A shearing device for machining mechanical parts

By designing a circular saw maintenance mechanism and a parts fixing mechanism, the problems of circular saw blade deformation and chipping were solved, achieving efficient maintenance of the circular saw blade and extending the stability and service life of the device.

CN120885754BActive Publication Date: 2025-12-02NANTONG DEV ZONE SHENTONG MASCH CO LTD
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Patent Information

Application Number
CN202511432832.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2025-12-02
Estimated Expiration
2045-10-09

AI Technical Summary

Technical Problem

In existing mechanical parts processing equipment, circular saw blades are prone to deformation or chipping after prolonged cutting, making maintenance inconvenient and affecting cutting quality.

Method used

A shearing processing device was designed, which includes a circular saw maintenance mechanism, a parts fixing mechanism, and an auxiliary shearing mechanism. The device uses a hydraulic impact structure and an electric slide to drive the processing block to impact and grind the circular saw blade. The mechanical arm structure and clamping structure improve the maintenance effect of the circular saw blade. The auxiliary box and lifting baffle prevent parts from deforming, and the cleaning roller and air jet improve the service life of the device.

Benefits of technology

This technology enables efficient maintenance of the circular saw blade, improves cutting quality and device stability, prevents parts deformation, and extends the device's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of mechanical parts processing technology, and particularly to a shearing processing device for mechanical parts processing. It includes a processing base, with a robotic arm structure mounted on one side wall of the base; a circular saw structure is driven to the output end of the robotic arm structure; and a circular saw maintenance mechanism is mounted on the output end of the circular saw structure. This invention controls two sets of translation plates to rapidly impact the circular saw blade, and four sets of electric slides can drive four sets of processing blocks to move laterally from the axial region of the circular saw blade. Combined with the fixed 45° rotation of the circular saw blade, the four sets of processing blocks can impact the circular saw blade, simulating a cross-shaped hammering repair method. Simultaneously, by controlling the horizontal rotation of the processing blocks, the grinding surface of the processing blocks can be made to conform to the circular saw blade blades at different inclination angles. Combined with the high-speed rotation of the circular saw blade, the blade edges of the circular saw blade can be ground evenly, thereby improving the device's maintenance effect on the circular saw blade.
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Description

Technical Field

[0001] This invention belongs to the field of mechanical parts processing technology, and specifically relates to a shearing processing device for processing mechanical parts. Background Technology

[0002] Mechanical parts are the basic components that make up machinery. They are inseparable individual parts that make up machinery and machines. During the production and processing of mechanical parts, they often need to be cut so that they can be further processed later.

[0003] A search revealed that Chinese Patent Publication No. CN219944809U, published on November 3, 2023, discloses a cutting device for machining mechanical parts. The device includes a base, an adjustment structure at one end of the base, a rotating seat fixedly connected to the top of the adjustment structure, a cutting disc rotatably connected to the top of the rotating seat, a drive motor fixedly connected to one end of the cutting disc, a lever fixedly connected to the other side of the cutting disc, and a cutting wheel rotatably connected to the inner wall of the cutting disc. This invention, through the adjustment structure, allows the rotating seat to rotate the scale adjustment disc to a suitable angle. Then, the spring force of a return spring causes the sliding seat to slide, moving the positioning block into a suitable positioning hole, thus achieving limited positioning and fixing after the positioning hole rotates. This allows the cutting angle of the cutting wheel to be changed, avoiding the limitation of traditional cutting wheels that can only move vertically up and down for cutting, and improving the applicability for cutting mechanical parts.

[0004] However, the device still has the following drawbacks:

[0005] After prolonged cutting, circular saw blades are prone to deformation or chipping. Continued use affects cutting quality, and maintenance requires disassembling the blade, which is inconvenient. As a result, the device lacks effective maintenance for the circular saw blade. Summary of the Invention

[0006] To address the aforementioned problems, the present invention provides a shearing processing device for machining mechanical parts, comprising a processing base, a first electric guide rail on one side wall of the processing base; a movable mounting seat connected to the output end of the first electric guide rail; a mechanical arm structure on the top of the movable mounting seat; a circular saw structure connected to the output end of the mechanical arm structure; and a circular saw maintenance mechanism on the output end of the circular saw structure.

