Apparatus and method for producing magnesium-aluminum-carbon brick
By combining the compaction plate and corrugated ring with a composite action, along with the design of the isolation umbrella and support plate, the problem of uneven raw material and inconsistent particle size in the preparation of magnesium-aluminum-carbon bricks is solved. This achieves the refinement and uniform mixing of raw materials, thereby improving the density and performance of the bricks.
Patent Information
- Application Number
- CN202511334016.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-09-18
AI Technical Summary
Existing magnesium-aluminate-carbon brick preparation equipment suffers from uneven raw material distribution and inconsistent particle size during the mixing process, leading to stratification and insufficient density, which affects the performance of the bricks.
The combination of a compaction plate and a corrugated ring with a composite action, along with the design of an isolation umbrella and a support plate, enables the fine crushing and uniform mixing of magnesium aluminum carbon brick raw materials. The design of a sieve plate for screening and a decomposition sleeve ensures that the raw materials enter the mixing drum evenly, avoiding accumulation and imbalance.
It significantly improves the molding density and performance of magnesium-aluminum-carbon bricks, avoids problems such as uneven mixing and high porosity, and ensures the uniformity of raw materials and molding quality.
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Figure CN120962846B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of refractory material manufacturing, in particular to a preparation device and method of magnesium-aluminum-carbon bricks. BACKGROUND
[0002] The magnesium-aluminum-carbon brick is a kind of refractory material prepared from fused magnesia, high-alumina material and graphite as main raw materials, and is formed by moulding and low-temperature sintering, and has excellent thermal shock resistance, slag corrosion resistance and high-temperature mechanical properties, and is widely applied to key positions such as converters, electric furnaces and ladles in the steel smelting process, and with the increasing demand of the metallurgical industry for high-efficiency and long-service-life refractory materials, the magnesium-aluminum-carbon brick has been widely concerned due to its comprehensive performance superior to that of traditional magnesium-carbon bricks or aluminum-carbon bricks.
[0003] Through retrieval, it is found that the prior art with the publication number CN211492062U discloses a preparation device of environment-friendly ecological bricks, which comprises a base, a supporting rod connected to the top outer wall of the base, a top plate connected to the top of the supporting rod, a first push cylinder arranged on the outer wall of the top plate, a pressure plate connected to the output end of the first push cylinder, a recess arranged in the base, a second push cylinder arranged in the recess, a push rod connected to the output end of the second push cylinder through a flange plate, a discharge plate connected to the top of the push rod, an ejection rod connected to the discharge plate, an ejection plate connected to the outer wall of the ejection rod, a placing groove arranged on the discharge plate and matched with the ejection plate, and a mold frame arranged on the top outer wall of the base and matched with the discharge plate, which reduces labor intensity and improves work efficiency.
[0004] Therefore, based on the above retrieval and in combination with the existing technology, the existing device can only simply stir the raw materials during the feeding process, and when there are large particles or inconsistent particle hardness in the raw materials, the mixing effect is often not uniform, and then the phenomenon of stratification and uneven mixing is prone to occur in the subsequent sintering process, in addition, if the particle size difference of the materials entering the mixing cylinder after screening is large, the compactness of the brick body during forming will be insufficient, thereby affecting the final use performance of the magnesium-aluminum-carbon brick, and therefore, the application provides the preparation device and method of the magnesium-aluminum-carbon brick. SUMMARY
[0005] The purpose of the application is to provide a preparation device and method of magnesium-aluminum-carbon bricks to solve the problems in the background art.
[0006] In order to achieve the above object, the present application provides the following technical scheme: the preparation device and method of magnesium-aluminum-carbon brick, including support frame, the upper end of the support frame is fixedly installed with mixing cylinder, the inside of the support frame is provided with freight frame, and the upper end of the freight frame is slidably installed with two supporting plates, the center of the freight frame is fixedly installed with hydraulic machine, the inner end of the mixing cylinder is provided with outer cylinder, the inner end of the mixing cylinder is fixedly installed with sieve plate, the sieve plate realizes that the magnesium-aluminum-carbon brick raw material is screened more delicate, the sieve plate is provided with crushing device between the outer cylinder, which is used for further crushing the raw material, the upper end of the mixing cylinder is fixedly installed with sealing cover, and the upper end of the sealing cover is fixedly installed with integrated plate, and the inner end of the integrated plate is respectively fixedly installed with inner guide hopper and outer guide hopper, and the raw material is respectively poured into the inner guide hopper and the outer guide hopper according to the proportion.
[0007] As a further scheme of the present application, the outer surface of the freight frame is fixedly installed with a mold box for inverted molding, the telescopic end of the hydraulic machine is fixedly installed with an extrusion block, and the extrusion block is arranged in the inner part of the mold box, and the outer surface of the mold box is rotatably installed with a pressing cover through a rotating shaft.
