Rotation test device
By designing adjustable first and second clamping assemblies, the problem of adapting existing devices to workpieces of different sizes and shapes is solved, and efficient testing of the rotary testing device is achieved.
Patent Information
- Application Number
- CN202510877984.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-11-18
AI Technical Summary
Existing rotary testing equipment is difficult to adapt to workpieces of different sizes and shapes, resulting in low testing efficiency.
A rotational testing device including a first clamping assembly and a second clamping assembly is designed. The first clamping assembly drives the workpiece to rotate through a rotation mechanism. The second clamping assembly is adjustable in position in the horizontal and vertical directions and can be moved to adjust the center distance with the first clamp, so as to adapt to workpieces of different sizes and shapes.
It improves the flexibility and efficiency of testing, can adapt to workpieces of different sizes and shapes, and enhances the applicability and accuracy of testing.
Smart Images

Figure CN120970987A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rotary testing fixtures, and in particular to a rotary testing device. Background Technology
[0002] As electronic equipment in aerospace systems continuously pursues high reliability, long lifespan, and high stability, there is an urgent need to improve its reliability and stability through automated equipment or devices. For some rotating workpieces, such as waveguide rotary joints, testing equipment is usually required to conduct rotational reliability tests.
[0003] Existing rotational testing equipment is usually only suitable for rotational testing of workpieces of a single type or size, and it is difficult to adapt to specimens of different sizes and shapes, resulting in low testing efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide a rotational testing device to solve the problems existing in the prior art and improve testing flexibility and efficiency.
[0005] To achieve the above objectives, the present invention provides the following solution:
[0006] This invention provides a rotational testing device, comprising a first clamping assembly and a second clamping assembly. The first clamping assembly includes a first mounting frame, a rotating mechanism, and a first clamp. The first clamp is used to clamp a workpiece. The rotating mechanism is disposed on the first mounting frame and connected to the first clamp. The rotating mechanism can drive the workpiece to rotate through the first clamp. The second clamping assembly includes a second mounting frame and a second clamp. The second clamp is disposed on the second mounting frame and can be adjusted in the horizontal and / or vertical direction to clamp the workpiece. The second mounting frame can drive the second clamp to move in a direction closer to or farther from the first mounting frame.
[0007] Preferably, the first clamp includes two first clamping plates for clamping the workpiece, and the two first clamping plates are arranged opposite to each other and connected to the rotating mechanism through a first adjusting mechanism, which can drive the two first clamping plates to move in a direction that moves closer to or further away from each other.
[0008] Preferably, the first adjustment mechanism includes a first fixed plate, two first limiting plates, and two first adjusting members. The first fixed plate and the two first limiting plates are all fixedly connected to the rotation mechanism. The two first adjusting members are respectively connected to the two first limiting plates and respectively connected to the two first clamping plates. The two first clamping plates are slidably connected to the first fixed plate. Each first adjusting member can drive the corresponding first clamping plate to slide relative to the first fixed plate, so that the two first clamping plates can move closer to each other or further away from each other.
[0009] Preferably, the second clamping assembly further includes a position adjustment mechanism, which is disposed on the second mounting bracket, and the second clamp is disposed on the position adjustment mechanism. The position adjustment mechanism is capable of adjusting the position of the second clamp in the horizontal and vertical directions.
[0010] Preferably, the second mounting bracket is provided with a limiting component, which is used to limit the position adjustment of the position adjustment mechanism.
[0011] Preferably, the second clamp includes a second fixed plate, two second clamping plates, two second limiting plates, and two second adjusting members; the second fixed plate is fixedly connected to the position adjusting mechanism; the two second limiting plates are connected to both sides of the second fixed plate; the two second adjusting members are respectively connected to the two second limiting plates and to the two second clamping plates, and the two second clamping plates are slidably connected to the second fixed plate; each second adjusting member can drive the corresponding second clamping plate to move, so that the two second clamping plates can move closer to each other or further away from each other.
[0012] Preferably, the clamping surface of the first clamp for clamping the workpiece is set as a plane and is used to fit against the workpiece surface; the clamping surface of the second clamp for clamping the workpiece is provided with an opening groove, and the inner wall of the opening groove is used to clamp the workpiece.
[0013] Preferably, the second clamping assembly further includes a linear drive mechanism, which is connected to the second mounting bracket and is used to drive the second mounting bracket to move the second clamp in a direction close to or away from the first clamping assembly.
[0014] Preferably, the system further includes a control box, on which a mounting platform is provided. The first clamping assembly and the second clamping assembly are both mounted on the mounting platform. The control box is communicatively connected to the rotating mechanism, the position adjusting mechanism, and the linear drive mechanism, and is capable of controlling them.
