Plastic tube high-frequency hot-melt tip forming machine and control method thereof

By precisely controlling the hot melt component, deformation component, and moving mechanism of the high-frequency hot melt tip forming machine for plastic pipes, the uncertainty of the melting range and pressing degree during the hot melt sealing process of plastic pipes is solved, achieving a high-precision sealing effect.

CN120963052BActive Publication Date: 2026-02-10ZHEJIANG TONGXUAN MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202511491707.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-02-10
Estimated Expiration
2045-10-20

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to achieve high-precision control of the melting range and judgment of the degree of pressure during the heat fusion sealing process of plastic tubes, resulting in poor sealing consistency and failing to meet the functional and safety connection requirements of different scenarios.

Method used

The high-frequency hot-melt tip forming machine for plastic tubes, by setting up hot-melt components, deformation components, clamping mechanisms and moving mechanisms, combined with sensors and motor control, precisely controls the melting range and deformation process of the plastic tube to achieve end sealing.

Benefits of technology

This improves the precision and consistency of the sealing at the ends of plastic tubes, ensuring the functional and safe connection requirements of plastic tubes in different scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a plastic pipe high-frequency hot melting tip forming machine and a control method thereof, relates to the technical field of plastic pipe processing, and comprises a workbench, further comprises a shell arranged on the workbench, a hot melting assembly arranged on the shell and used for melting a plastic pipe, a deformation assembly arranged in the hot melting assembly and used for changing the shape of the melted plastic pipe, a clamping mechanism arranged on the side of the shell far from the ground and used for clamping the plastic pipe, and a moving mechanism arranged on the shell and connected with the clamping mechanism and used for driving the plastic pipe arranged on the clamping mechanism to move towards the hot melting assembly. The application has the effect of improving the production precision of the plastic pipe.
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Description

Technical Field

[0001] This invention relates to the field of plastic pipe processing technology, and in particular to a high-frequency hot melt tip forming machine for plastic pipes and its control method. Background Technology

[0002] When manufacturing and processing plastic pipes, it is necessary to heat-melt both ends of the plastic pipe to seal it, so that the plastic pipe can be adapted to specific use scenarios and meet the functional, safe connection or performance requirements of different scenarios.

[0003] In the existing technology, the production process of heat-sealing plastic pipes is mainly carried out by workers based on their processing experience. Usually, workers soften the plastic pipes with a hot air gun or heating wire, and then press the plastic pipes into a specific mold to achieve sealing.

[0004] Because workers cannot accurately know the melting range of the plastic tube during heating and sealing, and it is difficult to judge the degree of pressing when pressing the plastic tube into the mold after melting, the softening of the plastic tube head will vary due to different temperatures, and the sealing consistency of the same model of plastic tube will vary due to different degrees of pressing. High-precision production cannot be achieved, and there is still room for improvement. Summary of the Invention

[0005] To improve the production precision of plastic pipes, this invention provides a high-frequency hot melt tip forming machine for plastic pipes and its control method.

[0006] In a first aspect, the present invention provides a high-frequency hot-melt tip forming machine for plastic pipes, which adopts the following technical solution:

[0007] A high-frequency hot melt tip forming machine for plastic pipes includes a worktable and further includes:

[0008] The housing is set on the worktable;

[0009] A hot melt assembly, mounted on the housing, is used to melt the plastic tube;

[0010] A deformation component, located in the hot melt component, is used to change the shape of the molten plastic tube;

[0011] The clamping mechanism, located on the side of the housing away from the ground, is used to clamp the plastic tube;

[0012] A moving mechanism, mounted on the housing and connected to the clamping mechanism, is used to move the plastic tube mounted on the clamping mechanism toward the hot melt assembly;

[0013] The mobile mechanism includes:

[0014] A movable bracket, mounted on the housing and located below the clamping mechanism, is used to drive the clamping mechanism to move;

[0015] The movable disk is housed within the casing and positioned on a movable bracket;

[0016] A drive component, mounted on the housing, is used to move the movable disk.

[0017] A push handle, mounted on the push component, is used to move the push component.

[0018] A fixed component, set on the pushing component, is used to restrict the movement of the pushing component;

[0019] A reset component, mounted on the housing, is used to release the fixing component and restore the pushing component to its original position after the pushing component has been pushed.

[0020] The housing has a groove for sliding the handle.

[0021] By adopting the above technical solution, a hot melt assembly is set inside the shell and the head of the plastic tube is changed by the deformation assembly. Then, a moving mechanism is used to move the plastic tube toward the hot melt assembly, thereby completing the hot melt sealing process of the end of the plastic tube.

[0022] Optionally, the pushing component includes:

[0023] The push rod is housed within the housing and is rotatably connected to the push handle.

[0024] The push block is located on the side of the push rod near the moving disk and is in contact with the moving disk, and is used to drive the moving disk to move.

[0025] An abutment block, mounted on the push rod, is used to abut the reset assembly;

[0026] A return spring is located on the side of the push rod away from the abutment block, used to return the push rod to its original position;

[0027] The movable disk has a push groove for the push block to slide and be limited.

[0028] By adopting the above technical solution, the push handle is installed on the push rod. By sliding the push handle, the push rod is moved, which in turn moves the moving disk. Then, by turning the moving handle, the moving disk is moved, which in turn moves the plastic tube.

[0029] Optionally, the fixing component includes:

[0030] The mounting base is located inside the housing;

[0031] A snap-fit ​​block, mounted on a fixed base, is used to fix the push rod after it has been pushed.

[0032] A snap-fitting tip is set on the snap-fitting block and close to the push rod, and is used to snap-fit ​​with the push rod.

[0033] The return lever is located on the side of the locking block away from the push rod, and is used to allow the reset assembly to abut against and move the locking block away from the push rod;

[0034] A fixed compression spring, mounted on the snap-fit ​​block, is used to press the snap-fit ​​tip block firmly against the push rod;

[0035] The push rod has a locking groove for the locking tip to engage.

[0036] By adopting the above technical solution, a fixing seat is installed inside the housing, and a snap-fit ​​block is installed on the fixing seat. The snap-fit ​​block has a snap-fit ​​tip on the side near the push rod, which snaps the push rod. A fixing spring is provided on the snap-fit ​​block to press the snap-fit ​​block onto the push rod. A return rod is provided on the other side of the snap-fit ​​block, so that after the push rod is slid, the push rod is fixed, and the snap-fit ​​tip is removed from the push rod by the return rod.

[0037] Optionally, the reset component includes:

[0038] The reset motor is housed within the casing.