[0008] As a further scheme of the present application, the inner end of the mixing cylinder is sleeved with a rolling plate, the rolling plate is located above the sieve plate, the rolling plate realizes crushing and preliminary mixing of the magnesium-aluminum-carbon brick raw material through the composite action of rotating and moving up and down at the same time, and then the powder falls into the inner part of the mixing cylinder through the holes on the sieve plate, and the inner end of the outer cylinder is fixedly installed with an inner cylinder.
[0009] As a further scheme of the present application, the upper end of the rolling plate is fixedly installed with a sealing sleeve, the sealing sleeve is conical, the outer surface of the outer cylinder is fixedly installed with a sealing ring, the inner end of the sealing ring is fixedly installed with a corrugated ring, the upper end of the sealing sleeve is rotatably installed with a plurality of movable wheels, the movable wheels are arranged in a ring shape, and the outer surface of the movable wheels is in contact with the outer surface of the corrugated ring.
[0010] As a further scheme of the present application, the inner end of the sieve plate is fixedly installed with an isolation ring, the upper end of the isolation ring is fixedly installed with a decomposition cylinder, a plurality of rectangular holes are formed in the outer surface of the decomposition cylinder, the rectangular holes are exposed in the inner part of the sealing sleeve, by arranging the isolation ring at the inner end of the sieve plate and fixing the decomposition cylinder, and by forming a plurality of rectangular holes in the outer surface of the decomposition cylinder, which are communicated with the sealing sleeve, the raw material can be dispersed and guided during the rolling and screening process, so as to avoid the raw material from being accumulated and blocked, and ensure the continuity and uniformity of the crushing and mixing process.
[0011] As a further scheme of the present application, the crushing device comprises a disintegrating sleeve, the disintegrating sleeve is rotatably installed inside the disintegrating cylinder, a center cylinder is fixedly installed below the isolation ring, and a center pipe is fixedly installed at the inner end of the isolation ring.
[0012] As a further scheme of the present application, the center pipe is arranged inside the center cylinder, a passive sleeve is sleeved on the outer surface of the center pipe, an isolation umbrella is fixedly installed on the side of the passive sleeve away from the isolation ring, and the isolation umbrella is located inside the center cylinder.
[0013] As a further scheme of the present application, the inner end of the center pipe is fixedly installed with an inner plate, a threaded rod is arranged on the outer surface of the inner plate, a passive pipe is arranged at the inner end of the center pipe, a connecting sleeve is sleeved on the outer surface of the passive pipe, and a rectangular sliding hole is arranged on the outer surface of the center pipe.
[0014] The outer surface of the connecting sleeve is fixedly installed with an auxiliary rod, the auxiliary rod is fixedly connected with the passive sleeve after passing through the rectangular sliding hole, the bottom end of the passive pipe is fixedly installed with a pressure receiving sleeve, and the connecting sleeve is moved downward and contacted with the upper end of the pressure receiving sleeve, and then the pressure receiving sleeve is moved downward along with the connecting sleeve as the connecting sleeve continuously moves downward.
[0015] As a further scheme of the present application, the outer surface of the pressure receiving sleeve is arranged with a spiral groove, the outer surface of the pressure receiving sleeve is spirally sleeved with an unlocking ring, the outer surface of the unlocking ring is rotatably installed with a connecting ring, the outer surface of the connecting ring is rotatably installed with a plurality of supporting plates, the supporting plates are arranged in a ring shape, the inner end of the connecting ring is arranged with a plurality of limiting rods, and the limiting rods correspond to the positions of the supporting plates.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] 1. The present application sets the corrugated ring at the inner end of the sealing ring, and the rolling plate forms a rotating and reciprocating motion mode under the cooperation of the movable wheel and the corrugated ring, which overcomes the defects of the prior art that the rolling plate can only rotate in one direction and the crushing effect is limited, so that the magnesium-aluminum-carbon brick raw materials can be more fully crushed during the rolling process, the particle size of the raw materials is more refined, and the particle distribution is more uniform.
[0018] 2、The present application uses, the superposition of rolling movement and wave effect, can also realize effective mixing of different raw materials, avoids the problem of raw material stratification and uneven mixing, further, the material screened by the screen plate can uniformly fall into the mixing cylinder, providing raw materials with suitable particle size and uniform mixing for the subsequent forming process, thereby significantly improving the forming density of magnesia-alumina-carbon brick and the final use performance;
[0019] 3、The present application cooperates with the support plate, so that the raw materials accumulated on the isolation umbrella can slowly fall back to the inside of the mixing cylinder after being pressed through the small angle rotation of the support plate, avoiding the imbalance of raw material proportion, also playing a buffering and throttling role, so that the falling raw materials participate in mixing in a dispersed and gradual manner, thereby improving the uniformity of the whole mixing, avoiding the problem of high porosity caused by uneven mixing, and further improving the compactness and use performance of magnesia-alumina-carbon brick. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a structure schematic view of the preparation device of magnesia-alumina-carbon brick.
