Automobile armrest framework glue spraying equipment and method and automobile armrest covering, edge covering and alignment integrated system
By designing a separate adhesive spraying and coating head for automotive armrest frames, the problem of cumbersome adhesive spraying and bonding processes in existing technologies has been solved, achieving automated integrated production and improving efficiency.
Patent Information
- Application Number
- CN202510895198.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-11-18
AI Technical Summary
In existing technologies, the processes of applying adhesive and bonding edges to automotive armrests are cumbersome, need to be carried out separately, are time-consuming, and involve complex equipment layouts.
A car armrest frame adhesive spraying device was designed, including a frame fixing device, a moving device, an adhesive spraying device, and an adhesive spraying control device. It adopts a separate adhesive spraying head and an adhesive coating head, and the spraying is performed by a robotic arm moving along a fixed trajectory, realizing the automation and integration of adhesive spraying and coating.
It has achieved automated integration of adhesive spraying and edging of automotive armrest frames, reducing operation steps and time, and improving production efficiency.
Smart Images

Figure CN120961362A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the mechanical technical field, specifically relates to a kind of automobile handrail skeleton spraying glue equipment, method and automobile handrail covering edge aligning integrated system. BACKGROUND
[0002] In the processing of automobile handrail semi-finished product, when automobile handrail skeleton needs to be sprayed with glue, hot melt adhesive needs to be sprayed on the inner surface of the cut skin to form a hot melt adhesive layer, then the skin with hot melt adhesive layer is pasted on the outer surface of the automobile handrail skeleton, and the skin located at the edge of the automobile handrail skeleton is turned over and pasted on the inner surface of the automobile handrail skeleton.
[0003] Currently, the glue spraying process in automobile semi-finished product processing is usually completed by hand, and the processes of pasting skin, decorative fabric, etc. and edge covering are completed by hand or automatic edge covering equipment. CN108582808A discloses a door panel edge covering equipment with a pulling member, which is used to paste decorative fabric and cover the edge of the door panel skeleton. The fabric fixing structure used when pasting the fabric is fixed by pulling and vacuumizing through the pulling member. The space occupied by the pulling member is large, which is not conducive to the layout of the overall equipment, and the control process of the pulling member is also complex.
[0004] In summary, in the prior art, the process of spraying glue needs to be carried out separately in an indoor site, and after spraying glue is completed, it is taken out and then transported to the equipment for covering and aligning, which is a relatively cumbersome process and takes a long time.
[0005] In summary, there is an urgent need to provide an automobile handrail covering edge aligning integrated system integrating the conveying equipment of automobile handrail, the automobile handrail skeleton spraying glue equipment and the aligning and edge covering equipment, and an automobile handrail skeleton spraying glue equipment for the system. SUMMARY
[0006] The present application is carried out to solve the above problems, and aims to provide an automobile handrail skeleton spraying glue equipment, method and automobile handrail covering edge aligning integrated system.
[0007] The application provides a car armrest framework glue spraying equipment, which has the characteristics that the equipment comprises a framework fixing device, a moving device, a glue spraying device and a glue spraying control device.
[0008] In the car armrest framework glue spraying equipment, the glue spraying head can be opened and closed under the control of the glue spraying control device, and the glue applying head can be opened and closed under the control of the glue spraying control device.
[0009] In the car armrest framework glue spraying equipment, the glue spraying head can be opened and closed under the control of the glue spraying control device, and the glue applying head can be opened and closed under the control of the glue spraying control device.
[0010] In the car armrest framework glue spraying equipment, the moving device is a mechanical arm, and the mechanical arm moves under the control of the glue spraying control device.
[0011] In the car armrest framework glue spraying equipment, the framework fixing device comprises a first profiling mold, a sensor and a plurality of pressing mechanisms, the shape of the first profiling mold is matched with the shape of the central recessed position of the second surface of the car armrest framework, the sensor and the plurality of pressing mechanisms are arranged on the first profiling mold, when the sensor detects that the first profiling mold is in contact with the car armrest framework, the plurality of pressing mechanisms extend outward to press the car armrest framework, so that the car armrest framework is fixed on the first profiling mold.
[0012] In the automobile armrest framework spraying glue equipment, the mechanical arm moves above the automobile armrest framework under the control of the spraying glue control device, the several pressing mechanisms extend outward according to the detection signal of the sensor, so that the automobile armrest framework is fixed on the first profiling die, then the mechanical arm moves the automobile armrest framework below the glue spraying head, at this time the glue spraying head faces the first surface of the automobile armrest framework, the glue spraying head sprays the first surface of the automobile armrest framework, then the mechanical arm moves the automobile armrest framework below the glue coating head, at this time the glue coating head faces the second surface of the automobile armrest framework, the glue coating head coats the second surface of the automobile armrest framework.
[0013] In the automobile armrest framework spraying glue equipment, the mechanical arm moves above the automobile armrest framework under the control of the spraying glue control device, the several pressing mechanisms extend outward according to the detection signal of the sensor, so that the automobile armrest framework is fixed on the first profiling die, then the mechanical arm moves the automobile armrest framework below the glue spraying head, at this time the glue spraying head faces the first surface of the automobile armrest framework, the glue spraying head sprays the first surface of the automobile armrest framework, then the mechanical arm moves the automobile armrest framework below the glue coating head, at this time the glue coating head faces the second surface of the automobile armrest framework, the glue coating head coats the second surface of the automobile armrest framework.
