Paving structure for glass melting furnace
By adopting a multi-layer paving structure and expansion joint design in the glass melting furnace, the problem of glass leakage at high temperatures has been solved, achieving better sealing protection and extending the furnace life.
Patent Information
- Application Number
- CN202511119492.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-18
AI Technical Summary
The expansion of the paving bricks in existing glass melting furnaces at high temperatures causes molten glass to leak, affecting the furnace's lifespan and quality. Existing measures have failed to effectively prevent leaks.
The system employs a multi-layered paving structure, including a bottom sealing structure, a lower layer, and an upper layer paving structure. Multiple expansion joints and cover joints are provided to offer lateral and longitudinal expansion space, preventing molten glass leakage.
It effectively prevents glass melt leakage, improves the sealing and protection effect of the bottom of the glass melting furnace, and extends the service life of the melting furnace.
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Figure CN120965071A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass melting furnace, in particular to a paving structure for glass melting furnace. BACKGROUND
[0002] In recent years, with the rapid development of glass manufacturing industry, there is a higher requirement for the service life of glass melting furnace. The phenomenon of high-temperature glass liquid leakage occurs in glass furnace every year, and the leakage position is more common at the bottom of the glass furnace pool, which brings huge economic losses and great safety hazards to the producers.
[0003] In the prior art, in order to prevent the leakage as much as possible, the bottom of the glass furnace is often arranged with a single layer of paving brick structure. Most of the current paving bricks are made of AZS or fused corundum refractory material, which has a certain expansion rate at high temperature. In order to prevent the high-temperature glass liquid from entering the gaps of the paving bricks, expansion joints are not arranged between the individual bricks, but the bricks are placed in close contact with each other, and expansion joints are arranged at intervals for expansion, so as to prevent the paving bricks from being squeezed or bulged by the expansion pressure.
[0004] However, in actual use, the expansion space of the paving bricks may be smaller than the width of the expansion joint, which may cause glass liquid leakage and affect the quality of the glass liquid. Therefore, it is necessary to cover the expansion joint with a pressure joint brick to prevent the glass liquid from flowing into the paving bricks. However, the pressure joint brick is generally made of the same material as the paving brick and also needs to have an expansion joint. After the glass melting furnace is operated, the actual expansion direction is not fixed, and some may expand tightly, while some may leave a larger gap, so that the glass liquid may leak into the expansion joint of the paving bricks, thereby seriously shortening the service life of the bottom of the furnace pool. SUMMARY
[0005] Therefore, in order to solve the above problems, the purpose of the present application is to provide a paving structure for glass melting furnace, comprising:
[0006] a pool bottom part;
[0007] a pool wall part, a lower end of the pool wall part directly or indirectly abutting on an upper surface of the pool bottom part;
[0008] a pool bottom sealing structure, the pool bottom sealing structure being arranged on the upper surface of the pool bottom part, and the pool bottom sealing structure being in contact with the inner side of the pool wall part along the horizontal direction;
[0009] a lower paving structure, the lower paving structure being arranged on the upper surface of the pool bottom sealing structure, and at least one first expansion joint being formed between the lower paving structure and the inner side of the pool wall part along the horizontal direction;
[0010] An upper pavement structure is provided on an upper surface of the lower pavement structure, and the upper pavement structure is in contact with the inner side of the pool wall portion in the horizontal direction;
[0011] The upper end of the first expansion joint is closed by the upper pavement structure, and the lower end of the first expansion joint is closed by the pool bottom sealing structure. The upper pavement structure has at least a second expansion joint, and the lower end of the second expansion joint is closed by the lower pavement structure.
[0012] In another preferred embodiment, the pool bottom sealing structure further comprises a tamped layer in contact with the other side of the first cover joint structure in the horizontal direction, and the upper surface of the tamped layer is in contact with the lower pavement structure, and the lower surface of the tamped layer is in contact with the upper surface of the pool bottom portion.
[0013] In another preferred embodiment, the pool bottom sealing structure further comprises a tamped layer in contact with the other side of the first cover joint structure in the horizontal direction, and the upper surface of the tamped layer is in contact with the lower pavement structure, and the lower surface of the tamped layer is in contact with the upper surface of the pool bottom portion.
[0014] In another preferred embodiment, the lower end of the pool wall portion is directly in contact with the upper surface of the pool bottom portion.
[0015] In another preferred embodiment, the pool bottom sealing structure further comprises a second cover joint structure provided between the lower pavement structure and the pool bottom portion, and at least a seventh expansion joint is formed between the second cover joint structure and the first cover joint structure.