[0039] An isolation plate is installed inside the housing;

[0040] The reset button is located inside the housing and mounted on the isolation plate. It is used to control the rotation of the reset motor after the contact block is activated.

[0041] The reset gear is located on the side of the isolation plate away from the reset motor and is rotatably connected to the reset motor;

[0042] The reset block is mounted on the reset gear and is used to contact and connect with the return rod, and to drive the return rod downward after rotation;

[0043] The isolation plate has an insertion hole for the contact block to be inserted to press the reset button.

[0044] By adopting the above technical solution, a reset motor is installed inside the housing, and a reset gear is installed on the reset motor. After the abutment block abuts against the reset button, the reset motor is controlled to rotate. After the reset motor rotates, the reset block on the reset gear hits the return rod. Thus, after the plastic tube is processed, the reset motor hits the return rod, causing the fixed contact on the push rod to bring the plastic tube out of the processing area.

[0045] Optionally, the clamping mechanism includes:

[0046] Clamping pedals are installed on the ground for workers to step on;

[0047] The clamping bracket is mounted on the movable plate;

[0048] A telescopic fixed plate is installed on one side of the movable plate;

[0049] A rotating gear, located inside a telescopic fixed plate, is used to cooperate with a clamping bracket;

[0050] The telescopic electric cylinder is located below the clamping bracket and partially within the telescopic fixed plate, connected to the rotating gear, and is used to rotate the rotating gear to clamp the clamping bracket.

[0051] The telescopic fixed plate has a sliding groove for the telescopic rod of the telescopic electric cylinder to slide, and the movable plate has a movable groove for the telescopic fixed plate to rotate and connect.

[0052] By adopting the above technical solution, a clamping pedal is set on the ground. The clamping pedal drives the telescopic electric cylinder to extend and retract. After extension and retraction, the rotating gear rotates, thereby driving the clamping bracket to move to fix the plastic tube.

[0053] Optionally, the hot melt assembly includes:

[0054] The hot melt base is mounted on the housing;

[0055] An insertion frame, set on the hot melt base, is used to insert the plastic tube into the hot melt base;

[0056] Insertion plate, set on the insertion frame;

[0057] The fixing bolts are rotatably fixed in the insertion plate and the hot melt seat, and are used to fix the insertion frame on the insertion plate;

[0058] The hot melt wire is located on the side of the hot melt base away from the insertion frame and is used to heat the inserted plastic tube.

[0059] The deformation component includes:

[0060] Deformation element, located on the side of the hot melt wire away from the insertion frame, is used to compress and deform the plastic tube after hot melting;

[0061] The air inlet pipe is located on the side of the hot melt base near the hot melt wire, and is used to bring in gas to cool the plastic tube after compression;

[0062] An intake connector is located between the intake pipe and the heat fusion base, and is used for connecting the intake pipe;

[0063] The hot melt base has an insertion slot for inserting the insertion frame, the insertion frame has an insertion hole for inserting the plastic tube, and the hot melt base has a threaded groove for threading the deformable part.

[0064] By adopting the above technical solution, a hot melt base is provided on the shell, and an insertion frame and an insertion plate are installed inside the hot melt base. The insertion plate is fixed to the hot melt base by fixing bolts, and the insertion frame is fixed. A deformation component and an air inlet pipe are provided on the hot melt base, thereby realizing the heating of the plastic tube and the cooling of the plastic tube by controlling the air inlet pipe, so as to realize the melting, sealing and cooling of the plastic tube.

[0065] Secondly, this application provides a method for controlling the high-frequency hot-melt tip forming of a plastic tube, employing the following technical solution:

[0066] A method for controlling the high-frequency hot-melt tip forming of a plastic pipe includes:

[0067] When the reset button is pressed, a push command is issued. In response to the push command, the clamping distance after the plastic tube is clamped is obtained.

[0068] The outer diameter of the plastic tube and the melting temperature of the hot melt wire are determined based on the clamping distance.

[0069] The deformation distance is calculated based on the outer diameter of the plastic pipe, and the softening rate is matched according to the outer diameter of the plastic pipe and the melting temperature.

[0070] The movement distance is determined by matching the softening speed and deformation distance.

[0071] Based on the moving distance, the plastic tube is driven to move towards the deformable part with a preset moving power until the deformation distance is reached and then the movement stops.

[0072] By adopting the above technical solution, after the plastic tube is inserted into the hot melt assembly, the outer diameter and melting temperature of the plastic tube are obtained to melt the plastic tube. The moving distance of the plastic tube is matched based on the deformation distance and softening speed, and the movement of the plastic tube is controlled. In this way, the plastic tube is pushed forward during the softening process, thereby realizing the processing of the plastic tube.

[0073] Optional, also includes:

[0074] The current moving speed of the plastic tube as it moves toward the deformed part and the clamping weight of the plastic tube when the clamping mechanism clamps it are collected.

[0075] A reference moving speed is determined by matching the moving power, the outer diameter of the plastic tube, and the clamping weight.

[0076] Record the movement time point when the current movement speed is the same as the baseline movement speed;

[0077] The additional distance at each movement time point is determined by matching the outer diameter of the plastic tube with the overall movement time point.

[0078] The final distance is calculated based on the additional distance and the distance traveled;

[0079] In response to the final distance control, the moving motor drives the plastic tube to move towards the deformable part until the final distance is reached and then stops moving.

[0080] By adopting the above technical solution, after obtaining the current moving speed, the corresponding reference moving speed of the plastic tube is matched, and the moving time point when the current moving speed is the same as the reference moving speed is recorded, the moving distance is determined, the final distance is calculated, and the plastic tube is controlled to move according to the final distance, so that when the end of the plastic tube is beveled, the plastic tube is softened and sealed more evenly.

[0081] Optional, also includes:

[0082] Get the current temperature and the time it takes for the temperature to rise;

[0083] The degree of melting of the outer diameter of the plastic tube is determined based on the outer diameter of the plastic tube, the current temperature, and the temperature rise time.

[0084] The rotation speed is matched based on the degree of melting;

[0085] The motor power is determined based on the rotation speed, and the current power is obtained;

[0086] The compensation power is determined by comparing the motor power with the current power.

[0087] The compensation speed is matched based on the compensation power;

[0088] The rotation mode is matched based on whether the speed compensates for the difference between the speed and the preset reference speed range. The rotation modes include intermittent rotation and load rotation.

[0089] When the compensation speed falls within the preset reference speed range, the rotation mode is intermittent rotation. The intermittent rotation value is determined based on the compensation speed, and the rotator is controlled to rotate the plastic tube based on the intermittent rotation value.