[0021] Figure 2 It is a disassembled view of the freight frame.
[0022] Figure 3 It is a disassembled view of the hydraulic machine and the movable frame.
[0023] Figure 4 It is a structure schematic view of the inside of the mixing cylinder.
[0024] Figure 5 It is a disassembled view of the inside structure of the sealing ring.
[0025] Figure 6 It is a disassembled view of the sealing sleeve and the screen plate.
[0026] Figure 7 It is a structure schematic view of the inside structure of the decomposition cylinder.
[0027] Figure 8 It is a structure schematic view of the inside of the center pipe.
[0028] Figure 9 It is a structure schematic view of the upper part of the inner plate.
[0029] Figure 10 It is a structure schematic view of the position relationship between the pressure receiving sleeve and the connecting ring.
[0030] Figure 11 It is a structure schematic view of the position relationship between the support plate and the connecting ring.
[0031] Figure 12 It is a structure schematic view of the inside of the connecting ring.
[0032] Figure 13 It is a structure schematic view of the inside of the pressure receiving sleeve.
[0033] In the diagram: 1. Support frame; 2. Cargo rack; 3. Pallet; 4. Mixing drum; 5. Sealing cover; 6. Drive motor;
[0034] 101. Hydraulic press; 102. Movable frame; 103. Transmission rod; 104. Pressure cover; 105. Mold box; 106. Movable chamber; 107. Guide tube; 108. Push plate; 109. Electric push rod; 110. Extrusion block; 111. Sealing motor;
[0035] 201. Integrated plate; 202. Inner guide bucket; 203. Outer guide bucket;
[0036] 301. Drive rod; 302. Inner cylinder; 303. Outer cylinder; 304. Sealing ring; 305. Sealing sleeve; 306. Compactor plate; 307. Screen plate; 308. Center cylinder; 309. Moving wheel; 310. Corrugated ring; 311. Transmission plate; 312. Disintegration cylinder; 313. Isolation ring; 314. Disintegration sleeve;
[0037] 401. Central tube; 402. Passive sleeve; 403. Isolation umbrella; 404. Inner plate; 405. Connecting sleeve; 406. Passive tube; 407. Pressure sleeve; 408. Worm gear; 409. Worm; 410. Threaded rod; 411. Central rod; 412. Compression spring; 413. Force-bearing sleeve; 414. Buffer shell; 415. Limiting block;
[0038] 501. Connecting ring; 502. Support plate; 503. Unlocking ring; 504. Limiting rod; 505. Auxiliary spring. Detailed Implementation
[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0040] Example 1: Please refer to Figure 1 - Figure 3 The apparatus and method for preparing magnesium aluminate carbon bricks include a support frame 1, a mixing cylinder 4 fixedly installed at the upper end of the support frame 1 by bolts, the mixing cylinder 4 being used to mix magnesium aluminate carbon brick raw materials, a cargo rack 2 inside the support frame 1, and two pallets 3 slidably installed at the upper end of the cargo rack 2, a hydraulic press 101 fixedly installed at the center of the cargo rack 2 by bolts, wherein the pallet 3 located on the left side of the hydraulic press 101 is used to carry semi-finished magnesium aluminate carbon bricks, while an electric push rod 109 is fixedly installed on the pallet 3 on the right side of the hydraulic press 101;
[0041] The outer surface of the freight frame 2 is fixedly provided with a mold box 105 for back-molding, the telescopic end of the hydraulic machine 101 is fixedly provided with an extrusion block 110, the extrusion block 110 is arranged in the interior of the mold box 105, the outer surface of the mold box 105 is rotatably provided with a pressing cover 104 through a rotating shaft, the magnesium-aluminum-carbon brick raw material enters the interior of the mold box 105, and then is sealed by the pressing cover 104, the telescopic end of the electric push rod 109 is fixedly provided with a push plate 108 through a bolt, the output end of the hydraulic machine 101 drives the extrusion block 110 to move upward, the magnesium-aluminum-carbon block in the interior of the mold box 105 is extruded, and becomes a magnesium-aluminum-carbon brick semi-finished product, then the pressing cover 104 is opened, the extrusion block 110 continuously moves upward, and the semi-finished product magnesium-aluminum-carbon brick is pushed to the upper side of the mold box 105;
[0042] The magnesium-aluminum-carbon brick is mixed with different raw materials such as fused magnesia, aluminum refractory material and graphite according to a set proportion, and the mass ratio of the fused magnesia: aluminum refractory material: graphite is (60-80):(10-25):(5-15).