[0016] In another preferred embodiment, a third cover joint structure is provided between the pool bottom portion and the pool wall portion, and the third cover joint structure is in contact with the second cover joint structure in the horizontal direction, and the lower end of the seventh expansion joint is closed by the third cover joint structure.
[0017] In another preferred embodiment, the upper pavement structure has at least a third expansion joint, and the lower pavement structure has at least a fourth expansion joint, and the lower end of the third expansion joint is in communication with the upper end of the fourth expansion joint, and the fourth expansion joint is closed by the pool bottom sealing structure.
[0018] In another preferred embodiment, the pool bottom sealing structure further comprises a fourth cover joint structure provided on the pool bottom portion, and the lower end of the fourth expansion joint is closed by the fourth cover joint structure.
[0019] In another preferred embodiment, the pool bottom has at least a fifth expansion joint, which is closed by the fourth cover joint structure.
[0020] In another preferred embodiment, the lower paving structure has at least a sixth expansion joint.
[0021] The present application has the following positive effects compared with the prior art by adopting the technical scheme described above:
[0022] Through the application of the present application, a paving structure suitable for a glass melting furnace is provided, which effectively prevents the problem of glass liquid leakage by sequentially arranging a pool bottom sealing structure, a lower paving structure and an upper paving structure above the pool bottom, and cooperatively arranging appropriate expansion joint structures, and has good sealing protection effect on the bottom of the glass melting furnace. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 Fig. 1 is a first cross-sectional view of a paving structure for a glass melting furnace according to the present application;
[0024] Figure 2 Fig. 2 is a second cross-sectional view of a paving structure for a glass melting furnace according to the present application;
[0025] Figure 3 Fig. 3 is a surface view of an upper paving structure of a paving structure for a glass melting furnace according to the present application;
[0026] Figure 4 Fig. 4 is a surface view of a lower paving structure of a paving structure for a glass melting furnace according to the present application;
[0027] Figure 5 Fig. 5 is a third cross-sectional view of a paving structure for a glass melting furnace according to the present application.
[0028] In the drawings:
[0029] 1, pool bottom; 2, pool wall part; 3, pool bottom sealing structure; 4, lower paving structure; 5, first expansion joint; 6, upper paving structure; 7, second expansion joint; 8, first cover joint structure; 9, rammed layer; 10, second cover joint structure; 11, seventh expansion joint; 12, third cover joint structure; 13, third expansion joint; 14, fourth expansion joint; 15, fourth cover joint structure; 16, fifth expansion joint; 17, sixth expansion joint. DETAILED DESCRIPTION
[0030] The technical scheme of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] In the description of this invention, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "lateral", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this invention, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this invention.
[0032] It should be noted that the terms "horizontal" and "vertical" in this invention are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".
[0033] like Figures 1 to 4 The diagram illustrates a preferred embodiment of a paving structure for a glass melting furnace, comprising: a bottom pool 1; a pool wall 2, the lower end of which directly or indirectly abuts against the upper surface of the bottom pool 1; a bottom sealing structure 3 disposed on the upper surface of the bottom pool 1, the bottom sealing structure 3 contacting the inner side of the pool wall 2 in a horizontal direction; a lower paving structure 4 disposed on the upper surface of the bottom sealing structure 3, the lower paving structure 4 forming at least one first expansion joint 5 between itself and the inner side of the pool wall 2 in a horizontal direction; and an upper paving structure 6 disposed on the upper surface of the lower paving structure 4, the upper paving structure 6 contacting the inner side of the pool wall 2 in a horizontal direction. Further, the bottom pool 1 and the pool wall 2 together constitute the main body of the glass melting furnace, and the bottom sealing structure 3, the lower paving structure 4, and the upper paving structure 6 are sequentially arranged at the bottom pool 1, forming three layers of effective protection.
[0034] Furthermore, in a preferred embodiment, the upper end of the first expansion joint 5 is closed by the upper pavement structure 6, and the lower end of the first expansion joint 5 is closed by the pool bottom sealing structure 3; the upper pavement structure 6 has at least one second expansion joint 7, and the lower end of the second expansion joint 7 is closed by the lower pavement structure 4. Further, the configuration of the first expansion joint 5 provides lateral expansion space at the outer edge of the lower pavement structure 4, and the configuration of the second expansion joint 7 provides lateral expansion space for the upper pavement structure 6.
[0035] Furthermore, as a preferred embodiment, the first expansion joint 5 and the second expansion joint 7 are staggered in the vertical direction.