[0015] Preferably, the control box is communicatively connected to a display screen, which is communicatively connected to the rotating mechanism, the position adjustment mechanism, and the linear drive mechanism through the control box. The display screen can display and control the actions of the rotating mechanism, the position adjustment mechanism, and the linear drive mechanism.
[0016] The present invention achieves the following technical effects compared to the prior art:
[0017] The rotary testing apparatus provided by this invention allows a workpiece, such as a waveguide rotary joint, to be clamped by a first clamp of a first clamping assembly. A rotary mechanism on a first mounting frame drives the workpiece to rotate via the first clamp. To enable the workpiece to rotate for rotary testing, a second clamp of a second clamping assembly is required to clamp the workpiece synchronously. Furthermore, by enabling the second clamp to move relative to the second mounting frame in the horizontal and / or vertical directions, its relative position with the workpiece can be adjusted, facilitating clamping and improving flexibility. Moreover, the second mounting frame can drive the second clamp to move closer to or further away from the first mounting frame, adjusting the center distance between the first and second clamps. This allows the apparatus to be used for clamping workpieces of different sizes and shapes, improving testing flexibility and efficiency for workpieces of different sizes and shapes. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of the rotating testing device provided in an embodiment of the present invention;
[0020] Figure 2 This is a schematic diagram illustrating the engagement of the first clamping component and the second clamping component according to an embodiment of the present invention.
[0021] In the figure: 1-First clamping assembly; 11-First mounting frame; 12-Rotating mechanism; 121-Rotary motor; 122-Reducer; 13-First clamp; 131-First clamping plate; 14-First adjusting mechanism; 141-First fixing plate; 142-First limiting plate; 143-First adjusting component; 2-Workpiece; 3-Second clamping assembly; 31-Second mounting frame; 32-Second clamp; 321-Second fixing plate; 322-Second clamping plate; 323-Second limiting plate; 324-Second adjusting component; 325-Opening slot; 33-Position adjusting mechanism; 34-Limiting component; 35-Linear drive mechanism; 4-Control box; 41-Mounting platform; 42-Display screen. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] The purpose of this invention is to provide a rotational testing device to solve the problems existing in the prior art and improve testing flexibility and efficiency.
[0024] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] Example 1
[0026] This embodiment provides a rotational testing apparatus; please refer to [link / reference]. Figure 1 and Figure 2 The system includes a first clamping assembly 1 and a second clamping assembly 3. The first clamping assembly 1 includes a first mounting frame 11, a rotating mechanism 12, and a first clamp 13. The first clamp 13 is used to clamp the workpiece 2. The rotating mechanism 12 is disposed on the first mounting frame 11 and connected to the first clamp 13. The rotating mechanism 12 can drive the workpiece 2 to rotate through the first clamp 13. The second clamping assembly 3 includes a second mounting frame 31 and a second clamp 32. The second clamp 32 is disposed on the second mounting frame 31 and can be adjusted in the horizontal and / or vertical direction to clamp the workpiece 2. The second mounting frame 31 can drive the second clamp 32 to move in the direction close to or away from the first mounting frame 11.
[0027] Workpiece 2, such as a waveguide rotary joint, is clamped by the first clamp 13 of the first clamping assembly 1. The rotating mechanism 12 on the first mounting frame 11 drives the workpiece 2 to rotate through the first clamp 13. In order for the workpiece 2 to rotate for rotation testing, the second clamp 32 of the second clamping assembly 3 needs to clamp the workpiece 2 synchronously. In addition, by setting the second clamp 32 to be able to move relative to the second mounting frame 31 in the horizontal and / or vertical directions, the relative position with the workpiece 2 can be adjusted, which facilitates clamping and improves flexibility. Moreover, the second mounting frame 31 can drive the second clamp 32 to move in the direction close to or away from the first mounting frame 11, so as to adjust the center distance between the first clamp 13 and the second clamp 32, thereby making it suitable for clamping workpieces 2 of different sizes and shapes, improving the testing flexibility and testing efficiency for workpieces of different sizes and shapes.
[0028] The rotating mechanism 12 includes a rotating motor 121 and a reducer 122. The rotating motor 121 and the reducer 122 are both fixedly connected to the first mounting bracket 11 by bolts. The rotating motor 121 is connected to the first clamp 13 through the reducer 122 and drives the first clamp 13 to rotate through the reducer.
[0029] In the optional embodiment, more preferably, the first clamp 13 includes two first clamping plates 131, which are used to clamp the workpiece 2. The two first clamping plates 131 are arranged opposite to each other and connected to the rotating mechanism 12 through the first adjusting mechanism 14. The first adjusting mechanism 14 can drive the two first clamping plates 131 to move in a direction that moves closer to or further away from each other.
