New energy material air flotation device

By combining ultrafine bubbles and vortex devices, the problems of uneven bubble distribution and complex equipment in the treatment of wastewater from new energy materials have been solved. This has enabled efficient and low-cost separation of suspended particles and dissolved substances, simplified the equipment structure, and reduced environmental pollution.

CN120903618APending Publication Date: 2025-11-07NINGBO CHANGJING ENVIRONMENTAL PROTECTION MATERIAL ENG CO LTD +1
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Patent Information

Application Number
CN202511112291.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Existing air flotation devices, when treating wastewater from new energy materials, suffer from uneven bubble size, unstable oil removal efficiency, high energy consumption, complex equipment, high cost, difficulty in effectively removing tiny suspended particles and dissolved substances, and sensitivity to changes in water quality, requiring frequent parameter adjustments.

Method used

Nanoscale bubbles are generated using an ultrafine bubble generator, which, combined with a vortex device, creates a vortex in the flotation tank. The suspended particles are then propelled into the oil collection device by a water spray device, forming a self-circulating system that improves separation efficiency.

Benefits of technology

It improves the separation efficiency of wastewater from new energy materials, reduces the use of reagents, lowers energy consumption and maintenance costs, simplifies the equipment structure, adapts to changes in water quality, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a new energy material air floatation device, and relates to the technical field of chemical equipment, the new energy material air floatation device comprises an air floatation tank, at least one set of ultra-fine bubble generator assembly, a vortex device and an oil collection device, and an external circulating pump is utilized to bring gas into the tank to circularly treat to-be-treated feed liquid of a new energy material; the ultra-fine bubble generator generates ultra-fine bubbles, the ultra-fine bubbles can reach the nanoscale through self-shrinkage in the feed liquid, air is pumped into the feed liquid to be treated in the form of the ultra-fine bubbles, gas can be mixed with the feed liquid more efficiently, the surface area is large, the surface energy is high, the gas can adhere to tiny suspended particles and soluble substances more easily, and the separation efficiency is improved; the vortex device is arranged in the middle, water is supplied inwards through the ultra-fine bubble generating device, the vortex device is pushed to form vortexes in feed liquid, the vortexes further improve the impurity removal and purification efficiency, and separated suspended particles and dissolved substances float on the surface of the feed liquid.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of chemical equipment, in particular to a new energy material air flotation device. BACKGROUND

[0002] The Chinese patent application with the publication number CN102161519A discloses a sealed vortex centripetal air flotation oil removal method. The oil-containing sewage is dissolved with air on the water inlet pipe of the container tank, and the oil-containing sewage after air dissolution enters the sealed vertical cylindrical container tank tangentially to directly generate vortex rotation or enters the vortex member in the sealed container tank to generate vortex rotation by the vortex member. The centrifugal force generated by the vortex rotation carries the oil and gas to the inner circle, and after the oil and gas are gathered in the inner circle, the oil is floated to the top of the tank by the buoyancy of the gas, and the oil is taken out by the gas from the oil collection port at the top to be recycled. The oil-removed sewage is sent to the next stage for treatment. This sealed vortex centripetal air flotation oil removal method can be used alone or together with other oil-containing sewage treatment devices.

[0003] The above technical solution has the following disadvantages: 1. The size of the bubbles is uneven, and the oil removal efficiency is unstable; 2. A relatively high rotation speed and pressure need to be provided, and the energy consumption is relatively high, which increases the operation cost; 3. Compared with traditional oil removal equipment such as gravity settling tank, the initial purchase and installation cost of the vortex centripetal air flotation equipment is high; 4. The equipment structure is complex, the internal flow field control is strict, the manufacturing precision is high, and professional technical personnel are needed for maintenance, which increases the cost and workload; 5. Due to the complex design of the equipment, the parameters cannot meet the expected requirements when purifying high-difficult materials during actual operation; 6. The air flotation efficiency is not high, and high-purity materials cannot be obtained.

[0004] The Chinese invention patent application with the publication number CN113582384A discloses a cyclone air flotation oil removal device, which is composed of a cyclone mixing reaction device and an air flotation device. The cyclone mixing reaction device is composed of a water inlet booster pump, a first hose, a pipeline mixer, a second hose, a first cyclone, a third hose, a second cyclone, a fourth hose, and a third cyclone. The air flotation device is composed of a fifth hose, a dissolved gas release tank, a separation tank, a water outlet tank, a conical slag collecting tank, a slag falling pipe, a slag storage hopper, a sludge storage hopper, a slag scraper, and a spiral sludge scraper. The cyclone air flotation oil removal device emulsifies and demulsifies the oil in the high-pressure inlet water through the cyclone, and then the demulsified oil and the suspended matter are jointly destabilized, coagulated, and flocculated, while the air is dissolved to form air-embedded light floc. The floc can quickly rise to form ultra-light floating slag in the air flotation tank after pressure release. The device has good flocculation effect, high air dissolving efficiency, low water content of floating slag, and high removal rate of emulsified oil, Ss, particles, and colloidal COD. The device is compact, occupies less space, and has high removal rate of emulsified oil, Ss, particles, and colloidal COD.