[0014] In the automobile armrest framework spraying glue equipment, the mechanical arm moves above the automobile armrest framework under the control of the spraying glue control device, the several pressing mechanisms extend outward according to the detection signal of the sensor, so that the automobile armrest framework is fixed on the first profiling die, then the mechanical arm moves the automobile armrest framework below the glue spraying head, at this time the glue spraying head faces the first surface of the automobile armrest framework, the glue spraying head sprays the first surface of the automobile armrest framework, then the mechanical arm moves the automobile armrest framework below the glue coating head, at this time the glue coating head faces the second surface of the automobile armrest framework, the glue coating head coats the second surface of the automobile armrest framework.
[0015] The application further provides a spraying glue method of the automobile armrest framework spraying glue equipment, which has the following steps: I, grabbing and fixing the automobile armrest framework; II, moving the automobile armrest framework to the glue spraying position of the glue spraying head; III, spraying the polyurethane glue on the first surface of the automobile armrest framework; IV, moving the automobile armrest framework to the glue coating position of the glue coating head; and V, coating the polyurethane glue to the edge of the second surface of the automobile armrest framework.
[0016] The application also provides an automobile handrail covering, edge covering, aligning integrated system with the characteristics, comprising: the automobile handrail framework spraying glue equipment; conveying equipment for conveying automobile handrail framework and finished products; edge covering and aligning equipment for aligning and covering after spraying glue, the spraying glue control device controls the framework fixing device to grab and fix the automobile handrail framework from the conveying equipment, controls the moving device to move the automobile handrail framework, sprays glue, obtains the automobile handrail framework after spraying glue, then controls the moving device to place the automobile handrail framework after spraying glue on the edge covering and aligning equipment, aligns and covers, obtains the finished products, then controls the moving device to move the finished products above the conveying equipment, and finally controls the framework fixing device to release the finished products.
[0017] Effects of the application
[0018] According to the automobile handrail framework spraying glue equipment, method and automobile handrail covering, edge covering and aligning integrated system, the spraying glue head and the glue coating head are designed in a separated mode by the automobile handrail framework spraying glue equipment, so that the first surface and the second surface of the automobile handrail framework can be respectively sprayed and coated, and the glue required for edge covering can be completely sprayed and distributed on the automobile handrail framework.
[0019] The spraying glue control device controls the mechanical arm to move along a fixed track, when spraying glue, the mechanical arm moves in a "I" shape along a direction perpendicular to the spraying glue head, so that the spraying glue head moves relatively from one side of the automobile handrail framework to the other side, so that the polyurethane glue can be sprayed on the entire first surface of the automobile handrail framework; when coating glue, the mechanical arm moves in an oval shape along a direction perpendicular to the glue coating head, so that the glue coating head can move relatively along the edge of the automobile handrail framework for one round, so that the polyurethane glue is sprayed on the edge of the second surface of the automobile handrail framework. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is the overall structure schematic diagram of the automobile handrail covering, edge covering and aligning integrated system in the embodiment of the application;
[0021] Figure 2 is the perspective view of the automobile handrail covering, edge covering and aligning integrated system in the embodiment of the application;
[0022] Figure 3 is the top view of the automobile handrail covering, edge covering and aligning integrated system in the embodiment of the application;
[0023] Figure 4 is the perspective view of the conveying equipment in the embodiment of the application;
[0024] Figure 5 is the structure schematic diagram of the moving device and the framework fixing device in the embodiment of the application;
[0025] Figure 6 is a structural schematic diagram of the glue spraying device in the embodiment of the present application;
[0026] Figure 7 is a front view of the edge covering device in the embodiment of the present application;
[0027] Figure 8 is a rear view of the edge covering device in the embodiment of the present application;
[0028] Figure 9 is a rear view of the edge covering device in the embodiment of the present application;
[0029] Figure 10 is a structural schematic diagram of the lower mold mechanism in the embodiment of the present application;
[0030] Figure 11 is a structural schematic diagram of the upper mold mechanism in the embodiment of the present application;
[0031] Figure 12 is a structural schematic diagram of the edge covering device in the embodiment of the present application;
[0032] Figure 13 is a control schematic diagram of the control device in the embodiment of the present application. DETAILED DESCRIPTION
[0033] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, or the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the following embodiments will be specifically described in combination with the drawings.
[0035] Figure 1 is a structural schematic diagram of the glue spraying device in the embodiment of the present application; Figure 2 is a structural schematic diagram of the glue spraying device in the embodiment of the present application; Figure 3 is a structural schematic diagram of the glue spraying device in the embodiment of the present application;
[0036] As Figures 1-3As shown in the figure, two automobile armrests are symmetrically arranged.
[0037] The automobile armrest covering, edge covering and aligning integrated system 1000 in the embodiment is used for integrally spraying glue, aligning and covering edges of automobile armrest skeletons and skins to obtain automobile armrest finished products.
[0038] The automobile armrest covering, edge covering and aligning integrated system 1000 comprises a conveying device 100, an automobile armrest skeleton glue spraying device 200, an aligning and edge covering device 300 and a control device 400.
[0039] Figure 4 It is a perspective view of the conveying device in the embodiment.
[0040] As shown in the figure, Figure 4 The conveying device 100 comprises an automobile armrest skeleton conveying device 110, a finished product conveying device 120 and a conveying control device 130, which are used for conveying automobile armrest skeletons and finished products.
[0041] The automobile armrest skeleton conveying device 110 comprises an automobile armrest skeleton conveying mechanism 111, a fourth profiling die 112 and an automobile armrest skeleton conveying driving mechanism 113, the fourth profiling die 112 is arranged on the automobile armrest skeleton conveying mechanism 111, the shape of the fourth profiling die 112 is matched with the shape of the first surface of the automobile armrest skeleton, which is used for placing the automobile armrest skeleton, and the automobile armrest skeleton conveying mechanism 111 conveys the automobile armrest skeleton under the driving of the automobile armrest skeleton conveying driving mechanism 113.