[0007] The processing base has a processing groove on its top; two sets of second electric guide rails are symmetrically arranged on the inner walls of the top two sides of the processing groove; two sets of part fixing mechanisms and auxiliary shearing mechanisms are connected to the output end of the second electric guide rails.

[0008] The circular saw maintenance mechanism includes a first mounting frame; two sets of translation plates capable of rapid horizontal movement are symmetrically arranged on the inner walls of both sides of the first mounting frame; two sets of guide plates are symmetrically arranged on the top of the two sets of translation plates.

[0009] Each set of guide plates has two sets of limiting slots; each set of limiting slots has a processing block for impacting and grinding the saw blade of the circular saw structure.

[0010] Furthermore, the two sets of part fixing mechanisms are located on both sides of the auxiliary shearing mechanism; the first mounting frame is installed on the output end opening of the circular saw structure; several sets of hydraulic impact structures are symmetrically arranged on the outer walls of both sides of the first mounting frame; the output ends of several sets of hydraulic impact structures on the same side are all connected to a corresponding set of translation plates.

[0011] Furthermore, each set of processing blocks is square-shaped, and both horizontal side walls are set as arc surfaces; the side wall of each set of processing blocks away from the corresponding set of guide plates is set as a grinding surface; the top of each set of translation plates is provided with two sets of electric slides; the two sets of electric slides are symmetrically arranged on both sides of the two sets of guide plates; a set of mounting blocks is drivenly connected to the output end of each set of electric slides.

[0012] Furthermore, the end of each set of mounting blocks away from the corresponding set of electric slides is connected to the corresponding set of processing blocks; the top of each set of translation plates is provided with several sets of sliding grooves; a set of sliders is slidably connected in each set of sliding grooves; a set of first return springs is provided on one side wall of each set of sliders; the other end of each set of first return springs is connected to one side wall of the corresponding set of sliding grooves; the top of each set of sliders is connected to the bottom of the corresponding set of electric slides.

[0013] Furthermore, the part fixing mechanism includes a clamping structure; the clamping structure is drivenly connected to the output ends of two sets of second electric guide rails; two sets of second mounting frames are symmetrically drivenly connected to the output ends of the clamping structure; several sets of abutting blocks are provided on the opposite side wall of the two sets of second mounting frames; several sets of abutting blocks on the same side are sequentially hinged together.

[0014] Furthermore, each set of the contact blocks has a set of mounting grooves on the side wall away from the corresponding set of second mounting frames; each set of mounting grooves has a set of distance sensors; each set of second mounting frames has a set of lifting channels; and each set of lifting channels has several sets of lifting blocks slidably connected in the vertical direction.

[0015] Furthermore, each set of lifting blocks is provided with a set of second return springs at its top and bottom; the other end of each set of second return springs is connected to the inner wall of the corresponding set of lifting blocks or lifting channels; each set of lifting blocks is provided with a set of first electric push rods on the side wall away from the contact block; the output end of each set of first electric push rods is hinged to the corresponding set of contact blocks.

[0016] Furthermore, the auxiliary shearing mechanism includes an auxiliary box; a collection groove is provided on the top of the auxiliary box; four sets of storage grooves are symmetrically provided on the two sides of the top of the auxiliary box; a set of stabilizing plates is provided in each set of storage grooves; the cross-section of each set of stabilizing plates is fan-shaped, and an elastic sheet is provided on the concave surface.

[0017] Furthermore, two sets of lifting baffles are symmetrically and movable through the top of the auxiliary box, perpendicular to the two sides of the collection trough; two sets of telescopic grooves are symmetrically opened on the inner walls of both sides of the collection trough; a set of cleaning plates is provided in each set of telescopic grooves; several sets of second electric push rods are symmetrically arranged on the two sides of the auxiliary box; several sets of second electric push rods on the same side are all connected to the corresponding set of cleaning plates; a set of collection boxes is movably passed through the inner wall of one side of the collection trough.

[0018] Furthermore, the cross-section of each set of cleaning plates is fan-shaped; a set of guide rollers is provided at the bottom of the side wall of each set of cleaning plates away from the corresponding second electric push rod; two sets of cleaning rollers are symmetrically provided on the side wall of each set of cleaning plates away from the corresponding second electric push rod; and several sets of air jet holes are evenly distributed on the side wall of each set of cleaning plates away from the corresponding second electric push rod.

