Gypsum board size on-line monitoring device and method thereof

Abstract

The invention relates to the technical field of laser measuring devices, and discloses a gypsum board size online monitoring device and a method thereof.The gypsum board size online monitoring device comprises a material conveying table, a top frame is fixedly installed on the material conveying table, a detection piece is fixedly arranged on one side of the top frame and comprises a plurality of laser range finders, and a sorting piece is fixedly connected to the side, away from the top frame, of the detection piece; the upper frame comprises two fixing blocks, annular rods are rotatably mounted on the fixing blocks, arc-shaped rods are slidably arranged below the fixing blocks, limiting wheels are rotatably mounted at the two ends of each arc-shaped rod, and the method comprises the steps of feeding, size monitoring and product screening. The gypsum boards are continuously conveyed to the detection part at the same position, the measurement precision is effectively improved, continuous and reliable gypsum board size monitoring is achieved, unqualified gypsum boards are removed in time after measurement, screening of inferior-quality products is reduced, the subsequent cutting and packaging efficiency is improved, and the method improves the production efficiency and reduces the cost.

Description

Technical Field

[0001] This invention relates to the field of laser measurement device technology, specifically to an online monitoring device and method for gypsum board dimensions. Background Technology

[0002] The production process of gypsum board requires dimensional inspection of the finished gypsum board to avoid defective products with unqualified dimensions. However, the current method of inspecting each gypsum board individually is time-consuming, labor-intensive, and prone to large inspection errors.

[0003] In the prior art, such as the device for measuring workpiece dimensions disclosed in application number CN202220294966.0, there is a worktable, a frame behind the worktable, a laser measuring machine mounted on the frame, the laser probe of the laser measuring machine extending downward toward the position of the moving plate on the upper surface of the worktable, a tooling plate above the moving plate, a turntable at the center of the upper surface of the tooling plate, a vertical connecting rod at symmetrical positions on the left and right of the turntable, a sleeve above the vertical connecting rod, a telescopic positioning pressure rod passing through the inner side of the sleeve and a rotating sleeve rod passing through the outer side of the sleeve, the rotating sleeve rod being fitted onto the non-telescopic section of the telescopic positioning pressure rod by an internal thread, a magnetic suction head connected to the telescopic section of the telescopic positioning pressure rod, the magnetic suction head being attracted to the middle plane part of the metal workpiece.

[0004] However, the laser measuring devices mentioned in the existing technology are for measuring finished gypsum board products and cannot be monitored online. This can easily lead to identical dimensional errors in the same batch of boards. Furthermore, the boards are not precisely guided during the online measurement process, and the offset of the boards during transport can cause monitoring errors. Therefore, it is necessary to design an online gypsum board size monitoring device. Summary of the Invention

[0005] The purpose of this invention is to provide an online monitoring device and method for gypsum board dimensions to solve the problems in the prior art.

[0006] The objective of this invention can be achieved through the following technical solutions: A gypsum board size online monitoring device includes a feeding platform, a top frame fixedly installed on the feeding platform, a detection element fixedly provided on one side of the top frame, the detection element including a plurality of laser rangefinders for monitoring the size of the gypsum board, and a sorting element fixedly connected to the side of the detection element away from the top frame.

[0007] The top frame includes two fixed blocks, on which a ring rod is rotatably mounted. An arc-shaped rod is slidably provided below the fixed rod, and both ends of the arc-shaped rod are rotatably mounted with limiting wheels for guiding the gypsum board.

[0008] Furthermore, one end of the conveying platform is fixedly provided with a discharge rack, and the other end is fixedly connected with symmetrically distributed side blocks. A guide rod is slidably installed on the side block. The side of the guide rod is provided with a guide groove for guiding. One end of the guide rod is provided with an external thread, and the other end is fixedly connected with a guide frame. A side roller for guiding the gypsum board conveying is rotatably provided inside the guide frame.

[0009] A rotating block is rotatably provided on one side of the side block, and the rotating block is threadedly connected to an external thread. A gear is rotatably provided on one side of the side block, and a motor for connecting the drive gear is fixedly provided on the other side. A gear ring is fixedly provided on the side of the rotating block, and the gear ring cooperates with the gear.