[0030] The workpiece 2 can be stably clamped by setting two first clamping plates 131. The two clamping plates 131 can clamp or release the workpiece 2 through the first adjustment mechanism 14. Moreover, the first adjustment mechanism 14 can adapt to the clamping of workpieces 2 of different sizes by adjusting the distance between the two first clamping plates 131.
[0031] In an optional embodiment, more preferably, the first adjustment mechanism 14 includes a first fixed plate 141, two first limiting plates 142, and two first adjustment members 143. The first fixed plate 141 and the two first limiting plates 142 are all fixedly connected to the rotating mechanism 12. The two first adjustment members 143 are respectively connected to the two first limiting plates 142 and respectively connected to the two first clamping plates 131. The two first clamping plates 131 are slidably connected to the first fixed plate 141. Each first adjustment member 143 can drive the corresponding first clamping plate 131 to slide relative to the first fixed plate 141, so that the two first clamping plates 131 can move closer to each other or further away from each other.
[0032] The first fixed plate 141 is fixedly connected to the reducer 122 of the rotating mechanism 12 by means of bolts or other means. The two first limiting plates 142 are fixedly connected to the two sides of the first fixed plate 141 by bolts. The two first adjusting members 143 are respectively connected to the two first limiting plates 142 to drive the two first clamping plates 131. The first clamping plate 131 is slidably connected to the first fixed plate 141, and the first fixed plate 141 can guide the movement of the first clamping plate 131.
[0033] The first adjusting component 143 includes a first adjusting bolt and a first connecting plate. The first adjusting bolt is threaded through the first limiting plate 142. One end of the first adjusting bolt is rotatably connected to the first connecting plate via a bearing. The first connecting plate and the first clamping plate 131 are fixedly connected by bolts. The first clamping plate 131 is slidably connected to the first fixed plate 141 via the first connecting plate. The first clamping plate 131 can slide and engage with the first fixed plate 141 by setting a C-shaped slider at one end of the first connecting plate and a C-shaped groove on the first fixed plate 141. Under the sliding guidance of the first fixed plate 141 on the first connecting plate, rotating the first adjusting bolt drives the first clamping plate 131 to reciprocate linearly through the first connecting plate. The first limiting plate 142 can also play a limiting role. In addition, the first adjusting component 143 can also be configured as other adjusting mechanisms such as an electric telescopic rod, which directly drives the first clamping plate 131 to move through extension and retraction.
[0034] In the optional embodiment, more preferably, the second clamping component 3 further includes a position adjustment mechanism 33, which is disposed on the second mounting bracket 31, and the second clamp 32 is disposed on the position adjustment mechanism 33. The position adjustment mechanism 33 can adjust the position of the second clamp 32 in the horizontal and vertical directions.
[0035] The position adjustment mechanism 33 can be configured as a conventional cross slide mechanism, specifically a precision cross slide, which is fixedly connected to the second mounting bracket 31 by bolt connection. It can drive the second clamp to adjust its position in the horizontal and vertical directions so as to center and clamp the workpiece 2.
[0036] In the optional scheme of this embodiment, more preferably, a limiting component 34 is provided on the second mounting bracket 31, and the limiting component 34 is used to limit the position adjustment of the position adjustment mechanism 33.
[0037] The limiting component 34 is configured as a limiting block, which is fixedly mounted on the second mounting bracket 31 by bolts and protrudes from the second mounting bracket 31. It limits the stroke of the position adjustment mechanism 33 by abutting against the position adjustment mechanism 33.
[0038] In an optional embodiment, more preferably, the second clamp 32 includes a second fixed plate 321, two second clamping plates 322, two second limiting plates 323, and two second adjusting members 324; the second fixed plate 321 is fixedly connected to the position adjusting mechanism 33; the two second limiting plates 323 are connected to both sides of the second fixed plate 321; the two second adjusting members 324 are respectively connected to the two second limiting plates 323 and to the two second clamping plates 322 respectively, and the two second clamping plates 322 are slidably connected to the second fixed plate 321; each second adjusting member 324 can drive the corresponding second clamping plate 322 to move, so that the two second clamping plates 322 can move closer to each other or further away from each other.
[0039] The second fixed plate 321 is fixedly connected to the position adjustment mechanism 33 by means of bolts, and the two second limiting plates 323 are fixedly connected to the two sides of the second fixed plate 321 by bolts. The two second adjusting members 324 are respectively connected to the two second limiting plates 323 to drive the two second clamping plates 322. The second clamping plates 322 are slidably connected to the second fixed plate 321, and the second fixed plate 321 can guide the movement of the second clamping plates 322.
