rod 703 through the limiting frame 708 to quickly reset the material blocking rod 703 and the arc-shaped plate 702 and generate vibration, the magnetic material adsorbed on the surface of the material blocking rod 703 is gathered to the rectangular grooves on both sides of the shell 100 through the vibration of the material blocking rod 703 and falls into the material collecting box 709 through the rectangular grooves on both sides of the shell 100, and the slurry containing less magnetic material is sorted through the material blocking rod 703, which greatly improves the sorting efficiency of the whole device.
[0056] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.
Claims
1. A magnetite powder sorting device, comprising a water storage tank (1), an outer shell (100) fixedly connected to the water storage tank (1), a collecting hopper (200) fixedly connected to the side of the water storage tank (1), a discharge port (300) opened at the bottom of the outer shell (100), and a magnetic separator (400) rotatably connected to the outer shell (100), characterized in that: Also include support (201), water storage tank (1) side fixed with support (201), support (201) is provided with the first selection mechanism for the preliminary sorting of ore powder, the first selection mechanism includes screening barrel (202), the support (201) is fixedly connected with the screening barrel (202), the screening barrel (202) is provided with feed inlet, the screening barrel (202) is provided with drive motor (203), the output shaft of drive motor (203) is fixedly connected with the one end of telescopic shaft (204), the other end of telescopic shaft (204) is fixedly connected with floating barrel (205), floating barrel (205) penetrates screening barrel (202) and is rotatably connected, the lower side of screening barrel (202) is provided with the oscillation assembly for providing the activity of floating barrel (205), the floating barrel (205) is fixedly connected with a plurality of sorting plates (206), a plurality of sorting plates (206) are provided with first magnet (2061), a plurality of sorting plates (206) are provided with the scraping mechanism for collecting magnetic material; The oscillation assembly includes sleeve (301), the middle of support (201) is fixedly connected with sleeve (301), the sleeve (301) is sleeved on the outer wall of floating barrel (205), the lower part of floating barrel (205) is rotatably connected with convex ring (302), the first elastic member is arranged between convex ring (302) and sleeve (301), the inner wall of sleeve (301) is provided with special-shaped track (303), the lower part of floating barrel (205) is fixedly connected with sliding block (304), the sliding block (304) is slidably clamped in the special-shaped track (303).
2. A magnetite powder sorting device according to claim 1, characterised in that: The scraping mechanism includes scraper (401), a plurality of sorting plates (206) are slidably connected with scraper (401), the convex shaft (402) is fixedly connected on the scraper (401), the vertical track is formed in the screening barrel (202), the circular ring (403) is slidably connected in the vertical track of screening barrel (202), the guide rod (404) is fixedly connected on the circular ring (403), the convex shaft (402) is in contact with the guide rod (404) when moving, the connecting frame (405) is fixedly connected on the circular ring (403), the connecting frame (405) is rotatably connected with floating barrel (205), the L-shaped rod (406) is fixedly connected on the scraper (401), the sliding groove (407) is formed in a plurality of sorting plates (206), the L-shaped rod (406) is slidably clamped in the sliding groove (407) of a plurality of sorting plates (206), the second elastic member is arranged between the L-shaped rod (406) and the sliding groove (407) of a plurality of sorting plates (206).
3. A magnetite powder sorting device according to claim 2, characterised in that: The inclined chute is arranged on the sorting plate (206), the sliding plate (501) is slidably connected in the inclined chute of the sorting plate (206), the scraper (401) is in contact with the sliding plate (501) when the scraper (401) is active, the scraper (401) is used for providing activity for the sliding plate (501), the sliding plate (501) is used for sliding along the inclined chute of the sorting plate (206), the T-shaped rod (502) is slidably connected on the sorting plate (206), the third elastic element is arranged between the T-shaped rod (502) and the sorting plate (206), the sliding plate (501) is in contact with the T-shaped rod (502), the sliding plate (501) is used for providing activity for the T-shaped rod (502), the first rotary wheel (503) is rotatably connected on the T-shaped rod (502), the plurality of special-shaped grooves (5031) are arranged in the floating barrel (205) in a penetrating manner, the plurality of sorting plates (206) correspond to the plurality of special-shaped grooves (5031) of the floating barrel (205), the blocking plate (504) is hingedly connected on the sorting plate (206), the blocking plate (504) corresponds to the plurality of special-shaped grooves (5031) of the floating barrel (205), the fourth elastic element is arranged between the blocking plate (504) and the sorting plate (206), the first rotary wheel (503) is in contact with the blocking plate (504), and the first rotary wheel (503) is used for providing activity for the blocking plate (504).