[0090] When the compensation speed does not fall within the preset reference speed range, the rotation mode is load rotation, and the plastic tube is rotated according to the compensation power and rotation speed.

[0091] By adopting the above technical solution, when the plastic tube moves, the degree of melting of the plastic tube is obtained and the rotation speed is matched. The current power of the rotating motor is obtained, and the compensation power is determined based on the current power and the compensation rotation is matched. Thus, when the plastic tube moves while melting, the smoothness of the melting and shaping of the plastic tube is improved by rotating, and the distribution is more even on the end of the plastic tube.

[0092] Optional, also includes:

[0093] The support point is determined by matching the outer diameter of the plastic tube with the clamping weight when the plastic tube rotates.

[0094] Determine the length of the line segment based on the outer diameter of the plastic pipe;

[0095] Based on the line segment length and support point control line segment, the plastic pipe is hoisted and supported, and after support, the alignment beam is emitted.

[0096] Acquire alignment images of the aligned beam and identify the beam position based on the alignment images;

[0097] The offset distance and offset direction are determined based on the beam position and the preset reference position;

[0098] The length of the line segment is changed based on the offset direction and offset distance until the beam position coincides with the reference position.

[0099] By adopting the above technical solution, when the plastic tube rotates, the support point is matched and supported by hoisting. After support, the plastic tube is adjusted by acquiring an image of the aligned beam, thereby fixing the tail of the plastic tube by hoisting it.

[0100] In summary, this application includes at least one of the following beneficial technical effects:

[0101] 1. The moving mechanism drives the plastic tube toward the hot melt assembly to complete the hot melt sealing process at the end of the plastic tube;

[0102] 2. When the end of the plastic tube is beveled, the plastic tube will be softened and sealed more evenly;

[0103] 3. As the plastic tube melts and moves, the smoothness of the melt-forming process is improved by rotation, resulting in a more even distribution on the ends of the plastic tube. Attached Figure Description

[0104] Figure 1 This is a structural schematic diagram of a high-frequency hot melt tip forming machine for plastic pipes;

[0105] Figure 2 This is a schematic diagram of the internal structure of the shell;

[0106] Figure 3 This is a schematic diagram of the structure of the driving component;

[0107] Figure 4 This is a structural diagram of the fixed component;

[0108] Figure 5 This is a schematic diagram of the clamping mechanism;

[0109] Figure 6 This is a schematic diagram of the portable hard drive;

[0110] Figure 7 This is a structural schematic diagram of the hot melt assembly and the deformation assembly.

[0111] The parts referred to by the numbers in the above attached figures are as follows: 1. Worktable; 2. Housing; 3. Hot melt assembly; 4. Deformation assembly; 5. Clamping mechanism; 6. Moving mechanism; 7. Moving bracket; 8. Moving disk; 9. Pushing assembly; 10. Pushing handle; 11. Fixing assembly; 12. Reset assembly; 13. Slide groove; 14. Push rod; 15. Pushing block; 16. Abutting block; 17. Return spring; 18. Pushing groove; 19. Fixing seat; 20. Snap-fit ​​block; 21. Snap-fit ​​tip block; 22. Return rod; 23. Fixing compression spring; 24. Snap-fit ​​groove; 25. Reset motor; 26. 1. Isolation plate; 27. Reset button; 28. Reset gear; 29. ​​Reset block; 30. Insertion hole; 31. Clamping pedal; 32. Clamping bracket; 33. Telescopic fixing plate; 34. Rotating gear; 35. Telescopic electric cylinder; 36. Sliding groove; 37. Moving groove; 38. Hot melt seat; 39. Insertion frame; 40. Insertion plate; 41. Fixing bolt; 42. Hot melt wire; 43. Deformable part; 44. Air inlet pipe; 45. Air inlet connector; 46. Insertion groove; 47. Insertion round hole; 48. Threaded groove; 49. Mounting block; 50. Embedded groove; 51. Fixing block; 52. Connecting rod. Detailed Implementation

[0112] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0113] This application discloses a high-frequency hot melt tip forming machine for plastic pipes and its control method.

[0114] Reference Figure 1 and Figure 2 A high-frequency hot melt tip forming machine for plastic pipes includes a housing 2, a hot melt component 3, a deformation component 4, a clamping mechanism 5, and a moving mechanism 6.

[0115] The housing 2 is placed on the workbench 1. The housing 2 has a central hollow design, and several mounting blocks 49 are integrally formed on the housing 2. The mounting blocks 49 are used to install the other components. The hot melt assembly 3 is installed on the surface of the housing 2 away from the workbench 1. The hot melt assembly 3 is used to melt the plastic tube after it is inserted. The deformation assembly 4 is installed on one side of the hot melt assembly 3 to deform the molten plastic tube.

[0116] The clamping mechanism 5 is mounted on the worktable 1 and located on the side of the hot melt assembly 3 away from the deformation assembly 4. The clamping mechanism 5 is not connected to the hot melt assembly 3. The clamping mechanism 5 is used to insert and clamp the plastic tube.

[0117] The moving mechanism 6 is mounted on the housing 2 and is connected to the clamping mechanism 5. The moving mechanism 6 is used to drive the plastic tube mounted on the clamping mechanism 5 to move towards the hot melt assembly 3.

[0118] refer to Figure 1 and Figure 2 The moving mechanism 6 includes a moving bracket 7, a moving disk 8, a pushing component 9, a pushing handle 10, a fixing component 11, and a resetting component 12.

[0119] The movable bracket 7 is mounted on the housing 2 and located below the clamping mechanism 5. The movable bracket 7 is used to drive the clamping mechanism 5 to move. The movable disk 8 is integrally formed below the movable bracket 7, and two movable disks 8 are symmetrically arranged. The pushing component 9 is installed inside the housing 2 on the side away from the hot melt component 3. The pushing component 9 is used to drive the movable disk 8 to move. After the movable disk 8 moves, it drives the clamping mechanism 5 mounted on the movable bracket 7 to move.

[0120] The push handle 10 is threaded onto the push assembly 9 and protrudes from the housing 2. The push handle 10 is used for manual push by the operator. After push, it drives the threaded tube clamped on the clamping mechanism 5 to move. A groove 13 is provided on the housing 2 for the push handle 10 to slide.

[0121] The fixing component 11 is mounted on the housing 2 and is snapped into and fixed to the pushing component 9. The fixing component 11 is used to fix the pushing component 9. The reset component 12 is mounted on the housing 2 and is in contact with the fixing component 11. Under the action of the pushing component 9, the reset component 12 is controlled to release the fixing component 11.