[0042] The finished product conveying device 120 comprises a finished product conveying mechanism 121 and a finished product conveying driving mechanism 122, the finished product conveying mechanism 121 conveys the finished product under the driving of the finished product conveying driving mechanism 122, the conveying device 100 is a double-layer structure, and the finished product conveying mechanism 121 is arranged on the upper layer of the automobile armrest skeleton conveying mechanism 111. The finished product conveying mechanism 121 is a conveying belt.
[0043] The conveying control device 130 is used for controlling the automobile armrest skeleton conveying driving mechanism 113 to drive the automobile armrest skeleton conveying mechanism 111 to convey the automobile armrest skeleton in the fourth profiling die 112 and controlling the finished product conveying driving mechanism 122 to drive the finished product conveying mechanism 121 to convey the finished product under the control of the control device 400.
[0044] Figure 5 It is a structural schematic view of the moving device and the skeleton fixing device in the embodiment. Figure 6 It is a structural schematic view of the glue spraying device in the embodiment.
[0045] As shown in the figure, Figures 5-6As shown, the automobile armrest framework spraying glue equipment 200 comprises a framework fixing device 220, a moving device 210, a spraying glue device 231 and a spraying glue control device 240, which are used for spraying glue and coating glue on the automobile armrest framework in an open environment to obtain the automobile armrest framework after spraying glue. The same kind of hot melt glue is used for spraying glue and coating glue, and the specific type is polyurethane glue, which can be processed and used in an open environment.
[0046] The automobile armrest framework (not shown in the figure) is provided with a first surface and a second surface in opposite directions. The second surface of the automobile armrest framework is centrally provided with a recess for fixing.
[0047] The framework fixing device 220 is used for grabbing and fixing the automobile armrest framework, and comprises a first profiling die 221, a sensor (not shown in the figure) and a plurality of pressing mechanisms 222.
[0048] The shape of the first profiling die 221 is matched with the shape of the central recessed position of the second surface of the automobile armrest framework. When the automobile armrest framework needs to be fixed, the framework fixing device 220 is embedded into the central recessed part of the second surface of the automobile armrest framework. At this time, the edge of the second surface of the automobile armrest framework is the area that needs to be coated with glue, which is exposed outside the framework fixing device 220, so as to facilitate subsequent coating.
[0049] The first profiling die 221 is provided with a sensor and a pressing mechanism 222. The pressing mechanism 222 comprises three pressing blocks 223 and a pressing driving unit 224.
[0050] When the sensor (not shown in the figure) detects that the first profiling die 221 is in contact with the automobile armrest framework, the pressing driving unit 224 drives the three pressing blocks 223 to extend outward, so as to press the automobile armrest framework, thereby fixing the automobile armrest framework on the first profiling die 221.
[0051] The moving device 210 is used for moving the automobile armrest framework. The moving device 210 is a six-axis mechanical arm 211, which moves under the control of the spraying glue control device 240.
[0052] The spraying glue device 231 is used for spraying polyurethane glue on the automobile armrest framework. The spraying glue device 231 comprises a glue spraying head 231 and a glue coating head 232. The glue spraying head 231 is used for spraying glue to the first surface of the automobile armrest framework, and the glue coating head 232 is used for coating glue to the second surface of the automobile armrest framework.
[0053] The glue spraying head 231 is controlled by the spraying glue control device 240 to open and close the spraying. The glue coating head 232 is controlled by the spraying glue control device 240 to open and close the coating.
[0054] The glue spraying head 231 is a fan-shaped head for spraying fibrous glue, and the glue coating head 232 has a large diameter for coating the edge of the glue strip.
[0055] The glue spraying control device 240 controls the movement device 210 to move above the automobile armrest framework, controls the framework fixing device 220 to grab and fix the automobile armrest framework, controls the movement device 210 to move the automobile armrest framework to the glue spraying head 231, controls the glue spraying head 231 to spray glue, so as to spray polyurethane glue on the entire first surface of the automobile armrest framework, and then controls the movement device 210 to move the automobile armrest framework to the glue coating head 232, controls the glue coating head 232 to coat glue, so as to spray polyurethane glue on the entire edge of the second surface of the automobile armrest framework.
[0056] In this embodiment, the automatic glue spraying method of the automobile armrest framework glue spraying equipment 200 specifically includes the following steps:
[0057] Step I: grabbing and fixing the automobile armrest framework.
[0058] Under the control of the glue spraying control device 240, the mechanical arm 211 moves above the automobile armrest framework, and the plurality of pressing mechanisms 222 extend outward according to the detection signal of the sensor, so as to fix the automobile armrest framework on the first profiling die 221.
[0059] Step II: moving the automobile armrest framework to the glue spraying position of the glue spraying head 231.
[0060] Then the mechanical arm 211 moves the automobile armrest framework below the glue spraying head 231, and at this time the glue spraying head 231 faces the first surface of the automobile armrest framework.
[0061] Step III: spraying polyurethane glue on the entire first surface of the automobile armrest framework.
[0062] The glue spraying head 231 sprays glue on the first surface of the automobile armrest framework.
[0063] During the glue spraying process of the glue spraying head 231, the glue spraying control device 240 controls the mechanical arm 211 to move the automobile armrest framework along the first predetermined track along the glue spraying head 231, until the polyurethane glue is sprayed on the entire first surface of the automobile armrest framework.
[0064] The first predetermined track is that the automobile armrest framework moves in a "one" shape along the direction perpendicular to the glue spraying head 231, so that the glue spraying head 231 relatively moves from one side of the automobile armrest framework to the other side, so that the polyurethane glue is sprayed on the entire first surface of the automobile armrest framework.
