Vanadium dripping device for network transformer

Abstract

The invention belongs to the technical field of transformer processing, and particularly relates to a network transformer varnish dispensing device which comprises a rack, an incoming material belt line is sequentially installed on the rack, a product moving track is installed on one side of the incoming material belt line, and a varnish dispensing mechanism is installed on one side of the product moving track. One side of the varnish dispensing mechanism is provided with a varnish glue amount detection assembly, one side of the varnish glue amount detection assembly is provided with a defective product receiving mechanism, one side of the defective product receiving mechanism is provided with a defective product taking module, and one side of the defective product taking module is provided with a good product tray discharging and moving mechanism. And a full tray moving mechanism and an empty tray receiving lifting mechanism are further mounted on the rack. Automatic continuous feeding is achieved by integrating the incoming material belt line, the product moving track and the like, automatic material carrying is completed in cooperation with the full material disc moving mechanism and the like, and the production efficiency and continuity are improved; and precise operation of the varnish dispensing mechanism is combined with speed regulation control, so that the glue amount of varnish is uniform, and the product consistency is improved.

Description

Technical Field

[0001] This invention relates to the field of transformer processing technology, specifically to a network transformer varnishing device. Background Technology

[0002] As a key component in electronic equipment, the insulation performance of network transformers directly affects the stability and service life of the equipment. In the manufacturing process of network transformers, applying varnish (insulating varnish) is a core step in improving its insulation performance. This requires precise and uniform application of the varnish, and it is essential to prevent defective products from contaminating the finished product.

[0003] In existing technologies, the varnishing process for network transformers often has the following problems: First, the degree of automation is low, relying on manual feeding, dispensing and unloading, which not only results in low production efficiency, but also easily leads to uneven varnish application due to human error, affecting the insulation performance of the product.

[0004] Therefore, a new technical solution needs to be designed to address this issue. Summary of the Invention

[0005] The purpose of this invention is to provide a network transformer point varnishing device, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a network transformer varnishing device, comprising a frame, on which an incoming material conveyor belt is sequentially installed; a product moving track is installed on one side of the incoming material conveyor belt; a varnishing mechanism is installed on one side of the product moving track; a varnishing glue quantity detection component is installed on one side of the varnishing mechanism; a defective product receiving mechanism is installed on one side of the varnishing glue quantity detection component; a defective product picking module is installed on one side of the defective product receiving mechanism; a good product tray feeding and moving mechanism is installed on one side of the defective product picking module; a full tray moving mechanism and an empty tray lifting mechanism are also installed on the frame; the full tray moving mechanism is installed on one side of the good product tray feeding and moving mechanism; the empty tray lifting mechanism is installed below the good product tray feeding and moving mechanism; one end of the product moving track is connected to the incoming material conveyor belt, and the other end extends to the corresponding positions of the good product tray feeding and moving mechanism and the defective product receiving mechanism.

[0007] In a preferred embodiment of the present invention, the material conveyor belt includes a belt track, pulleys, a belt, a detection optical fiber, a dispensing cylinder, a synchronous pulley, a synchronous belt, and a speed-regulating motor. There are two pulleys, both rotatably mounted within the belt track. The belt is fitted onto the two pulleys. One end of one pulley passes through the belt track and is fixedly connected to a synchronous pulley. A speed-regulating motor is mounted on one side of the synchronous pulley, and the shaft end of the speed-regulating motor is fixedly connected to the synchronous pulley. The two synchronous pulleys are connected by a synchronous belt. The detection optical fiber and the dispensing cylinder are both mounted on the belt track.

[0008] In a preferred embodiment of the present invention, the defective product picking module includes a bracket, a slide rail, an electric slider, a connecting frame, and a cylinder chuck; the bracket is fixed on the frame, the slide rail is mounted on the bracket, the electric slider is slidably connected to the slide rail, one end of the connecting frame is fixedly connected to the electric slider, and the other end is connected to the cylinder chuck.

[0009] In a preferred embodiment of the present invention, the defective product receiving mechanism includes a carrier plate, a receiving tray, a pusher plate, an incoming material area, and a pen-shaped cylinder; the carrier plate is mounted on the frame, the receiving tray is mounted on one side of the carrier plate, the incoming material area is located on the other side of the carrier plate and is connected to the product moving track, the pen-shaped cylinder is mounted on the carrier plate, and the pusher plate is connected to the piston rod of the pen-shaped cylinder and is set corresponding to the incoming material area.

[0010] In a preferred embodiment of the present invention, the dispensing mechanism is located directly above the product moving track, and the dispensing head of the dispensing mechanism corresponds to the position of the product to be dispensed on the product moving track.

[0011] In a preferred embodiment of the present invention, the varnish volume detection component is installed next to the product moving track and located below the varnishing mechanism.