[0010] Furthermore, the conveying platform is rotatably equipped with an array of conveying rollers. The two ends of the conveying rollers located below the detection and sorting components are provided with annular grooves. The discharge rack is rotatably equipped with a rotating shaft. Side plates are symmetrically fixed to the rotating shaft. A conveying roller is rotatably equipped between the two side plates. A motor for connecting to the driving rotating shaft is fixedly installed on one side of the discharge rack. A hydraulic rod is fixedly equipped on the conveying platform. A support plate is fixedly connected to the output end of the hydraulic rod. The support plate is used to control the discharge of unqualified gypsum board.

[0011] Furthermore, the top frame includes a top frame body, a slide table is fixedly provided on the top frame body, a slide seat for installation and fixing is slidably provided on the slide table, fixing blocks are symmetrically arranged on the slide seat, and arc grooves are symmetrically provided on the arc rod, with the arc grooves and the arc rod being coaxial.

[0012] The fixing block includes two connecting claws, each with a through groove at its end. A support shaft is fixedly installed within the through groove, and the support shaft mates with an arc-shaped groove. An open groove is provided on the arc-shaped rod, and a ring-shaped rod mates with the open groove.

[0013] Furthermore, the detection component includes a top plate, a base fixedly connected to the bottom of the top plate, side frames fixedly connected to both ends of the base, the top of the side frames fixedly connected to the end of the top plate, symmetrically distributed sliding grooves on the side frames, a U-shaped frame for mounting a laser rangefinder slidably installed in the sliding grooves, a spring for supporting the U-shaped frame fixedly connected to one end of the U-shaped frame, and the spring connected to the sliding groove.

[0014] The laser rangefinder is also fixedly mounted on the top plate and the base to monitor the thickness of the gypsum board. A cam is rotatably mounted on the outer side of the side frame, and a shaft is fixedly connected to the cam. A telescopic rod is slidably mounted on one end of the shaft, and a pin is fixedly connected to one end of the telescopic rod. A limit plate is fixedly mounted on the side frame, and pin holes are arrayed on the limit plate.

[0015] Furthermore, the pin hole engages with the pin rod, the cam engages with the U-shaped frame, the side frame is provided with a through groove for mounting the test piece, a cylinder is fixedly mounted on the top plate, two active rods are rotatably mounted on the output end of the cylinder, a symmetrically distributed bracket is fixedly connected to the top plate, a driven rod is rotatably mounted on the bracket, one end of the active rod and one end of the driven rod are rotatably connected, and the other end of the driven rod is provided with a straight groove.

[0016] Furthermore, the sorting component includes two guide rails, on which a first movable seat and a second movable seat are slidably mounted. At the end of the guide rail away from the detection component, a cylinder four for pushing the first movable seat is fixedly provided. The first movable seat is provided with a moving groove, and a moving plate is slidably provided on the moving groove. A vertical plate is fixedly connected to the moving plate, and a guide post is fixedly connected to one side of the vertical plate. The guide post cooperates with the straight groove, and a number of positioning holes are provided on the guide post.

[0017] Furthermore, one end of the movable plate is fixedly connected to an installation frame, a second slide is fixedly provided on the installation frame, an installation plate is slidably provided on the second slide, a second cylinder is fixedly installed on the installation frame, the output end of the second cylinder is fixedly connected to the top of the installation plate, and a pneumatic clamp for clamping the gypsum board is installed on one side of the installation plate.

[0018] A top rod is slidably provided on the mounting plate. A round block is fixedly connected to one end of the top rod, and a spring is fixedly provided at the other end. One end of the spring is connected to the mounting plate. A slide table is fixedly connected between the two first movable seats, and a cutter is slidably installed on the slide table.

[0019] Furthermore, the second movable seat has the same structure as the first movable seat, except that the upright plate on the second movable seat is slidably connected to the guide post, and a cylinder three is fixedly provided on the top of the upright plate on the second movable seat. The output end of the cylinder three is fixedly engaged with the positioning hole. A slide table three and a cutter are also provided between the two second movable seats.

[0020] A method for online monitoring of gypsum board dimensions, the method comprising the following steps: S1, Loading Material After the gypsum board is produced and transported to the conveying platform, the top frame guides and presses the gypsum board firmly before transporting it to the inspection section.