[0065] Step IV: moving the automobile armrest framework to the glue coating position of the glue coating head 232.
[0066] Subsequently, the robot arm 211 moves the automobile armrest framework to below the glue applying head 232, at this time, the glue applying head 232 faces the second surface of the automobile armrest framework.
[0067] Step V, polyurethane glue is applied to the edge of the second surface of the automobile armrest framework.
[0068] The glue applying head 232 applies glue to the second surface of the automobile armrest framework.
[0069] During the glue applying process of the glue applying head 232, the glue spraying control device 240 controls the robot arm 211 to move the automobile armrest framework along the second predetermined trajectory along the glue applying head 232, until the polyurethane glue is sprayed to the edge of the second surface of the automobile armrest framework.
[0070] The second predetermined trajectory is that the automobile armrest framework moves in an elliptical shape along a direction perpendicular to the glue applying head 232, so that the glue applying head 232 relatively moves along the edge of the automobile armrest framework for one round, so that the polyurethane glue is sprayed to the edge of the second surface of the automobile armrest framework for one round.
[0071] Figure 7 is a front view of the thread wrapping device in the embodiment of the present application.
[0072] As shown in Figure 7 , the thread wrapping device 300 is used for thread wrapping and edge wrapping of the automobile armrest framework after glue spraying, to obtain a finished product. The thread wrapping device 300 comprises a laminating device 310, a thread wrapping device 330 and an edge wrapping device 340.
[0073] The thread wrapping device 330 comprises a thread wrapping mechanism 331 and a thread wrapping turnover mechanism 334. The thread wrapping mechanism 331 is used for thread wrapping and positioning of the skin. The thread wrapping turnover mechanism 334 comprises a thread wrapping turnover part 335 and a thread wrapping turnover driving part 336. The thread wrapping turnover part 335 is placed into the laminating device 310 under the driving of the thread wrapping turnover driving part 336.
[0074] The thread wrapping mechanism 331 comprises a sixth profiling die 332 and a vacuum adsorption unit 333. The sixth profiling die 332 is the same as the shape of the first surface of the automobile armrest framework, and is used for placing the skin and thread wrapping the skin by manual operation according to the shape of the sixth profiling die 332. The vacuum adsorption unit 333 is arranged in the sixth profiling die 332, and is used for adsorbing the skin on the sixth profiling die 332. Specifically, when the skin is adsorbed on the sixth profiling die 332, the surface of the skin used for laminating with the automobile armrest framework is located below and adheres to the sixth profiling die 332.
[0075] Figure 8 is a rear view of the laminating device in the embodiment of the present application. Figure 9 is a rear view of the laminating device in the embodiment of the present application. Figure 10is a structural schematic diagram of the lower mold mechanism in the embodiment of the present application. Figure 11 is a structural schematic diagram of the upper mold mechanism in the embodiment of the present application.
[0076] As shown in Figures 8-11 The covering device 310 is used for covering the skin to the glue-sprayed automobile armrest framework to obtain the skin-covered automobile armrest framework, and includes the lower mold mechanism 319, the upper mold mechanism 311, the bearing mechanism 322, the heating mechanism 327 and the turnover unit 316.
[0077] The lower mold mechanism 319 includes the fifth profiling die 320 and the vacuum positioning unit 321, the shape of the fifth profiling die 320 is matched with the shape of the first surface of the automobile armrest framework, and the vacuum positioning unit 321 is arranged in the interior of the fifth profiling die 320 and used for adsorbing the skin in the fifth profiling die 320.
[0078] Under the control of the thread wrapping control device 350, the thread turnover driving part 336 drives the thread turnover part 335 to turn over, so that the sixth profiling die 332 is pressed on the fifth profiling die 320 and the skin is located between the sixth profiling die 332 and the fifth profiling die 320, then the vacuum adsorption unit 333 stops adsorbing the skin, the positioning by the vacuum positioning unit 321 starts to adsorb the skin, and thus the skin is fixed on the fifth profiling die 320. Specifically, when the skin is adsorbed on the fifth profiling die 320, the surface thereof for covering the automobile armrest framework is located upward.
[0079] The bearing mechanism 322 includes the bearing unit 323 and the bearing driving unit 324, the bearing unit 323 is used for placing the finished product and the glue-sprayed automobile armrest framework, and the bearing unit 323 can move in the horizontal direction under the driving of the bearing driving unit 324. It has a taking and placing part station and a thread wrapping station in the horizontal direction. When it is in the taking and placing part station, it is located close to the mechanical arm 211, facilitating the mechanical arm 211 to place the box and grab the automobile armrest framework and the finished product; when it is in the thread wrapping station, it is located in the same vertical direction with the upper mold mechanism 311, facilitating the cooperation of the seventh profiling die 314 and the seventh clamping unit 315 to clamp and grab the automobile armrest framework.
[0080] The bearing unit 323 includes the second profiling die 325 and the third profiling die 326, the shape of the second profiling die 325 is matched with the shape of the first surface of the automobile armrest framework, the second profiling die 325 is used for the glue-sprayed automobile armrest framework, the third profiling die 326 is used for placing the finished product, and the second profiling die 325 is located close to the thread wrapping device 330 on the side of the third profiling die 326.
[0081] The upper die mechanism 311 is used for fixing the sprayed automobile handrail framework, and comprises a seventh profiling die body 314, a seventh clamping unit 315, a mounting frame 312 and an upper die driving unit 313.
[0082] The seventh profiling die body 314 is reversibly arranged on the mounting frame 312 through a turnover unit 316. The shape of the seventh profiling die body 314 is matched with the shape of the second surface of the automobile handrail framework, and the seventh clamping unit 315 is used for clamping the sprayed automobile handrail framework.
