Turnover type automatic bottle washing machine
The design of the flip-type automatic bottle washing machine enables automated cleaning of plastic bottles, solving the problems of low cleaning efficiency and dust dispersion. It is adaptable to various bottle sizes, improves cleaning effect and production efficiency, and protects the health of operators.
Patent Information
- Application Number
- CN202510960552.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-11-04
AI Technical Summary
Existing bottle washing machines are inefficient, dust easily scatters and affects health, and they are difficult to adapt to the cleaning needs of plastic bottles of different sizes.
An automatic bottle washing machine with a flipping mechanism was designed, including a feeding device, a sorting device, and a cleaning device. By utilizing the flipping mechanism and the airflow rinsing mechanism working together, and through the coordination of the positioning clamping mechanism, the lifting drive mechanism, and the airflow rinsing mechanism, the machine can automatically feed, sort, and efficiently clean plastic bottles. It also uses a blowing and suction method to prevent dust from escaping.
It improves cleaning efficiency, reduces manual labor intensity, enhances cleaning effect, adapts to different sizes of plastic bottles, and protects the health of operators.
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Figure CN120885517A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bottle blowing equipment, in particular to a turnover type automatic bottle washing machine. BACKGROUND
[0002] In the production process of a bottle blowing machine, the plastic bottles after blow molding usually need to be cleaned to meet the quality standards. At present, there are mainly two ways to clean the plastic bottles: one way is to use water to clean, which wastes water resources and is time-consuming and low in efficiency; the other way is to use air to clean the inner cavity of the glass bottle, which can not only save water resources, reduce the cleaning process and reduce production costs.
[0003] In the prior art, the air cleaning method generally places a single plastic bottle on the bottle blowing machine by manual operation, and uses high-pressure airflow to clean the inside of the plastic bottle. However, this method not only has low work efficiency, but also the dust directly blown out is easy to scatter in the air, which not only easily leads to the operator inhaling dust and affects the health, but also may be attached to the cleaned bottle again, reducing the cleaning effect and affecting the product quality. In addition, the existing bottle washing machine is difficult to adapt to the cleaning needs of plastic bottles of different specifications, and the change operation is complex and time-consuming, which cannot meet the diversified production needs.
[0004] Therefore, there is an urgent need for an efficient, environmentally friendly and adaptable automatic bottle washing machine for various specifications to solve the above problems. SUMMARY
[0005] In order to solve the technical defects proposed in the background art, the purpose of the present application is to provide a turnover type automatic bottle washing machine, which aims to solve the problems of low cleaning efficiency and dust scattering affecting health in the prior art.
[0006] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows:
[0007] The utility model provides an automatic bottle washing machine of overturning type, including the feeding device for conveying plastic bottles, the arrangement in the feeding device end for plastic bottles are arranged in order and are used for cleaning the cleaning device of the bottle body inner wall in the order device discharge side one side, the cleaning device includes the machine case, the conveying belt for conveying plastic bottles is arranged in the machine case, the overturning mechanism is located in the conveying belt one side for the plastic bottle mouth overturning downward, and the airflow flushing mechanism is used for the airflow cleaning to the bottle body inner chamber with overturning mechanism cooperation, one end of overturning mechanism is connected with first lifting drive mechanism, and the other end is connected with positioning clamping mechanism, the airflow flushing mechanism is set up according to the position of overturning mechanism overturning, and the bottom end of airflow flushing mechanism is connected with second lifting drive mechanism, and the second lifting drive mechanism is connected with first lifting drive mechanism, so that overturning mechanism and airflow flushing mechanism can adjust the position of cleaning according to the specification of plastic bottle.
[0008] Preferably, the airflow flushing mechanism includes a plurality of air blowing pipes, an air suction base, an air suction pipe, and a dust collection tank. The outer sides of the air blowing pipes are provided with ultraviolet sterilization lamps. The bottom ends of the air blowing pipes are fixedly installed on the air suction base and are in communication with an external air source through the air pipes. The top ends of the air blowing pipes are provided with air blowing holes in communication with the air source. The air suction base is provided with an air suction cavity matched with the bottle mouth. The bottom end of the air suction cavity is provided with an air suction hole. One end of the air suction pipe is in communication with the air suction cavity through the air suction hole, and the other end is in communication with the dust collection tank.
[0009] Preferably, the overturning mechanism includes an overturning motor, a rotating shaft, and a synchronous belt assembly. The output end of the overturning motor is in transmission connection with the synchronous belt assembly, and the overturning motor is fixedly installed on the first lifting drive mechanism. The rotating shaft is horizontally arranged along the conveying direction of the conveying belt, one end of the rotating shaft is in linkage connection with the synchronous belt assembly, and the other end is provided with a bearing seat.