[0005] The above technical solution has the following disadvantages: 1. The conventional air flotation device produces large-diameter bubbles (such as the bubble diameter of the impeller air flotation is not less than 0.1 mm), which is difficult to effectively adhere to the small particles with water-like specific gravity in new energy high-difficulty materials, affecting the separation efficiency; 2. The surface active substances in high-difficulty material wastewater may change the surface properties of particles, reducing the adhesion stability of bubbles and particles; 3. Conventional air flotation is difficult to quickly and effectively remove high-concentration micro-suspended matter or dissolved matter, and the treatment efficiency decreases; 4. It is sensitive to changes in wastewater quality, such as pH value, temperature, pollutant type and concentration, affecting the air flotation effect, and frequent adjustment of process parameters is required. The equipment occupies a large area, and the operation and maintenance are complex; 5. For high-difficulty material wastewater with special properties, additional pretreatment or post-treatment equipment may be required, increasing system complexity and investment cost; 6. When treating high-difficulty wastewater, higher dissolved gas pressure and energy consumption may be required, increasing operating costs; Special components in wastewater may cause equipment blockage or damage, increasing maintenance frequency and cost. SUMMARY

[0006] To solve the above technical problems, the present application provides a new energy material air flotation device. The following technical solutions are adopted: The new energy material air flotation device comprises an air flotation tank, at least one set of ultra-fine bubble generator assembly, a vortex device and an oil collecting device, the side of the air flotation tank is provided with an ultra-fine bubble circulating port, the inlet and outlet of the ultra-fine bubble generator assembly are communicated with the air flotation tank through a plurality of groups of ultra-fine bubble circulating ports, the ultra-fine bubble generator assembly mixes air with the to-be-processed liquid in the air flotation tank in the form of ultra-fine bubbles, the vortex device is installed at the lower part in the air flotation tank, drives the to-be-processed liquid mixed with ultra-fine bubbles to form a vortex, and the oil collecting device is installed on one side of the air flotation tank and collects the suspended particles and the dissolved substances suspended on the surface of the to-be-processed liquid after the vortex.

[0007] By adopting the technical scheme, the air flotation tank and the ultra-fine bubble generator are connected through pipelines, the external circulating pump is used to bring the gas into the tank to circularly process the to-be-processed liquid of the new energy material, the external gas is brought into the water by the negative pressure generated by the ultra-fine bubble generator, and the high-speed liquid punched by the external circulating pump passes through the ultra-fine bubble generator, and the cavity generates the negative pressure due to the design of the sudden contraction and sudden expansion structure in the ultra-fine bubble generator, so that the gas and the liquid are sheared and mixed at high speed in the cavity. The liquid is processed and returned to the air flotation tank to form a self-circulation system, the qualified solution is discharged from the lower part after the processing is completed, the ultra-fine bubbles are generated by the ultra-fine bubble generator, the air is punched into the to-be-processed liquid in the form of the ultra-fine bubbles, the air can be more efficiently mixed with the liquid, the surface area is large, the surface energy is high, the air is more easily adhered to the small suspended particles and the dissolved substances, and the separation efficiency is improved. The vortex device is arranged in the middle, water is supplied inward by the ultra-fine bubble generating device, the vortex device is driven to form a vortex in the liquid, the vortex further improves the impurity removal and purification efficiency, the suspended particles and the dissolved substances after separation float on the surface of the liquid and overflow from the side of the oil collecting device under the action of the vortex, and the oil collecting device collects the overflowed suspended particles and dissolved substances.

[0008] The suspended particles and the dissolved substances generated have low water content and small volume, are convenient for subsequent processing and disposal, reduce environmental pollution, reduce the use of reagents in the physical separation process, and avoid the influence of reagent residues on the environment and subsequent processes.

[0009] Optionally, the water spraying device is further arranged on the top of the air flotation tank and sprays water towards the surface of the to-be-processed liquid mixed with the ultra-fine bubbles, and the water spraying angle is towards the side of the oil collecting device.

