Multi-stage cleaning equipment

Abstract

The multi-stage barrel cleaning equipment comprises a spraying assembly, an ultrasonic cleaning assembly and a moving assembly, the spraying assembly comprises a spraying pool and a spraying piece, the spraying piece is arranged in the spraying pool, and the spraying piece can spray cleaning liquid in the circumferential direction of the spraying piece. The ultrasonic cleaning assembly comprises an ultrasonic cleaning pool and an ultrasonic generator, and the ultrasonic generator is arranged in the ultrasonic cleaning pool and used for exciting ultrasonic waves in the ultrasonic cleaning pool. The moving assembly comprises a clamping piece and a moving piece, the clamping piece is used for clamping the barrel, the moving piece is in transmission connection with the clamping piece, and the moving piece has a first state in which the clamping piece is driven to extend into the spraying pool so that the barrel can be arranged on the periphery of the spraying piece in a sleeving mode and a second state in which the clamping piece is driven to extend into the ultrasonic cleaning pool. By means of the multi-stage barrel cleaning equipment, the inner wall of the barrel can be flushed through the spraying piece firstly, then ultrasonic cleaning is conducted on the barrel, and the cleanliness of the inner wall of the barrel is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of workpiece cleaning technology, and more specifically to a multi-stage cleaning device. Background Technology

[0002] Ultrasonic waves propagate in liquids, causing the liquid and the cleaning tank to vibrate together at the ultrasonic frequency. The liquid and the cleaning tank have their own natural frequencies when they vibrate, which are sound wave frequencies. With the continuous development of the cleaning industry, ultrasonic cleaning machines are widely used in surface coating treatment, machinery, electronics and medical industries.

[0003] Existing ultrasonic cleaning machines can be found in patent application number CN202421129737.9. These machines have several cleaning tanks, allowing for sequential cleaning of workpieces within each tank. However, when cleaning cylindrical workpieces, the intensity of the ultrasonic waves penetrating deep into the cylinder is significantly weakened due to obstruction from the external structure, resulting in unsatisfactory cleaning of the inner wall of the cylinder.

[0004] Therefore, improving the cleanliness of the inner wall of the cylinder is a technical problem that urgently needs to be solved. Summary of the Invention

[0005] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a multi-stage cleaning device to solve the technical problem that existing ultrasonic cleaning devices are unable to fully clean the inner wall of the cylinder.

[0006] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: This invention provides a multi-stage cylindrical cleaning device, characterized in that it comprises: A spray assembly includes a spray tank and a spray element, wherein the spray element is built into the spray tank and the spray element is capable of spraying cleaning liquid in its circumference. An ultrasonic cleaning assembly includes an ultrasonic cleaning tank and an ultrasonic generator, the ultrasonic generator being built into the ultrasonic cleaning tank and used to generate ultrasonic waves within the ultrasonic cleaning tank; and A movable component includes a clamping member and a transferring member, the clamping member being used to clamp a cylinder, the transferring member being kinetically connected to the clamping member, the transferring member having a first state of extending the clamping member into the spray tank so that the cylinder is fitted around the outer periphery of the spraying member, and a second state of extending the clamping member into the ultrasonic cleaning tank.

[0007] In some embodiments, the spray assembly includes a plurality of spray elements, the plurality of spray elements are arranged in an array within the spray pool, and the clamping member has a plurality of placement slots for fixing the cylinder, the plurality of placement slots corresponding one-to-one with the plurality of spray elements.

[0008] In some embodiments, the bottom end of the placement tank is provided with an inlet and outlet, through which the spray component can enter and exit the placement tank.

[0009] In some embodiments, the spray assembly further includes an annular nozzle mounted above the spray pool for spraying cleaning liquid into the spray pool.

[0010] In some embodiments, the transfer member includes a crossbeam, a slide block, a claw, a first drive unit, and a second drive unit. The crossbeam is mounted above the spray tank and the ultrasonic cleaning tank. The slide block is slidably disposed on the crossbeam. The first drive unit is throttle-connected to the slide block to drive the slide block to slide along the length direction of the crossbeam. The claw is used to lift the clamping member and is slidably disposed on the slide block. The second drive unit is throttle-connected to the claw to drive the claw to slide in a direction perpendicular to the crossbeam. The transfer member can be switched between a first state and a second state by manipulating the first drive unit and the second drive unit.

[0011] In some embodiments, the slide has a threaded hole, the first drive unit includes a lead screw and a motor, the lead screw is rotatably mounted on the crossbeam and screwed to the threaded hole, and the motor is driven by the lead screw to drive the lead screw to rotate.