[0122] refer to Figure 3 and Figure 2 The pushing assembly 9 includes a pushing rod 14, a pushing block 15, an abutment block 16, and a return spring 17. The pushing rod 14 is mounted on the housing 2 and threadedly connected to the pushing handle 10. The pushing block 15 is integrally formed on the pushing rod 14, located on the side of the pushing rod 14 near the moving disk 8, and is snap-fitted to the moving disk 8. The moving disk 8 has a pushing groove 18 for sliding and limiting the movement of the pushing block 15. The abutment block 16 is also integrally formed on the pushing rod 14, abutting against the reset assembly 12 and used to control the activation of the reset assembly 12.

[0123] A return spring 17 is welded and fixed to the side of the push rod 14 away from the contact block 16. One side of the return spring 17 is welded and fixedly connected to the push rod 14, and the other side is welded and fixed to the mounting block 49. The return spring 17 is used to drive the push rod 14 to return to its original position after the push handle 10 pushes it and the reset assembly 12 contacts the fixing assembly 11. The return distance is limited by the slide groove 13.

[0124] refer to Figure 4The fixing component 11 includes a fixing base 19, a snap-fit ​​block 20, a snap-fit ​​tip 21, a return rod 22, and a fixing spring 23. The fixing base 19 is integrally formed with the housing 2 and is located on the side of the housing 2 away from the heat-melting component 3. The snap-fit ​​block 20 is rotatably connected to the fixing base 19, and the fixing base 19 has an insertion groove 50 for the snap-fit ​​block 20 to be inserted into. The snap-fit ​​block 20 is used to fix the push rod 14. The snap-fit ​​tip 21 is integrally formed on the snap-fit ​​block 20. The snap-fit ​​tip 21 is triangular and located on the side of the snap-fit ​​block 20 closest to the push rod 14. The snap-fit ​​tip 21 snaps onto the push rod 14, and the push rod 14 has a snap-fit ​​groove 24 for the snap-fit ​​tip 21 to snap into and be inserted into.

[0125] A return rod 22 is integrally formed on the side of the latching block 20 away from the latching tip block 21. The return rod 22 is in contact with the reset assembly 12. Under the action of the reset assembly 12, the return rod 22 drives the latching tip block 21 away from the push rod 14, so that the return spring 17 drives the push rod 14 to reset.

[0126] A retaining spring 23 is welded and fixed to the side of the snap-fit ​​block 20 near the housing 2. One end of the retaining spring 23 is welded to the snap-fit ​​block 20, and the other end is welded to the housing 2. The retaining spring 23 is used to snap the snap-fit ​​tip 21 onto the push rod 14. When the snap-fit ​​tip 21 is not snapped into the snap-fit ​​groove 24, the retaining spring 23 will cause the snap-fit ​​tip 21 to abut against the push rod 14.

[0127] refer to Figure 2 , Figure 3 and Figure 4 The reset assembly 12 includes a reset motor 25, an isolation plate 26, a reset button 27, a reset gear 28, and a reset stop block 29. The reset motor 25 is threadedly fixed inside the housing 2. The reset gear 28 is fixedly installed on the rotating rod of the reset motor 25. The reset stop block 29 is integrally formed on the reset gear 28. After the reset gear 28 rotates, the reset stop block 29 will strike the return rod 22. After striking the return rod 22, the locking tip 21 will make fixed contact with the push rod 14. The rotation speed of the reset motor 25 is preset. The time for the reset motor 25 to rotate one revolution is the time for the plastic tube to complete processing. After the plastic tube is processed, the push rod is released from fixation.

[0128] The isolation plate 26 is integrally formed on the housing 2. A reset button 27 is installed on the isolation plate 26. The reset button 27 is used to control the rotation of the reset motor 25. The abutment block 16 integrally formed on the push rod 14 will abut against the reset button 27 after the push rod 14 is pushed. An insertion hole 30 is provided on the isolation plate 26 for the abutment block 16 to extend into. After the abutment block 16 is inserted, it abuts against the reset button 27. After the abutment block 16 abuts against the reset button 27, the reset button 27 controls the rotation of the reset motor 25. After the reset motor 25 rotates, it drives the reset gear 28 to rotate, so that the reset block 29 hits the return rod 22.

[0129] refer to Figure 1 , Figure 3 , Figure 5 and Figure 6 The clamping mechanism 5 includes a clamping pedal 31, a clamping bracket 32, a telescopic fixing plate 33, a rotating gear 34, and a telescopic electric cylinder 35.

[0130] The clamping pedal 31 is installed on the ground and is used by workers to step on it. The clamping bracket 32 ​​is installed above the moving plate 8 and is threadedly installed with the moving bracket 7. The clamping brackets 32 are a pair of symmetrically arranged and are used to clamp the plastic tube. The plastic tube is inserted between the clamping brackets 32.

[0131] A telescopic fixing plate 33 is installed on one side of the movable plate 8. The telescopic fixing plate 33 is bolted to the movable plate 8 and the movable plate 8 slides in the telescopic fixing plate 33. The telescopic fixing plate 33 has a hollowed-out design at one end. A rotating gear 34 is rotatably connected inside the telescopic fixing plate 33. The rotating gear 34 meshes with the bottom surface of the movable plate 8. A telescopic electric cylinder 35 is installed on the telescopic fixing plate 33. The telescopic electric cylinder 35 extends the telescopic rod after the operator steps on the clamping pedal 31. A fixed block 51 is integrally formed on the telescopic rod, and a connecting rod 52 is rotatably connected to the fixed block 51. One side of the connecting rod 52 is rotatably connected to the fixed block 51, and the other side of the connecting rod 52 is rotatably connected to the rotating gear 34. A sliding groove 36 is provided on the telescopic fixed plate 33 for the telescopic electric cylinder 35 to slide into. A moving groove 37 is provided on the moving plate 8 for the telescopic fixed plate 33 to engage and slide. The telescopic fixed plate 33 is inserted into the moving groove 37 by bolts, and after insertion, it slides and engages with the moving plate 8.

[0132] After the telescopic electric cylinder 35 moves, it drives the connecting rod 52 to rotate and drives the rotating gear 34 to rotate. After the rotating gear 34 rotates, it drives the two moving discs 8 to move closer to each other and causes the clamping bracket 32 ​​on the moving disc 8 to clamp the plastic tube.