[0043] The bottom end of the hydraulic machine 101 is fixedly provided with a sealing motor 111 through a bolt, the inner end of the freight frame 2 is rotatably provided with a movable frame 102 through a rotating shaft, the output shaft of the sealing motor 111 is fixedly connected with the rotating connection part of the movable frame 102, the upper end of the movable frame 102 is rotatably provided with a transmission rod 103 through a rotating shaft, the end of the transmission rod 103 away from the movable frame 102 is rotatably connected with the outer surface of the pressing cover 104, so that when the movable frame 102 rotates, the upper end of the movable frame 102 pulls the pressing cover 104 to rotate through the transmission rod 103, and the sealing effect of the mold box 105 is realized;
[0044] It is worth mentioning that the movable frame 102 and the supporting plate 3 are connected through a traction line (not shown in the figure), when the movable frame 102 rotates and drives the pressing cover 104 to seal, the outer surface of the movable frame 102 contacts the outer surface of the supporting plate 3, so that the supporting plate 3 is pushed to slide above the freight frame 2, and when the movable frame 102 returns to the initial state, the supporting plate 3 is pulled to return to the initial position through the traction line.
[0045] As Figure 2 , Figure 4As shown, the inner end of the mixing cylinder 4 is provided with an outer cylinder 303, and the inner end of the mixing cylinder 4 is fixedly installed with a sieve plate 307, which realizes finer screening of the magnesia-alumina-carbon brick raw materials, so as to achieve better calcination and fusion effect. The sieve plate 307 is provided with a crushing device between the sieve plate 307 and the outer cylinder 303, which is used for further crushing the raw materials, so as to avoid the phenomenon of brick layering due to the too large particle size of the raw materials in the extrusion process. The upper end of the mixing cylinder 4 is fixedly installed with a sealing cover 5, and the upper end of the sealing cover 5 is fixedly installed with an integrated plate 201, and the inner end of the integrated plate 201 is respectively fixedly installed with an inner guide hopper 202 and an outer guide hopper 203. The inner guide hopper 202 is provided in the inner portion of the outer guide hopper 203, and the raw materials are respectively poured into the inner guide hopper 202 and the outer guide hopper 203 according to the proportion.
[0046] Example 2: please refer to Figure 4 Figure 7 Based on the basis of example 1, the inner end of the mixing cylinder 4 is sleeved with a rolling plate 306, and the rolling plate 306 is located above the sieve plate 307. The rolling plate 306 realizes crushing and pre-mixing of the magnesia-alumina-carbon brick raw materials through the composite action of simultaneous rotation and up-down movement. Then the powder falls into the inner portion of the mixing cylinder 4 through the holes on the sieve plate 307. The inner end of the outer cylinder 303 is fixedly installed with an inner cylinder 302. The output end of the inner guide hopper 202 is fixedly connected with the inner cylinder 302, and the output end of the outer guide hopper 203 is fixedly connected with the outer cylinder 303.
[0047] The upper end of the rolling plate 306 is fixedly installed with a sealing sleeve 305, and the sealing sleeve 305 is in a conical shape. The outer surface of the outer cylinder 303 is fixedly installed with a sealing ring 304, and the inner end of the sealing ring 304 is fixedly installed with a corrugated ring 310. The upper end of the sealing sleeve 305 is rotatably installed with a plurality of movable wheels 309, which are arranged in a ring shape. The outer surface of the movable wheel 309 is in contact with the outer surface of the corrugated ring 310. At this time, the rolling plate 306 rotates to drive the movable wheel 309 to rotate. The movable wheel 309 pushes the rolling plate 306 to move up and down under the action of the corrugated ring 310, so as to further crush the magnesia-alumina-carbon brick raw materials.
[0048] The inner end of the sieve plate 307 is fixedly installed with a isolation ring 313, the upper end of the isolation ring 313 is fixedly installed with a decomposition cylinder 312, and a plurality of rectangular holes are formed in the outer surface of the decomposition cylinder 312, the rectangular holes are exposed in the inside of the sealing sleeve 305, the upper end of the decomposition cylinder 312 is rotatably installed with a transmission plate 311, a plurality of protrusions are fixedly installed on the outer surface of the transmission plate 311, and the protrusions are arranged in a ring shape, a plurality of vertical rectangular holes are formed in the outer surface of the sealing sleeve 305, and the protrusions are arranged in the inside of the vertical rectangular holes in the outer surface of the sealing sleeve 305, when the transmission plate 311 rotates, the protrusions on the outer surface of the transmission plate 311 will drive the sealing sleeve 305 to rotate, in this process, the vertical rectangular holes in the outer wall of the sealing sleeve 305 provide a movement space for the protrusions, so that the rotation is not hindered, and the up and down movement of the sealing sleeve 305 is not affected;
[0049] It is worth noting that a through hole is formed in the center of the transmission plate 311, so as not to affect the normal flow of the magnesium-aluminum-carbon brick raw material, and after the rolling plate 306 moves upward, it moves downward under the action of its own gravity to realize the rolling effect on the raw material.