[0012] In a preferred embodiment of the present invention, the frame is further equipped with an operation screen and a display screen. The operation screen is installed on the front side of the frame, and the display screen is installed on one side of the varnish water adhesive quantity detection component.

[0013] In a preferred embodiment of the present invention, a pusher cylinder assembly is also installed on the frame. The pusher cylinder assembly is configured to correspond to the full material tray moving mechanism and the empty material tray lifting mechanism, and is used to push the full material tray to the full material tray moving mechanism or push the empty material tray to the empty material tray lifting mechanism.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] This invention achieves automated continuous feeding by integrating a material conveyor belt and product moving track, and completes automatic material handling with a full-load tray moving mechanism, improving production efficiency and continuity. The precise operation of the varnish application mechanism combined with speed control ensures uniform varnish application, improving product consistency. The varnish application detection component is linked with the defective product picking module and receiving mechanism to automatically sort defective products, improving the pass rate. Good and defective products are classified and stored separately, and materials are flowed in an orderly manner, optimizing management. The operation screen and display screen facilitate parameter adjustment and status monitoring. All mechanisms are integrated into the frame, with a compact layout that can adapt to the processing of products of different specifications, comprehensively improving the automation level, production quality, and ease of use of the equipment. Attached Figure Description

[0016] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of a network transformer point varnishing device according to the present invention;

[0018] Figure 2 This is a schematic cross-sectional view of the support plate structure of a network transformer point varistometer device according to the present invention;

[0019] Figure 3 This is a schematic cross-sectional view of the lifting plate structure of a network transformer point varistometer device according to the present invention;

[0020] Figure 4 This is a schematic diagram of the internal structure of the water tank of a network transformer point varnish water device according to the present invention.

[0021] In the picture:

[0022] 1. Full-load pallet moving mechanism;

[0023] 2. Good product tray feeding and moving mechanism;

[0024] 3. Defective product handling module; 31. Bracket; 32. Slide rail; 33. Electric slider; 34. Connecting frame; 35. Cylinder chuck;

[0025] 4. Defective product receiving mechanism; 41. Carrier plate; 42. Receiving tray; 43. Push plate; 44. Incoming material area; 45. Pen-shaped cylinder;

[0026] 5. VARIABLE water-based adhesive quantity detection component;

[0027] 6. Display screen;

[0028] 7. Dianfan Lishui Organization;

[0029] 8. Product movement track;

[0030] 9. Incoming material conveyor belt; 91. Belt track; 92. Pulley; 93. Belt; 94. Detection fiber optic cable; 95. Distributor cylinder; 96. Synchronous pulley; 97. Synchronous belt; 98. Speed-regulating motor;

[0031] 10. Product-based mechanism; 11. Control panel; 12. Empty material tray lifting mechanism; 13. Frame; 14. Pusher tray cylinder assembly. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0033] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The model numbers of the electrical appliances provided in this invention are for reference only, and different models of electrical appliances with the same function can be replaced according to actual usage.

[0035] Please see Figure 1-3 This invention provides a technical solution: a network transformer varnishing device, including a frame 13, on which an incoming material conveyor belt 9 is sequentially installed. A product moving track 8 is installed on one side of the incoming material conveyor belt 9, and a varnishing mechanism 7 is installed on one side of the product moving track 8. A varnishing glue quantity detection component 5 is installed on one side of the varnishing mechanism 7, and a defective product receiving mechanism 4 is installed on one side of the varnishing glue quantity detection component 5. A defective product picking module 3 is installed on one side of the defective product picking module 4, and a good product tray feeding moving mechanism 2 is installed on one side of the defective product picking module 3. A full tray moving mechanism 1 and an empty tray lifting mechanism 12 are also installed on the frame 13. The full tray moving mechanism 1 is installed on one side of the good product tray feeding moving mechanism 2, and the empty tray lifting mechanism 12 is installed below the good product tray feeding moving mechanism 2. One end of the product moving track 8 is connected to the incoming material conveyor belt 9, and the other end extends to the corresponding positions of the good product tray feeding moving mechanism 2 and the defective product receiving mechanism 4.

[0036] It should be understood that the incoming conveyor belt 9 is responsible for transporting the network transformer products to be processed into the device. The products then enter the product moving track 8 and move sequentially to each processing station along the track. When the product reaches the varnish dispensing mechanism 7, this mechanism performs precise varnish dispensing treatment on the product. After the dispensing is completed, the product continues to move to the varnish dispensing quantity detection component 5, which detects whether the dispensing quantity meets the standard. If the product is detected as defective, the defective product picking module 3 will pick up the defective product from the product moving track 8 and place it into the defective product receiving mechanism 4 for collection. If the product is detected as good, the product continues to move to the good product tray unloading moving mechanism 2 and is placed into the empty tray of this mechanism. At the same time, the empty tray lifting mechanism 12 continuously provides empty trays to the good product tray unloading moving mechanism 2. When the tray is full of good products, the full tray moving mechanism 1 removes the full tray, realizing automated continuous production and effectively improving production efficiency and product quality stability.