[0010] Preferably, the positioning clamping mechanism is arranged above the conveying belt for fixed clamping of the arranged plastic bottles. The positioning clamping mechanism includes a clamping frame, positioning blocks, and a cylinder driving assembly. The clamping frame is provided with at least two groups, and the two groups of clamping frames are symmetrically arranged, and the two ends of the clamping frame are in transmission connection with the cylinder driving assembly. The positioning blocks are provided with a plurality of positioning blocks, and the plurality of positioning blocks are equidistantly arranged on the inner side of the clamping frame. One side of the positioning block is fixed to the clamping frame, and the other side is provided with an arc-shaped groove matched with the bottle body. The cylinder driving assembly is in linkage connection with the overturning mechanism.
[0011] Preferably, the cylinder driving assembly comprises an L-shaped connecting plate, a transmission shaft transversely penetrating the L-shaped connecting plate, and a driving cylinder for driving the transmission shaft to rotate, one end of the L-shaped connecting plate is fixed on the turnover mechanism, and the other end is connected with the transmission shaft; the transmission shaft is slidingly connected with a bearing fixing seat, and the bearing fixing seat is fixedly connected with a limiting frame; the driving cylinder is fixed on the L-shaped connecting plate, and an output end of the driving cylinder is in transmission connection with the transmission shaft.
[0012] Preferably, the first lifting driving mechanism is arranged perpendicularly to the conveying belt and is used for adjusting the lifting position of the turnover mechanism; the first lifting driving mechanism comprises a first lifting support, a first transmission lead screw, a first guide plate and a first motor, the first lifting support is fixed on the machine box, and the first lifting support is composed of a first guide column and a first fixing plate, the first guide column is vertically fixed on the machine box, and the first fixing plate is arranged on the top of the first guide column; the first transmission lead screw is located between two adjacent first guide columns, and one end of the first transmission lead screw penetrates out of the first fixing plate; the first guide plate is transversely arranged on the first lifting support, and a first ball nut seat is connected between the first guide plate and the first transmission lead screw; the first motor is fixedly installed on the first fixing plate, and an output end of the first motor is in transmission connection with the first transmission lead screw.
[0013] Preferably, the second lifting driving mechanism is arranged between the first lifting driving mechanisms and is used for adjusting the lifting position of the airflow flushing mechanism; the second lifting driving mechanism comprises a second lifting support, a second transmission lead screw, a second guide plate and a second motor, the second lifting support is fixed on the machine box, and the second lifting support is composed of a second guide column and a second fixing plate, the second guide column is vertically fixed on the machine box, and the second fixing plate is arranged on the top of the second guide column; the second transmission lead screw is located between two adjacent second guide columns, and one end of the second transmission lead screw penetrates out of the second fixing plate; the second guide plate is transversely arranged on the second lifting support, and a second ball nut seat is connected between the second guide plate and the second transmission lead screw; the second motor is fixedly installed on the second fixing plate, and an output end of the second motor is in transmission connection with the second transmission lead screw.
[0014] Preferably, the conveying belt transversely penetrates the two sides of the machine box, and limiting assemblies for limiting and fixing the plastic bottles are installed on the two sides of the conveying belt; the limiting assembly comprises a fixing support, a limiting frame and a locking knob, the fixing support is installed on the two sides of the conveying belt, and a mounting hole is formed in the fixing support; one side of the limiting frame is movably connected with the fixing support through a connecting rod penetrating the mounting hole, and the other side is provided with a limiting baffle; the locking knob is threadedly connected to the top end of the fixing support, and one end of the locking knob abuts against the connecting rod.
[0015] Preferably, the feeding device comprises a hopper and an elevator, the hopper is in a conical structure, and the hopper is arranged at the bottom end of the elevator; a plurality of material blocking plates are arranged equidistantly on the surface of the conveying belt of the elevator, and the end of the elevator is connected with a discharging track.
[0016] Preferably, the sorting device comprises a hopper, a rotating disc and a feeding track, the rotating disc is arranged in the hopper, and a plurality of mounting stations for accommodating plastic bottles are circumferentially distributed on the rotating disc; the feeding track is located on one side of the rotating disc and communicates with the hopper, and the discharging end of the feeding track is connected with the conveying belt.
[0017] In summary, the beneficial effects of the present application are:
[0018] 1. When the turnover type automatic bottle washing machine of the present application works, the plastic bottles first enter the sorting device through the feeding device, then are sorted and arranged by the sorting device, and then are conveyed to the conveying belt of the cleaning device, finally the cleaning device works cooperatively through the positioning and clamping mechanism, the turnover mechanism, the airflow washing mechanism and the corresponding lifting driving mechanism, so that the automatic feeding, sorting and arrangement and efficient cleaning of the plastic bottles are realized, which not only reduces the labor intensity, but also greatly improves the cleaning efficiency.