[0050] Example 3: please refer to Figure 6 Figure 8 The preparation device and method of the magnesium-aluminum-carbon brick are based on the basis of examples 1 and 2, the crushing device includes a decomposition sleeve 314, the decomposition sleeve 314 is rotatably installed in the inside of the decomposition cylinder 312, the upper end of the decomposition sleeve 314 is fixedly installed with a driving rod 301, and the transmission plate 311 is fixedly installed on the outer surface of the driving rod 301 through bolts, the upper end of the integrated plate 201 is fixedly installed with a driving motor 6 through a mounting bracket, the output end of the driving motor 6 is fixedly connected with the driving rod 301, and the driving motor 6 is a high-torque low-speed motor, and the output end drives the driving rod 301 to rotate at low speed;
[0051] The outer surface of the decomposition sleeve 314 is fixedly installed with a crushing block, the decomposition sleeve 314 corresponds to the rectangular holes in the outer surface of the decomposition cylinder 312, and the decomposition sleeve 314 is in a conical shape, so that when the raw material above the decomposition sleeve 314 falls to the outer surface of the decomposition sleeve 314 and rotates with the decomposition sleeve 314, the raw material is initially crushed in real time, and a plurality of holes are formed in the outer surface of the decomposition sleeve 314, at this time, part of the raw material falls below the decomposition sleeve 314 through the decomposition sleeve 314, and the remaining raw material flows to the sieve plate 307 along the conical decomposition sleeve 314.
[0052] The lower part of the isolation ring 313 is fixedly welded with the center cylinder 308, the inner end of the isolation ring 313 is fixedly installed with the center pipe 401, the center pipe 401 is arranged in the inside of the center cylinder 308, the outer surface of the center pipe 401 is sleeved with the passive sleeve 402, the side of the passive sleeve 402 away from the isolation ring 313 is fixedly installed with the isolation umbrella 403, and the isolation umbrella 403 is located in the inside of the center cylinder 308, the outer surface of the isolation umbrella 403 is in contact with the inner wall of the center cylinder 308 when the isolation umbrella 403 is opened, and the magnesium-aluminum-carbon brick raw materials flowing out from the inside of the disassembling sleeve 314 will fall above the isolation umbrella 403, and with the accumulation of the raw materials, the isolation umbrella 403 will be pressed downward under the action of gravity;
[0053] The inner end of the center pipe 401 is fixedly installed with the inner plate 404, the outer surface of the inner plate 404 is arranged with the threaded rod 410, the outer surface of the threaded rod 410 is provided with the rectangular groove, the inner end of the inner plate 404 is fixedly installed with the rectangular block, the rectangular block is arranged in the rectangular groove, so as to avoid the self-rotation of the threaded rod 410 in the process of moving up and down, the upper end of the inner plate 404 is rotatably installed with the worm wheel 408, the worm wheel 408 is threadedly sleeved on the outer surface of the threaded rod 410, the upper end of the inner plate 404 is rotatably installed with the worm 409, the worm 409 is screw-connected with the worm wheel 408, the outer surface of the center pipe 401 is provided with the hole, the end of the worm 409 is arranged in the hole, and the end of the worm 409 is provided with the hexagonal hole, so that the operator drives the worm 409 to rotate by means of the tool, so as to realize the function of driving the worm wheel 408 to rotate, and with the rotation of the worm wheel 408, the threaded rod 410 can move upward or downward.
[0054] As shown in Figure 7 - Figure 12 The inner end of the center pipe 401 is arranged with the passive pipe 406, the outer surface of the passive pipe 406 is sleeved with the connecting sleeve 405, the outer surface of the connecting sleeve 405 is fixedly installed with the auxiliary rod, the auxiliary rod is fixedly connected with the passive sleeve 402 after passing through the rectangular sliding hole, the bottom end of the passive pipe 406 is fixedly installed with the pressure receiving sleeve 407, after the connecting sleeve 405 moves downward and contacts the upper end of the pressure receiving sleeve 407, with the continuous downward movement of the connecting sleeve 405, the pressure receiving sleeve 407 will be driven to move downward together;
[0055] Specifically, the upper end of the passive pipe 406 is fixedly installed with the rectangular strip, the outer surface of the inner plate 404 is provided with the rectangular hole, and the rectangular strip is arranged in the inside of the rectangular hole, so that the passive pipe 406 will not self-rotate in the process of moving up and down;
[0056] The outer surface of the pressure sleeve 407 is provided with a spiral groove, and the outer surface of the pressure sleeve 407 is spirally sleeved with an unlocking ring 503, and the outer surface of the unlocking ring 503 is rotatably installed with a connecting ring 501, the outer surface of the connecting ring 501 is rotatably installed with a plurality of supporting plates 502, and the supporting plates 502 are arranged in a ring shape, wherein the supporting plates 502 and the connecting ring 501 are connected by a torsion spring, and the inner end of the connecting ring 501 is provided with a plurality of limiting rods 504, and the limiting rods 504 correspond in position to the supporting plates 502;
[0057] More specifically, the end of the limiting rod 504 away from the connecting ring 501 abuts against the bottom end of the supporting plate 502, at which time the supporting plate 502 is unable to rotate, and the isolation umbrella 403 is fixedly connected to the outer surface of the supporting plate 502, the outer surface of the connecting ring 501 is provided with a plurality of inclined sliding holes, the inclined sliding holes are arranged in a ring shape, and the end of the limiting rod 504 away from the supporting plate 502 is provided in the interior of the inclined sliding hole, and when the connecting ring 501 rotates, the limiting rod 504 is driven by the inclined sliding hole to move away from the supporting plate 502, at which time the supporting plate 502 can rotate normally.