[0019] The beneficial effects of this invention are:

[0020] 1. By controlling two sets of translation plates to rapidly impact the circular saw blade, and four sets of electric slides to drive four sets of processing blocks to move from the axial area of ​​the circular saw blade to both sides, combined with the fixed 45° rotation of the circular saw blade, the four sets of processing blocks can impact the circular saw blade to simulate the cross-shaped hammering repair method. At the same time, by controlling the horizontal rotation of the processing blocks, the grinding surface of the processing blocks can be made to fit the circular saw blade at different tilt angles. Combined with the high-speed rotation of the circular saw blade, the blade of the circular saw blade can be ground evenly, thereby improving the maintenance effect of the shearing processing device on the circular saw blade.

[0021] 2. By controlling the clamping structure, the two sets of second mounting frames are moved toward the mechanical parts, so that one or more sets of abutting blocks abut against the outer wall of the mechanical parts. When the fixed contact surface is irregular, the corresponding distance sensor can detect the distance between the abutting block and the part and control the output end of the corresponding first electric push rod to extend, so that the corresponding abutting block can abut against the surface of the mechanical parts. This not only increases the fixed force-bearing area of ​​the mechanical parts and improves the stability of the mechanical parts, but also avoids the problem of deformation of the contact part due to the small fixed contact area.

[0022] 3. By controlling the second electric guide rail to move the auxiliary box to the shearing part of the mechanical part, four sets of stabilizing plates extend from the corresponding storage slots, so that the four sets of elastic plates can wrap around the outer wall of the mechanical part to reinforce the shearing part. This prevents the mechanical part from deforming under the combined action of high pressure concentration and shearing tearing when the circular saw structure completely cuts the mechanical part. At the same time, during the shearing process, the two sets of lifting baffles can automatically adjust their height according to the height of the circular saw structure to block the splashing of metal chips, thereby improving both the shearing quality and the protection effect.

[0023] 4. By controlling the robotic arm structure to drive the circular saw structure into the collection trough, several sets of second electric push rods are then controlled to move two sets of cleaning plates toward the circular saw blade, so that two sets of guide rollers and four sets of cleaning rollers abut against the two side walls of the circular saw blade. Then, the two sets of guide rollers are controlled to rotate, driving the circular saw blade to rotate, so that the four sets of cleaning rollers can clean the surface of the circular saw blade. At the same time, several sets of air jets can spray hot air through the corresponding existing equipment to dry the surface of the circular saw blade, thereby improving the service life of the shearing processing device.

[0024] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description, claims and drawings. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 A schematic diagram of the shearing processing apparatus according to an embodiment of the present invention is shown;

[0027] Figure 2A schematic diagram of the structure of a circular saw maintenance mechanism according to an embodiment of the present invention is shown;

[0028] Figure 3 A cross-sectional schematic diagram of a circular saw maintenance mechanism according to an embodiment of the present invention is shown;

[0029] Figure 4 An embodiment of the present invention is shown. Figure 3 An enlarged view of point A;

[0030] Figure 5 A schematic diagram of the part fixing mechanism according to an embodiment of the present invention is shown;

[0031] Figure 6 An embodiment of the present invention is shown. Figure 5 An enlarged view of point B;

[0032] Figure 7 A schematic diagram of the auxiliary shearing mechanism according to an embodiment of the present invention is shown;

[0033] Figure 8 A cross-sectional schematic diagram of an auxiliary shearing mechanism according to an embodiment of the present invention is shown.