[0019] 2. The positioning and clamping mechanism in the present application can batch clamp the plastic bottles on the conveying belt, and drive the plastic bottles to turn over through the turnover mechanism so that the bottle opening is downward, at the same time, the first lifting driving mechanism drives the turned over plastic bottles to move downward, and the second lifting driving mechanism drives the airflow washing mechanism to move upward, which cooperates with each other, so that the airflow washing mechanism can adjust the cleaning position according to the specifications of the plastic bottles, and the airflow washing mechanism adopts the way of blowing and sucking at the same time, which effectively avoids the dust from escaping in the air, thereby improving the cleaning effect; in addition, the present application can also remove the larger particles of foreign matters or dry the water remaining in the inner cavity of the plastic bottle after washing, thereby improving the versatility of the bottle washing machine. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a structural schematic view of the turnover type automatic bottle washing machine of the present application;
[0021] Figure 2 is a main view of the turnover type automatic bottle washing machine of the present application;
[0022] Figure 3 is a top view of the feeding device and the sorting device in the present application;
[0023] Figure 4 is a top view of the cleaning device in the present application;
[0024] Figure 5 is a front side structural schematic view of the cleaning device in the present application;
[0025] Figure 6 is the schematic view of the rear side structure of the cleaning device of the present application;
[0026] Figure 7 is Figure 5 is the enlarged view of the limiting component structure at a in the figure;
[0027] Figure 8 is Figure 6 is the enlarged view of the air flow flushing mechanism structure at b in the figure;
[0028] Figure 9 is the schematic view of the first lifting driving mechanism and the positioning and clamping mechanism in the present application.
[0029] Explanation of the reference numerals in the figure:
[0030] 1, feeding device; 11, hopper; 12, elevator; 121, material blocking plate; 122, discharging track; 2, material sorting device; 21, material cylinder; 22, rotating disc; 221, mounting station; 23, feeding track; 3, cleaning device; 31, machine box; 32, conveying belt; 33, overturning mechanism; 331, overturning motor; 332, rotating shaft; 333, synchronous belt assembly; 334, bearing seat; 34, air flow flushing mechanism; 341, air blowing pipe; 3411, air blowing hole; 342, suction air base; 3421, suction air cavity; 3422, air suction hole; 343, air suction pipe; 344, dust collecting tank; 345, ultraviolet sterilization lamp; 4, first lifting driving mechanism; 41, first lifting support; 411, first guide column; 412, first fixed plate; 42, first transmission screw; 43, first guide plate; 44, first motor; 45, first ball nut seat; 5, positioning and clamping mechanism; 51, clamping frame; 52, positioning block; 521, arc-shaped groove; 53, air cylinder driving assembly; 531, L-shaped connecting plate; 532, transmission shaft; 533, driving air cylinder; 534, bearing fixing seat; 6, second lifting driving mechanism; 61, second lifting support; 611, second guide column; 612, second fixed plate; 62, second transmission screw; 63, second guide plate; 64, second motor; 65, second ball nut seat; 7, limiting component; 71, fixed support; 72, limiting frame; 721, connecting rod; 722, limiting baffle; 73, locking knob. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments in the present application belong to the scope of protection of the present application.
[0032] Those skilled in the art should understand that in the disclosure of the present application, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the above terms cannot be understood as a limitation of the present application.
[0033] In the description of the present application, if the word "several" or the like is described, it means one or more, the meaning of multiple is two or more, greater than, less than, more than, etc. are not included in the number, above, below, within, etc. are understood to include the number. If it is described as first, second, third, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0034] The following will be described in detail in combination with the accompanying drawings Figures 1-7 Further detailed description will be made on an embodiment of the present application.
[0035] An automatic bottle washing machine, as shown in the drawings, comprises a feeding device 1 for feeding plastic bottles, a sorting device 2 arranged at the end of the feeding device 1 for sorting plastic bottles, and a cleaning device 3 connected to one side of the discharge end of the sorting device 2 for cleaning the inner wall of the bottle body. Figure 1 , 2 The cleaning device 3 comprises a machine box 31, a conveying belt 32 arranged on the machine box 31 for conveying plastic bottles, a turnover mechanism 33 arranged on one side of the conveying belt 32 for turning the bottle mouth of the plastic bottle downward, and an air flow flushing mechanism 34 cooperating with the turnover mechanism 33 for air flow cleaning of the inner cavity of the bottle body. One end of the turnover mechanism 33 is drivingly connected with a first lifting driving mechanism 4, and the other end is drivingly connected with a positioning and clamping mechanism 5. The air flow flushing mechanism 34 is arranged corresponding to the position after the turnover of the turnover mechanism 33, and the bottom end of the air flow flushing mechanism 34 is drivingly connected with a second lifting driving mechanism 6. The second lifting driving mechanism 6 is connected with the first lifting driving mechanism 4 in cooperation, so that the turnover mechanism 33 and the air flow flushing mechanism 34 can adjust the cleaning position synchronously according to the specifications of the plastic bottle.