[0083] The shape of the seventh profiling die body 314 is the same as that of the first profiling die body 221, and is matched with the shape of the central recessed position of the second surface of the automobile handrail framework. The seventh profiling die body 314 is embedded into the inside of the central recessed position of the second surface of the automobile handrail framework, and clamps the sprayed automobile handrail framework through the seventh clamping unit 315. At this time, the first surface of the automobile handrail framework is exposed outside as a whole, faces the lower die mechanism 319, and the glue coating part of the second surface is exposed outside, which is convenient for the subsequent heating mechanism 327 to heat and melt the glue. The automobile handrail framework can be grabbed away from the second profiling die body 325 through the seventh profiling die body 314 and the seventh clamping unit 315.
[0084] The heating mechanism 327 is arranged on the mounting frame 312, and is used for heating the sprayed automobile handrail framework to melt the glue on the automobile handrail framework. The heating mechanism 327 comprises a first heating unit 328 and a second heating unit 329, and the first heating unit 328 and the second heating unit 329 are both long strip-shaped lamp tubes. The first heating unit 328 is arranged on the mounting frame 312, and the second heating unit 329 is arranged on the seventh profiling die body 314.
[0085] The turnover unit 316 comprises a turnover part 317 and a turnover driving part 318. The turnover part 317 is arranged on the mounting frame 312, and the seventh profiling die body 314 is arranged on the turnover part 317.
[0086] The turnover part 317 can be turned over by 180 degrees under the driving of the turnover driving part 318, so that the first surface of the sprayed automobile handrail framework faces upward, and the first heating unit 328 is arranged on the mounting frame 312 and is above the first surface of the sprayed automobile handrail framework, so as to completely heat the first surface of the sprayed automobile handrail framework.
[0087] The adhesive portion of the second side of the car armrest frame is exposed on the outside of the seventh contour mold 314. Therefore, the second heating unit 329 faces the adhesive portion of the second side of the car armrest frame and is located at the bottom of the seventh contour mold 314. This allows it to heat the second side of the car armrest frame after the adhesive has been sprayed. The positions of the second heating unit 329 and the seventh contour mold 314 are relatively fixed. During heating, it is not affected by the flipping of the flipping part 317 or the movement of the mounting bracket 312. Therefore, the second heating unit 329 can continue to heat until the skin is covered.
[0088] Driven by the flipping drive unit 318, the flipping unit 317 can also be flipped by -180 degrees, so that the first side of the car armrest frame after the glue is sprayed is facing down and facing the fifth contour mold 320, which facilitates the subsequent lowering of the mounting bracket 312 to place the car armrest frame in the seventh contour mold 314 into the fifth contour mold 320 for edge wrapping.
[0089] Subsequently, under the drive of the upper mold drive unit 313, the mounting bracket 312 can move vertically to press the glued car armrest frame into the interior of the fifth contour mold 320, thereby covering the skin placed inside the fifth contour mold 320 by the alignment device 330 onto the glued car armrest frame.
[0090] Figure 12 This is a schematic diagram of the edge-binding device in an embodiment of the present invention.
[0091] like Figure 12 As shown, the edge-wrapping device 340 is positioned near the overlay device 310 and is used to wrap the edges of the car armrest frame after the skin is overlaid, to obtain the finished product.
[0092] The alignment and edge-wrapping control device 350 is used to control the alignment mechanism 331 to align and position the skin under the control of the control device 400, then flip the skin and place it into the laminating device 310, then control the laminating device 310 to laminate the skin onto the car armrest frame after spraying glue, and finally control the edge-wrapping device 340 to wrap the edge of the car armrest frame after the skin is laminated.
[0093] Figure 13 This is a control diagram of the control device in an embodiment of the present invention.
[0094] like Figure 13 As shown, the control device 400 is used to control the conveying device 100 to convey the car armrest frame, control the car armrest frame adhesive spraying device 200 to spray polyurethane adhesive on the first and second sides of the car armrest frame, place the car armrest frame after adhesive spraying on the alignment and edge wrapping device 300, then control the alignment and edge wrapping device 300 to align and wrap the car armrest frame after adhesive spraying, and finally control the conveying device 100 to convey the finished product.
[0095] Under the control of the control device 350, the turnover driving part 318 drives the turnover part 317 to turn over, so that the seventh profiling die 314 faces the sprayed automobile armrest framework, the upper die driving unit 313 drives the mounting frame 312 to move downward until the sprayed automobile armrest framework is embedded in the seventh profiling die 314, and the seventh clamping unit 315 clamps the sprayed automobile armrest framework, and then the upper die driving unit 313 drives the mounting frame 312 to move upward.
[0096] The turnover driving part 318 drives the turnover part 317 to turn over by 180 degrees, so that the seventh profiling die 314 faces the first heating unit 328, the first heating unit 328 heats the first surface of the sprayed automobile armrest framework, at the same time, the second heating unit 329 heats the second surface of the sprayed automobile armrest framework, after the heating of the first heating unit 328 is completed, the turnover driving part 318 drives the turnover part 317 to turn over by-180 degrees, so that the seventh profiling die 314 faces the fifth profiling die 320, and then the upper die driving unit 313 drives the mounting frame 312 to move downward until the automobile armrest framework is embedded in the fifth profiling die 320, at this time, the second heating unit 329 stops heating, and the seventh clamping unit 315 releases the automobile armrest framework.
[0097] The application further discloses a car armrest covering and edge bonding alignment integrated method, which comprises the following steps.
[0098] S1, the conveying device 100 conveys the automobile armrest framework.
[0099] Under the control of the control device 400, the conveying control device 130 controls the automobile armrest framework conveying driving mechanism 113 to drive the automobile armrest framework conveying mechanism 111 to convey the automobile armrest framework in the fourth profiling die 112.