[0021] S2, Size Monitoring A laser rangefinder is used to monitor the dimensions of the gypsum board entering the inspection area and select gypsum boards that do not meet the size requirements.

[0022] S3, Product Screening Using sorting components, gypsum boards that fail dimensional inspection are cut and defective products are removed.

[0023] The beneficial effects of this invention are: 1. The monitoring device of the present invention provides stable guidance for the produced gypsum board, and uses limiting wheels to limit the gypsum board, so that the gypsum board is continuously transported to the testing point in the same position, which effectively improves the measurement accuracy and realizes continuous and reliable monitoring of gypsum board size. After monitoring is completed, unqualified gypsum board is cut off in time, reducing the screening of defective products and improving the efficiency of subsequent cutting and packaging. 2. The monitoring device of the present invention has a simple process and a stable and reliable production and monitoring process. It completes the size laser measurement and quality control during the production and transportation process, reduces subsequent quality inspection processes, improves production efficiency, and reduces production costs. The laser rangefinder continuously measures the size of the gypsum board on the production line with high measurement accuracy and high monitoring efficiency. Attached Figure Description

[0024] The invention will now be further described with reference to the accompanying drawings.

[0025] Figure 1 This is a schematic diagram of the monitoring device structure of the present invention; Figure 2 This is a schematic diagram of the material conveying platform structure of the present invention; Figure 3 This is the present invention. Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the top frame structure of the present invention; Figure 5 This is a partial sectional view of the top frame structure of the present invention; Figure 6 This is a schematic diagram of part of the monitoring device of the present invention; Figure 7 This is a schematic diagram of the monitoring component structure of the present invention; Figure 8 This is the present invention. Figure 7 Enlarged structural diagram at point B; Figure 9 This is a cross-sectional view of the testing component of the present invention; Figure 10 This is a schematic diagram of the sorting component structure of the present invention; Figure 11 This is a schematic diagram of the sorting component structure of the present invention; Figure 12 This is a cross-sectional view of the sorting component structure of the present invention.

[0026] The attached diagram is described below: 1. Feeding platform; 2. Top frame; 3. Detector; 4. Sorting component; 11. Side block; 12. Discharge rack; 13. Feeding roller; 14. Circular groove; 15. Side plate; 16. Rotating shaft; 17. Motor II; 18. Support plate; 19. Hydraulic rod; 20. Limiting wheel; 21. Top frame body; 22. Slide seat; 23. Fixing block; 24. Through groove; 25. Ring rod; 26. Arc rod; 27. Opening groove; 28. Arc groove; 29. ​​Support shaft; 30. Laser rangefinder; 31. Top plate; 32. Base; 33. Side frame; 34. Slide groove; 35. Spring I; 36. U-shaped frame; 37. Cam; 38. Cylinder I; 39. Straight groove; 40. Second moving seat; 41. Guide rail; 42. First moving seat 43. Moving base; 44. Guide column; 45. Mounting frame; 46. Mounting plate; 47. Pneumatic clamp; 48. Cutting knife; 49. Slide three; 111. Guide rod; 112. Guide groove; 113. External thread; 114. Rotating block; 115. Gear ring; 116. Gear; 117. Side roller; 311. Bracket; 312. Driven rod; 330. Through groove; 331. Limiting plate; 332. Pin hole; 370. Shaft; 371. Telescopic rod; 372. Pin; 381. Driving rod; 401. Cylinder three; 421. Moving groove; 423. Moving plate; 424. Vertical plate; 431. Positioning hole; 441. Slide two; 442. Cylinder two; 451. Push rod; 452. Round block; 453. Spring two. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] A gypsum board dimension online monitoring device, such as Figure 1 As shown, the monitoring device includes a conveying platform 1, which is located on the gypsum board production line and is used to receive the gypsum boards produced and to perform online dimensional inspection of the gypsum boards to control the product quality of the gypsum board production line. A top frame 2 is fixedly installed on the conveying platform 1, and a detection component 3 is fixedly installed on one side of the top frame 2. A sorting component 4 is fixedly connected to one side of the detection component 3, and the detection component 3 is located between the top frame 2 and the sorting component 4.