[0036] Specifically, the turnover automatic bottle washing machine first enters the plastic bottles into the sorting device 2 through the feeding device 1 when working, then sorts and arranges the plastic bottles by the sorting device 2, and then transports them to the conveying belt 32 of the cleaning device 3. Finally, the cleaning device 3 realizes automatic feeding, sorting and arranging and efficient cleaning of the plastic bottles through the cooperation of the positioning and clamping mechanism 5, the turnover mechanism 33, the airflow washing mechanism 34 and the corresponding lifting driving mechanism, which not only reduces the labor intensity, but also greatly improves the cleaning efficiency. The positioning and clamping mechanism 5 can batch clamp the plastic bottles on the conveying belt 32, and drive the plastic bottles to overturn through the turnover mechanism 33 to make the bottle mouth downward, while the first lifting driving mechanism 4 drives the overturned plastic bottles to move downward, and the second lifting driving mechanism 6 drives the airflow washing mechanism 34 to move upward, so that the airflow washing mechanism 34 can adjust the cleaning position according to the specifications of the plastic bottles. In addition, the airflow washing mechanism 34 adopts the way of blowing and sucking at the same time, which not only avoids the dust from escaping in the air, but also improves the cleaning effect.
[0037] In the embodiment, as shown in Figures 4 to 8 The airflow washing mechanism 34 includes a plurality of air blowing pipes 341, a suction air base 342, an air suction pipe 343 and a dust collecting tank 344. The air blowing pipes 341 are provided with a plurality of air blowing pipes 341, and the outer sides of the plurality of air blowing pipes 341 are sleeved with ultraviolet germicidal lamps 345; the bottom end of the air blowing pipe 341 is fixedly installed on the suction air base 342 and is communicated with the outside air source through the air pipe, and the top end of the air blowing pipe 341 is provided with an air blowing hole 3411 communicated with the air source; the suction air base 342 is fixedly connected to the second lifting driving mechanism 6, and the suction air base 342 is communicated with the dust collecting tank 344 through the air suction pipe 343. The suction air base 342 has a suction cavity 3421 matched with the bottle mouth, and the bottom end of the suction cavity 3421 is provided with an air suction hole 3422 communicated with the air suction pipe 343.
[0038] Specifically, when the plastic bottle is flipped 180° by the flipping mechanism 33 so that the bottle opening faces downwards, the first lifting drive mechanism 4 moves the flipped plastic bottle downwards, and the second lifting drive mechanism 6 moves the airflow flushing mechanism 34 upwards. These two mechanisms work together to ensure that the suction chamber 3421 of the suction base 342 accurately covers the bottle opening. At this time, an external air source introduces high-pressure gas into the blowing pipe 341 through the air pipe. The high-pressure gas is blown out from the blowing hole 3411 at the top of the blowing pipe 341. The blown gas can lift dust, particulate matter, and other foreign objects from the inner wall of the plastic bottle, suspending them inside the bottle. Simultaneously, due to the negative pressure created within the suction chamber 3421 of the suction base 342, the dust and foreign objects suspended inside the plastic bottle are drawn into the suction chamber 3421 through the suction hole 3422 under the negative pressure, and then sucked into the dust collection tank 344 through the suction pipe 343. This method of blowing and suction simultaneously effectively removes dust and foreign objects from the inner wall of plastic bottles, preventing dust from escaping into the air and protecting the health of operators. Furthermore, for larger particles, the high-pressure gas can blow them off and suck them into the dust collection tank 344; and for any moisture remaining in the inner cavity of the plastic bottle after washing, the high-pressure gas can also dry it, greatly improving cleaning efficiency and effectiveness.
[0039] It is worth mentioning that while the air blowing tube 341 blows air, the ultraviolet germicidal lamp 345 located outside the air blowing tube 341 is activated simultaneously. The emitted ultraviolet light can further sterilize and disinfect the inner cavity of the bottle, thereby improving the dual cleaning effect on the plastic bottle.
[0040] In this embodiment, as Figure 9 As shown, the flipping mechanism 33 includes a flipping motor 331, a rotating shaft 332, and a synchronous belt assembly 333. The output end of the flipping motor 331 is connected to the synchronous belt assembly 333 for transmission, and the flipping motor 331 is fixedly mounted on the first lifting drive mechanism 4; the rotating shaft 332 is horizontally arranged along the conveying direction of the conveyor belt 32, and one end of the rotating shaft 332 is linked to the synchronous belt assembly 333, while the other end is provided with a bearing seat 334.
[0041] Specifically, when the plastic bottle is conveyed to the lower side of the positioning and clamping mechanism 5 by the conveying belt 32, the positioning and clamping mechanism 5 fixes the plastic bottle; at this time, the overturning motor 331 is started, and the rotating shaft 332 is driven to rotate through the synchronous belt assembly 333. Since the rotating shaft 332 is linked with the positioning and clamping mechanism 5, the rotation of the rotating shaft 332 will drive the positioning and clamping mechanism 5 and the clamped plastic bottle to overturn together, so that the plastic bottle is overturned by 180° with the bottle opening downward; after being washed by the airflow washing mechanism 34, the overturning mechanism 33 overturns the bottle body to reset, so that the cleaned bottle body is conveyed out of the material by the conveying belt 32 again. In this overturning process, the overturning motor 331 provides stable power output, the synchronous belt assembly 333 ensures effective power transmission, and the rotating shaft 332 can rotate stably under the support of the bearing seat 334, so as to ensure that the plastic bottle can be accurately and stably overturned to the appropriate angle. The overturning mechanism 33 is simple and reliable in design, and can quickly realize the overturning action of the plastic bottle, thereby creating conditions for the subsequent dust cleaning work.