[0012] In some embodiments, the second drive unit includes a hydraulic cylinder, the cylinder body of which is mounted on the slide, and the piston rod of the hydraulic cylinder is connected to the chuck.

[0013] In some embodiments, the ultrasonic cleaning tank has several mutually separated unit cavities.

[0014] In some embodiments, the ultrasonic generator includes a plurality of excitation units, which are correspondingly housed in a plurality of unit cavities, and the excitation units are used to excite ultrasonic waves within the unit cavities.

[0015] In some embodiments, the spray element has a plurality of spray holes on its outer periphery.

[0016] Compared with the prior art, the multi-stage cylinder cleaning equipment provided by the present invention has the following advantages: First, the cylinder to be cleaned is clamped by the clamping component. Then, the transfer component is switched to the first state, allowing the clamping component to extend into the spray tank, thus placing the cylinder around the outer periphery of the spraying component. Cleaning fluid is then sprayed from the spraying component to rinse the inner wall of the cylinder. After rinsing the inner wall of the cylinder, the transfer component can be switched to the second state, allowing the clamping component to be transported to the ultrasonic cleaning tank. Finally, an ultrasonic generator is used to generate ultrasonic waves, thereby performing ultrasonic cleaning on the cylinder. Using this multi-stage cylinder cleaning equipment, the inner wall of the cylinder can be rinsed first by the spraying component, and then the cylinder can be ultrasonically cleaned, ensuring the cleanliness of the inner wall of the cylinder. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the multi-stage cylindrical cleaning equipment provided in an embodiment of the present invention; Figure 2 This is a schematic diagram of the internal structure of the clamping member provided in an embodiment of the present invention; Explanation of reference numerals in the attached drawings: spray assembly 100, spray tank 110, spray element 120, spray hole 121, annular nozzle 130, ultrasonic cleaning assembly 200, ultrasonic cleaning tank 210, unit cavity 211, ultrasonic generator 220, excitation part 221, moving assembly 300, clamping part 310, placement groove 311, inlet / outlet 312, transfer part 320, crossbeam 321, slide 322, threaded hole 3221, chuck 323, first drive part 324, lead screw 3241, motor 3242, second drive part 325, hydraulic cylinder 3251. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0019] To address the technical problem that existing ultrasonic cleaning equipment is unable to adequately clean the inner wall of the cylinder, this invention provides a multi-stage cylinder cleaning device that first uses a spray element 120 to rinse the inner wall of the cylinder, and then performs ultrasonic cleaning on the cylinder to ensure the cleanliness of the inner wall of the cylinder.

[0020] It should be noted that the multi-stage cylindrical cleaning equipment of the present invention is used for, but not limited to, cleaning cylindrical workpieces, etc. For ease of explanation, in this invention, only the application of the multi-stage cylindrical cleaning equipment to cleaning cylindrical workpieces, etc. is used as an example for explanation. The principle of the multi-stage cylindrical cleaning equipment applied to other types of equipment is essentially the same as the principle applied to cleaning cylindrical workpieces, etc., and will not be described in detail here.

[0021] Please see Figure 1 , Figure 1This is a schematic diagram of a multi-stage cylindrical cleaning device according to an embodiment of the present invention. The multi-stage cylindrical cleaning device includes a spray assembly 100, an ultrasonic cleaning assembly 200, and a moving assembly 300. The spray assembly 100 includes a spray tank 110 and a spray element 120. The spray element 120 is built into the spray tank 110 and can spray cleaning liquid circumferentially. The ultrasonic cleaning assembly 200 includes an ultrasonic cleaning tank 210 and an ultrasonic generator 220. The ultrasonic generator 220 is built into the ultrasonic cleaning tank 210 and is used to generate ultrasonic waves within the ultrasonic cleaning tank 210. The moving component 300 includes a clamping member 310 and a transferring member 320. The clamping member 310 is used to clamp the cylinder, and the transferring member 320 is connected to the clamping member 310 in a driving manner. The transferring member 320 has a first state in which it drives the clamping member 310 to extend into the spray tank 110 so that the cylinder is sleeved on the outer periphery of the spray member 120, and a second state in which it drives the clamping member 310 to extend into the ultrasonic cleaning tank 210.