[0133] refer to Figure 1 and Figure 7The hot melt assembly 3 includes a hot melt base 38, an insertion frame 39, an insertion plate 40, a fixing bolt 41, and a hot melt wire 42.

[0134] The hot melt base 38 is fixed to the surface of the housing 2 by threads. An insertion frame 39 is snapped onto the housing 2. The insertion frame 39 is used for inserting a plastic tube into the hot melt base 38. The hot melt base 38 has an insertion groove 46 for inserting the insertion frame 39, and the insertion frame 39 has an insertion hole 47 for inserting the plastic tube.

[0135] An insert plate 40 is integrally formed on the side of the insert frame 39 away from the shell 2. The insert plate 40 is a flexible steel plate. After the insert frame 39 is inserted into the hot melt seat 38, the insert plate 40 is rotated to embed the insert plate 40 into the hot melt seat 38.

[0136] A fixing bolt 41 is threaded onto the insertion plate 40 and the hot melt base 38 to secure the insertion plate 40 in the hot melt base 38. On the side of the hot melt base 38 away from the insertion frame 39, a hot melt wire 42 is rotatably fixed to melt the inserted plastic tube.

[0137] refer to Figure 1 and Figure 7 The deformation assembly 4 includes a deformation element 43, an air inlet pipe 44, and an air inlet connector 45. The deformation element 43 is threadedly fixed to the side of the hot melt wire 42 away from the insertion frame 39 of the hot melt base 38. The deformation element 43 is used to compress and deform the plastic tube after it is inserted. A threaded groove 48 is provided on the hot melt base 38 for the deformation element 43 to be threadedly fixed. The air inlet connector 45 is threadedly installed on the hot melt base 38. The air inlet connector 45 is L-shaped. One end of the air inlet connector 45 is threadedly installed on the hot melt base 38, and the other end of the air inlet connector 45 is away from the housing 2. An air inlet pipe 44 is installed on the side of the air inlet connector 45 away from the housing 2. The air inlet pipe 44 is used for an external air pump to bring gas into the hot melt base 38 to reduce the temperature of the hot melt wire 42.

[0138] Working principle: When processing plastic pipes, the operator inserts the plastic pipe into the clamping bracket 32 ​​and extends it into the hot melt base 38. The hot melt wire 42 abuts against the surface of the deformable part 43. After the plastic pipe is inserted, the operator steps on the clamping pedal 31. Stepping on the clamping pedal 31 energizes the telescopic cylinder 35, which extends. After extension, the control connecting rod 52 drives the rotating gear 34 to rotate, thereby driving the clamping bracket 32 ​​to clamp the plastic pipe. After clamping, the operator manually pushes the push handle 10 towards the hot melt base 38. After pushing, the push rod 14 moves and drives the clamping bracket 32 ​​to move towards the hot melt base 38, thus locking the pipe. The contact point 21 engages with the push rod 14, and the contact block 16 on the push rod 14 abuts against the reset button 27. The reset button 27 controls the reset motor 25 to rotate. During rotation, the thermoelectric wire 42 heats up and is pressed onto the deformable part 43 after heating. Gas is introduced into the deformable part 43 through the air inlet pipe 44 and the air inlet connector 45. After the plastic tube is processed, the reset motor 25 rotates one revolution, and the reset block 29 on the reset gear 28 strikes the return rod 22. The contact point 21 moves away from the push rod 14. Under the action of the return spring 17, the push rod 14 returns to its original position, thus completing the processing of the plastic tube.

[0139] Based on the same inventive concept, embodiments of the present invention provide a method for controlling the high-frequency hot-melt tip forming of a plastic tube, comprising the following steps:

[0140] Step 10: When the reset button 27 is pressed, a push command is issued. In response to the push command, the clamping distance after the plastic tube is clamped is obtained.

[0141] The push command is the command issued after the reset button 27 is pressed. The push command is issued when power is applied after the reset button 27 is pressed.

[0142] The clamping distance refers to the distance after the clamping mechanism 5 clamps the plastic tube. The clamping distance can be obtained by the distance sensor. The model of the distance sensor is selected by the staff according to the actual situation, which will not be elaborated here.

[0143] Step 11: Determine the outer diameter of the plastic tube and the melting temperature of the hot melt wire 42 based on the clamping distance.

[0144] The outer diameter of the plastic tube refers to the outer diameter of the plastic tube. The clamping distance obtained after the plastic tube is clamped by the clamping mechanism 5 is the outer diameter of the plastic tube. The melting temperature refers to the temperature of the hot melt wire 42. The melting temperature can be obtained by detecting the temperature of the hot melt wire 42 by the high temperature sensor. The model of the high temperature sensor is selected by the staff according to the actual situation, and will not be elaborated here.

[0145] Step 12: Calculate the deformation distance based on the outer diameter of the plastic tube, and match the softening rate according to the outer diameter of the plastic tube and the melting temperature.

[0146] The deformation distance refers to the distance from the plastic tube to the surface of the deformed component 43. The deformation distance can be determined by calculating the outer diameter. The specific formula is: Distance = OA - Z = R - (R 2 -r 2 ) 0.5 Where R is the radius of the deformable part 43, OA is the value of the center of the deformable part 43 reaching the top surface. In this embodiment, the shape of the deformable part 43 is hemispherical, that is, R equals OA, Z is the distance from the plastic tube to the top of the deformable part 43, and r is the radius of the plastic tube. If the radius of the deformable part 43 R = 10 mm and the radius of the plastic tube r = 6 mm, then the deformation distance after substituting into the formula is 10 - 8 = 2 mm.

[0147] The softening rate refers to the speed at which the plastic pipe softens. The softening rate can be obtained from the softening data table, which is determined by the staff through experiments for different plastic pipe outer diameters and different melting temperatures. When the melting temperature is constant, the larger the outer diameter of the plastic pipe, the lower the softening rate. When the outer diameter of the plastic pipe is constant, the larger the melting rate, the higher the softening rate.

[0148] Step 13: Match the moving distance based on the softening speed and deformation distance.

[0149] The moving distance is the distance the plastic tube moves in the direction of the deforming part 43. The moving distance can be obtained from the moving data table, which refers to the different moving distances required for different softening speeds and deformation distances, determined in advance by the staff through experiments.

[0150] With a constant softening rate, a larger deformation distance results in a larger movement distance. Conversely, with a constant deformation distance, a faster softening rate results in a larger deformation distance.

[0151] Step 14: Based on the moving distance, drive the plastic tube to move towards the deformable part 43 with a preset moving power until the deformation distance is reached and then stop moving.