4. A magnetite powder sorting device according to claim 3, characterised in that: The material blocking disc (601) is slidably connected in the screening barrel (202), the first discharging port (6011) is arranged on the material blocking disc (601), the second discharging port (6012) is arranged at the bottom of the screening barrel (202), the first discharging port (6011) corresponds to the second discharging port (6012), the sliding rail (602) is fixedly connected to the bottom of the screening barrel (202), one end of the telescopic rod (603) is fixedly connected to the lower portion of the floating barrel (205), the other end of the telescopic rod (603) is slidably clamped into the sliding rail (602), the end portion of the telescopic rod (603) that is slidably clamped into the sliding rail (602) is provided with the second magnet (6031), the third magnet (6032) is arranged on the material blocking disc (601), the second magnet (6031) corresponds to the third magnet (6032), the flow guide pipe (604) is in communication with the bottom of the screening barrel (202), and the flow guide pipe (604) corresponds to the second discharging port (6012).
5. A magnetite powder sorting device according to claim 4, characterised in that: The flow guide plate (701) is fixedly connected to the shell (100), the arc-shaped groove is arranged at the lower portion of the flow guide plate (701), and the arc-shaped plate (702) is slidably connected in the arc-shaped groove of the flow guide plate (701).
6. A magnetite powder sorting device according to claim 5, characterised in that: The material blocking rod (703) is symmetrically and slidably connected to the inner wall of the shell (100), one end of the material blocking rod (703) is fixedly connected to the arc-shaped plate (702), and the fourth magnet (7031) is arranged on the material blocking rod (703).
7. A magnetite powder sorting device according to claim 6, characterised in that: The magnetic separation cylinder (400) is fixedly connected with a dial (704) at the end, a plurality of dial rods (705) are fixedly connected with the dial (704), a special-shaped rod (706) is slidably connected with the shell (100), a fifth elastic member is arranged between one end of the special-shaped rod (706) and the shell (100), a second rotating wheel (707) is rotatably connected with the special-shaped rod (706), the dial rod (705) is in contact with the second rotating wheel (707) when the dial rod (705) moves, the dial rod (705) is used for providing movement for the special-shaped rod (706), the other end of the special-shaped rod (706) is fixedly connected with a limiting frame (708), a rectangular slot is formed in the side of the shell (100) in a penetrating mode, a protruding shaft is fixedly connected with the material blocking rod (703), the protruding shaft of the material blocking rod (703) slidably penetrates the rectangular slot of the shell (100), and the protruding shaft of the material blocking rod (703) is slidably clamped into the limiting frame (708), and the water storage tank (1) is fixedly connected with a material collecting box (709).
8. A magnetite powder sorting device according to claim 7, characterised in that: The shell (100) is fixedly connected with a scraping rod (801), and the scraping rod (801) is in contact with the magnetic separation cylinder (400).
9. A method of sorting magnetite powder, the method being suitable for use with a magnetite powder sorting apparatus as claimed in claim 8, characterised in that, The method comprises the following steps: S1: the ore powder is poured into the screening barrel (202) through the feed inlet on the screening barrel (202), the driving motor (203) is started, the output shaft of the driving motor (203) drives a plurality of sorting plates (206) to rotate around the axis of the floating barrel (205), the sorting plates (206) stir the ore powder, the floating barrel (205) rotates to make the sliding block (304) slide along the special-shaped track (303), the sliding block (304) drives the floating barrel (205) to move downwards, when the sliding block (304) slides to the bottom of the special-shaped track (303), the sliding block (304) is separated from the special-shaped track (303), the floating barrel (205) drives the sorting plates (206) to slide upwards quickly through the first elastic member, and the sorting plates (206) are reset to impact the slurry in the screening barrel (202); S2: when the sorting plates (206) rotate, the magnetic substances in the slurry are adsorbed on the first magnet (2061), the convex shaft (402) is pressed and slides along the outer wall of the guide rod (404) and drives the scraper (401) to move under the action of the guide rod (404), the scraper (401) converges the magnetic substances adsorbed on the sorting plates (206) to the floating barrel (205), the scraper (401) drives the first rotating wheel (503) to press and block the rotating plate (504), then the scraper (401) pushes the magnetic substances into the floating barrel (205), the magnetic substances flow to the inner wall of the shell (100) through the floating barrel (205), and the blocking disc (601) rotates to make the slurry with more impurities flow to the inner wall of the shell (100) through the flow guide pipe (604); S3: the slurry with more magnetic substances flows along the inner wall of the shell (100) to the arc-shaped plate (702), and the magnetic separation cylinder (400) rotates to adsorb the magnetic substances in the slurry to the scraping rod (801). S4: The powder slurry with more impurities flows along the inner wall of the shell (100) to the material blocking rod (703), the pushing rod (705) makes the material blocking rod (703) oscillate by extruding the second rotating wheel (707), the non-magnetic substances blocked by the material blocking rod (703) fall into the water storage tank (1) after being separated from the material blocking rod (703), and the magnetic substances gradually fall into the material collecting box (709) along with the oscillation of the material blocking rod (703).
Citation Information
Patent Citations
Refined sorting magnetic separator
CN111495585A
Wet magnetic separator
CN111672622A