[0010] By adopting the technical scheme, the water spraying device sprays water towards the surface of the to-be-processed liquid mixed with the ultra-fine bubbles, and the water spraying angle is towards the side of the oil collecting device, so that the upper suspended particles and dissolved substances are pushed into the oil collecting device on the outside to achieve the separation effect and be reused twice.

[0011] Optionally, the ultra-fine bubble generator assembly comprises the ultra-fine bubble generator and the ultra-fine bubble circulating pump, the liquid inlet and the liquid outlet of the ultra-fine bubble generator are communicated with the ultra-fine bubble circulating port through the ultra-fine bubble circulating pump, and the air inlet of the ultra-fine bubble generator is the same as the air.

[0012] Optionally, the rotary shearing action of the ultra-fine bubble generator generates bubbles with a diameter less than 50 microns.

[0013] By adopting the technical scheme, firstly, the ultra-fine bubble circulating pump enters the ultra-fine bubble generator, external air enters the generator through a valve and a gas flow meter, when high-speed liquid flows into the generator, negative pressure is generated under the action of the internal structure, the gas and the liquid are mixed at high speed, the ultra-fine bubble generator can generate bubbles with a diameter less than 50 microns, and the bubbles can reach nanometer level through self-shrinking, so that the gas content of the liquid is increased, the treatment effect is enhanced, the solution is pumped back to the air flotation tank to form a cycle, after being pumped back to the air flotation tank, the inlet of the ultra-fine bubble generator is located at the two sides of the center line, the high-speed liquid drives the vortex device to form a vortex in the air flotation tank, the suspended particles and the dissolved substances are gathered at the center position, and finally the suspended particles and the insoluble substances are discharged into the oil collecting device under the pushing of the water spraying device, and the solution is discharged after the treatment is completed.

[0014] Optionally, the vortex device comprises a rotating shaft and vortex blades, the vortex blades are installed at the lower part in the air flotation tank through the rotating shaft and the bearing seat, when the ultra-fine bubble circulating pump pumps the mixed ultra-fine bubble treatment liquid into the air flotation tank, the liquid flow drives the vortex blades to rotate, and a vortex is formed in the air flotation tank.

[0015] Optionally, the ultra-fine bubble generator assembly and the vortex device are four sets, two sets of the ultra-fine bubble generator assembly are arranged on one side of the air flotation tank where the oil collecting device is installed according to a set interval, the other two sets are arranged on the other side of the air flotation tank where the oil collecting device is installed, the ultra-fine bubble circulating port comprises a liquid inlet and a liquid outlet, the liquid outlet is located at the bottom of the side wall of the air flotation tank, the liquid inlet is located at the middle of the side wall of the air flotation tank, and the middle of the vortex blades of the vortex device corresponds to the liquid inlet of the air flotation tank.

[0016] The four sets of ultra-fine bubble generator assemblies pump the mixed ultra-fine bubble treatment liquid into the air flotation tank respectively The four sets of equipment drive the four blades to form a vortex in the water, and the vortex blades of the four sets of vortex devices rotate to form a vortex in the treatment liquid in the air flotation tank.

[0017] By adopting the technical scheme, four sets of vortex fan blades supply water inwardly through the superfine bubble generator, four sets of superfine bubble generator assemblies pump mixed superfine bubbles into the material liquid to be treated, and the mixed superfine bubbles push the vortex fan blades of the four sets of vortex devices to form vortexes in the material liquid, rotate mutually, and continuously improve the impurity removal efficiency.

[0018] Optionally, the water spraying device comprises a water spraying circulating pump, a circulating pipeline and a plurality of spray heads, the bottom of the air flotation tank is provided with a water spraying circulating opening, the liquid inlet of the water spraying circulating pump is communicated with the water spraying circulating opening through the pipeline, the plurality of spray heads are installed at the top of the air flotation tank, and the liquid inlets of the plurality of spray heads are communicated with the liquid outlet of the water spraying circulating pump through the circulating pipeline; the nozzles of the plurality of spray heads are directed to the side of the air flotation tank where the oil collecting device is installed.

[0019] By adopting the technical scheme, through the superfine bubble and air, most of the suspended particles and dissolved substances in the new energy material liquid are floated to the surface of the liquid, gathered in the upper layer, and pushed into the oil collecting device outside through the plurality of spray heads in the upper end, so that the separation effect is achieved, and secondary reuse is performed. This method is convenient to operate, and only needs to be regularly treated for oil discharge.