[0100] S2, the automobile armrest framework spraying glue device 200 sprays glue and applies glue to the automobile armrest framework, and then places the sprayed automobile armrest framework on the alignment and edge bonding device 300.
[0101] Specifically, in this step, the spraying glue control device 240 controls the moving device 210 to move above the automobile handrail framework, controls the framework fixing device 220 to grab and fix the automobile handrail framework, controls the moving device 210 to move the automobile handrail framework to the position of the spraying glue head 231, controls the spraying glue head 231 to spray glue, so that the polyurethane glue is sprayed on the entire first surface of the automobile handrail framework, and then controls the moving device 210 to move the automobile handrail framework to the position of the glue coating head 232, controls the glue coating head 232 to coat glue, so that the polyurethane glue is sprayed on the entire edge position of the second surface of the automobile handrail framework. Then the automobile handrail framework after spraying glue is placed on the second profiling mold 325 by the mechanical arm 211.
[0102] The process of spraying glue specifically includes the following steps:
[0103] Step I, grabbing and fixing the automobile handrail framework.
[0104] Under the control of the spraying glue control device 240, the mechanical arm 211 moves above the automobile handrail framework, and the plurality of pressing mechanisms 222 extend outward according to the detection signal of the sensor, so as to fix the automobile handrail framework on the first profiling mold 221.
[0105] Step II, moving the automobile handrail framework to the spraying glue position of the spraying glue head 231.
[0106] Then the mechanical arm 211 moves the automobile handrail framework below the spraying glue head 231, at this time the spraying glue head 231 faces the first surface of the automobile handrail framework.
[0107] Step III, spraying polyurethane glue on the entire first surface of the automobile handrail framework.
[0108] The spraying glue head 231 sprays glue on the first surface of the automobile handrail framework.
[0109] During the spraying process of the spraying glue head 231, the spraying glue control device 240 controls the mechanical arm 211 to move the automobile handrail framework along the first predetermined track along the spraying glue head 231, until the polyurethane glue is sprayed on the entire first surface of the automobile handrail framework.
[0110] The first predetermined track is that the automobile handrail framework moves in the direction perpendicular to the spraying glue head 231 in the shape of “one”, so that the spraying glue head 231 relatively moves from one side of the automobile handrail framework to the other side, so that the polyurethane glue is sprayed on the entire first surface of the automobile handrail framework.
[0111] Step IV, moving the automobile handrail framework to the glue coating position of the glue coating head 232.
[0112] Then the mechanical arm 211 moves the automobile handrail framework below the glue coating head 232, at this time the glue coating head 232 faces the second surface of the automobile handrail framework.
[0113] Step V, polyurethane glue is applied to the second edge of the automobile armrest framework.
[0114] The glue head 232 applies glue to the second surface of the automobile armrest framework.
[0115] During the glue application process of the glue head 232, the glue spraying control device 240 controls the mechanical arm 211 to move the automobile armrest framework along the second predetermined trajectory along the glue head 232 until the polyurethane glue is sprayed at the edge of the second surface of the automobile armrest framework.
[0116] The second predetermined trajectory is that the automobile armrest framework moves in an elliptical shape in a direction perpendicular to the glue head 232, so that the glue head 232 relatively moves along the edge of the automobile armrest framework for one round, so that the polyurethane glue is sprayed on the edge of the second surface of the automobile armrest framework.
[0117] S3, the lining and edging device 300 lines the skin, and then covers and edges the automobile armrest framework after glue spraying to obtain a finished product.
[0118] Step S3 specifically includes the following steps:
[0119] Step S3-1, under the control of the lining and edging control device 350, the lining and edging driving part 336 drives the lining and edging turning part 335 to turn, so that the sixth profiling die 332 is pressed on the fifth profiling die 320 and the skin is located between the sixth profiling die 332 and the fifth profiling die 320, then the vacuum suction unit 333 stops suctioning the skin, and the vacuum positioning unit 321 starts to suction the skin, so that the skin is fixed on the fifth profiling die 320. Specifically, when the skin is suctioned on the fifth profiling die 320, the surface for covering the automobile armrest framework is located upward.
[0120] Step S3-2, the lining and edging turning driving part 336 drives the lining and edging turning part 335 to turn, so as to realize resetting.
[0121] Step S3-3, the bearing driving unit 324 drives the bearing unit 323 to move towards the side of the lining and edging device 300 until it moves to the pick-and-place work station, the upper die driving unit 313 drives the mounting frame 312 to move downward until the seventh profiling die 314 contacts the second profiling die 325, at this time the seventh clamping unit 315 clamps the automobile armrest framework after glue spraying and fixes it to the turning part 317.
[0122] Step S3-4, the turnover part 317 is driven by the turnover driving part 318 to turn over 180 degrees, so that the first surface of the sprayed and glued automobile armrest framework faces upward, the first heating unit 328 is arranged on the mounting frame 312, at this time, above the first surface of the sprayed and glued automobile armrest framework, the first surface of the sprayed and glued automobile armrest framework is completely heated. At the same time, the upper die driving unit 313 drives the mounting frame 312 to move upward.
[0123] Step S3-5, the glued part of the second surface of the automobile armrest framework is exposed outside the seventh profiling die 314, so the second heating unit 329 faces the glued part of the second surface of the automobile armrest framework, and is arranged at the bottom of the seventh profiling die 314, so as to heat the second surface of the sprayed and glued automobile armrest framework, and the position of the second heating unit 329 is fixed relative to the seventh profiling die 314, and is not affected by the turning of the turnover part 317 and the movement of the mounting frame 312 during heating, so the second heating unit 329 can continuously heat until the skin is covered.