[0042] In the embodiment, as shown in Figure 9 The positioning and clamping mechanism 5 is arranged above the conveying belt 32, and is used for fixing and clamping the arranged plastic bottles; the positioning and clamping mechanism 5 includes a clamping frame 51, a positioning block 52 and a cylinder driving assembly 53. The clamping frame 51 is provided with at least two groups, and the two groups of clamping frames 51 are symmetrically arranged. The two ends of the clamping frame 51 are in transmission connection with the cylinder driving assembly 53. The positioning block 52 is provided with a plurality of positioning blocks 52, which are equidistantly arranged on the inner side of the clamping frame 51. One side of the positioning block 52 is fixed to the clamping frame 51, and the other side is provided with an arc-shaped groove 521 matched with the bottle body. The cylinder driving assembly 53 is in linkage connection with the overturning mechanism 33.
[0043] Specifically, the cylinder driving assembly 53 includes an L-shaped connecting plate 531, a transmission shaft 532 transversely penetrating the L-shaped connecting plate 531, and a driving cylinder 533 for driving the transmission shaft 532 to rotate. One end of the L-shaped connecting plate 531 is fixed to the overturning mechanism 33, and the other end is connected with the transmission shaft 532. The transmission shaft 532 is slidably connected with a bearing fixed seat 534, and the bearing fixed seat 534 is fixedly connected with the limiting frame 72. The driving cylinder 533 is fixed to the L-shaped connecting plate 531, and the output end of the driving cylinder 533 is in transmission connection with the transmission shaft 532.
[0044] When the plastic bottle is conveyed to below the positioning and clamping mechanism 5, the driving cylinder 533 is started, and the output end of the driving cylinder 533 drives the transmission shaft 532 to rotate. The transmission shaft 532 is provided with a cam profile or eccentric wheel, and the bearing fixing seat 534 is in contact with the cam profile or eccentric wheel; when the transmission shaft 532 rotates, the cam profile or eccentric wheel pushes the bearing fixing seat 534 to slide in the axial direction, thereby driving the clamping frame 51 to move to the middle. Since the arc-shaped groove 521 inside the positioning block 52 is matched with the bottle body, when the clamping frame 51 moves, the positioning block 52 can accurately clamp the bottle body of the plastic bottle, so as to realize the fixed clamping of the plastic bottle. At the same time, since the cylinder driving assembly 53 is connected with the turnover mechanism 33 in linkage, after the plastic bottle is fixed, the turnover mechanism 33 can drive the positioning and clamping mechanism 5 and the plastic bottle to perform a turnover action together. This positioning and clamping mechanism 5 can quickly and accurately clamp the plastic bottle, and realizes automatic operation through cylinder driving, thereby improving the work efficiency. In addition, the arc-shaped groove 521 of the positioning block 52 is designed to better fit the plastic bottle body, so as to ensure the stability of clamping and avoid the situation that the plastic bottle is loose or falls off during turnover and cleaning.
[0045] In the present embodiment, as shown in Figure 9 The first lifting driving mechanism 4 includes a first lifting support 41, a first transmission lead screw 42, a first guide plate 43 and a first motor 44. The first lifting support 41 is fixed to the cabinet 31 and is composed of a first guide column 411 and a first fixed plate 412. The first guide column 411 is vertically fixed to the cabinet 31, and the first fixed plate 412 is arranged at the top of the first guide column 411. The first transmission lead screw 42 is located between two adjacent first guide columns 411, and one end of the first transmission lead screw 42 penetrates out of the first fixed plate 412. The first guide plate 43 is arranged transversely on the first lifting support 41, and a first ball nut seat 45 is connected between the first guide plate 43 and the first transmission lead screw 42. The first motor 44 is fixedly installed on the first fixed plate 412, and the output end of the first motor 44 is in transmission connection with the first transmission lead screw 42.
[0046] Specifically, in operation, the first motor 44 is started, and the output end of the first motor 44 drives the first transmission screw 42 to rotate. Since the first guide plate 43 is connected with the first transmission screw 42 through the first ball nut seat 45, the rotation of the first transmission screw 42 drives the first ball nut seat 45 to move along the axial direction of the first transmission screw 42, thereby driving the first guide plate 43 to move up and down on the first lifting support 41. Since the turnover mechanism 33 is fixedly installed on the first lifting support 41, the up-and-down movement of the first guide plate 43 drives the turnover mechanism 33 and the plastic bottle clamped thereby to move up and down together; the first guide column 411 provides a guide for the movement of the first guide plate 43, thereby ensuring the stability and accuracy of the first guide plate 43 in the movement process. By controlling the rotation direction and speed of the first motor 44, the lifting position of the turnover mechanism 33 and the plastic bottle can be accurately adjusted, so that the turnover mechanism 33 and the plastic bottle can be accurately matched with the airflow flushing mechanism 34 to complete the cleaning work.