[0020] Optionally, the oil collecting device is an oil collecting tank, a plurality of oil collecting holes are formed in one side of the air flotation tank, and the oil collecting tank is located at one side of the plurality of oil collecting holes of the air flotation tank and used for collecting the suspended particles and dissolved substances overflowing from the plurality of oil collecting holes.

[0021] Optionally, the oil collecting device further comprises a plurality of flow guide pipes, a plurality of oil collecting holes are formed in one side of the air flotation tank, one end of the plurality of flow guide pipes is installed on the outer wall of the air flotation tank and communicated with the plurality of oil collecting holes respectively, and the oil collecting tank is used for collecting the suspended particles and dissolved substances guided by the plurality of flow guide pipes.

[0022] By adopting the technical scheme, the oil collecting tank collects the suspended particles and dissolved substances overflowing from the periphery of the cyclone in an overflow mode, and the plurality of flow guide pipes can avoid the leakage of the overflowing suspended particles and dissolved substances from the side wall of the air flotation tank.

[0023] A new energy material air flotation purification process adopts a new energy material air flotation device to perform air flotation purification on the new energy material, and comprises the following steps: Step 1, introducing the material liquid to be treated into the air flotation tank through a conveying pipeline; Step 2, pumping the material liquid to be treated in the air flotation tank into a superfine bubble generator through a superfine bubble circulating pump, introducing air into the air inlet of the superfine bubble generator, generating superfine bubbles under the shearing action of the superfine bubble generator, and mixing the superfine bubbles with the material liquid to be treated, and then pumping the mixture back into the air flotation tank through the liquid outlet; Step 3, when the ultra-fine bubble circulating pump pumps the mixed ultra-fine bubble and the to-be-treated liquid into the air flotation tank, the liquid flow impacts the rotation of the vortex fan blades of the vortex device, so that the to-be-treated liquid in the air flotation tank forms a vortex; Step 4, the vortex effect can further promote the uniform mixing of the ultra-fine bubbles and the to-be-treated liquid, and the suspended particles and the dissolved substances are floated under the action of the vortex and the ultra-fine bubbles; Step 5, the water spraying device is actuated, and the water circulating pump pumps the liquid at the bottom of the air flotation tank into a plurality of spray heads, and the plurality of spray heads push the suspended particles and the dissolved substances to the plurality of oil collecting holes through water spraying; Step 6, the suspended particles and the dissolved substances overflow from the plurality of oil collecting holes and are guided into the oil collecting tank through the plurality of flow guide pipes.

[0024] In summary, the present application has at least one of the following beneficial technical effects: The present application can provide a new energy material air flotation device, which uses an external circulating pump to bring gas into the tank for circulating treatment of the to-be-treated liquid of the new energy material, generates ultra-fine bubbles through an ultra-fine bubble generator, and can reach nanometer level through self-shrinking in the liquid, so that the air is punched into the to-be-treated liquid in the form of ultra-fine bubbles, the gas can be more efficiently mixed with the liquid, the surface area is large, the surface energy is high, and the micro suspended particles and the dissolved substances are more easily adhered, so that the separation efficiency is improved. The vortex device is arranged in the middle, water is supplied inward through the ultra-fine bubble generating device, the vortex device is driven to form a vortex in the liquid, the vortex further improves the impurity removal and purification efficiency, the suspended particles and the dissolved substances after separation float on the surface of the liquid, and overflow from the oil collecting device side under the action of the vortex, and the oil collecting device collects the overflowed suspended particles and dissolved substances.

[0025] The generated suspended particles and dissolved substances have low water content and small volume, which is convenient for subsequent treatment and disposal, reduces environmental pollution, reduces the use of reagents in the physical separation process, and avoids the influence of reagent residues on the environment and subsequent processes. BRIEF DESCRIPTION OF DRAWINGS

[0026] Fig. 1 is a top view structural schematic diagram of the new energy material air flotation device of the present application; Fig. 2 is a side view structural schematic diagram of the new energy material air flotation device of the present application; Fig. 3 is a test water sample diagram of the specific embodiment of the present application.

[0027] Marked with 1, air flotation tank; 21, ultra-fine bubble generator; 22, ultra-fine bubble circulating pump; 31, rotating shaft; 32, vortex fan blade; 42, circulating pipeline; 43, spray head; 51, flow guide pipe; 52, oil collecting tank. DETAILED DESCRIPTION

[0028] The application will be further described in detail below with reference to the accompanying drawings.

[0029] The embodiment of the application discloses a new energy material air flotation device.