[0152] Upon receiving the travel distance, the system controls the movement of the plastic tube. This movement is driven by a motor via gear transmission. The travel power refers to the pre-set power corresponding to different travel distances. The travel distance is recorded after each movement. When the total travel distance reaches the deformation distance, the system stops the motor.

[0153] A method for controlling the high-frequency hot-melt tip forming of a plastic tube, further comprising an additional method for moving the plastic tube, the additional method for moving the plastic tube including the following steps:

[0154] Step 20: Collect the current moving speed of the plastic tube as it moves toward the deformable part 43 and the clamping weight of the plastic tube when the clamping mechanism 5 clamps it.

[0155] The current moving speed refers to the speed at which the plastic tube moves towards the deformable part 43. This moving speed can be detected by a moving speed sensor, which is selected by the operator based on the actual situation and will not be elaborated here. The clamping weight refers to the weight of the plastic tube being clamped. This clamping weight can be detected by a weight sensor, which is selected by the operator based on the actual situation and will not be elaborated here.

[0156] Step 21: Match the reference moving speed according to the moving power, the outer diameter of the plastic tube and the clamping weight.

[0157] The reference moving speed refers to the moving speed required for the plastic tube to hold the deformed part 43 after melting. The reference moving speed can be obtained from the reference moving speed data table, which refers to the reference moving speed corresponding to different moving power, plastic tube outer diameter and clamping weight determined in advance through experiments.

[0158] With all other conditions remaining unchanged, the reference speed increases when the moving power increases; with all other conditions remaining unchanged, the reference speed decreases when the outer diameter of the plastic tube increases; with all other conditions remaining unchanged, the reference speed decreases when the clamping weight increases; with all other conditions remaining unchanged, the reference speed increases when the moving power increases; and with the outer diameter of the plastic tube remaining unchanged.

[0159] Step 22: Record the movement time point when the current movement speed is the same as the reference movement speed.

[0160] The movement time point refers to the point in time when the current movement speed is the same as the base movement speed. For example, if the movement speed is the same as the base movement speed at 55 seconds, then the movement time point is at 55 seconds.

[0161] Step 23: Match the movement time point with the outer diameter of the plastic tube to determine the additional distance at the movement time point.

[0162] The extra distance is the distance the plastic tube moves. The extra distance can be obtained from the extra data table, which refers to the different extra distances corresponding to different outer diameters of plastic tubes and different moving time points, determined in advance by the staff through experiments.

[0163] Step 24: Calculate the final distance based on the extra distance and the distance traveled.

[0164] The final distance is the sum of the extra distance and the distance traveled. For example, if the extra distance is 1mm and the travel distance is 2mm, then the final distance is 1mm + 2mm = 3mm.

[0165] Step 25: In response to the final distance control, the moving motor drives the plastic tube to move in the direction of the deformable part 43 until the final distance is reached and then stops moving.

[0166] After receiving the final distance, the control motor drives the plastic tube to move towards the deformable part 43 until the final distance is reached and then stops. The model of the moving motor is selected by the staff according to the actual situation, and will not be described here.

[0167] A method for controlling the high-frequency hot-melt tip forming of a plastic pipe, further comprising a rotation method during plastic pipe processing, the rotation method including the following steps:

[0168] Step 30: Obtain the current temperature and the temperature rise time.

[0169] The current temperature refers to the current temperature of the hot melt wire 42. The current temperature can be obtained through a temperature sensor, which is selected by the staff according to the actual situation, and will not be elaborated here.

[0170] The temperature rise time refers to the time it takes for the hot melt wire 42 to reach the current temperature, which can be recorded by a timer. The timer is selected by the staff according to the actual situation, and will not be elaborated here.

[0171] Step 31: Determine the degree of melting of the outer diameter of the plastic tube based on the outer diameter of the plastic tube, the current temperature, and the temperature rise time.

[0172] The degree of melting refers to the extent to which the plastic pipe is melted, that is, the thickness of the melt from the surface inward. The degree of melting can be obtained from the melting data table, which refers to the different degrees of melting corresponding to different outer diameters of plastic pipes, current temperatures, and temperature rise times determined in advance through experiments.

[0173] Step 32: Match the rotation speed based on the degree of melting.

[0174] Rotation speed refers to the rotation speed of the plastic tube. The rotation speed can be obtained from the rotation data table, which is determined in advance through experiments to correspond to different melting degrees. When the melting degree is at the median level, such as 50%, the rotation speed is the highest. When it is below or above the median level, the rotation speed decreases accordingly.

[0175] Step 33: Determine the motor power based on the rotation speed and obtain the current power.

[0176] Motor power refers to the power required by the motor at a given speed to support the rotational speed. Current power refers to the power of the motor at the current rotational speed. Motor power can be obtained by matching from the motor data sheet, which shows the motor power required for different rotational speeds.

[0177] Step 34: Determine the compensation power based on the comparison between the motor power and the current power.

[0178] Compensation power refers to the power difference between the motor power and the current power. Compensation power can be obtained by calculating the difference between the motor power and the current power. For example, if the motor power is 10W and the current power is 8W, then the compensation power is 10-8=2W.

[0179] Step 35: Match the compensation speed based on the compensation power.

[0180] Compensation speed refers to the motor's rotational speed after adding the compensation speed to the current power speed. The compensation speed can be obtained by looking up the compensation data table, which refers to the different compensation speeds corresponding to different compensation powers under different power levels, determined in advance through experiments.

[0181] Step 36: Match the rotation mode according to the difference between the compensation speed and the preset reference speed range. The rotation mode includes intermittent rotation and load rotation.

[0182] The reference speed range refers to the range of rotation speeds required for the plastic tube. The reference speed can be manually input by the operator, which will not be elaborated here. The rotation mode refers to the rotation method of the plastic tube, which includes intermittent rotation and load rotation.

[0183] Intermittent rotation refers to the rotation mode of the plastic tube when the compensating speed is less than the reference speed range. Intermittent rotation is defined as the number of rotations per unit time and the stop time. For example, rotating 5 times in one minute, pausing after the rotation is completed, and continuing to rotate the plastic tube by inertia after the stop time is reached;

[0184] Load rotation refers to the rotation speed used to compensate for speeds exceeding a preset reference speed range. Load speed refers to the rotation speed that does not stop within a unit of time.

[0185] Step 360: When the compensation speed falls into the preset reference speed range, the rotation mode is intermittent rotation. The intermittent rotation value is determined according to the compensation speed, and the rotor is controlled to rotate the plastic tube based on the intermittent rotation value.