[0037] Furthermore, the varnish volume detection component 5 is installed next to the product moving track 8 and located below the varnish mechanism 7.

[0038] It should be understood that ensuring accurate detection location is essential for detecting the amount of adhesive.

[0039] Furthermore, the rack 13 is also equipped with an operation screen 11 and a display screen 6. The operation screen 11 is installed on the front side of the rack 13, and the display screen 6 is installed on one side of the varnish glue quantity detection component 5.

[0040] It should be understood that the operation panel 11 is for manual operation, and the display screen 6 is for displaying the amount of adhesive.

[0041] like Figure 1 and 4 As shown; the incoming material conveyor belt 9 includes a belt track 91, pulleys 92, belt 93, detection fiber optic cable 94, material dispensing cylinder 95, synchronous pulley 96, synchronous belt 97, and speed-regulating motor 98; there are two pulleys 92, both of which are rotatably mounted in the belt track 91, and the belt 93 is sleeved on the two pulleys 92. One end of one of the pulleys 92 passes through the belt track 91 and is fixedly connected to the synchronous pulley 92. A speed-regulating motor 98 is provided on one side of the synchronous pulley 92, and the shaft end of the speed-regulating motor 98 is fixedly connected to the synchronous pulley 92. The two synchronous pulleys 92 are connected by the synchronous belt 97. The detection fiber optic cable 94 and the material dispensing cylinder 95 are both mounted on the belt track 91;

[0042] It should be understood that the speed-regulating motor 98 drives the pulley 92 to rotate through the synchronous pulley 96 and the synchronous belt 97, thereby driving the belt to transport products. The conveying speed can be adjusted according to the production rhythm. When the detection fiber optic cable 94 senses the arrival of the product, it triggers the dispensing cylinder 95 to push the product one by one and in an orderly manner to the product moving track, avoiding product accumulation and congestion, and ensuring the continuity and stability of subsequent processes such as dispensing and inspection.

[0043] like Figure 1 and 2 As shown; the defective product picking module 3 includes a bracket 31, a slide rail 32, an electric slider 33, a connecting frame 34, and a cylinder chuck 35; the bracket 31 is fixed on the frame 13, the slide rail 32 is installed on the bracket 31, the electric slider 33 is slidably connected to the slide rail 32, one end of the connecting frame 34 is fixedly connected to the electric slider 33, and the other end is connected to the cylinder chuck 35;

[0044] It should be understood that when the VARIDIS water adhesive quantity detection component 5 determines that the product is defective, the electric slider 33 moves along the slide rail 32, driving the cylinder chuck 35 to move precisely above the defective product; after the cylinder chuck 35 closes to clamp the defective product, the electric slider 33 moves again to transfer the defective product to the defective product receiving mechanism 4.

[0045] like Figure 1 and 3 As shown; the defective product receiving mechanism 4 includes a carrier plate 41, a receiving tray 42, a pusher plate 43, a receiving area 44, and a pen-shaped cylinder 45; the carrier plate 41 is mounted on the frame 13, the receiving tray 42 is mounted on one side of the carrier plate 41, the receiving area 44 is located on the other side of the carrier plate 41 and is connected to the product moving track 8, the pen-shaped cylinder 45 is mounted on the carrier plate 41, and the pusher plate 43 is connected to the piston rod of the pen-shaped cylinder 45 and is set corresponding to the receiving area 44.

[0046] It should be understood that after the defective product is placed in the receiving area 44 by the defective product picking module 3, the pen-shaped cylinder 45 drives the push plate 43 to move forward, pushing the defective product from the receiving area 44 to the receiving tray 42, realizing the centralized collection of defective products. This allows for the rapid transfer and temporary storage of defective products, facilitating subsequent unified analysis or processing of defective products.

[0047] like Figure 1 As shown, the dispensing mechanism 7 is located directly above the product moving track 8, and the dispensing head of the dispensing mechanism 7 corresponds to the product position to be dispensed on the product moving track 8.

[0048] It should be understood that because the dispensing head precisely corresponds to the product position and the dispensing volume is controlled in conjunction with the product movement speed, the varnish coating can be made uniform and accurately positioned, effectively improving the insulation performance of the network transformer and meeting the processing requirements.

[0049] like Figure 1As shown, a pusher cylinder assembly 14 is also installed on the frame 13. The pusher cylinder assembly 14 is configured to correspond to the full material tray moving mechanism 1 and the empty material tray lifting mechanism 12, and is used to push the full material tray to the full material tray moving mechanism 1 or the empty material tray to the empty material tray lifting mechanism 12.