[0034] In the diagram: 1. Machining base; 2. Support column; 3. First electric guide rail; 4. Movable mounting base; 5. Robotic arm structure; 6. Circular saw structure; 7. Circular saw maintenance mechanism; 8. Machining groove; 9. Second electric guide rail; 10. Part fixing mechanism; 11. Auxiliary shearing mechanism; 701. First mounting frame; 702. Translation plate; 703. Hydraulic impact structure; 704. Guide plate; 705. Limiting groove; 706. Machining block; 707. Electric slide table; 708. Slide groove; 709. Slider; 710. First return spring; 711. Mounting block; 1001. Clamping structure; 100 2. Second mounting frame; 1003. Abutment block; 1004. Mounting slot; 1005. Distance sensor; 1006. Lifting channel; 1007. Lifting block; 1008. Second return spring; 1009. First electric push rod; 1101. Auxiliary box; 1102. Collection slot; 1103. Storage slot; 1104. Stabilizing plate; 1105. Elastic sheet; 1106. Lifting baffle; 1107. Second electric push rod; 1108. Collection box; 1109. Telescopic slot; 1110. Cleaning plate; 1111. Guide roller; 1112. Cleaning roller; 1113. Air jet hole. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] This invention provides a shearing processing device for machining mechanical parts, including a processing base 1. For example, as shown... Figure 1 As shown, the bottom of the processing base 1 is provided with several sets of support columns 2; a first electric guide rail 3 is provided on one side wall of the processing base 1; a movable mounting seat 4 is driven to the output end of the first electric guide rail 3; a mechanical arm structure 5 is provided on the top of the movable mounting seat 4; a circular saw structure 6 is driven to the output end of the mechanical arm structure 5; a circular saw maintenance mechanism 7 is provided on the output end of the circular saw structure 6; a processing groove 8 is opened on the top of the processing base 1; two sets of second electric guide rails 9 are symmetrically arranged on the inner walls of the top two sides of the processing groove 8; two sets of part fixing mechanisms 10 and auxiliary shearing mechanisms 11 are driven to the output ends of the second electric guide rails 9; the two sets of part fixing mechanisms 10 are respectively located on both sides of the auxiliary shearing mechanism 11.

[0037] When performing shearing work on mechanical parts, the mechanical parts are first fixed on two sets of part fixing mechanisms 10. Then, according to the shearing requirements, the first electric guide rail 3 is controlled to move the circular saw structure 6 to the corresponding position through the movable mounting base 4 and the robotic arm structure 5. Then, the robotic arm structure 5 is controlled to move the circular saw structure 6 to shear the corresponding area of ​​the mechanical parts. At the same time, the second electric guide rail 9 can drive the auxiliary shearing mechanism 11 to move to the shearing area to perform auxiliary shearing work.

[0038] For example, such as Figure 2 , Figure 3 and Figure 4As shown, the circular saw maintenance mechanism 7 includes a first mounting frame 701; the first mounting frame 701 is mounted on the output end opening of the circular saw structure 6; two sets of translation plates 702 are symmetrically arranged on the inner walls of both sides of the first mounting frame 701; several sets of hydraulic impact structures 703 are symmetrically arranged on the outer walls of both sides of the first mounting frame 701; the output ends of several sets of hydraulic impact structures 703 on the same side are all connected to a corresponding set of translation plates 702; two sets of guide plates 704 are symmetrically arranged on the top of the two sets of translation plates 702; two sets of limiting slots 705 are opened on each set of guide plates 704; a set of processing blocks 706 is arranged in each set of limiting slots 705; each set of processing blocks 706 is square-shaped, and the two side walls in the horizontal direction are set as arc surfaces; each set of processing blocks 706 is far away from the corresponding set of guide plates 704. One side wall of each of the following is set as a polishing surface; the top of each group of translation plates 702 is provided with two sets of electric slides 707; the two sets of electric slides 707 are symmetrically arranged on both sides of the two sets of guide plates 704; a set of mounting blocks 711 are drivenly connected to the output end of each set of electric slides 707; the end of each set of mounting blocks 711 away from the corresponding set of electric slides 707 is drivenly connected to the corresponding set of processing blocks 706; the top of each group of translation plates 702 is provided with several sets of sliding grooves 708; a set of sliders 709 are slidably connected in each set of sliding grooves 708; a set of first return springs 710 are provided on one side wall of each set of sliders 709; the other end of each set of first return springs 710 is connected to one side wall of the corresponding set of sliding grooves 708; the top of each set of sliders 709 is connected to the bottom of the corresponding set of electric slides 707.

[0039] When the circular saw blade of the circular saw structure 6 deforms or becomes chipped, several sets of hydraulic impact structures 703 can be controlled to drive two sets of translation plates 702 to rapidly impact the circular saw blade. Furthermore, by controlling four sets of electric slides 707, four sets of processing blocks 706 move from the axial region of the circular saw blade to both sides. Combined with the fixed 45° rotation of the circular saw blade, the four sets of processing blocks 706 can impact the circular saw blade, simulating a cross-shaped hammering repair method. Simultaneously, by controlling the horizontal rotation of the processing blocks 706, since the two side walls of the processing blocks 706 are curved, and the four sets of electric slides 707 can elastically move in the horizontal direction through the sliding grooves 708, sliders 709, and the first return spring 710, the grinding surface of the processing blocks 706 can fit against the circular saw blade at different tilt angles. Combined with the high-speed rotation of the circular saw blade, the blade can be ground evenly, thereby improving the maintenance effect of the shearing processing device on the circular saw blade.