[0040] The second adjusting component 324 includes a second adjusting bolt and a second connecting plate. The second adjusting bolt is threaded through the second limiting plate 323. One end of the second adjusting bolt is rotatably connected to the second connecting plate via a bearing. The second connecting plate and the second clamping plate 322 are fixedly connected by bolts. The second clamping plate 322 is slidably connected to the second fixed plate 321 via the second connecting plate. The second clamping plate 322 can slide and cooperate by having a C-shaped groove on one end of the second connecting plate and a C-shaped slide rail on the second fixed plate 321. Under the sliding guidance of the second fixed plate 321 on the second clamping plate 322, rotating the second adjusting bolt drives the second clamping plate 322 to move back and forth linearly via the second connecting plate. The second limiting plate 323 can also serve as a limiting device. In addition, the second adjusting component 324 can also be configured as other adjusting mechanisms, such as an electric telescopic rod, which directly drives the movement of the second clamping plate 322 through extension and retraction.
[0041] In the optional scheme of this embodiment, more preferably, the clamping surface of the first clamp 13 for clamping the workpiece 2 is set as a plane and is used to fit against the surface of the workpiece 2; the clamping surface of the second clamp 32 for clamping the workpiece 2 is provided with an opening groove 325, and the inner wall of the opening groove 325 is used to clamp the workpiece 2.
[0042] The clamping surface of the first clamp 13, i.e. the first clamping plate 131, is set as a plane to facilitate stable clamping of the workpiece 2, such as a waveguide rotary joint. The clamping surface of the second clamp 32, i.e. the second clamping plate 322, is provided with an opening groove 325, such as a V-groove, to facilitate clamping of the circumferential segment of workpieces 2 of different sizes, such as waveguide rotary joints. In addition, the clamping surface can also match the shape of the workpiece 2, which can effectively avoid stress concentration, ensure uniform distribution of clamping force, and improve the accuracy of test results.
[0043] In an optional embodiment, more preferably, the second clamping component 3 further includes a linear drive mechanism 35, which is connected to the second mounting bracket 31 and is used to drive the second mounting bracket 31 to move the second clamp 32 in a direction close to or away from the first clamping component 1.
[0044] The linear drive mechanism 35 can be configured as a linear slide rail, and the second mounting bracket 31 is slidably connected to the linear slide rail. Driving the second mounting bracket 31 to drive the second clamp 32 to move synchronously and adjust the center distance can achieve clamping of workpieces 2 of different sizes.
[0045] In the optional scheme of this embodiment, more preferably, the rotation test device provided in this embodiment also includes a control box 4, a mounting platform 41 is provided on the control box 4, and the first clamping component 1 and the second clamping component 3 are both provided on the mounting platform 41; the control box 4 is communicatively connected to the rotation mechanism 12, the position adjustment mechanism 33 and the linear drive mechanism 35 and can be controlled.
[0046] The control box 4 is set up, and the mounting platform 41 is set on the control box 4. The first clamping component 1 and the second clamping component 3 can be installed by means of bolt connection, which facilitates the overall integration of the rotation test device. The control box 4 is set up as a conventional electrical box, which can realize the action control of the rotation mechanism 12, the position adjustment mechanism 33 and the linear drive mechanism 35 through wireless or cable means.
[0047] In the optional scheme of this embodiment, more preferably, a display screen 42 is communicatively connected to the control box 4. The display screen 42 is communicatively connected to the rotating mechanism 12, the position adjustment mechanism 33 and the linear drive mechanism 35 through the control box 4. The display screen 42 can display and control the actions of the rotating mechanism 12, the position adjustment mechanism 33 and the linear drive mechanism 35.
[0048] The display screen 42 allows operators to intuitively control the movements of the rotating mechanism 12, the position adjustment mechanism 33, and the linear drive mechanism 35, improving control accuracy and convenience. Furthermore, the display screen 42 can display rotation test information such as the number of rotations and speed.
[0049] The method of using the rotation test device provided in this embodiment is as follows: Pull the second clamping assembly 3 as a whole away from the first clamping assembly 1 until the waveguide rotation joint can be easily inserted. At the same time, make the first clamp 13 clamp the flat end of the waveguide rotation joint and insert the waveguide rotation joint into the opening slot 325 of the second clamp 32. First, lock the second clamp 32, move the cross slide to align the waveguide rotation joint with the first clamp 13, and then lock the first clamp 13 to complete the installation. Then, the rotation test can be carried out by rotating the rotation mechanism 12.