[0047] In the embodiment, as shown in Figure 6 the second lifting drive mechanism 6 includes a second lifting support 61, a second transmission screw 62, a second guide plate 63 and a second motor 64. The second lifting support 61 is fixed to the cabinet 31, and the second lifting support 61 is composed of a second guide column 611 and a second fixed plate 612. The second guide column 611 is fixed vertically on the cabinet 31, and the second fixed plate 612 is arranged at the top of the second guide column 611. The second transmission screw 62 is located between two adjacent second guide columns 611, and one end of the second transmission screw 62 penetrates out of the second fixed plate 612. The second guide plate 63 is arranged transversely on the second lifting support 61, and the second guide plate 63 is connected with the second transmission screw 62 through a second ball nut seat 65. The second motor 64 is fixedly installed on the second fixed plate 612, and the output end of the second motor 64 is in transmission connection with the second transmission screw 62.
[0048] Specifically, the working principle of the second lifting drive mechanism 6 is similar to that of the first lifting drive mechanism 4. When the second motor 64 is started, the output end of the second motor 64 drives the second transmission screw 62 to rotate, and the second transmission screw 62 drives the second guide plate 63 to move up and down on the second lifting support 61 through the second ball nut seat 65. Since the airflow flushing mechanism 34 is fixedly connected to the second lifting support 61, the up-and-down movement of the second guide plate 63 drives the airflow flushing mechanism 34 to move up and down. The second guide column 611 provides a guide for the movement of the second guide plate 63, thereby ensuring the stability and accuracy of the airflow flushing mechanism 34 in the movement process. The first lifting drive mechanism 4 and the second lifting drive mechanism 6 cooperate with each other, can accurately adjust the relative position between the airflow flushing mechanism 34 and the plastic bottle according to the specifications of the plastic bottle, and ensure that the airflow flushing mechanism 34 can smoothly extend into the plastic bottle and complete the cleaning work, thereby improving the adaptability of the bottle washing machine to plastic bottles of different specifications.
[0049] In the embodiment, as shown in Figure 7 the conveying belt 32 transversely penetrates both sides of the machine box 31 for conveying plastic bottles; the limiting assembly 7 includes a fixed support 71, a limiting support 72 and a locking knob 73, the fixed support 71 is installed on both sides of the conveying belt 32, and a mounting hole is formed in the fixed support 71; one side of the limiting support 72 is movably connected with the fixed support 71 through a connecting rod 721 penetrating the mounting hole, and the other side is provided with a limiting baffle 722; the locking knob 73 is threadedly connected to the top end of the fixed support 71, and one end of the locking knob 73 abuts on the connecting rod 721.
[0050] Specifically, in actual installation and use, the distance between the two limiting baffles 722 can be changed by adjusting the position of the limiting support 72 according to the specifications of the plastic bottles. The specific operation is to loosen the locking knob 73, move the limiting support 72 along the connecting rod 721 in the mounting hole to the appropriate position, and then tighten the locking knob 73 to fix the limiting support 72. In this way, the limiting baffles 722 can limit and fix the plastic bottles on the conveying belt 32, preventing the plastic bottles from deviating or falling during the conveying process, and ensuring that the plastic bottles can accurately reach the subsequent processing position. At the same time, this adjustable limiting assembly 7 can adapt to plastic bottles of different specifications, improving the versatility of the bottle washing machine.
[0051] It should be noted that the position of the conveying belt 32 corresponding to the clamping frame 51 of the positioning and clamping mechanism 5 is not provided with the limiting assembly 7, which is to avoid the collision between the clamping frame 51 and the limiting support 72 during the clamping action. At this position, the positioning and prevention of lateral shift / falling of the plastic bottles mainly rely on the positioning and clamping mechanism 5 itself which is about to act.
[0052] In the embodiment, as shown in Figure 3 the feeding device 1 includes a hopper 11 and an elevator 12, the hopper 11 adopts a conical structure, which helps the plastic bottles to smoothly converge to the bottom of the hopper 11, facilitating the grabbing and conveying of the elevator 12; at the same time, the hopper 11 is arranged at the bottom end of the elevator 12, which can stably receive the plastic bottles; a plurality of material blocking plates 121 are equidistantly arranged on the surface of the conveying belt of the elevator 12, and a discharging track 122 is connected to the end of the elevator 12.
[0053] Specifically, during the actual feeding process, the plastic bottles are manually poured into the hopper 11 and will naturally slide to the bottom of the hopper 11 due to the action of gravity. After the elevator 12 is started, the conveying belt of the elevator 12 drives the baffle plate 121 to move upward, and the baffle plate 121 will clamp the plastic bottles and convey them upward. When the plastic bottles are conveyed to the top end of the elevator 12, they will slide into the sorting device 2 along the discharging track 122 at the end of the elevator 12 under the action of gravity and the pushing force of the conveying belt. This feeding mode realizes automatic feeding of the plastic bottles, reduces manual intervention, and improves production efficiency. At the same time, the setting of the baffle plate 121 ensures the stability of the plastic bottles during the conveying process, avoiding the situation of sliding or piling up of the plastic bottles.