[0058] As shown in Figure 10 , Figure 13 , the end of the threaded rod 410 is fixedly connected with a center rod 411, the center rod 411 is provided in the interior of the pressure sleeve 407, the interior of the pressure sleeve 407 is provided with a force receiving sleeve 413, the force receiving sleeve 413 is fixedly connected with the center rod 411, the end of the force receiving sleeve 413 away from the pressure sleeve 407 is fixedly connected with a buffer shell 414, the outer surface of the buffer shell 414 is fixedly installed with a limiting block 415, the limiting block 415 and the unlocking ring 503 are connected by an auxiliary spring 505, and the pressure sleeve 407 and the buffer shell 414 are connected by a pressure spring 412.
[0059] As shown in Figure 1 , Figure 2 , Figure 4 , the outer surface of the center cylinder 308 is provided with a material hole, the upper end of the freight stand 2 is slidably installed with a movable bin 106, the bottom end of the movable bin 106 is fixedly installed with a drive wheel (not shown in the figure), the drive wheel is fixedly installed with a hub motor in the interior, and can drive the movable bin 106 to move to the upper side of the mold box 105, the movable bin 106 and the center cylinder 308 are connected by a guide pipe 107, and the guide pipe 107 is made of soft silica gel.
[0060] The working principle of the application is as follows:
[0061] The prepared magnesium-aluminum-carbon brick raw materials are poured into the inner guide hopper 202 and the outer guide hopper 203, the light aggregate and other materials with large particle size fall into the inner cylinder 302, and the other light raw materials enter the outer cylinder 303 along with the outer guide hopper 203, and the driving rod 301 is driven to rotate by the output end of the driving motor 6, so that the transmission plate 311 and the disintegration sleeve 314 start to rotate, and the harder and larger particle size raw materials are crushed by the crushing blocks on the outer surface of the disintegration sleeve 314, and then the crushed raw materials are mixed with the remaining raw materials flowing in the outer cylinder 303;
[0062] With the rotation of the transmission plate 311 and the driving of the crushing plate 306 by the sealing sleeve 305, the crushing plate 306 moves up and down repeatedly under the action of the corrugated ring 310, and further crushes the raw materials above the screen plate 307, and realizes the mixing effect of the raw materials, and then the crushed raw materials fall along the screen holes on the outer surface of the screen plate 307, and then fall into the mixing cylinder 4;
[0063] At this time, the raw materials falling from the disintegration sleeve 314 fall above the isolation umbrella 403, and with the accumulation of the raw materials, the isolation umbrella 403 and the support plate 502 are pressed to move downward, and then the support plate 502 moves downward, so that the connecting ring 501 also moves downward, at the same time, the passive sleeve 402 also moves downward, and drives the connecting sleeve 405 to move, then the connecting sleeve 405 contacts with the outer surface of the pressure receiving sleeve 407, and with the increasing of the raw materials accumulated above the isolation umbrella 403, the pressure receiving spring 412 in the pressure receiving sleeve 407 is compressed, and with the downward movement of the pressure receiving sleeve 407, the pressure receiving spring 412 is completely compressed, and the passive pipe 406 continuously moves downward, so that the spiral groove on the outer surface of the pressure receiving sleeve 407 drives the unlocking ring 503 to rotate, with the rotation of the unlocking ring 503, the limiting rod 504 moves away from the support plate 502, at this time, the support plate 502 is no longer limited, and starts to rotate, so that the magnesium-aluminum-carbon brick raw materials above the isolation umbrella 403 fall along the edge of the center cylinder 308 (the support plate 502 can only rotate at a small angle, which can make the raw materials accumulated above the isolation umbrella 403 fall slowly), which is poured into the mixing cylinder 4, to realize more sufficient mixing effect, avoid uneven mixing and high porosity phenomenon;
[0064] Then the raw material in the center tube 308 enters the inside of the movable bin 106 along the guide pipe 107, then the movable bin 106 moves to the top of the mold box 105, at this time the raw material in the movable bin 106 enters the inside of the mold box 105, then the movable bin 106 returns to the initial position, then the press cover 104 seals the mold box 105, then the hydraulic machine 101 extrudes the raw material in the mold box 105 to form the magnesium-aluminum-carbon brick semi-finished product, then the press cover 104 is opened, and the semi-finished product magnesium-aluminum-carbon brick is pushed to the top of the supporting plate 3 by the push plate 108;
[0065] At this time, the supporting plate 502 returns to the initial position under the action of the torsion spring, and at this time the unlocking ring 503 moves upward under the action of the auxiliary spring 505, so that the unlocking ring 503 returns to the initial position, the unlocking ring 503 moves upward and starts to rotate in the direction opposite to the initial downward direction, and drives the limiting rod 504 to return to the initial position, and waits for the next triggering.