[0029] like Figure 2 , Figure 3As shown, a discharge rack 12 is fixedly installed at one end of the feeding platform 1, and symmetrically distributed side blocks 11 are fixedly installed at the other end. A guide rod 111 is slidably installed on the side block 11. A guide groove 112 is opened on the side of the guide rod 111. The guide groove 112 is slidably connected to the side block 11 and is used to guide the horizontal movement of the guide rod 111. An external thread 113 is opened at one end of the guide rod 111, and a guide frame is fixedly connected to the other end. A vertically arranged side roller 117 is rotatably installed inside the guide frame.

[0030] A rotating block 114 is rotatably provided on the side of the side block 11 away from the guide frame. The rotating block 114 is rotatably disposed on the outside of the side block 11 and is threadedly engaged with the external thread 113. During the continuous rotation of the rotating block 114, the guide rod 111 is controlled to move horizontally on the side block 11, so as to realize that the two side rollers 117 on the material conveying table 1 move towards or away from each other, so that the side rollers 117 move closer to or away from the side of the gypsum board.

[0031] A gear 116 is rotatably mounted on one side of the side block 11, and a motor is fixedly mounted on the other side. The output end of the motor is fixedly connected to the shaft of the gear 116 to drive the gear 116 to rotate. A gear ring 115 is fixedly mounted on the side of the rotating block 114. The gear ring 115 is located on one side of the gear 116 and meshes with the gear 116 so that the motor controls the rotation of the gear ring 115.

[0032] The conveying platform 1 is equipped with an array of conveying rollers 13. The conveying rollers 13 located below the detection component 3 and the sorting component 4 have annular grooves 14 at both ends. A rotating shaft 16 is mounted on the discharge rack 12. Symmetrically distributed side plates 15 are fixedly connected to the rotating shaft 16. Conveying rollers 13 are also rotatably mounted between the two side plates 15. A second motor 17 is fixedly mounted on one side of the discharge rack 12. The output end of the second motor 17 is fixedly connected to one end of the rotating shaft 16.

[0033] When the gypsum board is fed into the feeding table 1, the side roller 117 is used to move and guide the side of the gypsum board to ensure that the gypsum board is stably fed on the feeding roller 13. After the gypsum board is processed by the inspection piece 3 and the sorting piece 4, the gypsum board that meets the production size is fed out from the discharge rack 12 for subsequent board cutting. If the gypsum board does not meet the requirements, the side plate 15 is driven to rotate by the motor 17, and then the side plate 15 is controlled to flip upward to transport the gypsum board that does not meet the size requirements to the bottom of the discharge rack 12 for centralized collection of waste materials, which is convenient for recycling and reuse.

[0034] A hydraulic rod 19 is fixedly installed on the material conveying platform 1. The output end of the hydraulic rod 19 is fixedly connected to a support plate 18, which is used to lift up unqualified gypsum boards.

[0035] like Figure 4 , Figure 5As shown, the top frame 2 includes a top frame body 21, a slide table 1 is fixedly mounted on the top frame body 21, a slide seat 22 is slidably mounted on the slide table 1, the slide seat 22 moves horizontally under the drive of the slide table 1, the position of the slide seat 22 is adjusted, and symmetrically distributed fixing blocks 23 are fixedly mounted on the slide seat 22. The fixing blocks 23 include two connecting claws, and an annular rod 25 is rotatably mounted on the fixing blocks 23 and located between the two connecting claws. The ends of the connecting claws are provided with through grooves 24.

[0036] An arc-shaped rod 26 is slidably provided below the fixed block 23. Both ends of the arc-shaped rod 26 are rotatably mounted with limit wheels 20. The limit wheels 20 abut against the upper surface of the gypsum board, so that the gypsum board fits against the conveying roller 13 for conveying, avoiding deformation of the gypsum board surface and improving the accuracy of subsequent dimensional measurements. The arc-shaped rod 26 is provided with symmetrically distributed arc-shaped grooves 28.