[0054] In the embodiment, as shown in the figure, Figure 3 The sorting device 2 includes a barrel 21, a rotating disc 22 and a feeding track 23. The rotating disc 22 is arranged in the barrel 21, and a plurality of mounting stations 221 for accommodating plastic bottles are circumferentially distributed on the rotating disc 22. The feeding track 23 is located on one side of the rotating disc 22 and communicates with the barrel 21, and the discharging end of the feeding track 23 is connected with the conveying belt 32. A plurality of mounting stations 221 for accommodating plastic bottles are circumferentially distributed on the rotating disc 22, and a servo motor is drivingly connected to the bottom end of the rotating disc 22.
[0055] Specifically, after the plastic bottles fall into the barrel 21 from the elevator 12, the servo motor arranged at the bottom of the rotating disc 22 drives the rotating disc 22 to rotate, so that the plastic bottles accurately fall into the mounting stations 221 during the rotation. With the continuous rotation of the rotating disc 22, the mounting stations 221 with plastic bottles will rotate to one side of the feeding track 23. At this time, under the action of gravity and the centrifugal force generated by the rotation of the rotating disc 22, the plastic bottles will slide from the mounting stations 221 into the feeding track 23, thereby completing the sorting and feeding of the plastic bottles, and sliding along the feeding track 23 to the conveying belt 32 of the cleaning device 3, preparing for the subsequent cleaning work.
[0056] It is worth mentioning that the actions of the above-mentioned mechanisms are controlled by a PLC program, and a photoelectric sensor is arranged to detect the position of the bottles and trigger the corresponding driving motor. For different specifications of bottles, parameters can be input through a man-machine interface, so that the bottle washing machine can automatically adjust the parameters such as the overturning angle, the lifting height, the blowing pressure, etc., to realize flexible production.
[0057] The working principle of the present application is as follows:
[0058] The turnover automatic bottle washing machine works, the plastic bottle first gathers through the conical hopper 11, and the blocking plate 121 of the elevator 12 is obliquely transported to the material arranging device 2, the installation position 221 of the rotating disc 22 cooperates with the servo motor to sort the bottle and send it into the feeding track 23. The bottle slides along the track to the conveying belt 32 of the cleaning device 3, the spacing is adjusted and the bottle body is fixed by the limiting assembly 7. The positioning and clamping mechanism 5 drives the clamping frame 51 to clamp the bottle, the turnover motor 331 drives the rotating shaft 332 through the synchronous belt assembly 333 to make the bottle turn over 180° to the bottle mouth downward, the first lifting driving mechanism 4 drives the turned over bottle to descend, and the second lifting driving mechanism 6 makes the airflow flushing mechanism 34 rise, so that the air suction cavity 3421 is accurately connected with the bottle mouth. At this time, the external air source supplies air to the air blowing pipe 341, the high-pressure gas is sprayed from the air blowing hole 3411 to strip the dust on the bottle wall, the dust-containing airflow is sucked into the dust collecting tank 344 by the air suction cavity 3421 under negative pressure, the cleaning by blowing and sucking is completed, and after cleaning, the mechanisms are reset, and the bottle is sent out with the conveying belt 32.
[0059] The embodiments of the specific embodiment are the preferred embodiments of the application, not limited by the protection scope of the application, wherein the same parts are indicated by the same reference numerals. Therefore: any equivalent changes made according to the structure, shape and principle of the application should be covered by the protection scope of the application.
Claims
1. A rotary automatic bottle washing machine, comprising a feeding device for conveying and feeding plastic bottles, a sorting device disposed at the end of the feeding device for sorting and arranging the plastic bottles, and a cleaning device connected to one side of the discharge end of the sorting device for cleaning the inner wall of the bottle, characterized in that, The cleaning device includes a housing, a conveyor belt mounted on the housing for transporting plastic bottles, a flipping mechanism located on one side of the conveyor belt for flipping the bottle openings downwards, and an airflow rinsing mechanism that works in conjunction with the flipping mechanism for airflow cleaning of the bottle's inner cavity. One end of the flipping mechanism is driven by a first lifting drive mechanism, and the other end is linked to a positioning clamping mechanism. The airflow rinsing mechanism is positioned corresponding to the flipped position of the flipping mechanism, and its bottom end is driven by a second lifting drive mechanism. The second lifting drive mechanism works in conjunction with the first lifting drive mechanism so that the flipping mechanism and the airflow rinsing mechanism can synchronously adjust the cleaning position according to the specifications of the plastic bottle.
2. The automatic bottle washing machine with a tilting mechanism according to claim 1, characterized in that, The airflow rinsing mechanism includes an air blowing pipe, a suction base, a suction pipe, and a dust collection tank. Multiple air blowing pipes are provided, and ultraviolet germicidal lamps are fitted around the outer sides of each air blowing pipe. The bottom end of each air blowing pipe is fixedly mounted on the suction base and connected to an external air source via an air pipe. The top end of each air blowing pipe has an air blowing hole connected to the air source. The suction base has a suction chamber adapted to the bottle opening, and the bottom end of the suction chamber has an air extraction hole. One end of the suction pipe is connected to the suction chamber through the air extraction hole, and the other end is connected to the dust collection tank.
