A carpet roll-out device

Abstract

The present application provides a kind of carpet roll-out device, it is related to material winding technical field, including roll-out device body and conveying system, roll-out device body includes winding platform, winding mechanism and guide mechanism, the rear end of the winding platform is welded with backplate, the surface top of backplate is equipped with feed inlet, the conveying system is used to push carpet towards feed inlet, the inside of backplate is equipped with guide mechanism, the both ends of guide mechanism are welded with drive assembly, the bottom of each drive assembly is equipped with calibration assembly, the carpet to be wound can be quickly clamped and fixed, so that the installation of carpet in early stage and the subsequent carpet removal process are simplified, the manual operation process is reduced, the carpet being conveyed can also be guided, and the carpet is positioned before winding, to avoid the carpet from shifting and misaligning during subsequent winding, to ensure that the both ends of the wound carpet are more flat.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material winding, in particular to a carpet winding and discharging device. BACKGROUND

[0002] ‌The main purpose of carpet winding is to save storage space and prevent wrinkles. By winding, the carpet can form a cylindrical roll, thus occupying less storage space. In addition, the winding method can effectively avoid wrinkles, especially for cotton and linen fabrics that are easy to compress. The fabric is easy to roll up and is not prone to indentation during storage. By winding and discharging, large-size handmade carpets can be wound very tightly and neatly, facilitating subsequent transportation and storage. The process requires the use of a dedicated winding and discharging device.

[0003] The existing winding device applied to the carpet directly winds the carpet through the winding structure. Before winding, the end of the carpet needs to be fixed with a clamp to avoid slipping between the inner winding shaft and the carpet during subsequent winding. However, this solution also causes complicated pre-operation steps and time-consuming and labor-intensive removal of the wound carpet. On the other hand, if the end of the carpet deviates during the winding process, the conventional winding device will cause a large deviation of the wound carpet, resulting in misalignment of the two ends of the wound carpet. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application aims to provide a carpet winding and discharging device to solve the problems raised in the background art. The present application can quickly clamp and fix the carpet to be wound, thus simplifying the pre-installation and subsequent removal process of the carpet, reducing the manual operation process, and guiding the carpet during transportation. The present application can also position the carpet before winding to avoid deviation and misalignment of the carpet during subsequent winding, ensuring that the two ends of the wound carpet are more flat.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a carpet rolling and discharging device, comprising a rolling and discharging device body and a conveying system. The rolling and discharging device body includes a rolling platform, a winding mechanism, and a guiding mechanism. A back plate is welded to the rear end of the rolling platform, and an inlet is provided on the top surface of the back plate. The conveying system is used to push the carpet toward the inlet. A guiding mechanism is installed on the inner side of the back plate, and drive components are welded to both ends of the guiding mechanism. A calibration component is provided at the bottom of each drive component, and the calibration component is embedded on both sides of the bottom of the guiding mechanism. A winding mechanism is installed on the surface of the rolling platform. A first motor is installed at one end of the winding mechanism, and a turntable is provided at the other end of the winding mechanism. A fixed clamp and a movable clamp are provided between the turntable and the first motor. The fixed clamp and the movable clamp are used to clamp and fix one end of the carpet.

[0006] Furthermore, the winding mechanism includes a first motor, a turntable, a fixed clamping plate, and a movable clamping plate. The surface of the winding platform is welded with a movable end plate and a fixed end plate. The first motor is welded to the top of the fixed end plate. A drive shaft is inserted into the output end of the first motor. A rotating plate is welded to the end of the drive shaft. A gap is provided between the fixed clamping plate and the movable clamping plate.

[0007] Furthermore, one end of the fixed clamping plate is welded and fixed to the surface of the rotating plate, the two ends of the rotating plate are integrally formed with surrounding plates, the end of the fixed clamping plate is welded with a guide post, one end of the movable clamping plate is provided with a sliding hole, and the movable clamping plate is sleeved on the surface of the guide post through the sliding hole.

[0008] Furthermore, one end of the coiling platform is integrally formed with an extension plate, the bottom of the movable end plate is movably connected to the end of the coiling platform via a rotating shaft, the top of the movable end plate is fitted with a docking shaft, and the turntable is sleeved on the end of the docking shaft.

[0009] Furthermore, a guide plate is welded to the surface of the turntable, an inclined plate is provided on the inner side of the guide plate, a slot is provided at the bottom end of the inclined plate, a positioning post is welded to the surface of the turntable, a positioning hole is provided at the end of the fixed clamping plate, the positioning post is used to be embedded into the positioning hole, and one end of the movable clamping plate is used to be embedded into the slot.