[0037] A support shaft 29 is fixedly installed inside the through groove 24. The support shaft 29 is slidably connected to the arc groove 28 to support the arc rod 26. The arc groove 28 and the arc rod 26 are coaxial. An opening groove 27 is opened on the arc rod 26. The opening groove 27 is located between the two arc grooves 28. The ring rod 25 cooperates with the opening groove 27. During the rotation or swing of the arc rod 26, the ring rod 25 is movably connected to the opening groove 27, which can restrict the movement of the arc rod 26 and prevent the limiting wheel 20 on the arc rod 26 from colliding with the corner of the gypsum board and causing damage to the corner of the gypsum board.

[0038] In this embodiment, when the gypsum board moves under the limiting wheel 20, the annular rod 25 positions the opening slot 27 in the middle of the two connecting claws. At this time, the two limiting wheels 20 of the arc rod 26 are located on the same plane, and the force applied to the gypsum board surface is the same, avoiding excessive pressure from a single limiting wheel 20 and causing damage to the gypsum board surface, thus ensuring the safety of transporting the gypsum board.

[0039] like Figures 6-9 As shown, the testing component 3 includes a top plate 31, a base 32 is fixedly connected to the bottom of the top plate 31, and side frames 33 are fixedly connected to both ends of the base 32. The top of the side frames 33 is fixedly connected to the end of the top plate 31 to connect the base 32 and the top plate 31. The side frames 33 are provided with symmetrically distributed sliding grooves 34. A U-shaped frame 36 is slidably installed in the sliding grooves 34. A spring 35 is fixedly connected to one end of the U-shaped frame 36. The spring 35 is fixedly connected to the sliding grooves 34 to connect and support the U-shaped frame 36.

[0040] A laser rangefinder 30 is fixedly installed on one side of the U-shaped frame 36 to measure the distance between the U-shaped frame 36 and the side of the gypsum board. The laser rangefinder 30 is also fixedly installed on the top plate 31 and the base 32 to measure the distance between the top plate 31 and the upper surface of the gypsum board and the distance between the base 32 and the lower surface of the gypsum board, so as to comprehensively inspect the dimensions of the gypsum board and monitor the dimensions of the produced gypsum board online.

[0041] A cam 37 is rotatably mounted on the outer side of the side frame 33. A shaft 370 is fixedly connected to the cam 37. A telescopic rod 371 is slidably mounted on one end of the shaft 370. The telescopic rod 371 rotates synchronously with the shaft 370. A pin 372 is fixedly connected to one end of the telescopic rod 371. A limit plate 331 is fixedly mounted on the side frame 33. The shaft 370 is rotatably connected to the limit plate 331. The limit plate 331 has an array of pin holes 332.

[0042] The pin hole 332 is inserted into the pin rod 372 to fix the position of the cam 37. The cam 37 abuts against the lower end of the U-shaped frame 36 to support and control the up and down movement of the U-shaped frame 36. The side frame 33 has a through groove 330, which is snapped into the side plate of the conveyor table 1.

[0043] A cylinder 38 is fixedly installed on the top plate 31. Two driving rods 381 are rotatably installed at the output end of the cylinder 38. A symmetrically distributed bracket 311 is fixedly connected to the top plate 31. A driven rod 312 is rotatably installed on the bracket 311. One end of the driving rod 381 is rotatably connected to the driven rod 312. A straight groove 39 is opened at the other end of the driven rod 312.

[0044] like Figure 10-12 As shown, the sorting component 4 includes two guide rails 41. A first movable seat 42 and a second movable seat 40 are slidably mounted on the guide rails 41. A movable groove 421 is provided on the first movable seat 42. A movable plate 423 is slidably mounted on the movable groove 421. A vertical plate 424 is fixedly connected to the movable plate 423. A guide post 43 is fixedly connected to one side of the vertical plate 424. A plurality of positioning holes 431 are provided on the guide post 43.

[0045] One end of the movable plate 423 is fixedly connected to the mounting frame 44. The mounting frame 44 is fixedly provided with a slide table 441. The mounting plate 45 is slidably provided on the slide table 441. The mounting frame 44 is fixedly installed with a cylinder 442. The output end of the cylinder 442 is fixedly connected to the top of the mounting plate 45. A pneumatic clamp 46 is installed on one side of the mounting plate 45. The mounting plate 45 moves horizontally on the annular groove 14. The mounting plates 45 on both sides of the gypsum board move towards each other. The pneumatic clamp 46 clamps the side of the gypsum board. After the first movable seat 42 is clamped and fixed to the gypsum board, the first movable seat 42 moves synchronously with the gypsum board, which facilitates the cutting of the gypsum board.