[0040] For example, such as Figure 5 and Figure 6As shown, the part fixing mechanism 10 includes a clamping structure 1001; the clamping structure 1001 is connected to the output ends of two sets of second electric guide rails 9; two sets of second mounting frames 1002 are symmetrically connected to the output ends of the clamping structure 1001; several sets of abutment blocks 1003 are respectively provided on the opposite side wall of the two sets of second mounting frames 1002; several sets of abutment blocks 1003 on the same side are sequentially hinged together; a set of mounting grooves 1004 are opened on the side wall of each set of abutment blocks 1003 away from the corresponding set of second mounting frames 1002; a set of distance sensors 1005 are provided in each set of mounting grooves 1004. Each set of second mounting frames 1002 is provided with a set of lifting channels 1006; each set of lifting channels 1006 is slidably connected with several sets of lifting blocks 1007 in the vertical direction; each set of lifting blocks 1007 is provided with a set of second return springs 1008 at the top and bottom; the other end of each set of second return springs 1008 is connected to the inner wall of the corresponding set of lifting blocks 1007 or lifting channels 1006; each set of lifting blocks 1007 is provided with a set of first electric push rods 1009 on the side wall away from the abutment block 1003; the output end of each set of first electric push rods 1009 is hinged to the corresponding set of abutment blocks 1003.

[0041] When fixing mechanical parts, the clamping structure 1001 is controlled to move two sets of second mounting frames 1002 toward the mechanical parts, so that one or more sets of abutment blocks 1003 abut against the outer wall of the mechanical parts. When the fixing contact surface is irregular, the corresponding distance sensor 1005 can detect the distance between the abutment block 1003 and the part, and control the output end of the corresponding first electric push rod 1009 to extend, so that the corresponding abutment block 1003 can abut against the surface of the mechanical parts. This not only increases the fixing force area of ​​the mechanical parts and improves the stability of the mechanical parts, but also avoids the problem of deformation of the contact part due to the small fixing contact area.

[0042] For example, such as Figure 7 and Figure 8As shown, the auxiliary shearing mechanism 11 includes an auxiliary housing 1101; a collection groove 1102 is provided on the top of the auxiliary housing 1101; four sets of storage grooves 1103 are symmetrically provided on the two sides of the top of the auxiliary housing 1101; a set of stabilizing plates 1104 are provided in each set of storage grooves 1103; the cross-section of each set of stabilizing plates 1104 is fan-shaped, and an elastic sheet 1105 is provided on the concave surface; two sets of lifting baffles 1106 are symmetrically and movably inserted through the top of the auxiliary housing 1101 perpendicular to the two sides of the collection groove 1102; two sets of telescopic grooves 1109 are symmetrically provided on the inner walls of both sides of the collection groove 1102; a set of cleaning plates 1110 is provided in each set of telescopic grooves 1109; the auxiliary housing 1101 Several sets of second electric push rods 1107 are symmetrically arranged on both sides of the container; several sets of second electric push rods 1107 on the same side are all connected to a corresponding set of cleaning plates 1110; a set of collection boxes 1108 are movably inserted through one side of the inner wall of the collection tank 1102; the cross-section of each set of cleaning plates 1110 is fan-shaped; a set of guide rollers 1111 are provided at the bottom of the side wall of each set of cleaning plates 1110 away from the corresponding second electric push rod 1107; two sets of cleaning rollers 1112 are symmetrically arranged on the side wall of each set of cleaning plates 1110 away from the corresponding second electric push rod 1107; several sets of air jet holes 1113 are evenly distributed on the side wall of each set of cleaning plates 1110 away from the corresponding second electric push rod 1107.