[0036] Furthermore, as a preferred embodiment, the pool bottom sealing structure 3 includes: a first cover seam structure 8, which is disposed between the pool bottom 1 and the lower paving structure 4. One side of the first cover seam structure 8 in the horizontal direction contacts the inner side of the pool wall portion 2, and the upper surface of the first cover seam structure 8 contacts the lower surface of the lower paving structure 4.
[0037] Further, as a preferred embodiment, the pool bottom sealing structure 3 further comprises: a tamping layer 9, which is in contact with the other side of the first cover joint structure 8 along the horizontal direction, the upper surface of the tamping layer 9 is in contact with the lower surface of the lower pavement structure 4, and the lower surface of the tamping layer 9 is in contact with the upper surface of the pool bottom 1. Further, the tamping layer 9 is formed by filling the sealing tamping material on the upper surface of the pool bottom 1 after the first cover joint structure 8 is arranged; or the tamping layer 9 can be formed by filling the gap between the lower pavement structure 4 and the first cover joint structure 8 after the lower pavement structure 4 is arranged on the first cover joint structure 8.
[0038] Further, as a preferred embodiment, the lower end of the pool wall 2 is directly in contact with the upper surface of the pool bottom 1.
[0039] Further, as a preferred embodiment, the upper pavement structure 6 has at least one third expansion joint 13, the lower pavement structure 4 has at least one fourth expansion joint 14, the lower end of the third expansion joint 13 is in communication with the upper end of the fourth expansion joint 14, and the fourth expansion joint 14 is closed by the pool bottom sealing structure 3. Further, the third expansion joint 13 and the fourth expansion joint 14 jointly form a concentrated expansion joint structure, which provides the upper pavement structure 6 and the lower pavement structure 4 with longitudinal expansion space.
[0040] Further, as a preferred embodiment, the longitudinal expansion space and the transverse expansion space are vertically arranged.
[0041] Further, as a preferred embodiment, the third expansion joint 13 and the second expansion joint 7 are vertically arranged in communication.
[0042] Further, as a preferred embodiment, the pool bottom sealing structure 3 further comprises: a fourth cover joint structure 15, which is arranged on the pool bottom 1, and the lower end of the fourth expansion joint 14 is closed by the fourth cover joint structure 15.
[0043] Further, as a preferred embodiment, the fourth cover joint structure 15 is arranged in a T-shaped structure along the vertical direction.
[0044] Further, as a preferred embodiment, the pool bottom 1 has at least one fifth expansion joint 16, and the upper end of the fifth expansion joint 16 is closed by the fourth cover joint structure 15. Further, the fifth expansion joint 16 is used to provide the pool bottom 1 with longitudinal expansion space.
[0045] Further, as a preferred embodiment, the pool bottom 1 is arranged such that the positions where the fifth expansion joint 16 is arranged are relatively separated into two parts, the upper ends of the two parts form a stepped groove, the lower part of the T-shaped structure extends into the adjacent two stepped grooves, the upper part of the T-shaped structure has two ends, each of which abuts against the upper surface of the pool bottom 1, and the lower part of the T-shaped structure has a gap between the two sides along the horizontal direction and the inner walls of the stepped grooves.
[0046] Further, as a preferred embodiment, the lower paving structure 4 has at least one sixth expansion joint 17. Further, the upper end of the sixth expansion joint 17 is closed by the upper paving structure 6, and the lower end of the sixth expansion joint 17 is closed by the pool bottom 1.
[0047] Further, as a preferred embodiment, the lower paving structure 4 is divided into two parts separated left and right at the position of the sixth expansion joint 17, and the edges of the two parts close to each other are bent, and the sixth expansion joint 17 is formed between the two edges. The bent edges preferably include a first edge, a second edge and a third edge connected in sequence, the first edge and the third edge are connected perpendicularly to the second edge, the second edges of the two edges are in contact, and a space is formed between the first edges and between the third edges.
[0048] Further, as a preferred embodiment, the upper paving structure 6, the lower paving structure 4, the first cover joint structure 8, the second cover joint structure 10, the third cover joint structure 12 and the fourth cover joint structure 15 are all composed of one or more closely arranged paving bricks.
[0049] Further, as a preferred embodiment, the pool bottom 1 is composed of one or more closely arranged pool bottom bricks.
[0050] Further, as a preferred embodiment, the pool wall 2 is composed of one or more closely arranged pool wall bricks.
[0051] The above only describes the preferred embodiments of the present application, and does not limit the implementation and protection scope of the present application.