[0046] A top rod 451 is slidably provided on the mounting plate 45. One end of the top rod 451 is fixedly connected to a round block 452, and the other end is fixedly provided with a spring 453. One end of the spring 453 is fixedly connected to the mounting plate 45 so that the top rod 451 fits against the side of the gypsum board and the round block 452 abuts against the side of the gypsum board, ensuring the stability of the gypsum board and facilitating the pneumatic clamp 46 to clamp the gypsum board.

[0047] A slide table 48 is fixedly connected between the two first movable seats 42. A cutter 47 is slidably installed on the slide table 48 to cut gypsum boards that do not meet the required dimensions. The system monitors the process online and rejects defective products online.

[0048] The second movable seat 40 has the same structure as the first movable seat 42. The difference is that the upright plate 424 on the second movable seat 40 is slidably connected to the guide post 43 on the corresponding position of the first movable seat 42, and the top of the upright plate 424 is fixedly provided with a cylinder 401. When the output end of the cylinder 401 is engaged with the positioning hole 431, the guide post 43 can be fixed.

[0049] A slide table 3 48 is also fixedly installed between the two second movable seats 40. A cutter 47 is installed on the slide table 3 48. The cutter 47 cuts the unqualified gypsum board products, removes the defective products in time, and automatically sorts them. The guide column 43 is slidably connected to the straight groove 39. The two guide columns 43 are controlled to move towards or away from each other by moving the driven rod 312, thereby realizing the translational movement of the mounting plate 45 towards or away from the side of the gypsum board.

[0050] A cylinder four is fixedly installed at the end of the guide rail 41 away from the detection piece 3. The cylinder four is not shown in the figure. The output end of the cylinder four faces the first moving seat 42. When the output end of the cylinder four contacts the first moving seat 42, the cylinder four pushes the first moving seat 42 to move towards the second moving seat 40 until the first moving seat 42 and the second moving seat 40 move and reset.

[0051] The working principle is as follows: A feeding platform 1 is installed on the gypsum board production line to guide the gypsum board produced. The gypsum board then passes between two side blocks 11. Under the guidance of the side rollers 117 on the side blocks 11, the gypsum board can be controlled to be positioned between the two side rollers 117. The side rollers 117 can be adjusted to match gypsum boards of different widths.

[0052] After the gypsum board is formed, it cannot be completely attached to the conveying roller 13. At this time, the limiting wheel 20 on the arc rod 26 is attached to the surface of the gypsum board, and the gypsum board is further compacted during the conveying process, and the gypsum board is stably conveyed to the test piece 3, thereby improving the test accuracy of the gypsum board.

[0053] The gypsum board is located at the testing component 3. The laser rangefinder 30 arranged on the testing component 3 monitors the width and thickness of the gypsum board online. With the auxiliary guidance of the limiting wheel 20 and the side roller 117, the accuracy of the gypsum board size measurement is ensured.

[0054] When the measured dimensions of the gypsum board are not up to standard, the output end of cylinder 38 controls the movement of the drive rod 381. The driven rod 312 moves with the drive rod 381 and drives the first moving seat 42 and the second moving seat 40 to approach the gypsum board. When the gypsum board is not up to standard, it reaches the pneumatic clamp 46 of the first moving seat 42. The pneumatic clamp 46 clamps and fixes the gypsum board. Then, if the gypsum board continues to be conveyed, the gypsum board will drive the first moving seat 42 to move horizontally.

[0055] After the subsequent gypsum board dimensions are verified to be acceptable, the pneumatic clamp 46 on the second movable seat 40 clamps the gypsum board, and the two cutters 47 cut the unacceptable sections of the gypsum board. Then, the acceptable gypsum board is conveyed out from the top of the discharge rack 12, and the unacceptable gypsum board is flipped upward by the side plate 15, and the support plate 18 lifts one end of the gypsum board, so that the gypsum board is conveyed downward by the discharge rack 12, thereby achieving material separation.