[0010] Furthermore, the guiding mechanism includes an arc-shaped plate and a guide plate, and there are two guide plates. The arc-shaped plate is integrally formed on the top of the outer guide plate, and a guide groove is provided between the two guide plates. After the carpet top comes into contact with the inner wall of the arc-shaped plate, it passes through the bottom of the guide groove downward.

[0011] Further, the driving assembly comprises a second motor and a pushing clamp wheel, both ends of the guide plate are welded with a pushing bin, the end of the pushing bin is integrally formed with a transmission box, the outer side of the transmission box is screwed with the second motor, and the surface of the transmission box is fixedly connected with the back plate through the welded support frame.

[0012] Further, the inside of the transmission box is built with a gear set structure, the inside of the pushing bin is installed with a pushing clamp wheel, the pushing clamp wheel passes through the inside of the pushing bin and the inside of the guide plate, and the pushing clamp wheel is used for extruding the surface of the carpet.

[0013] Further, the calibration assembly comprises a telescopic channel and a pressure bearing plate, the end of the telescopic channel is installed with a pressure sensor, the inside of the telescopic channel is inserted with the pressure bearing plate, the rear end of the pressure bearing plate is inserted with a spring rod, and the rear end of the spring rod is welded with a push plate.

[0014] Further, the rear end of the push plate is attached to the surface of the pressure sensor, the surface of the pressure bearing plate is inclined, the number of the calibration assembly is four, the calibration assembly is installed on the inner wall of the guide plate in a symmetrical form, and the carpet passes downward from the middle of the two pressure bearing plates.

[0015] The beneficial effects of the present application are:

[0016] 1. The carpet rolling and discharging device can quickly clamp and fix the carpet to be rolled, and only needs to press the movable clamping plate part towards the bottom during use, thereby simplifying the installation and subsequent disassembly process of the carpet, and ensuring that the carpet does not slip during rolling, and reducing the manual operation process.

[0017] 2. When the carpet is conveyed towards the device part, the top guide mechanism guides and bends the conveyed carpet towards the bottom, ensuring that the end of the carpet can be accurately embedded into the inside of the lower rolling mechanism, achieving the effect of guiding the conveyed carpet.

[0018] The carpet rolling and discharging device positions the carpet before rolling, detects whether the end to be clamped is flush before entering the bottom rolling mechanism, and can be adjusted in time after detecting that it is not in a horizontal state, avoiding the carpet from being offset during subsequent rolling, and ensuring that the two ends of the rolled carpet are more flat. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structure schematic view of the appearance of the carpet rolling and discharging device.

[0020] Figure 2Structure diagram of the winding mechanism part of the present application;

[0021] Figure 3 Structure diagram of the connection of two clamping plates in the winding mechanism of the present application;

[0022] Figure 4 Structure diagram of the rotating disc part of the present application;

[0023] Figure 5 Structure diagram of the guiding mechanism part of the present application;

[0024] Figure 6 Structure diagram of the driving assembly part of the present application;

[0025] Figure 7 Split diagram of the calibration assembly of the present application;

[0026] In the figure: 1, winding platform; 2, back plate; 3, feeding port; 4, conveying system; 5, winding mechanism; 6, guiding mechanism; 7, driving assembly; 8, calibration assembly; 9, extension plate; 10, rotating shaft; 11, movable end plate; 12, butt joint shaft; 13, fixed end plate; 14, first motor; 15, driving shaft; 16, rotating plate; 17, enclosing plate; 18, fixed clamping plate; 19, positioning hole; 20, guiding column; 21, movable clamping plate; 22, sliding hole; 23, rotating disc; 24, guiding disc; 25, inclined plate; 26, clamping groove; 27, positioning column; 28, arc-shaped plate; 29, guiding plate; 30, guiding groove; 31, support frame; 32, second motor; 33, transmission box; 34, pushing bin; 35, pushing clamping wheel; 36, telescopic channel; 37, pressure sensor; 38, pressure bearing plate; 39, spring rod; 40, pushing plate. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application is further described below in combination with specific embodiments.