[0186] Intermittent rotation value refers to the number of rotations and the stopping time per unit time. Intermittent rotation value can be obtained from the intermittent rotation data table, which is a table of different intermittent rotation values ​​corresponding to different compensation speeds determined in advance by the staff through experiments.

[0187] Step 361: When the compensation speed does not fall within the preset reference speed range, the rotation mode is load rotation, and the plastic tube is rotated according to the compensation power and rotation speed.

[0188] When the rotation mode is load rotation, the plastic tube is rotated based on the compensation power and rotation speed to complete the compression and sealing of the plastic tube.

[0189] A method for controlling the high-frequency hot-melt tip forming of a plastic tube, further comprising a method for linear alignment of the plastic tube, the method comprising the following steps:

[0190] Step 40: Based on the rotation of the plastic tube, a support point is determined by matching the outer diameter of the plastic tube with the clamping weight.

[0191] A support point is a point that supports the unclamped portion of the plastic tube after it is clamped by the clamping mechanism 5. The support point can be matched by substituting the outer diameter of the plastic tube and the clamping weight into the support point data table. The support point data table records different support points corresponding to different outer diameters of plastic tubes and clamping weights.

[0192] Step 41: Determine the length of the line segment based on the outer diameter of the plastic tube.

[0193] The line segment length refers to the length of the line segment that suspends the plastic tube. The line segment length can be obtained from the line segment data table, which refers to the different line segment lengths corresponding to different outer diameters of plastic tubes determined in advance through experiments. The longer the outer diameter of the plastic tube, the longer the line segment length.

[0194] Step 42: Based on the line segment length and support point control line segment, hoist and support the plastic pipe, and after support, control the emission of the alignment beam.

[0195] The plastic pipe is suspended using line segments. After the plastic pipe is supported, the laser machine is controlled to emit a laser. The laser machine is selected by the staff according to the actual situation, which will not be described in detail here.

[0196] Step 43: Acquire an alignment image of the aligned beam and identify the beam position based on the alignment image.

[0197] The alignment image refers to the image after the laser is emitted. The alignment image can be obtained by a camera. The camera model is selected by the staff according to the actual situation, and will not be elaborated here.

[0198] The beam position refers to the position of the laser beam after it is emitted. The beam position can be obtained by acquiring the beam point using image recognition technology.

[0199] Step 44: Determine the offset distance and offset direction based on the beam position and the preset reference position.

[0200] The reference position refers to the point through which the laser passes when the plastic pipe is installed horizontally. The reference position is determined by the staff through experiments and marked after determination. The offset distance and offset direction are determined based on the reference position and the beam position. A cross coordinate system is constructed with the reference position as the origin. The beam position is substituted into the system and connected to the reference position to obtain the line segment length and the direction in which the beam position reaches the reference position.

[0201] Step 45: Change the line segment length based on the offset direction and offset distance until the beam position coincides with the reference position.

[0202] Based on the offset direction and offset distance, the length of the line segment is adjusted to make the beam position coincide with the reference position, so as to reduce the irregular rotation of the rear end of the plastic tube during rotation.

[0203] A method for controlling the high-frequency hot-melt tip forming of a plastic pipe, further comprising a cooling method for the plastic pipe, the cooling method including the following steps:

[0204] Step 50: Update the travel distance based on the rotation of the plastic tube.

[0205] The distance the plastic tube travels is updated as the plastic tube rotates.

[0206] Step 51: When the moving distance reaches the deformation distance, update the current temperature.

[0207] When the moving distance reaches the deformation distance, update the current temperature; that is, the temperature of the plastic tube after heating and deformation.

[0208] Step 52: Match the cooling power according to the current temperature and the outer diameter of the plastic tube.

[0209] Cooling power refers to the power to cool down the plastic tube. The cooling power can be obtained by substituting the current temperature and the outer diameter of the plastic tube into the cooling data table. The cooling data table refers to the different cooling powers corresponding to different current temperatures and outer diameters of the plastic tube, which are determined in advance through experiments. That is, when the outer diameter of the plastic tube remains unchanged, the higher the current temperature, the higher the cooling power. When the current temperature remains unchanged, the larger the outer diameter of the plastic tube, the higher the cooling power.

[0210] Step 53: Match the cooling speed based on the cooling power.

[0211] Cooling speed refers to the rotational speed of the plastic tube corresponding to the cooling power. The cooling speed can be determined by matching the cooling correspondence table, which refers to the different cooling speeds corresponding to different cooling powers determined in advance through experiments.

[0212] Step 54: Cool the plastic tube according to the cooling power and rotate the plastic tube according to the cooling speed to shape the plastic tube.

[0213] The plastic tube is cooled by an air pump controlled by the cooling power. The air pump is selected by the operator based on the actual situation, and will not be described in detail here. The plastic tube is rotated by the cooling speed to ensure uniform cooling.

[0214] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A control method for a high-frequency hot melt tip forming machine for plastic pipes, comprising a worktable (1), characterized in that, The methods include: When the preset reset button (27) is pressed, a push command is issued, and in response to the push command, the clamping distance after the plastic tube is clamped is obtained; The outer diameter of the plastic tube and the melting temperature of the preset hot melt wire (42) are determined according to the clamping distance; The deformation distance is calculated based on the outer diameter of the plastic pipe, and the softening rate is matched according to the outer diameter of the plastic pipe and the melting temperature. The movement distance is determined by matching the softening speed and deformation distance. Based on the moving distance, the plastic tube is driven to move towards the preset deformation part (43) with a preset moving power until the deformation distance is reached and then the movement stops. Also includes: The housing (2) is set on the workbench (1); A hot melt assembly (3) is provided on the housing (2) for melting plastic tubes; Deformation component (4) is set inside hot melt component (3) and is used to change the shape of the molten plastic tube; The clamping mechanism (5) is located on the side of the housing (2) away from the ground and is used to clamp the plastic tube; The moving mechanism (6) is mounted on the housing (2) and connected to the clamping mechanism (5) to drive the plastic tube mounted on the clamping mechanism (5) to move toward the hot melt assembly (3); The moving mechanism (6) includes: The movable bracket (7) is mounted on the housing (2) and located below the clamping mechanism (5) to drive the clamping mechanism (5) to move; The movable disk (8) is set inside the housing (2) and located on the movable bracket (7); A drive component (9) is mounted on the housing (2) to drive the movable disk (8) to move. A push handle (10) is provided on the push assembly (9) to drive the push assembly (9) to move; A fixing component (11) is disposed on the pushing component (9) to restrict the movement of the pushing component (9); The reset component (12) is disposed on the housing (2) and is used to release the fixing component (11) and restore the pushing component (9) to its original position after the pushing component (9) is pushed. The housing (2) is provided with a groove (13) for the push handle (10) to slide.

2. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 1, characterized in that, The actuating component (9) includes: A push rod (14) is disposed inside the housing (2) and is rotatably connected to the push handle (10); The push block (15) is located on the side of the push rod (14) close to the moving disk (8) and in contact with the moving disk (8), and is used to drive the moving disk (8) to move; A contact block (16) is provided on the push rod (14) for abutting the reset assembly (12). A return spring (17) is provided on the side of the push rod (14) away from the abutment block (16) to return the push rod (14) to its original position; The movable disk (8) is provided with a push groove (18) for the push block (15) to slide and be limited.

3. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 2, characterized in that, The fixing component (11) includes: A mounting base (19) is installed inside the housing (2); A snap-fit ​​block (20) is provided on the fixed base (19) and is used to fix the push rod (14) after it is pushed; A snap-fitting tip (21) is set on the snap-fitting block (20) and close to the push rod (14) for snap-fitting with the push rod (14); The return lever (22) is located on the side of the locking block (20) away from the push rod (14) and is used for the reset assembly (12) to abut against and make the locking block (20) move away from the push rod (14). A fixed compression spring (23) is provided on the snap-fit ​​block (20) to press the snap-fit ​​tip block (21) against the push rod (14); The push rod (14) is provided with a snap-fit ​​groove (24) for snap-fitting the snap-fitting tip (21).

4. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 3, characterized in that, The reset component (12) includes: The reset motor (25) is located inside the housing (2); An isolation plate (26) is disposed inside the housing (2); A reset button (27) is located inside the housing (2) and mounted on the isolation plate (26) to control the rotation of the reset motor (25) after the contact block (16) is contacted; The reset gear (28) is located on the side of the isolation plate (26) away from the reset motor (25) and is rotatably connected to the reset motor (25); The reset block (29) is set on the reset gear (28) and is used to abut against the return rod (22) and drive the return rod (22) to move downward after rotation; The isolation plate (26) has an insertion hole (30) for the contact block (16) to be inserted to press the reset button (27).

5. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 2, characterized in that, The clamping mechanism (5) includes: Clamping pedal (31) is set on the ground for workers to step on; The clamping bracket (32) is mounted on the movable disk (8); A telescopic fixed plate (33) is set on one side of the movable plate (8); Rotating gear (34) is set inside telescopic fixed plate (33) for cooperating with clamping bracket (32); The telescopic electric cylinder (35) is located below the clamping bracket (32) and partially in the telescopic fixed plate (33) and connected to the rotating gear (34) for rotating the rotating gear (34) to clamp the clamping bracket (32); The telescopic fixed plate (33) is provided with a sliding groove (36) for the telescopic rod of the telescopic electric cylinder (35) to slide, and the movable plate (8) is provided with a movable groove (37) for the telescopic fixed plate (33) to rotate and connect.

6. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 1, characterized in that, The hot melt assembly (3) includes: A hot melt base (38) is disposed on the housing (2); An insertion frame (39) is provided on the hot melt base (38) for inserting a plastic tube into the hot melt base (38). An insertion plate (40) is set on the insertion frame (39); The fixing bolt (41) is rotatably fixed in the insertion plate (40) and the hot melt seat (38) to fix the insertion frame (39) on the insertion plate (40); A hot melt wire (42) is located on the side of the hot melt base (38) away from the insertion frame (39) for heating the inserted plastic tube; The deformation component (4) includes: Deformation element (43) is located on the side of the hot melt wire (42) away from the insertion frame (39) and is used to compress and deform the plastic tube after hot melting; An air inlet pipe (44) is located on the side of the hot melt base (38) near the hot melt wire (42) and is used to bring in gas to cool the plastic tube after compression. An air inlet connector (45) is provided between the air inlet pipe (44) and the heat fusion seat (38) for connecting the air inlet pipe (44); The hot melt base (38) has an insertion slot (46) for inserting the insertion frame (39), the insertion frame (39) has an insertion hole (47) for inserting the plastic tube, and the hot melt base (38) has a threaded groove (48) for threading the deformable part (43).

7. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 1, characterized in that, Also includes: The current moving speed of the plastic tube when it moves toward the deformable part (43) and the clamping weight of the clamping mechanism (5) when it clamps the plastic tube are collected. A reference moving speed is determined by matching the moving power, the outer diameter of the plastic tube, and the clamping weight. Record the movement time point when the current movement speed is the same as the baseline movement speed; The additional distance at each movement time point is determined by matching the outer diameter of the plastic tube with the overall movement time point. The final distance is calculated based on the additional distance and the distance traveled; In response to the final distance control, the moving motor drives the plastic tube to move toward the deformable part (43) until the final distance is reached and then stops moving.

8. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 7, characterized in that, Also includes: Get the current temperature and the time it takes for the temperature to rise; The degree of melting of the outer diameter of the plastic tube is determined based on the outer diameter of the plastic tube, the current temperature, and the temperature rise time. The rotation speed is matched based on the degree of melting; The motor power is determined based on the rotation speed, and the current power is obtained; The compensation power is determined by comparing the motor power with the current power. The compensation speed is matched based on the compensation power; The rotation mode is matched based on whether the speed compensates for the difference between the speed and the preset reference speed range. The rotation modes include intermittent rotation and load rotation. When the compensation speed falls within the preset reference speed range, the rotation mode is intermittent rotation. The intermittent rotation value is determined based on the compensation speed, and the rotator is controlled to rotate the plastic tube based on the intermittent rotation value. When the compensation speed does not fall within the preset reference speed range, the rotation mode is load rotation, and the plastic tube is rotated according to the compensation power and rotation speed.

9. The control method for a high-frequency hot-melt tip forming machine for plastic pipes according to claim 8, characterized in that, Also includes: The support point is determined by matching the outer diameter of the plastic tube with the clamping weight when the plastic tube rotates. Determine the length of the line segment based on the outer diameter of the plastic pipe; Based on the line segment length and support point control line segment, the plastic pipe is hoisted and supported, and after support, the alignment beam is emitted. Acquire alignment images of the aligned beam and identify the beam position based on the alignment images; The offset distance and offset direction are determined based on the beam position and the preset reference position; The length of the line segment is changed based on the offset direction and offset distance until the beam position coincides with the reference position.

Citation Information

Patent Citations

  • Plastic pipe hot melting welding device

    CN214188521U