[0124] Step S3-6, the turnover part 317 is driven by the turnover driving part 318 to turn over-180 degrees, so that the first surface of the sprayed and glued automobile armrest framework faces downward, and faces the fifth profiling die 320, facilitating the subsequent downward movement of the mounting frame 312 to place the automobile armrest framework in the seventh profiling die 314 into the fifth profiling die 320 for edge covering.
[0125] Step S3-7, the mounting frame 312 can move downward along the vertical direction under the driving of the upper die driving unit 313, and press the sprayed and glued automobile armrest framework into the interior of the fifth profiling die 320, so as to cover the skin placed in the fifth profiling die 320 by the aligning device 330 onto the sprayed and glued automobile armrest framework, and perform edge covering by the edge covering device 330 to obtain the finished product.
[0126] Step S3-8, the mounting frame 312 moves upward along the vertical direction under the driving of the upper die driving unit 313, and the bearing mechanism 322 moves back to the aligning and edge covering station along the horizontal direction, the mounting frame 312 moves downward along the vertical direction under the driving of the upper die driving unit 313, and places the finished product on the third profiling die 326, and cooperates with the mechanical arm 211 and the framework fixing device to grasp the finished product to the finished product conveying device 120.
[0127] S4, the conveying equipment 100 conveys the finished product.
[0128] The conveying control device 130 controls the finished product conveying driving mechanism 122 to drive the finished product conveying mechanism 121 to convey the finished product under the control of the control equipment 400.
[0129] Effects of the embodiment
[0130] The automobile armrest framework spraying glue equipment, method and automobile armrest covering and edge bonding alignment integrated system according to the present application, by separating the glue spraying head and the glue coating head, the first surface and the second surface of the automobile armrest framework can be sprayed and coated respectively, and the glue needed for edge bonding can be completely sprayed and distributed on the automobile armrest framework.
[0131] The spraying glue control device controls the movement of the mechanical arm, when spraying glue, the mechanical arm moves in a "I" shape along a direction perpendicular to the glue spraying head, so that the glue spraying head moves from one side to the other side of the automobile armrest framework, and the polyurethane glue can be sprayed on the entire first surface of the automobile armrest framework; when coating glue, the mechanical arm moves in an oval shape along a direction perpendicular to the glue coating head, so that the glue coating head moves along the edge of the automobile armrest framework, and the polyurethane glue is sprayed on the edge of the second surface of the automobile armrest framework.
[0132] The present application can integrally convey, spray glue, cover and align and edge bond the automobile armrest framework, save labor cost, and avoid large errors caused by manual operation. Based on the overall control of the control device and the cooperation of the conveying control device, the spraying glue control device and the alignment and edge bonding control device, the spraying glue, alignment, covering, edge bonding and transportation of finished products can be orderly carried out, and the alignment and skeleton placing of the next product can be manually carried out at the end of the spraying glue step. The processing time of a set of products is 75-80s, which is 25s or more shorter than the existing alignment, glue spraying and covering equipment which need manual placing.
[0133] The present application provides an alignment device, so that the skin after alignment can be directly turned into the fifth profiling die in the lower die mechanism, and the automobile armrest framework in the seventh profiling die can be directly covered with the skin in the fifth profiling die by controlling the up-down movement of the mounting frame in the upper die mechanism, thereby realizing automatic alignment, covering and edge bonding.
[0134] The present application provides an alignment device, so that the skin after alignment can be directly turned into the fifth profiling die in the lower die mechanism, and the automobile armrest framework in the seventh profiling die can be directly covered with the skin in the fifth profiling die by controlling the up-down movement of the mounting frame in the upper die mechanism, thereby realizing automatic alignment, covering and edge bonding.
[0135] The present application is characterized in that the automobile handrail framework after spraying glue can be placed on the second and third profiling mold tires for the next step, and the carrying unit can move to the position close to the mechanical arm under the driving of the carrying driving unit, which facilitates the mechanical arm to place the automobile handrail framework and pick up the finished product.
[0136] The heating unit in the present application includes a first heating unit and a second heating unit, wherein the first heating unit is arranged on the mounting frame, and by combining with the turnover part, the first heating unit can face the first surface of the automobile handrail framework, so as to completely heat the glue sprayed on the automobile handrail framework, and the second heating unit is arranged at the bottom of the seventh profiling mold tire, and the position is fixed relative to the profiling mold tire, so that the heating is not affected by the turnover of the turnover part and the movement of the mounting frame, and can be continuously heated until the mounting frame is lowered and completed. Because the glue coating at the edge of the second surface of the automobile handrail framework is relatively thick, compared with the glue spraying on the first surface, the heating time required is longer, especially in the relatively cold environment in northern China, the hot melt adhesive is prone to rapid cooling, and the subsequent heating and melting is more difficult, and the required time is longer. Therefore, on the one hand, the present application sprays glue on the framework, first sprays glue on the first surface, and then coats glue at the edge of the second surface, shortens the time interval from the completion of coating glue at the edge of the second surface to the heating of the second heating unit, and retains some residual heat when coating glue at the edge of the second surface, so as to shorten the heating time of the second heating unit. On the other hand, the second heating unit starts to heat when the first heating unit starts to heat, and continues to heat after the first heating unit stops heating by using the turnover of the turnover part and the movement of the mounting frame to the position, so as to complete the heating of the glue strip at the edge of the second surface. This way of synchronously completing the longer heating step required by the second surface with other steps can effectively save the processing time.
[0137] The shape of the first profiling mold tire and the shape of the seventh profiling mold tire are both matched with the shape of the second surface central recess position of the automobile handrail framework, when the automobile handrail framework needs to be fixed, the first profiling mold tire and the seventh profiling mold tire are embedded in the inside of the second surface central recess of the automobile handrail framework, and the edge of the second surface of the automobile handrail framework needs to be coated with glue outside the framework fixing device, which is convenient for coating and heating.