[0050] Specific examples have been used to illustrate the principles and implementation methods of this invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this invention. Furthermore, those skilled in the art will recognize that, based on the ideas of this invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this invention.
Claims
1. A rotating testing apparatus, characterized in that: include: The first clamping assembly (1) includes a first mounting frame (11), a rotating mechanism (12) and a first clamp (13). The first clamp (13) is used to clamp the workpiece (2). The rotating mechanism (12) is disposed on the first mounting frame (11) and connected to the first clamp (13). The rotating mechanism (12) can drive the workpiece (2) to rotate through the first clamp (13). The second clamping assembly (3) includes a second mounting bracket (31) and a second clamp (32). The second clamp (32) is disposed on the second mounting bracket (31) and can be adjusted in the horizontal and / or vertical direction to clamp the workpiece (2). The second mounting bracket (31) can drive the second clamp (32) to move in the direction close to or away from the first mounting bracket (11).
2. The rotational testing apparatus according to claim 1, characterized in that: The first clamp (13) includes two first clamping plates (131), which are used to clamp the workpiece (2). The two first clamping plates (131) are arranged opposite to each other and connected to the rotating mechanism (12) through a first adjusting mechanism (14). The first adjusting mechanism (14) can drive the two first clamping plates (131) to move in a direction that moves closer to or further away from each other.
3. The rotational testing apparatus according to claim 2, characterized in that: The first adjustment mechanism (14) includes a first fixed plate (141), two first limiting plates (142) and two first adjusting members (143). The first fixed plate (141) and the two first limiting plates (142) are all fixedly connected to the rotating mechanism (12). The two first adjusting members (143) are respectively connected to the two first limiting plates (142) and respectively connected to the two first clamping plates (131). The two first clamping plates (131) are slidably connected to the first fixed plate (141). Each of the first adjusting members (143) can drive the corresponding first clamping plate (131) to slide relative to the first fixed plate (141) so that the two first clamping plates (131) can move closer to each other or further away from each other.
4. The rotational testing apparatus according to claim 1, characterized in that: The second clamping assembly (3) further includes a position adjustment mechanism (33), which is disposed on the second mounting bracket (31). The second clamp (32) is disposed on the position adjustment mechanism (33), and the position adjustment mechanism (33) can adjust the position of the second clamp (32) in the horizontal and vertical directions.
5. The rotational testing apparatus according to claim 4, characterized in that: The second mounting bracket (31) is provided with a limiting component (34), which is used to limit the position adjustment of the position adjustment mechanism (33).
6. The rotational testing apparatus according to claim 4, characterized in that: The second clamp (32) includes a second fixed plate (321), two second clamping plates (322), two second limiting plates (323), and two second adjusting members (324); the second fixed plate (321) is fixedly connected to the position adjusting mechanism (33); the two second limiting plates (323) are connected to both sides of the second fixed plate (321); the two second adjusting members (324) are respectively connected to the two second limiting plates (323) and respectively connected to the two second clamping plates (322), and the two second clamping plates (322) are slidably connected to the second fixed plate (321); Each of the second adjusting members (324) can drive the corresponding second clamping plate (322) to move so that the two second clamping plates (322) can move closer to each other or further away from each other.
7. The rotational testing apparatus according to claim 1, characterized in that: The clamping surface of the first clamp (13) for clamping the workpiece (2) is set as a plane and is used to fit against the surface of the workpiece (2); the clamping surface of the second clamp (32) for clamping the workpiece (2) is provided with an opening groove (325), and the inner wall of the opening groove (325) is used to clamp the workpiece (2).
8. The rotational testing apparatus according to claim 4, characterized in that: The second clamping assembly (3) further includes a linear drive mechanism (35), which is connected to the second mounting bracket (31) and is used to drive the second mounting bracket (31) to move the second clamp (32) in a direction closer to or away from the first clamping assembly (1).
9. The rotational testing apparatus according to claim 8, characterized in that: It also includes a control box (4), on which a mounting platform (41) is provided. The first clamping assembly (1) and the second clamping assembly (3) are both mounted on the mounting platform (41). The control box (4) is communicatively connected to the rotating mechanism (12), the position adjusting mechanism (33) and the linear drive mechanism (35) and can be controlled.
10. The rotational testing apparatus according to claim 9, characterized in that: The control box (4) is connected to a display screen (42). The display screen (42) is connected to the rotating mechanism (12), the position adjustment mechanism (33) and the linear drive mechanism (35) through the control box (4). The display screen (42) can display and control the actions of the rotating mechanism (12), the position adjustment mechanism (33) and the linear drive mechanism (35).