[0050] It should be understood that when the tray on the good product tray feeding and moving mechanism 2 is full of products, the pusher cylinder assembly 14 is activated to push the full tray to the full tray moving mechanism 1, which then transports it to the designated area. When an empty tray needs to be replenished, the pusher cylinder assembly 14 removes the empty tray from the empty tray lifting mechanism 12 and pushes it to the good product tray feeding and moving mechanism 2, thus realizing automatic tray replenishment and replacement without the need for machine shutdown and manual tray replacement, ensuring continuous production.

[0051] Furthermore, the components included in the network transformer point varnish device of the present invention are all general standard parts or parts known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the idle part of the device, all the above-mentioned electrical components, which refer to power elements, electrical components, and the matching monitoring computer and power supply, are connected by wires. The electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a well-known technology in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.

[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0053] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A network transformer point varnishing device, comprising a frame (13), characterized in that: The frame (13) is equipped with a material conveyor belt (9) in sequence. A product moving track (8) is installed on one side of the material conveyor belt (9). A varnishing mechanism (7) is installed on one side of the product moving track (8). A varnishing glue quantity detection component (5) is installed on one side of the varnishing glue quantity detection component (5). A defective product receiving mechanism (4) is installed on one side of the defective product receiving mechanism (4). A defective product picking module (3) is installed on one side of the defective product picking module (3). A good product tray feeding and moving mechanism (2) is installed on the side. A full tray moving mechanism (1) and an empty tray lifting mechanism (12) are also installed on the frame (13). The full tray moving mechanism (1) is installed on one side of the good product tray feeding and moving mechanism (2). The empty tray lifting mechanism (12) is installed on the lower side of the good product tray feeding and moving mechanism (2). One end of the product moving track (8) is connected to the incoming material conveyor belt (9), and the other end extends to the corresponding position of the good product tray feeding and moving mechanism (2) and the defective product receiving mechanism (4).

2. The network transformer point varnishing device according to claim 1, characterized in that: The incoming material conveyor belt (9) includes a belt track (91), pulleys (92), belt (93), detection fiber optic cable (94), material dispensing cylinder (95), synchronous pulley (96), synchronous belt (97), and speed-regulating motor (98). There are two pulleys (92), both of which are rotatably installed in the belt track (91). The belt (93) is sleeved on the two pulleys (92). One end of one of the pulleys (92) passes through the belt track (91) and is fixedly connected to the synchronous pulley (92). A speed-regulating motor (98) is provided on one side of the synchronous pulley (92). The shaft end of the speed-regulating motor (98) is fixedly connected to the synchronous pulley (92). The two synchronous pulleys (92) are connected by the synchronous belt (97). The detection fiber optic cable (94) and the material dispensing cylinder (95) are both installed on the belt track (91).

3. The network transformer point varnishing device according to claim 1, characterized in that: The defective product picking module (3) includes a bracket (31), a slide rail (32), an electric slider (33), a connecting frame (34), and a cylinder chuck (35); the bracket (31) is fixed on the frame (13), the slide rail (32) is installed on the bracket (31), the electric slider (33) is slidably connected to the slide rail (32), one end of the connecting frame (34) is fixedly connected to the electric slider (33), and the other end is connected to the cylinder chuck (35).

4. A network transformer point varnishing device according to claim 1, characterized in that: The defective product receiving mechanism (4) includes a carrier plate (41), a receiving tray (42), a pusher plate (43), an incoming material area (44), and a pen-shaped cylinder (45). The carrier plate (41) is installed on the frame (13), the receiving tray (42) is installed on one side of the carrier plate (41), the incoming material area (44) is located on the other side of the carrier plate (41) and is connected to the product moving track (8), the pen-shaped cylinder (45) is installed on the carrier plate (41), and the pusher plate (43) is connected to the piston rod of the pen-shaped cylinder (45) and is set corresponding to the incoming material area (44).

5. A network transformer point varnishing device according to claim 1, characterized in that: The dispensing mechanism (7) is located directly above the product moving track (8), and the dispensing head of the dispensing mechanism (7) corresponds to the product position to be dispensed on the product moving track (8).

6. A network transformer point varnishing device according to claim 1, characterized in that: The varnish volume detection component (5) is installed next to the product moving track (8) and located below the varnish mechanism (7).

7. A network transformer point varnishing device according to claim 1, characterized in that: The frame (13) is also equipped with an operation screen (11) and a display screen (6). The operation screen (11) is installed on the front side of the frame (13), and the display screen (6) is installed on one side of the varnish glue quantity detection component (5).

8. A network transformer point varnishing device according to claim 1, characterized in that: The frame (13) is also equipped with a pusher cylinder assembly (14), which is set to correspond to the full material tray moving mechanism (1) and the empty material tray lifting mechanism (12), and is used to push the full material tray to the full material tray moving mechanism (1) or push the empty material tray to the empty material tray lifting mechanism (12).

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