[0028] Please refer to Figures 1 to 7The present application provides the following technical scheme: a carpet rolling and discharging device, comprising a rolling and discharging device body and a conveying system 4, wherein the rolling and discharging device body comprises a rolling platform 1, a rolling mechanism 5 and a guide mechanism 6, a back plate 2 is welded at the rear end of the rolling platform 1, a feeding port 3 is formed at the top of the surface of the back plate 2, the conveying system 4 is used for pushing the carpet towards the feeding port 3, the guide mechanism 6 is installed on the inner side of the back plate 2, drive assemblies 7 are welded at both ends of the guide mechanism 6, a calibration assembly 8 is arranged at the bottom of each drive assembly 7, the calibration assembly 8 is embedded on both sides of the bottom of the guide mechanism 6, the rolling mechanism 5 is installed on the surface of the rolling platform 1, a first motor 14 is installed at one end of the rolling mechanism 5, a rotating disc 23 is arranged at the other end of the rolling mechanism 5, and a fixed clamping plate 18 and a movable clamping plate 21 are arranged between the rotating disc 23 and the first motor 14, and the fixed clamping plate 18 and the movable clamping plate 21 are used for clamping and fixing one end of the carpet. The rolling and discharging device is used for rolling the carpet.

[0029] When the present application is used, the carpet is conveyed from the outer conveying system 4 towards the feeding port 3 on the back plate 2 of the device, until one end of the carpet passes through the feeding port 3, then the direction of the carpet is switched through the top guide mechanism 6, and then the end of the carpet is bent towards the bottom and passes through the inner side of the two guide plates 29 below, and when passing through, whether the two sides of the end of the carpet are in a completely flush state is detected through the calibration assembly 8, when it is detected that it is not flush, one side of the carpet is pushed alone through control of one of the drive assemblies 7, until it is ensured that the end is flush, then the carpet is continuously pushed towards the bottom through the conveying system 4 and the two drive assemblies 7, and embedded into the rolling mechanism 5 below, and after clamping and fixing manually, the carpet is rolled through the rolling mechanism 5.

[0030] The rolling mechanism 5 includes a first motor 14, a rotating disc 23, a fixed clamping plate 18 and a movable clamping plate 21. The surface of the rolling platform 1 is welded with a movable end plate 11 and a fixed end plate 13. The first motor 14 is welded on the top of the fixed end plate 13. The output end of the first motor 14 is inserted with a driving shaft 15. The end of the driving shaft 15 is welded with a rotating plate 16. The fixed clamping plate 18 and the movable clamping plate 21 are provided with a gap. One end of the fixed clamping plate 18 is welded with the surface of the rotating plate 16. The two ends of the rotating plate 16 are integrally formed with a surrounding plate 17. The end of the fixed clamping plate 18 is welded with a guide column 20. One end of the movable clamping plate 21 is provided with a sliding hole 22. The movable clamping plate 21 is sleeved on the surface of the guide column 20 through the sliding hole 22. One end of the rolling platform 1 is integrally formed with an extension plate 9. The bottom of the movable end plate 11 is movably connected with the end of the rolling platform 1 through a rotating shaft 10. The top of the movable end plate 11 is inserted with a butt joint shaft 12. The rotating disc 23 is sleeved on the end of the butt joint shaft 12. The surface of the rotating disc 23 is welded with a guide disc 24. The inner side of the guide disc 24 is provided with an inclined plate 25. The bottom end of the inclined plate 25 is provided with a clamping groove 26. The surface of the rotating disc 23 is welded with a positioning column 27. The end of the fixed clamping plate 18 is provided with a positioning hole 19. The positioning column 27 is used for being embedded into the inside of the positioning hole 19. One end of the movable clamping plate 21 is used for being embedded into the inside of the clamping groove 26. The carpet to be rolled can be quickly clamped and fixed. When in use, only the movable clamping plate 21 needs to be pressed towards the bottom, so that the installation of the carpet in the early stage and the disassembly process of the carpet are simplified. The phenomenon that the carpet slips during the rolling process can be avoided, and the manual operation process is reduced.

[0031] Specifically, when the end of the carpet is clamped by the rolling mechanism 5, the end of the carpet is embedded between the fixed clamping plate 18 and the movable clamping plate 21. In this state, one end of the movable clamping plate 21 is pressed downwards manually. Since the movable end plate 11 is folded upwards to form a vertical state, i.e. Figure 1The state shown, so the positioning column 27 on the rotating disc 23 will be embedded in the positioning hole 19 on the fixed clamping plate 18, and the fixed clamping plate 18 is locked, and the movable clamping plate 21 is pressed downward manually, that is, the end of the movable clamping plate 21 is pressed against the inclined plate 25, and the movable clamping plate 21 is pushed towards the position of the fixed clamping plate 18 by the pushing of the inclined plate 25, at this time the sliding hole 22 at the other end of the movable clamping plate 21 can slide along the guide column 20, and finally the inner side of the carpet end is clamped and fixed by the movable clamping plate 21 and the fixed clamping plate 18, and the movable clamping plate 21 is embedded in the inner part of the clamping groove 26, which can prevent the movable clamping plate 21 from being warped, and after clamping, the first motor 14 is started directly, and the fixed clamping plate 18, the movable clamping plate 21 and the clamped carpet end are rotated, so that the carpet can be rolled up, and the rotating disc 23 will also rotate synchronously, and after rolling up, the first motor 14 is stopped, and the movable end plate 11 is manually controlled to rotate towards the outside along the rotating shaft at the bottom, so that the clamping groove 26 is separated from the movable clamping plate 21, and the positioning column 27 is extracted from the inside of the positioning hole 19, and the movable end plate 11 is pressed on the surface of the extension plate 9, so that one end of the rolled-up carpet is directly exposed to the outside, so that the rolled-up carpet can be directly manually extracted.