[0030] Referring to Figs. 1-3 , embodiment 1, a new energy material air flotation device, comprising an air flotation tank 1, at least one set of ultra-fine bubble generator assembly, vortex device and oil collecting device, the side of the air flotation tank 1 is provided with an ultra-fine bubble circulation port, the inlet and outlet of the ultra-fine bubble generator assembly are communicated with the air flotation tank 1 through a plurality of groups of ultra-fine bubble circulation ports, the ultra-fine bubble generator assembly mixes air in the form of ultra-fine bubbles with the to-be-processed material liquid in the air flotation tank 1, the vortex device is installed at the lower part in the air flotation tank 1, and the to-be-processed material liquid mixed with the ultra-fine bubbles is driven to form a vortex, and the oil collecting device is installed on one side of the air flotation tank 1 to collect suspended particles and dissolved substances suspended on the surface of the to-be-processed material liquid after the vortex.

[0031] The air flotation tank 1 and the ultra-fine bubble generator are connected through a pipeline, external circulating pumps are used to bring gas into the tank to circularly process the to-be-processed material liquid of the new energy material, external gas is brought into water by negative pressure generated by the ultra-fine bubble generator, and meanwhile, high-speed liquid punched by the external circulating pumps passes through the ultra-fine bubble generator, and the negative pressure of the cavity is generated due to the structure of the sudden contraction and sudden expansion of the ultra-fine bubble generator, so that the gas and the liquid are sheared and mixed at high speed in the cavity, the material liquid is returned to the air flotation tank after being processed to form a self-circulation system, the qualified solution is discharged from the lower part after processing, the ultra-fine bubbles are generated by the ultra-fine bubble generator, the self-shrinking in the material liquid can reach the nanometer level, the air is punched into the to-be-processed material liquid in the form of ultra-fine bubbles, the gas can be more efficiently mixed with the material liquid, the surface area is large, the surface energy is high, the ultra-fine bubbles are more easily adhered to the small suspended particles and the dissolved substances, and the separation efficiency is improved. The vortex device is arranged in the middle, water is supplied to the inside through the ultra-fine bubble generating device, the vortex device is pushed to form a vortex in the material liquid, the vortex further improves the impurity removal and purification efficiency, the separated suspended particles and dissolved substances float on the surface of the material liquid and overflow from the side of the oil collecting device under the action of the vortex, and the oil collecting device collects the overflowed suspended particles and dissolved substances.

[0032] The generated suspended particles and dissolved substances have low water content and small volume, are convenient for subsequent processing and disposal, reduce environmental pollution, the physical separation process reduces the use of reagents and avoids the influence of reagent residues on the environment and subsequent processes.

[0033] Embodiment 2 further comprises a water spraying device, the water spraying device is installed at the top of the air flotation tank 1 and sprays water towards the surface of the to-be-processed material liquid mixed with the ultra-fine bubbles, and the water spraying angle is towards the side of the oil collecting device.

[0034] The water spraying device sprays water towards the surface of the mixed ultra-fine bubble treatment liquid, and the water spraying angle is towards the oil collecting device side, so as to push the upper layer suspended particles and soluble substances into the outside oil collecting device, so as to achieve the separation effect and secondary reuse.

[0035] In the embodiment 3, the ultra-fine bubble generator assembly includes an ultra-fine bubble generator 21 and an ultra-fine bubble circulating pump 22, the liquid inlet and the liquid outlet of the ultra-fine bubble generator 21 are communicated with the ultra-fine bubble circulating port through the ultra-fine bubble circulating pump 22, and the air inlet of the ultra-fine bubble generator 21 is the same as the air.

[0036] In the embodiment 4, the rotary shearing action of the ultra-fine bubble generator 21 generates bubbles with a diameter less than 50 microns.

[0037] Firstly, the ultra-fine bubble circulating pump 22 pumps the ultra-fine bubble generator, the external air enters the generator through the valve and the gas flow meter, and when the high-speed liquid flows into the generator, the negative pressure is generated under the action of the internal structure, the gas and the liquid are mixed at high speed in the internal structure, the ultra-fine bubble generator can generate bubbles with a diameter less than 50 microns, and the bubbles can reach the nanometer level through self-shrinking in the liquid, so that the gas content of the liquid is increased, and the treatment effect is enhanced. The solution is pumped back to the air flotation tank 1 to form a cycle, and after being pumped back to the air flotation tank 1, since the inlets of the ultra-fine bubble generators are respectively located at the two sides of the center line, the high-speed liquid pushes the vortex device to form a vortex in the air flotation tank 1 after entering the air flotation tank 1, the suspended particles and the soluble substances are gathered at the center position, and finally the suspended particles and the insoluble substances are pushed into the oil collecting device by the water spraying device, and the solution is discharged after the treatment is completed.