[0052] Based on the above, the present application also has the following implementation:
[0053] As shown in Figure 5 , in a further embodiment of the present application, the pool bottom sealing structure 3 further includes a second cover joint structure 10, which is arranged between the lower paving structure 4 and the pool bottom 1, and at least one seventh expansion joint 11 is formed between the second cover joint structure 10 and the first cover joint structure 8.
[0054] In a further embodiment of the present application, it further includes a third cover joint structure 12, which is arranged between the pool bottom 1 and the pool wall 2, and the third cover joint structure 12 is in contact with the second cover joint structure 10 along the horizontal direction, and the lower end of the seventh expansion joint 11 is closed by the third cover joint structure 12.
[0055] In a further embodiment of the present application, the upper end of the seventh expansion joint 11 is closed by the lower paving structure 4.
[0056] In further embodiments of the application, the combination of the first cover joint structure 8 and the rammed layer 9 is an embodiment of the pool bottom seal structure 3; the combination of the first cover joint structure 8, the second cover joint structure 10 and the third cover joint structure is another embodiment of the pool bottom seal structure 3; the two embodiments can be applied separately or simultaneously for the same glass melting furnace; when applied simultaneously, the two embodiments can be arranged at different positions of the glass melting furnace.
[0057] The above description is merely preferred embodiments of the present application, and is not intended to limit the embodiments and protection scope of the present application. It should be noted that, for those skilled in the art, any equivalent replacements and obvious changes made according to the content of the present application should be included in the protection scope of the present application.
Claims
1. A paving structure for a glass melting furnace, characterized in that, include: Bottom of the pool; The lower end of the pool wall portion directly or indirectly abuts against the upper surface of the pool bottom; A bottom sealing structure is provided on the upper surface of the bottom of the pool, and the bottom sealing structure contacts the inner side of the pool wall in the horizontal direction; A lower paving structure is disposed on the upper surface of the pool bottom sealing structure, and at least one first expansion joint is formed between the lower paving structure and the inner side of the pool wall in the horizontal direction. An upper paving structure is disposed on the upper surface of the lower paving structure, and the upper paving structure contacts the inner side of the pool wall in the horizontal direction; The upper end of the first expansion joint is closed by the upper pavement structure, and the lower end of the first expansion joint is closed by the pool bottom sealing structure; the upper pavement structure has at least one second expansion joint, and the lower end of the second expansion joint is closed by the lower pavement structure.
2. The paving structure for a glass melting furnace according to claim 1, characterized in that, The pool bottom sealing structure includes: a first cover seam structure, which is disposed between the pool bottom and the lower layer pavement structure, one side of the first cover seam structure in the horizontal direction contacts the inner side of the pool wall, and the upper surface of the first cover seam structure contacts the lower surface of the lower layer pavement structure.
3. The paving structure for a glass melting furnace according to claim 2, characterized in that, The pool bottom sealing structure further includes: a ramming material layer, which is in contact with the other side of the first cover seam structure in the horizontal direction, the upper surface of the ramming material layer is in contact with the lower paving structure, and the lower surface of the ramming material layer is in contact with the upper surface of the pool bottom.
4. The paving structure for a glass melting furnace according to claim 3, characterized in that, The lower end of the pool wall is in direct contact with the upper surface of the pool bottom.
5. The paving structure for a glass melting furnace according to claim 2, characterized in that, The pool bottom sealing structure further includes a second cover seam structure, which is disposed between the lower paving structure and the pool bottom, and at least one seventh expansion joint is formed between the second cover seam structure and the first cover seam structure.
6. The paving structure for a glass melting furnace according to claim 5, characterized in that, Also includes: The third cover seam structure is disposed between the bottom of the pool and the pool wall portion. The third cover seam structure contacts the second cover seam structure in the horizontal direction, and the lower end of the seventh expansion joint is closed by the third cover seam structure.
7. The paving structure for a glass melting furnace according to claim 3, characterized in that, The upper paving structure has at least one third expansion joint, and the lower paving structure has at least one fourth expansion joint. The lower end of the third expansion joint is connected to the upper end of the fourth expansion joint, and the fourth expansion joint is sealed by the pool bottom sealing structure.
8. The paving structure for a glass melting furnace according to claim 7, characterized in that, The pool bottom sealing structure further includes a fourth cover seam structure, which is disposed on the bottom of the pool, and the lower end of the fourth expansion joint is closed by the fourth cover seam structure.
9. The paving structure for a glass melting furnace according to claim 8, characterized in that, The bottom of the pool has at least one fifth expansion joint, which is closed by the fourth cover joint structure.
10. The paving structure for a glass melting furnace according to claim 1, characterized in that, The lower pavement structure has at least one sixth expansion joint.