[0056] In this embodiment, the size laser measurement and quality control are completed during the production and transportation process, reducing subsequent quality inspection procedures and improving production efficiency. Furthermore, the laser rangefinder 30 is used to measure the size of the gypsum board online with high accuracy and simple measurement operation.

[0057] A method for online monitoring of gypsum board dimensions, the method comprising the following steps: S1, Loading Material After the gypsum board is produced and transported to the conveying platform 1, the top frame 2 guides and presses the gypsum board to the inspection piece 3.

[0058] S2, Size Monitoring A laser rangefinder 30 is used to monitor the size of the gypsum board entering the inspection piece 3, and gypsum boards with unqualified dimensions are selected.

[0059] S3, Product Screening Using sorting component 4, gypsum boards that fail dimensional inspection are cut and defective products are removed.

[0060] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0061] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A gypsum board dimension online monitoring device, comprising a conveying platform (1), characterized in that, A top frame (2) is fixedly installed on the conveying platform (1). A detection element (3) is fixedly provided on one side of the top frame (2). The detection element (3) includes several laser rangefinders (30) for monitoring the size of gypsum board. A sorting element (4) is fixedly connected to the side of the detection element (3) away from the top frame (2). The top frame (2) includes two fixed blocks (23), a ring rod (25) is rotatably mounted on the fixed block (23), and an arc rod (26) is slidably provided below the fixed block (23). Both ends of the arc rod (26) are rotatably mounted with limiting wheels (20) for guiding the gypsum board.

2. The online gypsum board dimension monitoring device according to claim 1, characterized in that, One end of the conveying platform (1) is fixedly provided with a discharge rack (12), and the other end is fixedly connected with symmetrically distributed side blocks (11). A guide rod (111) is slidably installed on the side block (11). The side of the guide rod (111) is provided with a guide groove (112) for guiding. One end of the guide rod (111) is provided with an external thread (113), and the other end is fixedly connected with a guide frame. A side roller (117) for guiding the gypsum board is rotatably provided inside the guide frame. A rotating block (114) is rotatably provided on one side of the side block (11), and the rotating block (114) is threadedly connected to the external thread (113). A gear (116) is rotatably provided on one side of the side block (11), and a motor for connecting the drive gear (116) is fixedly provided on the other side. A gear ring (115) is fixedly provided on the side of the rotating block (114), and the gear ring (115) cooperates with the gear (116).

3. The online monitoring device for gypsum board dimensions according to claim 2, characterized in that, The conveying platform (1) is provided with an array of conveying rollers (13) rotating on it. The conveying rollers (13) located below the detection piece (3) and the sorting piece (4) are provided with annular grooves (14) at both ends. The discharge rack (12) is provided with a rotating shaft (16). Side plates (15) are symmetrically fixed on the rotating shaft (16). The conveying rollers (13) are provided between the two side plates (15). A motor (17) for connecting the drive shaft (16) is fixedly installed on one side of the discharge rack (12). A hydraulic rod (19) is fixedly installed on the conveying platform (1). A support plate (18) is fixedly connected to the output end of the hydraulic rod (19). The support plate (18) is used to control the unqualified gypsum board material discharge.

4. The online gypsum board dimension monitoring device according to claim 1, characterized in that, The top frame (2) includes a top frame body (21), a slide table is fixedly provided on the top frame body (21), a slide seat (22) for installing a fixing block (23) is slidably provided on the slide table, the fixing block (23) is symmetrically arranged on the slide seat (22), and an arc groove (28) is symmetrically provided on the arc rod (26), the arc groove (28) and the arc rod (26) are coaxial; The fixing block (23) includes two connecting claws. The ends of the connecting claws are provided with through grooves (24). A support shaft (29) is fixedly provided in the through groove (24). The support shaft (29) cooperates with the arc groove (28). An opening groove (27) is provided on the arc rod (26). The ring rod (25) cooperates with the opening groove (27).