[0066] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A device for the production of magnesia-alumina-carbon bricks, comprising a support frame (1), characterized in that: The upper end of the support frame (1) is fixedly installed with a mixing cylinder (4), the inside of the support frame (1) is provided with a freight frame (2), the upper end of the freight frame (2) is slidably installed with two supporting plates (3), the center of the freight frame (2) is fixedly installed with a hydraulic machine (101), the inner end of the mixing cylinder (4) is provided with an outer cylinder (303), the inner end of the mixing cylinder (4) is fixedly installed with a sieve plate (307), the sieve plate (307) can sieve the magnesium-aluminum-carbon brick raw materials more finely, the sieve plate (307) and the outer cylinder (303) are provided with a crushing device, which is used for further crushing the raw materials, the upper end of the mixing cylinder (4) is fixedly installed with a sealing cover (5), the upper end of the sealing cover (5) is fixedly installed with an integrated plate (201), the inner end of the integrated plate (201) is respectively fixedly installed with an inner guide hopper (202) and an outer guide hopper (203), and the raw materials are respectively poured into the inner guide hopper (202) and the outer guide hopper (203) according to the proportion; The inner end of the sieve plate (307) is fixedly installed with an isolation ring (313), the upper end of the isolation ring (313) is fixedly installed with a decomposition cylinder (312), the crushing device comprises a decomposition sleeve (314), and the decomposition sleeve (314) is rotatably installed in the inside of the decomposition cylinder (312); The lower end of the isolation ring (313) is fixedly installed with a center cylinder (308), and the inner end of the isolation ring (313) is fixedly installed with a center pipe (401); The center pipe (401) penetrates the inside of the center cylinder (308), the outer surface of the center pipe (401) is sleeved with a passive sleeve (402), the side, away from the isolation ring (313), of the passive sleeve (402) is fixedly installed with an isolation umbrella (403), the isolation umbrella (403) is located in the inside of the center cylinder (308), and the outer surface of the isolation umbrella (403) is in contact with the inner wall of the center cylinder (308) when the isolation umbrella (403) is opened; The inner end of the center pipe (401) is provided with a passive pipe (406), the outer surface of the passive pipe (406) is sleeved with a connecting sleeve (405), and the outer surface of the center pipe (401) is provided with a rectangular sliding hole; The outer surface of the connecting sleeve (405) is fixedly installed with an auxiliary rod, the auxiliary rod is fixedly connected with the passive sleeve (402) after penetrating through the rectangular sliding hole, the bottom end of the passive pipe (406) is fixedly installed with a pressure receiving sleeve (407), and when the connecting sleeve (405) moves downward and contacts the upper end of the pressure receiving sleeve (407), the pressure receiving sleeve (407) is driven to move downward together with the connecting sleeve (405) as the connecting sleeve (405) continues to move downward. The outer surface of the pressure sleeve (407) is provided with a spiral groove, and the outer surface of the pressure sleeve (407) is spirally sleeved with an unlocking ring (503), and the outer surface of the unlocking ring (503) is rotatably installed with a connecting ring (501), the outer surface of the connecting ring (501) is rotatably installed with a plurality of support plates (502), the support plates (502) are arranged in a ring shape, and the inner end of the connecting ring (501) is provided with a plurality of limiting rods (504), and the limiting rods (504) correspond in position to the support plates (502). The end of the limiting rod (504) away from the connecting ring (501) abuts against the bottom end of the support plate (502), at this time the support plate (502) cannot rotate, and the isolation umbrella (403) is fixedly connected to the outer surface of the support plate (502), a plurality of inclined sliding holes are formed in the outer surface of the connecting ring (501), the inclined sliding holes are arranged in a ring shape, and the end of the limiting rod (504) away from the support plate (502) is provided in the inside of the inclined sliding hole, when the connecting ring (501) rotates, the limiting rod (504) is driven by the inclined sliding hole to move away from the support plate (502), at this time the support plate (502) can rotate normally.