[0032] In the embodiment, the guide mechanism 6 includes an arc-shaped plate 28 and two guide plates 29, the arc-shaped plate 28 is integrally formed on the top of the guide plates 29 on the outside, a guide groove 30 is arranged between the two guide plates 29, and the carpet passes out from the bottom of the guide groove 30 after being pressed against the inner wall of the arc-shaped plate 28. The driving assembly 7 includes a second motor 32 and a pushing clamp wheel 35, the two ends of the guide plates 29 are welded with pushing warehouses 34, the ends of the pushing warehouses 34 are integrally formed with transmission boxes 33, the outside of the transmission boxes 33 is screwed with the second motor 32, and the surface of the transmission boxes 33 is fixedly connected with the back plate 2 through the support frames 31. The inside of the transmission box 33 is built with a gear set structure, the inside of the pushing warehouse 34 is installed with the pushing clamp wheel 35, the pushing clamp wheel 35 passes through the inside of the pushing warehouse 34 and the inside of the guide plate 29, and is used for extruding the surface of the carpet. When the carpet is transported towards the device, the guide mechanism 6 on the top guides the transported carpet towards the bottom to bend, so that the end of the carpet can be accurately embedded in the inside of the lower rolling mechanism 5, and the effect of guiding the transported carpet is realized.

[0033] Specifically, the carpet is pushed to the inlet 3 by the conveying system 4 on the outside, and then abuts against the inner wall of the arc-shaped plate 28, and is guided by the arc-shaped plate 28, so that the end of the carpet is bent towards the bottom and abuts against the driving assembly 7 below. The driving assembly 7 is started by the second motor 32, and cooperates with the transmission gear set structure inside the transmission box 33, so that the carpet below can be pushed towards the bottom independently from both ends, and the calibration assembly 8 at the bottom is controlled to start and stop the second motor 32 at both ends respectively, so that the carpet on both sides can be pushed from both sides respectively, and the pushing length of the carpet on both sides at the end is controlled.

[0034] In the embodiment, the calibration assembly 8 comprises a telescopic channel 36 and a pressure plate 38. The end of the telescopic channel 36 is provided with a pressure sensor 37, the inside of the telescopic channel 36 is provided with the pressure plate 38, the rear end of the pressure plate 38 is provided with a spring rod 39, and the rear end of the spring rod 39 is welded with a push plate 40. The rear end of the push plate 40 is attached to the surface of the pressure sensor 37, the surface of the pressure plate 38 is inclined, the number of the calibration assembly 8 is four, and the calibration assembly 8 is installed on the inner wall of the guide plate 29 in a symmetrical form. The carpet passes through the middle of the two pressure plates 38 downwards before positioning. Before rolling, the carpet is detected whether the end to be clamped is level, and the carpet can be adjusted in time when it is detected that the carpet is not horizontal, so that the carpet is not offset during subsequent rolling, and the ends of the rolled carpet are more flat.

[0035] Specifically, when the end of the carpet is conveyed downwards along the inside of the guide groove 30 and abuts against the pressure plate 38 in the calibration assembly 8 after passing through the driving assembly 7, if the two ends of the carpet at the end are not level, the lower end will abut against the corresponding pressure plate 38 below first. At this time, the pressure plate 38 at this position abuts against the inside of the telescopic channel 36, so that the spring rod 39 is compressed, and the push plate 40 is pressed on the pressure sensor 37. The pressure sensor 37 can detect the pressure signal, and the pressure sensor 37 on the other end does not receive the signal, which means that the two ends of the carpet at the end are not level. At this time, the driving assembly 7 corresponding to the higher end is controlled to control the carpet at the end to move downwards until it also abuts against the pressure plate 38 and detects the same pressure signal, so that the calibration process is completed.

[0036] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or essential characteristics of the present application.

[0037] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.