5. The online monitoring device for gypsum board dimensions according to claim 2, characterized in that, The detection component (3) includes a top plate (31), a base (32) is fixedly connected to the bottom of the top plate (31), and side frames (33) are fixedly connected to both ends of the base (32). The top of the side frame (33) is fixedly connected to the end of the top plate (31). The side frame (33) is provided with symmetrically distributed sliding grooves (34). A U-shaped frame (36) for installing a laser rangefinder (30) is slidably installed in the sliding groove (34). A spring (35) for supporting the U-shaped frame (36) is fixedly connected to one end of the U-shaped frame (36). The spring (35) is connected to the sliding groove (34). The laser rangefinder (30) is also fixedly mounted on the top plate (31) and the base (32) for monitoring the thickness of the gypsum board. A cam (37) is rotatably mounted on the outer side of the side frame (33). A shaft (370) is fixedly connected to the cam (37). A telescopic rod (371) is slidably mounted on one end of the shaft (370). A pin (372) is fixedly connected to one end of the telescopic rod (371). A limit plate (331) is fixedly mounted on the side frame (33). Pin holes (332) are arrayed on the limit plate (331).

6. The online monitoring device for gypsum board dimensions according to claim 5, characterized in that, The pin hole (332) is engaged with the pin rod (372), the cam (37) is engaged with the U-shaped frame (36), the side frame (33) is provided with a through groove (330) for the installation of the test piece (3), the top plate (31) is fixedly installed with a cylinder (38), the output end of the cylinder (38) is rotatably installed with two active rods (381), the top plate (31) is fixedly connected with symmetrically distributed brackets (311), the brackets (311) are rotatably installed with driven rods (312), the active rods (381) and driven rods (312) are rotatably connected at one end, and the other end of the driven rods (312) is provided with a straight groove (39).

7. The online monitoring device for gypsum board dimensions according to claim 6, characterized in that, The sorting component (4) includes two guide rails (41). A first movable seat (42) and a second movable seat (40) are slidably mounted on the guide rails (41). A cylinder for pushing the first movable seat (42) is fixedly provided at one end of the guide rail (41) away from the detection component (3). A moving groove (421) is provided on the first movable seat (42). A moving plate (423) is slidably provided on the moving groove (421). A vertical plate (424) is fixedly connected to the moving plate (423). A guide post (43) is fixedly connected to one side of the vertical plate (424). The guide post (43) cooperates with the straight groove (39). A number of positioning holes (431) are provided on the guide post (43).

8. The online gypsum board dimension monitoring device according to claim 7, characterized in that, One end of the movable plate (423) is fixedly connected to the mounting frame (44), the mounting frame (44) is fixedly provided with the slide table (441), the slide table (441) is slidably provided with the mounting plate (45), the mounting frame (44) is fixedly installed with the cylinder (442), the output end of the cylinder (442) is fixedly connected to the top of the mounting plate (45), and a pneumatic clamp (46) for clamping gypsum board is installed on one side of the mounting plate (45). A top rod (451) is slidably provided on the mounting plate (45). A round block (452) is fixedly connected to one end of the top rod (451), and a spring (453) is fixedly provided at the other end. One end of the spring (453) is connected to the mounting plate (45). A slide table (48) is fixedly connected between the two first moving seats (42), and a cutter (47) is slidably installed on the slide table (48).

9. The online gypsum board dimension monitoring device according to claim 8, characterized in that, The second movable seat (40) has the same structure as the first movable seat (42). The difference is that the upright plate (424) on the second movable seat (40) is slidably connected to the guide post (43). The top of the upright plate (424) on the second movable seat (40) is fixedly provided with cylinder three (401). The output end of cylinder three (401) is fixedly engaged with the positioning hole (431). A slide table three (48) and a cutter (47) are also provided between the two second movable seats (40).

10. The method for online monitoring of gypsum board dimensions according to any one of claims 1-9, characterized in that, The method includes the following steps: S1, Loading Material After the gypsum board is produced and transported to the conveying platform (1), the top frame (2) guides and presses the gypsum board and transports it to the inspection piece (3); S2, Size Monitoring A laser rangefinder (30) is used to monitor the size of the gypsum board entering the inspection piece (3) and select the gypsum board with unqualified size. S3, Product Screening Using the sorting component (4), the gypsum boards that fail the size monitoring are cut and the defective products are removed.

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