2. The apparatus for producing magnesia-alumina-carbon brick according to claim 1, characterized by: The outer surface of the freight frame (2) is fixedly installed with a mold box (105) for inverse molding, the telescopic end of the hydraulic machine (101) is fixedly installed with an extrusion block (110), and the extrusion block (110) penetrates the inside of the mold box (105), and the outer surface of the mold box (105) is rotatably installed with a pressurizing cover (104).
3. The apparatus for producing magnesia-alumina-carbon brick according to claim 1, characterized by: The inner end of the mixing cylinder (4) is sleeved with a rolling plate (306), the rolling plate (306) is located above the sieve plate (307), the rolling plate (306) is crushed and pre-mixed with the magnesium-aluminum-carbon brick raw material through the composite action of simultaneous rotation and up-down movement, and then the powder falls into the inside of the mixing cylinder (4) through the holes on the sieve plate (307), the inner end of the outer cylinder (303) is fixedly installed with an inner cylinder (302), the output end of the inner guide hopper (202) is fixedly connected with the inner cylinder (302), and the output end of the outer guide hopper (203) is fixedly connected with the outer cylinder (303).
4. The apparatus for producing magnesia-alumina-carbon brick according to claim 3, characterized by: The upper end of the rolling plate (306) is fixedly installed with a sealing sleeve (305), the sealing sleeve (305) is conical, the outer surface of the outer cylinder (303) is fixedly installed with a sealing ring (304), and the inner end of the sealing ring (304) is fixedly installed with a corrugated ring (310), the upper end of the sealing sleeve (305) is rotatably installed with a plurality of movable wheels (309), the movable wheels (309) are arranged in a ring shape, and the outer surface of the movable wheels (309) is in contact with the outer surface of the corrugated ring (310).
5. The apparatus for producing magnesia-alumina-carbon brick according to claim 4, characterized in that: The outer surface of the decomposition cylinder (312) is provided with a plurality of rectangular holes exposed in the inside of the sealing sleeve (305), the upper end of the decomposition cylinder (312) is rotatably installed with a transmission plate (311), the outer surface of the transmission plate (311) is fixed with a plurality of protrusions arranged in a ring shape, the outer surface of the sealing sleeve (305) is provided with a plurality of vertical rectangular holes, and the protrusions are arranged in the inside of the vertical rectangular holes of the outer surface of the sealing sleeve (305).
6. The apparatus for producing magnesia-alumina-carbon brick according to claim 5, characterized by: The inner end of the center pipe (401) is fixedly installed with an inner plate (404), the outer surface of the inner plate (404) is provided with a threaded rod (410), the end of the threaded rod (410) is fixedly connected with a center rod (411), the center rod (411) is arranged in the inside of a pressure receiving sleeve (407), the inside of the pressure receiving sleeve (407) is provided with a force receiving sleeve (413), the force receiving sleeve (413) is fixedly connected with the center rod (411), one end of the force receiving sleeve (413) away from the pressure receiving sleeve (407) is fixedly connected with a buffer shell (414), the outer surface of the buffer shell (414) is fixedly installed with a limiting block (415), the limiting block (415) and the unlocking ring (503) are connected through an auxiliary spring (505), and the pressure receiving sleeve (407) and the buffer shell (414) are connected through a pressure receiving spring (412).
7. A method for producing a magnesia-alumina-carbon brick, for the production apparatus for a magnesia-alumina-carbon brick according to claim 6, characterized in that, The method comprises the following steps: S1: the transmission plate (311) rotates and drives the crushing plate (306) to rotate through the sealing sleeve (305), the crushing plate (306) repeatedly moves up and down under the action of the corrugated ring (310), the materials above the sieve plate (307) are further crushed, the mixing effect of the materials is achieved, the crushed materials fall along the sieve holes on the outer surface of the sieve plate (307), and then fall into the inside of the mixing cylinder (4); S2: the materials falling from the decomposition sleeve (314) fall above the isolation umbrella (403), the isolation umbrella (403) and the supporting plate (502) move downward under the accumulation of the materials, the connecting ring (501) moves downward, the passive sleeve (402) moves downward, the connecting sleeve (405) moves, the connecting sleeve (405) contacts the outer surface of the pressure receiving sleeve (407), the pressure receiving spring (412) in the pressure receiving sleeve (407) is compressed, and the pressure receiving spring (412) is completely compressed when the pressure receiving sleeve (407) moves downward; The passive pipe (406) continuously moves downward, the spiral groove on the outer surface of the pressure receiving sleeve (407) drives the unlocking ring (503) to rotate, the limiting rod (504) moves away from the supporting plate (502) under the rotation of the unlocking ring (503), the supporting plate (502) is no longer limited and starts to rotate, the magnesium-aluminum-carbon brick materials above the isolation umbrella (403) fall along the edge of the center cylinder (308), and then fall on the materials in the inside of the mixing cylinder (4), so that the mixing effect is more sufficient, and the phenomenon of uneven mixing and high porosity is avoided.
Citation Information
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