[0038] In the embodiment 5, the vortex device includes a rotating shaft 31 and vortex blades 32, the vortex blades 32 are installed at the lower part in the air flotation tank 1 through the rotating shaft 31 and the bearing seat, when the ultra-fine bubble circulating pump 22 pumps the mixed ultra-fine bubble treatment liquid into the air flotation tank 1, the liquid flow drives the vortex blades 32 to rotate, and the vortex is formed in the air flotation tank 1.

[0039] In the embodiment 6, the ultra-fine bubble generator assembly and the vortex device are four sets, two sets of the ultra-fine bubble generator assembly are arranged on one side of the air flotation tank 1 installed with the oil collecting device according to the set spacing, the other two sets are arranged on the other side of the air flotation tank 1 installed with the oil collecting device, the ultra-fine bubble circulating port includes a liquid inlet and a liquid outlet, the liquid outlet is located at the bottom of the side wall of the air flotation tank 1, the liquid inlet is located at the middle of the side wall of the air flotation tank 1, and the middle of the vortex blades 32 of the vortex device corresponds to the liquid inlet of the air flotation tank 1.

[0040] The four sets of ultra-fine bubble generator assemblies pump the mixed ultra-fine bubble treatment liquid respectively The four sets of equipment push the four fan blades to form a vortex in the water. The vortex fan blades 32 of the four sets of vortex devices rotate to form a vortex in the material liquid to be treated in the air flotation tank 1.

[0041] The four sets of vortex fan blades 32 push the mixed ultra-fine bubbles in the material liquid to be treated pumped by the four sets of ultra-fine bubble generators to form a vortex in the material liquid, promote rotation, and further improve the impurity removal efficiency.

[0042] In embodiment 7, the water spraying device includes a water spraying circulating pump, a circulating pipeline 41, and a plurality of spray heads 42. The bottom of the air flotation tank 1 is provided with a water spraying circulating port. The inlet of the water spraying circulating pump is connected to the water spraying circulating port through a pipeline. The plurality of spray heads 42 are installed on the top of the air flotation tank 1. The inlets of the plurality of spray heads 42 are connected to the outlet of the water spraying circulating pump through the circulating pipeline 41. The nozzles of the plurality of spray heads 42 are directed to the side of the air flotation tank 1 where the oil collecting device is installed.

[0043] The ultra-fine bubble and air combination can float most of the suspended particles and dissolved substances in the new energy material liquid to the surface of the liquid and gather in the upper layer. The plurality of spray heads 42 at the upper end can push the suspended particles and dissolved substances in the upper layer into the oil collecting device outside, achieving separation and secondary reuse. This method is convenient to operate and only needs to be periodically treated for oil discharge.

[0044] In embodiment 8, the oil collecting device is an oil collecting tank 52. The air flotation tank 1 is provided with oil collecting holes on one side. The oil collecting tank 52 is located on the side of the air flotation tank 1 where the oil collecting holes are arranged, and is used to collect the suspended particles and dissolved substances overflowing from the oil collecting holes.

[0045] In embodiment 9, the oil collecting device further includes a plurality of guide pipes 51. The air flotation tank 1 is provided with a plurality of oil collecting holes on one side. One end of the plurality of guide pipes 51 is installed on the outer wall of the air flotation tank 1 and is connected to the plurality of oil collecting holes, respectively. The oil collecting tank 52 is used to collect the suspended particles and dissolved substances discharged from the plurality of guide pipes 51.

[0046] The oil collecting tank 52 collects the suspended particles and dissolved substances overflowing from the periphery of the vortex based on the overflow mode. The plurality of guide pipes 51 can prevent the overflowing suspended particles and dissolved substances from leaking from the side wall of the air flotation tank 1.