[0043] When shearing mechanical parts, the auxiliary box 1101 is moved to the shearing position of the mechanical parts by controlling the second electric guide rail 9. Then, four sets of stabilizing plates 1104 are extended from the corresponding storage slots 1103, so that four sets of elastic plates 1105 can wrap around the outer wall of the mechanical parts to reinforce the shearing position. This prevents the mechanical parts from deforming under the combined action of high pressure concentration and shearing tearing when the circular saw structure 6 completely cuts the mechanical parts. At the same time, during the shearing process, the two sets of lifting baffles 1106 can automatically adjust their height according to the height of the circular saw structure 6 to block the splashing of metal chips, which improves the shearing quality and the protection effect. After the shearing work is completed, the controllable robotic arm structure 5 drives the circular saw structure 6 to extend into the collection trough 1102. Then, several sets of second electric push rods 1107 are controlled to drive two sets of cleaning plates 1110 to move toward the circular saw blade, so that two sets of guide rollers 1111 and four sets of cleaning rollers 1112 abut against the two side walls of the circular saw blade. Then, the two sets of guide rollers 1111 are controlled to rotate, driving the circular saw blade to rotate, so that the four sets of cleaning rollers 1112 can clean the surface of the circular saw blade. At the same time, several sets of air jet holes 1113 can spray hot air through the corresponding existing equipment to dry the surface of the circular saw blade, thereby improving the service life of the shearing processing device.

[0044] By controlling several sets of hydraulic impact structures 703 to drive two sets of translation plates 702 to rapidly impact the circular saw blade, and four sets of electric slides 707 to drive four sets of processing blocks 706 to move from the axial area of ​​the circular saw blade to both sides, in conjunction with the fixed 45° rotation of the circular saw blade, the four sets of processing blocks 706 can impact the circular saw blade to simulate the cross-shaped hammering repair method. At the same time, by controlling the rotation of the processing blocks 706 in the horizontal direction, the grinding surface of the processing blocks 706 can be made to fit the circular saw blade at different tilt angles. In addition, in conjunction with the high-speed rotation of the circular saw blade, the blade of the circular saw blade can be ground evenly, thereby improving the maintenance effect of the shearing processing device on the circular saw blade.

[0045] By controlling the clamping structure 1001 to move the two sets of second mounting frames 1002 toward the mechanical parts, one or more sets of abutting blocks 1003 abut against the outer wall of the mechanical parts. When the fixed contact surface is irregular, the corresponding distance sensor 1005 can detect the distance between the abutting block 1003 and the part, and control the output end of the corresponding first electric push rod 1009 to extend, so that the corresponding abutting block 1003 can abut against the surface of the mechanical parts. This not only increases the fixed force-bearing area of ​​the mechanical parts and improves the stability of the mechanical parts, but also avoids the problem of deformation of the contact part due to the small fixed contact area.

[0046] By controlling the second electric guide rail 9 to move the auxiliary box 1101 to the shearing part of the mechanical part, and then controlling the four sets of stabilizing plates 1104 to extend from the corresponding storage slots 1103, the four sets of elastic plates 1105 can wrap around the outer wall of the mechanical part to reinforce the shearing part. This prevents the mechanical part from deforming under the combined action of high pressure concentration and shearing tearing when the circular saw structure 6 completely cuts the mechanical part. At the same time, during the shearing process, the two sets of lifting baffles 1106 can automatically adjust their height according to the height of the circular saw structure 6 to block the splashing of metal chips, thereby improving the shearing quality and the protection effect.

[0047] By controlling the robotic arm structure 5 to drive the circular saw structure 6 into the collection trough 1102, several sets of second electric push rods 1107 are controlled to drive two sets of cleaning plates 1110 towards the circular saw blade, so that two sets of guide rollers 1111 and four sets of cleaning rollers 1112 abut against the two side walls of the circular saw blade. Then, the two sets of guide rollers 1111 are controlled to rotate, driving the circular saw blade to rotate, so that the four sets of cleaning rollers 1112 can clean the surface of the circular saw blade. At the same time, several sets of air jet holes 1113 can spray hot air through the corresponding existing equipment to dry the surface of the circular saw blade, thereby improving the service life of the shearing processing device.