[0022] In this embodiment, the cylinder to be cleaned is first held by the clamping member 310. Then, the transfer member 320 is switched to the first state, allowing the clamping member 310 to extend into the spray tank 110, thereby placing the cylinder around the spray member 120. The spray member 120 then sprays cleaning fluid to rinse the inner wall of the cylinder. After rinsing the inner wall of the cylinder, the transfer member 320 is switched to the second state, allowing the clamping member 310 to be transported to the ultrasonic cleaning tank 210. Finally, the ultrasonic generator 220 generates ultrasonic waves to perform ultrasonic cleaning on the cylinder. Using the above-described multi-stage cylinder cleaning equipment, the inner wall of the cylinder can be rinsed first by the spray member 120, and then ultrasonically cleaned, ensuring the cleanliness of the inner wall of the cylinder.

[0023] In some embodiments, the spray assembly 100 includes a plurality of spray elements 120 arranged in an array within the spray tank 110. The clamping member 310 has a plurality of placement slots 311 for fixing the cylinder, and the plurality of placement slots 311 correspond one-to-one with the plurality of spray elements 120. The placement slots 311 are used to receive the cylinder, and the plurality of placement slots 311 can hold a plurality of cylinders. The arrangement positions of the plurality of spray elements 120 and the opening positions of the plurality of placement slots 311 correspond one-to-one, so that the plurality of spray elements 120 can extend into the plurality of cylinders one-to-one.

[0024] Based on the above embodiments, in some embodiments, the bottom end of the placement trough 311 is provided with an inlet and outlet 312, and the spray component 120 can enter and exit the placement trough 311 through the inlet and outlet 312.

[0025] In some embodiments, the spray assembly 100 further includes an annular nozzle 130, which is mounted above the spray tank 110 and is used to spray cleaning fluid into the spray tank 110. Because the nozzle is annular, the cleaning fluid can be sprayed circumferentially, thereby rinsing the inner wall of the cylinder.

[0026] In some embodiments, the transfer member 320 includes a crossbeam 321, a slide 322, a claw 323, a first drive unit 324, and a second drive unit 325. The crossbeam 321 is mounted above the spray tank 110 and the ultrasonic cleaning tank 210. The slide 322 is slidably disposed on the crossbeam 321. The first drive unit 324 is drivenly connected to the slide 322 to drive the slide 322 to slide along the length direction of the crossbeam 321. The claw 323 is used to lift and hold the member 310. The claw 323 is slidably disposed on the slide 322. The second drive unit 325 is drivenly connected to the claw 323 to drive the claw 323 to slide in a direction perpendicular to the crossbeam 321. The transfer member 320 can be switched between a first state and a second state by manipulating the first drive unit 324 and the second drive unit 325. Since the crossbeam 321 is mounted above the spray tank 110 and the ultrasonic cleaning tank 210, the first drive unit 324 causes the slide 322 to slide along the crossbeam 321, which in turn drives the gripper 323 to move horizontally. The second drive unit 325 causes the gripper 323 to slide along the slide 322, which in turn drives the gripper 323 to move vertically. This allows the gripper 323 to move both vertically and horizontally, enabling it to move the clamping member 310 in and out of the spray tank 110 or the ultrasonic cleaning tank 210.

[0027] In some embodiments, the slide 322 has a threaded hole 3221. The first drive unit 324 includes a lead screw 3241 and a motor 3242. The lead screw 3241 is rotatably mounted on the crossbeam 321 and is screwed to the threaded hole 3221. The motor 3242 is connected to the lead screw 3241 to drive it to rotate. By driving the lead screw 3241 to rotate through the motor 3242, and since the lead screw 3241 and the threaded hole 3221 are screwed together, the rotating lead screw 3241 can drive the slide 322 to translate.

[0028] In some embodiments, the second drive unit 325 includes a hydraulic cylinder 3251, the cylinder body of which is mounted on a slide 322, and the piston rod of the hydraulic cylinder 3251 is connected to a chuck 323. Movement of the piston rod relative to the cylinder body of the hydraulic cylinder 3251 can move the chuck 323, thereby driving the limiting member to enter and exit the spray tank 110 and the ultrasonic cleaning tank 210.

[0029] In some embodiments, the ultrasonic cleaning tank 210 has several mutually separated unit cavities 211. After the cylinder has completed spray cleaning, it can sequentially enter several unit cavities 211 to clean the cylinder step by step, thereby achieving a higher degree of cleanliness.

[0030] Based on the above embodiments, in some embodiments, the ultrasonic generator 220 includes a plurality of excitation units 221, which are correspondingly built into a plurality of unit cavities 211. The excitation units 221 are used to excite ultrasonic waves in the unit cavities 211.