[0047] In embodiment 10, a new energy material air flotation purification process uses a new energy material air flotation device to purify the new energy material, including the following steps: Step 1: introducing the material liquid to be treated into the air flotation tank 1 through a conveying pipeline; Step 2, the ultra-fine bubble circulating pump 22 pumps the to-be-treated liquid in the air flotation tank 1 into the ultra-fine bubble generator 21, and the air inlet of the ultra-fine bubble generator 21 is connected with air, under the shearing action of the ultra-fine bubble generator 21, the ultra-fine bubbles are generated, and the ultra-fine bubbles are mixed with the to-be-treated liquid, and then the mixture is pumped back into the air flotation tank 1 through the liquid outlet; Step 3, when the ultra-fine bubble circulating pump 22 pumps the mixture of the ultra-fine bubbles and the to-be-treated liquid into the air flotation tank 1, the liquid flow drives the vortex fan 32 of the vortex device to rotate, so that the to-be-treated liquid in the air flotation tank 1 forms a vortex; Step 4, the vortex action can further promote the uniform mixing of the ultra-fine bubbles and the to-be-treated liquid, and the suspended particles and the dissolved substances are floated under the action of the vortex and the ultra-fine bubbles; Step 5, the water spraying device is actuated, the water circulating pump pumps the liquid at the bottom of the air flotation tank 1 into the plurality of nozzles 42, and the plurality of nozzles 42 push the suspended particles and the dissolved substances to the plurality of oil collecting holes through water spraying; Step 6, the suspended particles and the dissolved substances overflow from the plurality of oil collecting holes and are introduced into the oil collecting groove 52 through the plurality of flow guide pipes 51.

[0048] The following uses specific examples to illustrate the implementation principle of the new energy material air flotation device: The laboratory pilot test is carried out by using the new energy material air flotation purification process of the present application: 1, the liquid is introduced into the reaction barrel (water volume 800L), and the initial oil content of the wastewater is about 30mg / L; 2, the ultra-fine bubble generating system is used in the ton barrel, and air is used as the gas source to treat the wastewater, and the treatment time is 2-3 hours, and every 1 hour, the sample is taken, the sample is observed, detected and the data is recorded; 3, the ultra-fine bubble generating system is composed of an ultra-fine bubble generator and a water pump, the water circulation volume is 1.8 m3 / h, and the air inlet volume is 1 m3 / h; The experimental data is shown in Table 1: Table 1 1, the ultra-fine bubble + air is used to treat the liquid, the total oil is reduced from 39mg / L to 31mg / L in the first experiment, the total oil is reduced from 24mg / L to 6.6mg / L in the second experiment, the total oil is reduced from 26mg / L to 15mg / L in the third experiment, the total oil is reduced from 37mg / L to 30mg / L in the fourth experiment, and the total oil is reduced from 41mg / L to 24mg / L in the fourth experiment; 2, the total oil of the original process is reduced from 39mg / L to 27mg / L on the experimental day, and from the results, it can be seen that the use of the ultra-fine bubble technology can achieve the treatment effect of the original process; In summary, the treatment of the feed liquid by the ultra-fine bubbles has good effect, the ultra-fine bubble technology can effectively reduce the total oil of the feed liquid, so that the effluent reaches the target requirement. In the first experiment, the total oil is reduced from 39 mg / L to 31 mg / L; in the second experiment, the total oil is reduced from 24 mg / L to 6.6 mg / L; in the third experiment, the total oil is reduced from 26 mg / L to 15 mg / L; in the fourth experiment, the total oil is reduced from 37 mg / L to 30 mg / L; in the fourth experiment, the total oil is reduced from 41 mg / L to 24 mg / L, and the total oil of the four experiments reaches the expected effect of the experiment, and can replace the original process for treatment.

[0049] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A new energy material air flotation device, characterized in that: The application relates to a water treatment device, which comprises an air floatation tank (1), at least one set of ultrafine bubble generator assembly, a vortex device and an oil collecting device, the air floatation tank (1) is provided with an ultrafine bubble circulation port on the side, the inlet and outlet of the ultrafine bubble generator assembly are communicated with the air floatation tank (1) through a plurality of sets of ultrafine bubble circulation ports, the ultrafine bubble generator assembly mixes air with the to-be-treated liquid in the air floatation tank (1) in the form of ultrafine bubbles, the vortex device is installed at the lower part in the air floatation tank (1) and drives the to-be-treated liquid mixed with the ultrafine bubbles to form a vortex, and the oil collecting device is installed on one side of the air floatation tank (1) and collects the suspended particles and the soluble substances suspended on the surface of the to-be-treated liquid after the vortex.

2. The new energy material air floating device according to claim 1, characterized in that: The water treatment device further comprises a water spraying device, which is installed on the top of the air floatation tank (1) and sprays water towards the surface of the to-be-treated liquid mixed with the ultrafine bubbles, and the spraying angle is towards the side of the oil collecting device.

3. The new energy material air floating device according to claim 2, characterized in that: The ultrafine bubble generator assembly comprises an ultrafine bubble generator (21) and an ultrafine bubble circulation pump (22), the inlet and outlet of the ultrafine bubble generator (21) are communicated with the ultrafine bubble circulation port through the ultrafine bubble circulation pump (22), and the air inlet of the ultrafine bubble generator (21) is the same as air.