Claims

1. A carpet roll-off device comprising a roll-off device body and a conveyor system (4), characterized in that: The rolling discharging device body comprises a rolling platform (1), a rolling mechanism (5) and a guide mechanism (6), a back plate (2) is welded at the rear end of the rolling platform (1), an inlet (3) is formed at the top of the surface of the back plate (2), a conveying system (4) is used for pushing the carpet towards the inlet (3), the guide mechanism (6) is installed on the inner side of the back plate (2), drive assemblies (7) are welded at the two ends of the guide mechanism (6), a calibration assembly (8) is arranged at the bottom of each drive assembly (7), the calibration assembly (8) is embedded at the two sides of the bottom of the guide mechanism (6), the rolling mechanism (5) is installed on the surface of the rolling platform (1), a first motor (14) is installed at one end of the rolling mechanism (5), a rotating disc (23) is arranged at the other end of the rolling mechanism (5), and a fixed clamping plate (18) and a movable clamping plate (21) are arranged between the rotating disc (23) and the first motor (14), the fixed clamping plate (18) and the movable clamping plate (21) are used for clamping and fixing one end of the carpet, the rolling mechanism (5) comprises the first motor (14), the rotating disc (23), the fixed clamping plate (18) and the movable clamping plate (21), an active end plate (11) and a fixed end plate (13) are welded on the surface of the rolling platform (1), the first motor (14) is welded at the top of the fixed end plate (13), a drive shaft (15) is inserted into the output end of the first motor (14), a rotating plate (16) is welded at the end of the drive shaft (15), a gap is arranged between the fixed clamping plate (18) and the movable clamping plate (21), one end of the fixed clamping plate (18) is welded with the surface of the rotating plate (16), the rotating plate (16) is integrally formed with a surrounding plate (17) at the two ends, a guide column (20) is welded at the end of the fixed clamping plate (18), a sliding hole (22) is formed at one end of the movable clamping plate (21), and the movable clamping plate (21) is sleeved on the surface of the guide column (20) through the sliding hole (22), an extension plate (9) is integrally formed at one end of the rolling platform (1), the bottom of the active end plate (11) is movably connected with the end of the rolling platform (1) through a rotating shaft (10), a butt joint shaft (12) is inserted into the top of the active end plate (11), the rotating disc (23) is sleeved at the end of the butt joint shaft (12), the drive assembly (7) comprises a second motor (32) and a pushing clamp wheel (35), the two end surfaces of the guide plate (29) are welded with pushing bins (34), the end of the pushing bin (34) is integrally formed with a transmission box (33), the second motor (32) is screwed on the outer side of the transmission box (33), the surface of the transmission box (33) is fixedly connected with the back plate (2) through the welded supporting frame (31), a gear set structure is built in the transmission box (33), the pushing clamp wheel (35) is installed in the pushing bin (34), the pushing clamp wheel (35) passes through the inner side of the pushing bin (34) and the inner side of the guide plate (29),And push the clamp wheel (35) is used for extruding in the surface of the carpet, the calibration assembly (8) includes telescopic channel (36) and pressure plate (38), the end of telescopic channel (36) is equipped with pressure sensor (37), the inside of telescopic channel (36) is inserted with pressure plate (38), the rear end of pressure plate (38) is inserted with spring rod (39), and the rear end of spring rod (39) is welded with push plate (40).

2. A carpet roll-out apparatus according to claim 1, wherein: The surface of the turntable (23) is welded with a guide plate (24), and an inclined plate (25) is provided on the inner side of the guide plate (24). A slot (26) is provided at the bottom end of the inclined plate (25). A positioning post (27) is welded to the surface of the turntable (23). A positioning hole (19) is provided at the end of the fixed clamping plate (18). The positioning post (27) is used to be embedded in the positioning hole (19). One end of the movable clamping plate (21) is used to be embedded in the slot (26).

3. The carpet rolling and discharging device according to claim 1, characterized in that: The guiding mechanism (6) includes an arc plate (28) and a guide plate (29). There are two guide plates (29). The arc plate (28) is integrally formed on the top of the outer guide plate (29). A guide groove (30) is provided between the two guide plates (29). After the carpet top touches the inner wall of the arc plate (28), it passes through the bottom of the guide groove (30) downward.

4. The carpet rolling and discharging device according to claim 1, characterized in that: The rear end of the push plate (40) is attached to the surface of the pressure sensor (37), the surface of the pressure plate (38) is inclined, the number of the calibration components (8) is four, and the calibration components (8) are installed symmetrically on the inner wall of the guide plate (29), and the carpet passes down from the middle of the two pressure plates (38).

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