3. The automatic bottle washing machine with a tilting mechanism according to claim 1, characterized in that, The flipping mechanism includes a flipping motor, a rotating shaft, and a synchronous belt assembly. The output end of the flipping motor is connected to the synchronous belt assembly for transmission, and the flipping motor is fixedly installed on the first lifting drive mechanism. The rotating shaft is horizontally arranged along the conveying direction of the conveyor belt, and one end of the rotating shaft is linked to the synchronous belt assembly, while the other end is provided with a bearing seat.
4. The automatic bottle washing machine with a tilting mechanism according to claim 1, characterized in that, The positioning and clamping mechanism is positioned directly above the conveyor belt to securely clamp the arranged plastic bottles. The positioning and clamping mechanism includes a clamping frame, positioning blocks, and a cylinder drive assembly. At least two sets of clamping frames are provided, symmetrically arranged, with both ends of the clamping frames connected to the cylinder drive assembly. Multiple positioning blocks are provided, equidistantly arranged on the inner side of the clamping frame. One side of each positioning block is fixed to the clamping frame, while the other side has an arc-shaped groove adapted to the bottle body. The cylinder drive assembly is linked to the flipping mechanism.
5. The automatic bottle washing machine with a tilting mechanism according to claim 4, characterized in that, The cylinder drive assembly includes an L-shaped connecting plate, a drive shaft that extends laterally through the L-shaped connecting plate, and a drive cylinder for driving the drive shaft to rotate. One end of the L-shaped connecting plate is fixed to a flipping mechanism, and the other end is connected to the drive shaft. A bearing fixing seat is slidably connected to the drive shaft, and the bearing fixing seat is fixedly connected to a limit frame. The drive cylinder is fixed to the L-shaped connecting plate, and the output end of the drive cylinder is connected to the drive shaft for transmission.
6. The automatic bottle washing machine with a tilting mechanism according to claim 1, characterized in that, The first lifting drive mechanism is arranged perpendicular to the conveyor belt and is used to adjust the lifting position of the tilting mechanism. The first lifting drive mechanism includes a first lifting bracket, a first transmission screw, a first guide plate, and a first motor. The first lifting bracket is fixed on the machine housing and is composed of a first guide column and a first fixing plate. The first guide column is vertically fixed on the machine housing, and the first fixing plate is disposed on the top of the first guide column. The first transmission screw is located between two adjacent first guide columns, and one end of the first transmission screw extends through the first fixing plate. The first guide plate is arranged horizontally on the first lifting bracket, and a first ball nut seat is connected between the first guide plate and the first transmission screw. The first motor is fixedly mounted on the first fixing plate, and the output end of the first motor is connected to the first transmission screw.
7. The automatic bottle washing machine with a tilting mechanism according to claim 1, characterized in that, The second lifting drive mechanism is disposed between the first lifting drive mechanisms and is used to adjust the lifting position of the airflow flushing mechanism; The second lifting drive mechanism includes a second lifting bracket, a second transmission screw, a second guide plate, and a second motor. The second lifting bracket is fixed to the housing and consists of a second guide column and a second fixing plate. The second guide column is vertically fixed to the housing, and the second fixing plate is disposed on the top of the second guide column. The second transmission screw is located between two adjacent second guide columns, and one end of the second transmission screw extends through the second fixing plate. The second guide plate is horizontally disposed on the second lifting bracket, and a second ball nut seat is connected between the second guide plate and the second transmission screw. The second motor is fixedly mounted on the second fixing plate, and the output end of the second motor is connected to the second transmission screw.
8. The automatic bottle washing machine with a tilting mechanism according to claim 1, characterized in that, The conveyor belt runs laterally through both sides of the machine housing, and limiting components for restricting and fixing plastic bottles are installed on both sides of the conveyor belt. The limiting components include a fixed bracket, a limiting frame, and a locking knob. The fixed bracket is installed on both sides of the conveyor belt and has mounting holes. One side of the limiting frame is movably connected to the fixed bracket through the mounting holes via a connecting rod, and the other side is provided with a limiting baffle. The locking knob is threaded to the top of the fixed bracket, and one end of the locking knob abuts against the connecting rod.
9. The automatic bottle washing machine of claim 1, characterized in that, The feeding device includes a hopper and an elevator. The hopper has a conical structure and is located at the bottom of the elevator. Multiple baffles are evenly spaced on the conveyor belt surface of the elevator, and a discharge track is connected to the end of the elevator.
10. The automatic bottle washing machine of claim 1, characterized in that, The material handling device includes a material cylinder, a rotating disk, and a feeding track. The rotating disk is located inside the material cylinder, and multiple installation stations for accommodating plastic bottles are distributed around the circumference of the rotating disk. The feeding track is located on one side of the rotating disk and communicates with the material cylinder, and the discharge end of the feeding track is connected to the conveyor belt.