4. The new energy material air floating device according to claim 3, characterized in that: The rotary cutting action of the ultrafine bubble generator (21) generates bubbles with a diameter less than 50 microns.

5. The new energy material air floating device according to claim 4, characterized in that: The vortex device comprises a rotating shaft (31) and a vortex fan blade (32), the vortex fan blade (32) is installed at the lower part in the air floatation tank (1) through the rotating shaft (31) and a bearing seat, when the to-be-treated liquid mixed with the ultrafine bubbles is pumped into the air floatation tank (1) by the ultrafine bubble circulation pump (22), the liquid flow impacts and drives the vortex fan blade (32) to rotate, thereby forming a vortex in the air floatation tank (1).

6. The new energy material air floating device according to claim 5, characterized in that: The ultrafine bubble generator assembly and the vortex device are both four sets, two sets of the ultrafine bubble generator assembly are arranged on one side of the air floatation tank (1) where the oil collecting device is installed according to a set interval, the other two sets are symmetrically arranged on the other side of the air floatation tank (1) where the oil collecting device is installed, the ultrafine bubble circulation port comprises an inlet and an outlet, the outlet is located at the bottom of the side wall of the air floatation tank (1), and the inlet is located at the middle of the side wall of the air floatation tank (1), the middle of the vortex fan blade (32) of the vortex device corresponds to the inlet of the air floatation tank (1).

7. The new energy material air floating device according to claim 2, characterized in that: The water spraying device comprises a water spraying circulation pump, a circulation pipeline (41) and a plurality of spray heads (42), the bottom of the air floatation tank (1) is provided with a water spraying circulation port, the inlet of the water spraying circulation pump is communicated with the water spraying circulation port through a pipeline, the plurality of spray heads (42) are respectively installed on the top of the air floatation tank (1), the inlets of the plurality of spray heads (42) are respectively communicated with the outlet of the water spraying circulation pump through the circulation pipeline (41), and the nozzles of the plurality of spray heads (42) are towards the side of the air floatation tank (1) where the oil collecting device is installed.

8. The new energy material air floating device according to claim 1, characterized in that: The oil collecting device is an oil collecting groove (52), the air floatation tank (1) is provided with oil collecting holes on one side, and the oil collecting groove (52) is located on one side of the air floatation tank (1) where the oil collecting holes are arranged and used for collecting the suspended particles and the soluble substances overflowing from the oil collecting holes.

9. The new energy material air floating device according to claim 8, characterized in that: The oil collecting device further comprises a plurality of guide pipes (51), a plurality of oil collecting holes are formed on one side of the air flotation tank (1), one end of the plurality of guide pipes (51) is installed on the outer wall of the air flotation tank (1) and respectively communicates with the plurality of oil collecting holes, and the oil collecting groove (52) is used for collecting the suspended particles and the dissolved substances discharged by the plurality of guide pipes (51).

10. A new energy material air floatation purification process, characterized in that: The new energy material is subjected to air flotation purification by using the air flotation device for new energy material according to any one of claims 1-9, and the method comprises the following steps: Step 1, introducing the to-be-treated liquid into the air flotation tank (1) through the conveying pipeline; Step 2, the ultra-fine bubble circulating pump (22) pumps the to-be-treated liquid in the air flotation tank (1) into the ultra-fine bubble generator (21), while the air inlet of the ultra-fine bubble generator (21) is connected with air, under the action of the rotary cutting of the ultra-fine bubble generator (21), the ultra-fine bubbles are generated, the ultra-fine bubbles and the to-be-treated liquid are fully mixed, and then the mixture is pumped back into the air flotation tank (1) through the liquid outlet; Step 3, when the ultra-fine bubble circulating pump (22) pumps the to-be-treated liquid mixed with the ultra-fine bubbles into the air flotation tank (1), the liquid flow drives the vortex fan blades (32) of the vortex device to rotate, so that the to-be-treated liquid in the air flotation tank (1) forms a vortex; Step 4, the vortex action can further promote the uniform mixing of the ultra-fine bubbles and the to-be-treated liquid, and the suspended particles and the dissolved substances float under the action of the vortex and the ultra-fine bubbles; Step 5, the water spraying device is actuated, the water circulating pump pumps the liquid at the bottom of the air flotation tank (1) into a plurality of spray heads (42), the plurality of spray heads (42) push the suspended particles and the dissolved substances to the plurality of oil collecting holes through water spraying; Step 6, the suspended particles and the dissolved substances overflow from the plurality of oil collecting holes and are guided into the oil collecting groove (52) through the plurality of guide pipes (51).

Citation Information

Patent Citations

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