[0048] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A shearing processing device for machining mechanical parts, comprising a processing base, characterized in that: A first electric guide rail is provided on one side wall of the processing base; a movable mounting base is driven to the output end of the first electric guide rail; a mechanical arm structure is provided on the top of the movable mounting base; a circular saw structure is driven to the output end of the mechanical arm structure; and a circular saw maintenance mechanism is provided on the output end of the circular saw structure. The processing base has a processing groove on its top; two sets of second electric guide rails are symmetrically arranged on the inner walls of the top two sides of the processing groove; two sets of part fixing mechanisms and auxiliary shearing mechanisms are connected to the output end of the second electric guide rails. The circular saw maintenance mechanism includes a first mounting frame; two sets of translation plates capable of rapid horizontal movement are symmetrically arranged on the inner walls of both sides of the first mounting frame; two sets of guide plates are symmetrically arranged on the top of the two sets of translation plates. Each set of guide plates is provided with two sets of limiting slots; each set of limiting slots is provided with a set of processing blocks for impacting and grinding the saw blade of the circular saw structure. The two sets of part fixing mechanisms are located on both sides of the auxiliary shearing mechanism; the first mounting frame is installed on the output end opening of the circular saw structure; several sets of hydraulic impact structures are symmetrically arranged on the outer walls of both sides of the first mounting frame; the output ends of several sets of hydraulic impact structures on the same side are all connected to a corresponding set of translation plates. Each set of processing blocks is square-shaped, and both horizontal side walls are curved; the side wall of each set of processing blocks away from the corresponding set of guide plates is a polishing surface; the top of each set of translation plates is provided with two sets of electric slides; the two sets of electric slides are symmetrically arranged on both sides of the two sets of guide plates; each set of electric slides has a set of mounting blocks connected to its output end. The end of each set of mounting blocks away from the corresponding set of electric slides is connected to the corresponding set of processing blocks; the top of each set of translation plates is provided with several sets of sliding grooves; a set of sliders is slidably connected in each set of sliding grooves; a set of first return springs is provided on one side wall of each set of sliders; the other end of each set of first return springs is connected to one side wall of the corresponding set of sliding grooves; the top of each set of sliders is connected to the bottom of the corresponding set of electric slides.

2. The shearing processing device for machining mechanical parts according to claim 1, characterized in that: The part fixing mechanism includes a clamping structure; the clamping structure is driven to the output ends of two sets of second electric guide rails; two sets of second mounting frames are symmetrically driven to the output ends of the clamping structure; several sets of abutting blocks are respectively provided on the opposite side wall of the two sets of second mounting frames; several sets of abutting blocks on the same side are sequentially hinged together.

3. The shearing processing device for machining mechanical parts according to claim 2, characterized in that: Each set of contact blocks has a set of mounting slots on the side wall away from the corresponding set of second mounting frames; each set of mounting slots has a set of distance sensors; each set of second mounting frames has a set of lifting channels; each set of lifting channels has several sets of lifting blocks slidably connected in the vertical direction.

4. The shearing processing device for machining mechanical parts according to claim 3, characterized in that: Each set of lifting blocks is provided with a set of second return springs at its top and bottom; the other end of each set of second return springs is connected to the inner wall of the corresponding set of lifting blocks or lifting channels; each set of lifting blocks is provided with a set of first electric push rods on the side wall away from the contact block; the output end of each set of first electric push rods is hinged to the corresponding set of contact blocks.

5. A shearing processing device for machining mechanical parts according to claim 1, characterized in that: The auxiliary shearing mechanism includes an auxiliary box; a collection groove is provided on the top of the auxiliary box; four sets of storage grooves are symmetrically provided on the two sides of the top of the auxiliary box; a set of stabilizing plates is provided in each set of storage grooves; the cross-section of each set of stabilizing plates is fan-shaped, and an elastic sheet is provided on the concave surface.

6. The shearing processing device for machining mechanical parts according to claim 5, characterized in that: Two sets of lifting baffles are symmetrically and movable through the top of the auxiliary box, perpendicular to the two sides of the collection trough; two sets of telescopic grooves are symmetrically opened on the inner walls of both sides of the collection trough; a set of cleaning plates is provided in each set of telescopic grooves; several sets of second electric push rods are symmetrically arranged on the two sides of the auxiliary box; several sets of second electric push rods on the same side are all connected to the corresponding set of cleaning plates; a set of collection boxes is movably passed through the inner wall of one side of the collection trough.

7. A shearing processing device for machining mechanical parts according to claim 6, characterized in that: Each set of cleaning plates has a fan-shaped cross-section; each set of cleaning plates has a set of guide rollers at the bottom of the side wall away from the corresponding second electric push rod; each set of cleaning plates has two sets of cleaning rollers symmetrically arranged on the side wall away from the corresponding second electric push rod; each set of cleaning plates has several sets of air jet holes evenly distributed on the side wall away from the corresponding second electric push rod.

Citation Information

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