[0031] In some embodiments, the spray member 120 has a plurality of spray holes 121 on its outer periphery, so that spray liquid can be sprayed through each spray hole 121 to flush the inner wall of the cylinder.

[0032] To better understand this invention, the following is combined with... Figures 1 to 2 The technical solution of the present invention will be described in detail below: Multiple cylinders are embedded one-to-one into multiple placement slots 311, and the positions of multiple spray elements 120 correspond one-to-one with the positions of the placement slots 311. Then, the transfer member 320 is switched to the first state, allowing the multiple spray elements 120 to extend into the multiple cylinders one-to-one. Cleaning liquid is then sprayed using the spray elements 120 to rinse the inner wall of the cylinder. After rinsing the inner wall of the cylinder, the transfer member 320 is switched to the second state, allowing the clamping member 310 to be transported to the ultrasonic cleaning tank 210. Finally, the ultrasonic generator 220 generates ultrasonic waves to perform ultrasonic cleaning on the cylinder. Using the above-described multi-stage cylinder cleaning equipment, the inner wall of the cylinder can be rinsed first using the spray elements 120, and then the cylinder can be ultrasonically cleaned to ensure the cleanliness of the inner wall of the cylinder.

[0033] In the description of this application, it should be noted that the terms "upper" and "lower," etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0034] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] The specific embodiments of the present invention described above do not constitute a limitation on the scope of protection of the present invention. Any other corresponding changes and modifications made in accordance with the technical concept of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A multi-stage cylindrical cleaning device, characterized in that, include: A spray assembly includes a spray tank and a spray element, wherein the spray element is built into the spray tank and the spray element is capable of spraying cleaning liquid in its circumference. An ultrasonic cleaning assembly includes an ultrasonic cleaning tank and an ultrasonic generator, the ultrasonic generator being built into the ultrasonic cleaning tank and used to generate ultrasonic waves within the ultrasonic cleaning tank; and A movable component includes a clamping member and a transferring member, the clamping member being used to clamp a cylinder, the transferring member being kinetically connected to the clamping member, the transferring member having a first state of extending the clamping member into the spray tank so that the cylinder is fitted around the outer periphery of the spraying member, and a second state of extending the clamping member into the ultrasonic cleaning tank.

2. The multi-stage cylinder cleaning equipment according to claim 1, characterized in that, The spray assembly includes a plurality of spray elements, which are arranged in an array within the spray pool. The clamping member has a plurality of placement slots for fixing the cylinder, and the plurality of placement slots correspond one-to-one with the plurality of spray elements.

3. The multi-stage cylinder cleaning equipment according to claim 2, characterized in that, The bottom of the placement tank is provided with an inlet and outlet, through which the spray component can enter and exit the placement tank.

4. The multi-stage cylinder cleaning equipment according to claim 2, characterized in that, The spray assembly also includes an annular nozzle, which is mounted above the spray pool and is used to spray cleaning liquid into the spray pool.

5. The multi-stage cylinder cleaning equipment according to claim 1, characterized in that, The transfer component includes a crossbeam, a slide block, a claw, a first drive unit, and a second drive unit. The crossbeam is mounted above the spray tank and the ultrasonic cleaning tank. The slide block is slidably disposed on the crossbeam. The first drive unit is driven to the slide block to drive the slide block to slide along the length direction of the crossbeam. The claw is used to lift the clamping component and is slidably disposed on the slide block. The second drive unit is driven to the claw to drive the claw to slide in a direction perpendicular to the crossbeam. The transfer component can be switched between a first state and a second state by manipulating the first drive unit and the second drive unit.

6. The multi-stage cylinder cleaning equipment according to claim 5, characterized in that, The slide block has a threaded hole. The first drive unit includes a lead screw and a motor. The lead screw is rotatably mounted on the crossbeam and is screwed to the threaded hole. The motor is connected to the lead screw to drive the lead screw to rotate.

7. The multi-stage cylinder cleaning equipment according to claim 5, characterized in that, The second drive unit includes a hydraulic cylinder, the cylinder body of which is mounted on the slide, and the piston rod of which is connected to the chuck.

8. The multi-stage cylinder cleaning equipment according to claim 1, characterized in that, The ultrasonic cleaning tank has several mutually separated unit cavities.

9. The multi-stage cylinder cleaning equipment according to claim 8, characterized in that, The ultrasonic generator includes several excitation units, which are correspondingly housed in several unit cavities. The excitation units are used to excite ultrasonic waves within the unit cavities.

10. The multi-stage cylinder cleaning equipment according to claim 1, characterized in that, The spray component has several spray holes on its outer periphery.

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