[0138] It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A car armrest frame adhesive spraying and coating equipment, used for spraying and coating adhesive on a car armrest frame in a non-enclosed environment, wherein the car armrest frame has a first surface and a second surface arranged opposite to each other, characterized in that, include: A frame fixing device is used to grab and fix the car armrest frame; A mobile device for moving the car armrest frame; A spraying device is used to spray polyurethane adhesive onto the car armrest frame. The spraying device includes a spraying head and a coating head. The spraying head is used to spray adhesive onto a first side of the car armrest frame, and the coating head is used to coat adhesive onto a second side of the car armrest frame. The adhesive spraying control device is used to control the moving device to move above the car armrest frame, control the frame fixing device to grab and fix the car armrest frame, control the moving device to move the car armrest frame to the adhesive spraying head, control the adhesive spraying head to spray adhesive, thereby spraying polyurethane adhesive onto the first surface of the car armrest frame, and then control the moving device to move the car armrest frame to the adhesive application head, control the adhesive application head to apply adhesive, thereby spraying polyurethane adhesive onto the second surface of the car armrest frame.
2. The automotive armrest frame adhesive spraying equipment according to claim 1, characterized in that: in, The glue spray head is turned on and off to spray under the control of the glue spraying control device; The adhesive applicator head is turned on and off for spraying under the control of the adhesive spraying control device.
3. The automotive armrest frame adhesive spraying equipment according to claim 2, characterized in that: in, The spray nozzle is a fan-shaped nozzle used to spray fibrous adhesive, and the coating head is used to apply edge-binding adhesive strips.
4. The automotive armrest frame adhesive spraying equipment according to claim 2, characterized in that: in, The moving device is a robotic arm, which moves under the control of the adhesive spraying control device. The robotic arm is a six-axis robotic arm.
5. The automotive armrest frame adhesive spraying equipment according to claim 4, characterized in that: in, The skeleton fixing device includes a first contour mold, a sensor, and several clamping mechanisms. The shape of the first contour mold is adapted to the shape of the central recessed position on the second side of the car armrest frame. The first contour mold is provided with the sensor and the plurality of pressing mechanisms. When the sensor detects that the first contour mold is in contact with the car armrest frame, the plurality of pressing mechanisms extend outward to press the car armrest frame, thereby fixing the car armrest frame on the first contour mold.
6. The automotive armrest frame adhesive spraying equipment according to claim 5, characterized in that: in, Under the control of the adhesive spraying control device, the robotic arm moves above the car armrest frame. The plurality of clamping mechanisms extend outwards according to the detection signals from the sensors, thereby fixing the car armrest frame onto the first conformal mold. Subsequently, the robotic arm moves the car armrest frame below the adhesive spraying head, at which point the adhesive spraying head faces the first surface of the car armrest frame, and sprays adhesive onto the first surface of the car armrest frame. The robotic arm then moves the car armrest frame below the glue applicator, at which point the glue applicator faces the second side of the car armrest frame, and applies glue to the second side of the car armrest frame.
7. The automotive armrest frame adhesive spraying equipment according to claim 6, characterized in that: in, During the glue spraying process, the glue spraying control device controls the robotic arm to move the car armrest frame along the glue spraying head along a first predetermined trajectory until polyurethane glue is sprayed onto the entire first surface of the car armrest frame. During the application of adhesive by the adhesive applicator, the adhesive spraying control device controls the robotic arm to move the car armrest frame along the adhesive applicator along a second predetermined trajectory until the polyurethane adhesive is sprayed onto the second edge of the car armrest frame.
8. The automotive armrest frame adhesive spraying equipment according to claim 7, characterized in that: in, The first predetermined trajectory is that the car armrest frame moves in a straight line along a direction perpendicular to the adhesive spray head, so that the adhesive spray head moves from one side of the car armrest frame to the other side, thereby spraying polyurethane adhesive all over the entire first surface of the car armrest frame. The second predetermined trajectory is that the car armrest frame moves in an elliptical shape along a direction perpendicular to the adhesive applicator, so that the adhesive applicator moves around the edge of the car armrest frame, thereby spraying polyurethane adhesive around the edge of the second surface of the car armrest frame.
9. A method for applying adhesive to an automotive armrest frame spraying device according to any one of claims 1-8, characterized in that, Includes the following steps: Ⅰ. Grasp and secure the car armrest frame; Ⅱ, move the car armrest frame to the glue spraying area of the glue spraying head; Ⅲ, spray polyurethane adhesive all over the first surface of the car armrest frame; IV. Move the car armrest frame to the glue application area of the glue applicator; V. Apply polyurethane adhesive to the edge of the second side of the car armrest frame.
10. A car armrest overlay and edge-sealing integrated system, characterized in that, include: The automotive armrest frame adhesive spraying equipment as described in any one of claims 1-8; Conveying equipment for conveying the car armrest frame and the finished product; The alignment and edge-wrapping equipment is used to align and wrap the lines after applying adhesive. The adhesive spraying control device controls the frame fixing device to grab and fix the car armrest frame from the conveying equipment, controls the moving device to move the car armrest frame, sprays adhesive to obtain the adhesive-sprayed car armrest frame, then controls the moving device to place the adhesive-sprayed car armrest frame onto the alignment and edging device for alignment and edging to obtain the finished product, then controls the moving device to move the finished product above the conveying equipment, and finally controls the frame fixing device to release the finished product.
Citation Information
Patent Citations
Auto door panel binding device with pulling components, and binding method
CN108582808A